www.atos.

com Table F070-6/E

Proportional reducing valves type RZGO, HZGO, KZGO

pilot operated, ISO 4401 size 06, 10

They are proportional pressure reducing

Power supply connector
metallic or plastic, valves, 3-way, pilot operated, available in
see section 4.6 two different executions:
- R subplate mounting;
- H or K modular mounting.
They operate in association with electronic
drivers, see section 8, which supply the
proportional valve with the proper current
Communication
connector plastic, to align valve regulation to the reference
see section 4.6 signal supplied to the electronic driver.
They are available in different executions:
• -A, without pressure transducer.
• -AE, -AES, as -A plus analogue (AE) or
RZGO-TERS-PS-033/* digital (AES) integral electronics b.
Pressure transducer
protection • -TERS with integral pressure transducer
v plus digital electronics b preset in
closed loop, featuring improved static
and dynamic performances.
• -AERS as -TERS but without integral
pressure transducer (predisposed for
connector connection of remoted pressure
transducer).
The reduced pressure is controlled by the
spool y piloted by the proportional pilot
relief valve x. The intermediate pressure
compensated flow control cartridge c
assures constant pilot flow and therefore
KZGO-A-031 high pressure stability.
The integral electronics ensures factory
presetting, fine functionality plus valve-to-
valve interchangeability and simplified
1 MODEL CODE wiring and installation.
Following communication interfaces n are
RZGO - TERS - PS - 033 / 315 / * ** /* available for the digital -AES, -TERS and
-AERS executions:
Proportional pressure Synthetic fluids: • -PS, RS232 serial communication
reducing valve WG = water-glycol
RZGO = subplate (size 06) PE = phosphate ester
interface. The valve reference signal is
HZGO = modular (size 06) provided with analogue commands via
KZGO = modular (size 10)
Series number
the 7 (or 12) pins connector m
A = without integral transducer • -BC, CANbus interface
Only for RZGO:
AE = as A plus integral electronics Options, see section 4:
• -BP, PROFIBUS-DP interface
AES = as A plus integral digital electronics for -A execution: In the -BC and -BP interfaces the valve
TERS = with integral digital electronics
and pressure transducer
6 = with 6 VDC coil instead of standard 12VDC coil reference signal is provided via fieldbus;
18 = with 18 VDC coil instead of standard 12VDC coil during start up or maintenance, the valves
AERS= as TERS but with remote pressure
transducer (to be ordered separa- for -AE execution: can be operated with analogue signals via
I = current reference (4÷20 mA)
tely, see tab. G460)
Q = enable signal the 7 (or 12) pins connector m.
Communication interfaces (only for AES, TERS for -AES, -TERS and -AERS executions: The coils are fully plastic encapsulated
and AERS) I = current reference 4÷20 mA (only for TERS
PS = RS232 serial (insulation class H), and the valves have
execution) antivibration, antishock and weather-proof
BC = CANbus Z = double power supply, enable and fault (12
BP = PROFIBUS-DP pin connector) features.
Configuration, see section 2: C = remote pressure transducer with current feed- Reduced pressure on port A for valves 033
031 = regulation on port P1, pressure from P, discharge back 4÷20 mA (only for AERS execution) and on port P1 for valves 031.
in T (only for HZGO, KZGO) Pressure range
033 = regulation on port A, pressure from P, discharge 50 = 50 bar (not for -TERS and -AERS) 210 = 210 bar
Minimum regulated pressure is 0 bar;
in T (only for RZGO) 100 = 100 bar 315 = 315 bar Surface mounting: ISO 4401 size 06, 10.
Max flow: 100 l/min.
Max pressure: 315 bar.
2 HYDRAULIC CHARACTERISTICS (based on mineral oil ISO VG 46 at 50 °C)

Hydraulic symbols

RZGO-A-033 RZGO-AE-033 RZGO-TERS-*-033 HZGO-A-031 KZGO-A-031

Valve model RZGO-A, -AE, -AES, HZGO-A RZGO-TERS, RZGO-AERS KZGO-A
Max. reduced pressure (Q = 10 l/min) 50 100 210 315 100 210 315 100 210 315
Min. reduced pressure (Q = 10 l/min) [bar] 1 or actual value at T port
Max. pressure at ports P, T [bar] port P = 315 bar; port T = 210 bar
Minimum flow [l/min] 2,5 2,5 3
Maximum flow [l/min] 40 40 100
Response time 0 - 100% step signal ≤ 50 ≤ 35 ≤ 80
[ms]
(depending on installation) see section 6.4
Hysteresis [% of the max regulated pressure] ≤2 ≤ 0,5 ≤2
Linearity [% of the max regulated pressure] ≤3 ≤1 ≤3
Repeatability [% of the max regulated pressure] ≤2 ≤ 0,5 ≤2
Thermal drift (-TERS execution) zero point displacement < 1% at ΔT = 40°C
Above performance data refer to valves coupled with Atos electronic drivers, see section 8.
F070
 3 MAIN CHARACTERISTICS OF PROPORTIONAL PRESSURE REDUCING VALVES TYPE RZGO, HZGO, KZGO

Assembly position Any position

Subplate surface finishing Roughness index, flatness ratio 0,01/100 (ISO 1101)
Ambient temperature -20°C ÷ +70°C for -A execution; -20°C ÷ +60°C for -AE and -AES; -20°C ÷ +50°C for -TERS and -AERS
Fluid Hydraulic oil as per DIN 51524 ... 535 for other fluids see section 1
Recommended viscosity 15 ÷100 mm2/s at 40°C (ISO VG 15÷100)
Fluid contamination class ISO 18/15 achieved with in line filters of 10 μm and β10 ≥ 75 (recommended)
Fluid temperature -20°C +60°C (standard and /WG seals) -20°C +80°C (/PE seals)

3.1 Electrical characteristics

Coil resistance R at 20°C 3 ÷ 3.3 Ω for standard 12 VDC coil; 2 ÷ 2,2 Ω for 6 VDC coil; 13 ÷ 13,4 Ω for 18 VDC coil
Max solenoid current 2,6 A for standard 12 VDC coil; 3,25 A for 6 VDC coil;1,5 A for 18 VDC coil
Max power 40 Watt
Protection degree (CEI EN-60529) IP65 for -A execution; IP65÷67 for -AE, -TERS and AERS executions, depending to the connector type (see sect. 4.6)
Duty factor Continuous rating (ED=100%)

4 INTEGRAL ELECTRONICS OPTIONS AND WIRING

4.1 Option /I
It provides the 4÷20 mA current reference signal and the current monitor signal instead of the standard 0÷10 V. It is normally used in case of long distance between
the machine control unit and the valve or where the reference signal can be affected by electrical noise. In case of breakage of the reference signal cable, the valve
functioning is disabled.
4.2 Option /Q
Safety option providing the possibility to enable or disable the valve functioning without cutting the power supply.
4.3 Option /Z
Safety option, specifically introduced for -BC and -BP comunication interfaces, provides two separated electric power supplies for the digital electronic circuits and
for the solenoid power supply stage. The Enable and Fault signals are also available. The option /Z allows to interrupt the valve functioning by cutting the solenoid
power supply (e.g. for emergency, as provided by the European Norms EN954-1 for components with safety class 2), but keeping energized the digital electronic cir-
cuits, thus avoiding fault conditions of the machine fieldbus controller.
For the electrical wiring, see tab. G115 and G205.
4.4 Option /C
The valve electronics is set to receive the 4÷20 mA feedback signal from the remote pressure transducer, instead of the standard 0÷10 V.

4.5 Integral electronics wiring

For the electric wiring shielded cables must be provided: the shield must be connected to the power supply zero on the generator side, see tab. F003
POWER SUPPLY CONNECTOR

PIN SIGNAL DESCRIPTION -AE, -AES, -TERS, -AERS -AE/I, -TERS/I, -AERS/I -AE/Q

A Power supply 24 VDC Stabilized: +24VDC

B Power supply zero Filtered and rectified: Vrms = 21 ÷ 33 (ripple max 2Vpp)

C Signal zero Reference 0 VDC Reference 0 VDC Enabling input normal working 9 ÷ 24 VDC
D Input signal +
0 ÷ 10 VDC 4 ÷ 20 mA 0 ÷ 10 V
E Input signal -
Monitor 0 ÷ 10 V referred to pin C (signal 0 VDC) 0 ÷ 5 V (-AE/I) 4 ÷ 20 mA (-TERS/I) 0 ÷ 5 V referred to pin B (signal 0 VDC)
F driving current (for -AE, -AES) 1V = 1A 1V = 1A 1V = 1A
regulated pressure (for -TERS, -AERS) 1V = 10% of regulated pressure 4 ÷ 20 mA = 0÷100% of regulated pressure -
G Earth Connect only when the power supply is not conform to VDE 0551 (CEI 14/6)

COMMUNICATION INTERFACE CONNECTORS (-AES, -TERS, -AERS) PRESSURE TRANSDUCER CONNECTOR (-AERS) see section 7
Communication -PS (RS232) -BC (CAN Bus) -BP (PROFIBUS-DP) PIN standard version option /C
options male connector male connector female connector (reverse key)
1 Pressure signal Pressure signal
NC CAN_SHLD +5V
1 Not Connected Shield Termination voltage 2 Reserved (do not connect) Reserved (do not connect)
NC NC LINE -A 3 Power supply Power supply
Signal description

2
Not Connected Not Connected Bus line (high)
Pin number

4 GND Reserved (do not connect)

RS_GND CAN_GND DGND Signal zero data line
3 Note:
Signal zero data line Signal zero data line / termination voltage
- electrical signals (e.g. feedback signals) acquired via valve electronics
RS_RX CAN_H LINE-B must not be used to switch off the machine safety functions. This is in
4
Valves receiving data line Bus line (high) Bus line (low) accordance with the European standards (Safety requirements of fluid
technology systems and components - hydraulics, EN 982).
5 RS_TX CAN_L SHIELD - installation notes with basic information for commissioning and start-up
Valves transmitting data line Bus line (low) Shield are always supplied with the relevant components, together with the
specific technical tables.

4.6 Model codes of power supply and communication connectors

PRESSURE
-AES/Z, -TERS/Z, -RS232 (-PS)
VALVE VERSION -A -AE, -AES, -TERS, -AERS PROFIBUS (-BP) TRANSDUCER
-AERS/Z OR CANBUS (-BC)
only for AERS
CONNECTOR CODE SP-666 SP-ZH-7P (1) SP-ZM-7P (1) SP-ZH-12P (1) SP-ZH-5P (1) SP-ZH-5P/BP (1) SP-ZH-4P-M8/5 (1)(2)
PROTECTION DEGREE IP65 IP67 IP67 IP65 IP67 IP67 IP67
(1) to be ordered separately (2) M8 connector moulded on cable 5 mt lenght

5 PROGRAMMING DEVICES
The functional parameters of the digital valves, as the bias, scale, ramp and linearization of the regulation characteristic, can be easily set and optimized with
graphic interface by using the following software programming devices suitable for standard PC:
KIT-E-SW-PS for electronics with RS232 interface (option -PS);
KIT-E-SW-PS-TERS only for -TERS-PS electronics - simplified version of KIT-E-SW-PS with only bias and scale settings
KIT-E-SW-PS-TERS/U as KIT-E-SW-PS-TERS with serial to USB interface
KIT-E-SW-BC for electronics with CANbus interface (option -BC)
KIT-E-SW-BP for electronics with PROFIBUS-DP interface (option -BP)
see tab. G500 for complete information about the programming device kits and for the PC minimum requirements.
Only for the -BC and -BP communication options, the functional parameters can be alternatively set via fieldbus through the machine control unit, using the stan-
dard communication protocol implemented by Atos.
The protocol operating instructions to be implemented in the standard protocols (DS301V4.02, DSP408 for CANbus and DPVO for PROFIBUS-DP) are described in
the user manuals MAN-S-BC (for -BC option) and MAN-S-BP (for -BP option) supplied with the relevant programming device kits.
The above programming devices have to be ordered separately.
 6 DIAGRAMS (based on mineral oil ISO VG 46 at 50 °C)

6.1 Regulation diagrams

with flow rate Q = 10 l/min

Reduced pressure [% of max]

Reduced pressure [% of max]
1 = RZGO-A; RZGO-AE; RZGO-AES, HZGO-A
2 = RZGO-TERS 2 3
3 = KZGO-A

Notes: 1
1) For the valves with digital electronics the
regulation characteristic can be modified by
setting the internal software parameters, see
tab. G500.
2) For executions -A, -AE and -AES the presen-
ce of counter pressure at port T can alter
the effective pressure regulation.
Reference signal [% of max] Reference signal [% of max]

6.2 Pressure/flow diagrams

with reference pressure set with Q = 10 l/min 4 5

Reduced pressure [% of max]

Reduced pressure [% of max]

4 = RZGO-A; RZGO-AE; RZGO-AES, KZGO-A

5 = RZGO-TERS

[A-T] or [P1-T] [P-A] or [P-P1] [A-T] [P-A]

Flow [% of max] Flow [% of max]

6.3 Pressure drop/flow diagram

with reference signal “null” 6 7
Differential pressure P-Use [bar]
Differential pressure P-Use [bar]

6 = RZGO-A; RZGO-AE; RZGO-AES,

RZGO-TERS, HZGO-A
7 = KZGO-A
P-A or
P-P1
P-P1

A-T or P1-T
P1-T

Flow [l/min] Flow [l/min]

6.4 Dynamic response

The response times in section 2 have to be considered as average values.
The integral closed loop control of -TERS and -AERS valves is affected by the stiffness of the hydraulic circuit: greater is the stiffness of the circuit,
the better are the perfomances. The valves dynamic performances can be optimized depending on the stiffness characteristics of the hydraulic cir-
cuit, by setting the internal software parameters. This regulation is particularly helpful in case of circuits with accumulators and/or with great fluid
volumes and/or with long hoses.

F070
 7 INSTALLATION DIMENSIONS [mm]

RZGO-A

Mounting surface
M ISO 4401-AB-4 size 06
Fastening bolts:
4 socket head screws M5X50 bolts
Seals: 4 OR 108
Ports P, A, B, T: ø 5 mm

Mass: 2,7 Kg

RZGO-AE
RZGO-AES-* (dotted line)
Option /Z
M: Pressure gauge connection port = G1/4”

Mass: 3,2 Kg

RZGO-AERS-*
RZGO-TERS-* Option /Z
Option /Z

Mass: 3,5 Kg Mass: 3,3 Kg

Mounting surface
ISO 4401-AB-4 size 06 M
Fastening bolts: M5 KZGO-A
Seals: 4 OR 108
Ports P, A, B, T: ø 5 mm

Mass: 4,4 Kg

M
HZGO-A

Mounting surface
ISO 4401-AC-05-4 size 10
Fastening bolts: M5
Seals: 5 OR 2050.1 OR 108
Mass: 3,8 Kg Ports P,A,B,T: Ø = 11.5 mm (max)
M: Pressure gauge connection port = G1/4” Ports Y: Ø = 5 mm

8 ELECTRONIC DRIVERS FOR RZGO, HZGO AND KZGO

Valve model -A -AE (1) -AES (1) -TERS (1) -AERS (1)
Drivers model E-MI-AC-01F E-BM-AC-01F E-ME-AC-01F E-RP-AC-01F E-RI-AE E-RI-AES E-RI-TERS E-RI-AERS
Data sheet G010 G025 G035 G100 G110 G115 G205
For complete information about the drivers characteristics and relevant options, see the technical data sheet specified in the table.
(1) Only for RZGO

9 MOUNTING PLATES FOR RZGO

Gas Ports Ø Counterbore Mass

Model Ports location [mm]
A-B-P-T [kg]
A-B-P-T
BA-202 Ports A, B, P, T underneath; 3/8" – 1,2
BA-204 Ports P, T underneath; Ports A, B on lateral side 3/8" 25,5 1,8
BA-302 Ports A, B, P, T underneath; 1/2" 30 1,8
The subplates are supplied with 4 bolts M5x50. For furhter details see table K280.
09/07