Nettur Technical Training Foundation

NETTUR TECHNICAL TRAINING FOUNDATION
DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING – CP01
Syllabus
For
SEMESTER – 2
Issued & Verified By

Syllabus & Infrastructure Department
Syllabus Effective from

01 -01-2020
Compiled by
Program Manager – CP01
Date: 01-01-2020
SEMESTER - 1
SYLLABUS FOR DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING – CP01
Time distribution for Sem-II

TIME ALLOTTED
CODE ACTIVITY
/SEM
Content Unique to NTTF(CUN)
C (P) Rope In Programme 8
C (P) Shop Talk (Trainees) 20
C (P) Shop Talk (Instructor) 20 GN – General
C (P) Weekend Projects (Self Study @ Home) 0 C (P) - Curriculum Practical
C (P) Quality Circle 20 C (T) - Curriculum Theory
C (P) Technical Enrichment ( Ex.Faculty) 20 EX (T) - Curriculum Exam Theory
C (P) Maintenance (Part of Practical) 0
C (P) Inspection (Part of Practical) 0
C (P) Heat treatment 0
C (P) 5S (Part of Practical) 0
EC - Extra curricular
C (P) Technical Seminar ( Staff/Trainee) 20
EX (P) - Curriculum Exam Practical
EC Mentoring (Part of practical) 0
EC Village Camp 0
EC Week Celebration 0
EC Industrial. visits +Seminar / Study Tour 8
EC Green / Red rack presentation (Part of Practical) 0
EC Physical Education 40
EC ELSD 20
NTTF (CUN)Sub Total 176
Theory/Practical
C(T) Theory 200
C (P) Practical 370
Theory/Practical Sub total 570
Test & Exams
Ex(T) Intermediate - 1 16
EX(P) Internal Practical 24
EX Semester Exam 80
NSDC 10
Test & Exams Sub Total 158
Cultural & Sports Activities
EC Kalasangama/Kreedasangama 8
EC Sports day 8
EC Annual day 8
Sub total 24
Leave & Holidays
GN Holidays 40
GN Semester Vacation 72
Leave & Holidays Sub total 112
Grand Total 1040 h
NTTF - DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING [CP01] - SEMESTER 2 – SYLLABUS -01-01.20
2
QMS/S/CP01-8501
THEORY 200 h
HOUR / HOUR/
SL NO. SUBJECT CODE SUBJECT NAME REV NO. REV DATE
SEMESTER WEEK
1 CP01201T English * 40 2 0 01.01.2020
2 CP01202T Mathematics 40 2 0 01.01.2020
3 CP01206T Production Technology 20 1 0 01.01.2020
4 CP01207T Metrology 20 1 0 01.01.2020
5 CP01209T Basic Electrical & Electronics 40 2 0 01.01.2020
6 CP01208T Material Technology 40 2 0 01.01.2020
PRACTICAL 370 h
HOUR / HOUR /
SL NO. SUBJECT CODE SUBJECT NAME REV NO. REV DATE
SEMESTER WEEK
1 CP01205P CAD fusion-360 60 4 0 01.01.2020
2 CP01204P Engineering drawing 80 4 0 01.01.2020

3 CP01222P Workshop practical 230 14 0 01.01.2020
EXTRA CURRICULAR 20 h
1. CP01201M ELSD 20 1 0 01.01.2020
* Note : Subject English (CP01201T) is common for CP01, CP04,CP15, CP08

&CP23 courses
3
QMS/S/CP01-8501
Detailed syllabus
for
English
(Common syllabus for CP01, CP04, CP15, CP08 &CP23 courses)
Subject code: CP01201T
Subject name: English
Hour per semester: 40h
Hour per week: 2h
Revision. No.: 0
Rev Date 01.01.2020
SEMESTER MONTHLY SYLLABUS COVERAGE
Available no. Available

Month topics to be covered
of weeks hour (h).
January 4 8 7.0, 8.0

February 4 8 9.0, 10.1
march 4 8 10.2, 11.1
April 4 8 11.2,12.1,12.2
May 4 8 12.3,12.4,12.5, rev
June 0 0
Note: The above-mentioned allocation is tentative and may vary slightly depending upon the working
days of center calendar/year.
4
QMS/S/CP01-8501
Objectives Learning Outcomes
The course should enable the students to: The students should be able to:
 Prepare reports and minutes of meeting  Communicate efficiently in English

(writing skill)  Have self-confidence to improve
 Speak fluently (speaking skill) upon their writing, speaking and
 Make simple technical presentations presentation skills.
(presentation skill)
 Organize purposeful discussions and
participate in them successfully
Major Topics:
TIME ALLOTTED
SL NO. MAJOR TOPICS
IN HOUR(h)
7.0 Internal correspondence 5
8.0 Technical Writing 4
9.0 Organizational correspondence 4
10.0 Writing Skill (activity based) 8
11.0 Communication and Public speaking skills 7
12.0 Interview skills 12
Total 40 h
5
QMS/S/CP01-8501
Subject content:
TOPIC TIME ALLOTTED

TOPIC NAMES
NO. IN HOUR(h)
7 INTERNAL CORRESPONDENCE 4
Documents for internal communication
7.1 Internal note 2
Memorandum – Format
Incident Report(Theft, internal clash, facility problems)
7.2 2
Accident Report
Trip Report
8 TECHNICAL WRITING 4
8.1 Report writing 1
8.2 Importance and types of formal reports 1
8.3 Lay out of a technical report 1
8.4 Procedure of writing a report 1
9 ORGANIZATIONAL CORRESPONDENCE 3
9.1 Meeting and its documentation 1
9.2 Notice, Agenda 1
9.3 Minutes of meeting 1
10 WRITING SKILLS (ACTIVITY BASED) 8
DESCRIPTION:
10.1  Physical description 4
 Functional/Process Description
Writing a set of instructions:
 for any of your labs/ work shop/
10.2 equipment/machines 4
 to ride a bike/to make a cup of tea/ an omelette/to
bake a cake, etc.
11 PUBLIC SPEAKING SKILLS 9
11.1 Shop talk. 3
6
QMS/S/CP01-8501
Oral presentation of technical information Stages: Topic

selection-planning-collection of information-outlining-
11.2 3
developing the technical content-attaching introduction
and conclusion –practice-rehearsal and feedback
Presentation skills: Personal appearance- posture-
11.3 gesture-voice- speed language- pauses- eye contact- visual 3
aids- articulation- time Management.
12 INTERVIEW SKILLS 12
12.1 Resume and cover letter 2
12.2 Job interview-tips to face interviews successfully 3
12.3 Mock interview 2
Group discussion(GD):
12.4 Rules –do’s and don’ts – qualities to be observed in 2
candidates.
12.5 GD practice sessions 3
Total 40 h
REFERENCE BOOKS
SL TITLE OF BOOK AUTHOR PUBLICATION

NO
1. English Communication Text NTTF NTTF
2. High School English Grammar Wren & Martin S. Chand & Co. Ltd
3. English Communication TTI TTI
4. English Grammar at Glance M. Gnanamurali S. Chand & Co. Ltd
5. A Practical English Grammar A J Thomson Oxford
6. English without tears Bhat NTTF
7. Intermediate English Practice Pitt.S.Corden
8. Modern Business Letter Writing J S Bright
9. Active English Dictionary
-------------------------------------------
7
QMS/S/CP01-8501
Detailed syllabus
for
Mathematics
Subject name: Mathematics
Hour per week: 2h
Revision. No.: 0
Rev Date 01.01.2020
SL NO Month Available Weeks Available hour Topics to be covered
1. JANUARY 4 8 7.0, 8.1,8.2,8.3
2. FEBRUARY 4 8 8.4, 9.1,9.2,9.3 ,9.4 (1st int exam)
3. MARCH 4 8 9.5,9.6,9.7, 10.1
4. APRIL 4 8 10.2,10.3,11.1,11.2,11.3 (2nd int exam)
5. MAY 4 8 11.4,12.0, Revision
6. JUNE 0 0
8
QMS/S/CP01-8501
Objectives Learning Outcome
1. Find percentage, ratios and proportions

2. Knowledge on Analytical Geometry and its
application. Apply the concepts of mathematics to
3. Solve mathematically technical problems of 3D solve engineering problems.
shapes
4. Knowledge on calculus and its application in
engineering
5. Know the basic concepts of statistics.
Major Topics:
Sl No.
Major Topics Time (h)
7.0 Percentage, Ratios and Proportions 3
8.0 Permutation and Combination 6
9.0 Analytical Geometry 12
10.0 3D Shapes 5
11.0 Integral Calculus 8
12.0 Statistics 6
Total HOUR 40h
9
QMS/S/CP01-8501
Subject content:
Unit Topic/sub Topic Time (h)

N0.
7.0 Percentage, Ratios and Proportions 3
7.1 Introduction
1
7.2 Ratio
7.3 Proportion 1
7.4 Percentage 1
8.0 Permutation and Combination 6
8.1 Multiplication and addition principle of counting 1
8.2 Permutation 2
8.3 Combination 2
8.4 Exercise on permutation and combination 1
9.0 Analytical Geometry 12
9.1 Rectangle, Parallelogram, Triangle, Trapezium 2
9.2 Circle and Sector 1
9.3 Cartesian Co-Ordinates, Equation of axis, Distance, Midpoint 2
9.4 Centroid of Triangle 1
9.5 Slope, Condition for Perpendicularity and parallelism 2
9.6 Equation of straight line 2
9.7 Parabola 2
10.0 3D Shapes 5
10.1 Cuboid, Cylinder 2
10.2 Cone, Sphere and Hemisphere 2
10.3 Mixed Shapes 1
11.0 Integral Calculus 8
11.1 Integrals of functions 3
11.2 Rules of integration 1
10
QMS/S/CP01-8501
11.3 Integration by parts 2

11.4 Definite integrals, Area under plane curves 2
12.0 Statistics 6
12.1 Moving average 2
12.2 Grouping of data, Class interval 2
12.3 Range, Standard Deviation & Variance 2
Total time 40h
REFERENCE BOOKS
SL NO TITLE OF BOOK AUTHOR PUBLICATION
1. Technical mathematics Rice and Knight McGraw Hill Books
2. Higher Engineering mathematics B.S.Grewal Khanna Publishers
3. Engineering Mathematics -3rd edition Anthony Croft Pearson Edn
4. Applied Mathematics -1 W R Neelkanth Swapna
5. Higher Engineering mathematics John Bird Routledge chapman
11
QMS/S/CP01-8501
Detailed syllabus
for
Basic Electrical and Electronics
Subject name: Basic Electrical and Electronics
HOUR per semester: 40h
HOUR per week: 2h
Revision. No.: 0
Rev Date 01.01.2020
1. JANUARY 4 8 1.0, 2.0
2. FEBRUARY 4 8 3.0, 4.0, 5.1,5.2 (1st int exam)
3. MARCH 4 8 5.3 to 5.6,6.0
4. APRIL 4 8 7.0, 8.0, 9.1,9.2(2nd int exam)
5. MAY 4 8 9.3, 9.4,10.0 & Revision
6. JUNE 0 0
12
QMS/S/CP01-8501
1. Awareness on Electrical safety. Identify Electrical and Electronic

2. Understand the various electrical and components and to apply the basic
electronic components and their use. principles & concepts of Electrical and
3. Awareness on electrical & electronic Electronics.
measuring instruments.
4. Awareness on DC and AC circuits and
principles.
5. Identify electrical protective devises and
display devises.
6. Basic knowledge on different types of
sensors and their applications.
7. Awareness on electrical machines.
Major Topics:
Sl No. Major Topics

Time (h)
1.0 Electrical safety and Hand Tools 2
2.0 Electronic materials and components 6
3.0 Cables and wires 3
4.0 Measuring instruments 3
5.0 DC & AC Circuits 6
6.0 Electrical Protective Devices 5
7.0 Display devices 1
8.0 Sensors 2
9.0 AC machines 7
10.0 DC generators, DC motors 5
Total time 40h
13
QMS/S/CP01-8501
Subject content:
Unit Topic/sub Topic Time (h)

N0.
1.0 Electrical safety and Hand Tools 2
1.1 Electrical safety
1
1.2 Cause of accidents and their preventive measures.
1.3 Electric shock
1.4 First aid for electric shock 1
1.5 Hand Tools
2.0 Electronic materials and components 6
2.1 Conductors, Semiconductors and Insulators 1
2.2 Properties and Applications 1
2.3 Types of Electronic Components 1
2.4 Resistors, Capacitors, Inductors- Specifications and Applications 2
2.5 Diodes, Transistors and ICs- Specifications and applications. 1
3.0 Cables and wires 3
3.1 Electrical Conductor - Insulating Materials 1
3.2 Wires and Cables - Grades - Current Rating of Cables - Wire Sizes - Wire 2
Gauge
4.0 Measuring instruments 3
4.1 Ammeter 1
4.2 Voltmeter 1
4.3 CRO
1
4.4 Multimeter
5.0 DC & AC Circuits 6
5.1 Electron Theory - Potential Difference & Electro motive force 1
5.2 Electric Current 1
14
QMS/S/CP01-8501
5.3 Ohm’s Law 1

5.4 Resistance in series, parallel 1
5.5 Law of resistance 1
5.6 Kirchoff’s Law 1
6.0 Electrical Protective Devices 5
6.1 Fuse
6.2 Disadvantages of rewirable type fuse 2
6.3 Cartridge fuses
6.4 MCB - Types, Specification and Applications 1
6.5 ELCB / RCCB - Types, Specifications and Applications 1
6.6 Earthing - Types & Purpose 1
7.0 Display devices 1
7.1 LED – Working, Application, Advantage & Disadvantage
1
7.2 LCD – Working, Application, Advantage & Disadvantage
8.0 Sensors 2
8.1 Introduction, Types and Applications of sensors 2
9.0 A C Machines 7
Transformers - construction, working, types, transformation ratio &
9.1 2
applications
9.2 Single Phase AC motors - Types & Applications 2
9.3 induction motor - construction, working, specification, application, speed 2

control & maintenance
9.4 Servo motor - Applications 1
10.0 DC generators, DC motors 5
10.1 Constructional Parts of a DC Machine 2
10.2 Types of DC MOTOR 2
10.3 Applications 1
Total time 40h
15
QMS/S/CP01-8501
REFERENCE BOOKS

Fundamentals of Electrical
1. B L Theraja S. Chand & Co. Ltd
Engineering and Electronics
2. Basic Electrical Engineering V K Mehta S. Chand & Co. Ltd
3. Principles of Electronics V K Mehta S. Chand & Co. Ltd
LIST OF LEARNING WEBSITES
http://studentstudyhub.com
www.electrical4u.com
www.electronics-tutorials.com
www.allaboutcircuits.com
www.wikipedia.org
https://www.explainthatstuff.com/electricity.html
-------------------------------------------
16
QMS/S/CP01-8501
Detailed syllabus
for
Metrology
Subject code CP01207T
Subject Name Metrology
HOUR per semester 20h
HOUR per week 1h
Rev. No. 0
Rev Date 01 01 2020
1. JANUARY 4 04 7.1, 7.2,7.3,7.4
2. FEBRUARY 4 04 7.5,7.6,7.7 8.1,8.2,8.3 (1st int exam)
3. MARCH 4 04 8.4,8.5,8.6,8.7,8.9
4. APRIL 4 04 9.0, (2nd int exam)
5. MAY 4 04 10.0, Revision
6. JUNE 0 0
17
QMS/S/CP01-8501
Objectives Learning Outcomes
 To impart knowledge on tolerancing system  By completing this Semester content,

and its application. the trainee should be able to
understand the positive impact of
 To gain knowledge on tapers, and learn tolerancing on the yield of
about angular measuring tools. manufacturing methods which impacts
product function and quality.
 To impart knowledge on comparators and  The trainee also would be able to
magnifying methods. select the appropriate measuring
instrument for a product / tool feature.
 To familiarize about measuring machines.
Major Topics:
Sl.No. Major Topics Time (h)
7.0 Limits, Fits and Engineering tolerances 7
8.0 Taper and angular measurement & Measuring tools 5h
9.0 Comparators h
4
10.0 Measuring machines 4
Total time 20
18
QMS/S/CP01-8501
Subject content:
Sl.no. Topics Time (h)

7.0 Limits, Fits and Engineering Tolerances 7.0
7.1 Limit Systems - advantages 1.0
7.2 Interchangeability 1.0
Elements of limit system: nominal size - basic size - actual size - 1.0
7.3 allowance -limits - upper - lower - tolerance - unilateral –
bilateral
7.4 Fit: hole and shaft: Types of Fits: clearance - interference - 1.0
transition
7.5 I.S.919 - 25 Fundamental deviation - 8 Tolerance grades - symbols - 1.0

numeral - letter - terminology - zero line - deviation - upper –lower
7.6 Symbols for tolerance deviation and fit - hole basis and shaft 1.0
basis system - practice problems - guidelines for selection of fits.
7.7 Selective Assembly 1.0
8.0 Taper and angular measurement & measuring tools 5.0
8.1 Definition of taper - taper elements
8.2 Specification of taper – conicity 0.5
8.3 Standard tapers - morse – metric 0.5
Measurement of angle - universal bevel protractor - parts 1.0
8.4 of b evel p rotractor - construction of vernier scale - least
count.
Sine bar -construction- requirements for accurate checking - 0.5
8.5
method of checking - problems
8.6 Sine plate - construction - use
8.7 Sine center - use 1.0
8.8 Spirit level - principle 0.5
8.9 Angle gauges - use - number of gauge blocks in standard set - 1.0
addition and subtraction of angles - problems
9.0 Comparators 4.0
19
QMS/S/CP01-8501
9.1 What is a comparator - classification based on method of 1.0

magnification.
9.2 Advantages and dis-advantages 1.0
9.3 Mechanical comparator - Dial type & universal - working 2.0
10.0 Measuring machines 4.0
Toolmaker’s Microscope – parts – protractor eye piece – radius
10.1 measuring head – thread template unit – projection attachment – 1.0
applications.
10.2 Profile Projector 1.0
10.3 Co-ordinate Measuring Machine – XYZ co-ordinates, smart scope, 2.0

Video/camera Measuring , laser measuring equipment
Total 20h
REFERENCE BOOKS

1. Engineering Metrology R.K Jain Khanna
2. Engineering Metrology K.J Hume Macdonald
3. Dimensional Metrology Conniel Dotson Delmar cengage-
4. Text book on Metrology NTTF learning
NTTF
5. Mechanical and Industrial measurements R.K Jain Khanna
6 Text book of Metrology Mahajan Dhanpath Rai & Co.
----------------------------------
20
QMS/S/CP01-8501
Detailed syllabus
For
Production Technology
Subject code : CP01206T
Subject name: Production Technology
Hour per week 01
Rev. No. : 0
Rev date 01.01.2020

1. JANUARY 4 4 7.0
2. FEBRUARY 4 4 8.0, 9.0,10.1(1st int exam)
3. MARCH 4 4 10.2 to 10.8
4. APRIL 4 4 11.0,12.2 (2nd int exam)
5. MAY 4 4 12.3, 13.0,14.0, Revision
6. JUNE 0 0
Note: The above-mentioned allocation is tentative and may vary slightly depending upon the working days
of center calendar/year.
21
QMS/S/CP01-8501
 Knowledge on lathe operations like taper  Familiarize the parts and their functions
turning, thread cutting and boring etc. in machining process of Lathe, Milling
 Awareness on cutting tool materials, machine and Grinding machine.
cutting fluids and lubricants.  Understand the various subtractive
 Knowledge on Milling machine parts, operations on conventional machines like
cutters, work holding devises and lathe, milling machine and Grinding
operations. machine.
 Knowledge on Types of grinding machines  Understand safe use of conventional
and their operations. machines in a tool room.
 Awareness on health &safety and working
effectively with others.
 Knowledge on permanent fastening
methods.
Major Topics:
No. Major Topics Time(h)

7.0 Lathe 4
8.0 Cutting tool material 1
9.0 Cutting fluids &lubricants 2
10.0 Milling -1 5
11.0 Grinding 3
12.0 Basic Health & Safety 2
13.0 Working Effectively with others at work 2
14.0 Permanent fastening methods 1
Total time 20 h
22
QMS/S/CP01-8501
Subject content:
Unit Topic/sub topics Break

No. up in
7.0 Lathe 4
hour(h)
7.1 Boring 1
7.2 Feed mechanism, feed gear box 1
7.3 Thread cutting mechanism & thread cutting operations 1
7.4 Taper & taper turning 1
7.5 Taper turning method
8.0 Cutting Tool material 1
8.1 Characteristics of ideal cutting tool material. 1
8.2 Cutting tool material.
9.0 Cutting fluids &lubricants 2
9.1 Properties of good cutting fluid 1
9.2 Types of cutting fluids
9.3 Properties of lubricants
1
9.4 Classifications of lubricants
10.0 Milling-1 5
10.1 Classifications of milling machines 1
10.2 Parts of milling machines
10.3 Milling process 1
10.4 Milling cutters 1
10.5 Nomenclature of milling cutter
10.6 Cutting speed, feed & depth of cut 1
10.7 Work holding devices 1
10.8 Cutter holding devices
11.0 Grinding 3
11.1 Grinding operations
23
QMS/S/CP01-8501
11.2 Grinding machines 1

11.3 Surface grinders 1
11.4 Cylindrical grinder 1
11.5 Tool and cutter grinder
12.0 Basic health and safety 2
12.1 Health and safety
12.1.1 Protective clothing/Equipment
12.1.2 Hazards, Safe working practices, Methods of accident prevention
12.1.3 Good housekeeping practices at various areas.
12.2 Fire safety
12.2.1 Types of fires
12.2.2 Rescue techniques applied during fire hazard.
12.2.3 Proper housekeeping in order to prevent fire hazards.
12.2.4 Correct use of a fire extinguisher.
12.3 Emergencies, rescue and first-aid procedures
12.3.1 Appropriate first aid to victims where required eg. in case of bleeding,
burns, choking, electric shock, poisoning etc.
12.3.2 Organize loss minimization or rescue activity during an accident in real or

simulated environments.
Emergency procedures: raising alarm, safe/efficient, evacuation, correct
12.3.3 means of escape, correct assembly point, roll call and correct return to
work.
Accident/incident report. (Incident Report includes details of: name,
date/time of incident, date/time of report, location, environment
12.3.4
conditions, persons involved, sequence of events, injuries sustained,
damage sustained, actions taken, witnesses, supervisor/manager notified).
24
QMS/S/CP01-8501
12.3.5 Correct method to move injured people and others during an emergency.
13.0 Working Effectively with others at work 2

13.1 Accurately receive information and pass on information to authorized
persons who require it and within agreed timescale and confirm its receipt
Display appropriate communication etiquette while working
1
13.2 (Communication etiquette: do not use abusive language; use appropriate
titles and terms of respect; do not eat or chew while talking (vice
versa)etc.)
Demonstrate responsible and disciplined behaviors at the workplace.
13.3 (Disciplined behaviors: e.g. punctuality; completing tasks as per given time
and standards; not gossiping and idling time; eliminating waste, honesty, 1
etc).
13.4 Escalate grievances and problems to appropriate authority as per
procedure to resolve them and avoid conflict
14.0 Permanent fastening methods 1
14.1 Welding, Soldering, Brazing, Rivet joints 1
Total time 20 h
REFERENCE BOOKS

1. Tool & Die maker Trade Theory NIMI
2. Modern W/s Technology Wright Baker
3. All about machine tools H.Gerling New Age International
4. Workshop Technology (Part I,II &III) Chapman Taylor and Francis Ltd
5. Shop Theory James Anderson Mc Graw Hill
6. Machinist – Trade Theory NIMI
7. Machine Technology (Vol.I,II,III) P.M Johnston
8. Production Technology Jain, Agarwal
-------------------------------------------------
25
QMS/S/CP01-8501
Detailed syllabus
for
Material Technology
Subject name: Material Technology
Hour per week: 2h
Revision. No.: 0
Rev Date 01.01.2020

SL NO Month Available Weeks Available HOUR Topics to be covered
1. JANUARY 4 8 1.0, 2.0
2. FEBRUARY 4 8 3.0, 4.0, (1st int exam)
3. MARCH 4 8 5.0, 6.0
4. APRIL 4 8 7.0,8.0 (2nd int exam)
6. JUNE 0 0
26
QMS/S/CP01-8501
 Classify Engineering Materials

 Awareness on different Properties of
 Have basic knowledge on Materials and
Engineering Materials
their properties used in Tool Engineering
 Give an awareness on different types of
engineering materials
 Basic knowledge on alloying elements and
their effect on properties.
Major Topics:
Major Topics Time

No.
Allotted in hour(h)
1.0 Scope of Material technology 4
2.0 Properties of material. 3
3.0 Ferrous metals 5
4.0 Influence of elements on the properties of steel 2
5.0 Alloy Steel 3
Materials used for manufacturing cutting tools, their 4
6.0
properties and application
7.0 Materials used in tooling 6
8.0 Nonferrous metals and alloys 5
9.0 Testing of material 6
10.0 Latest development in material 2
Total time 40h
27
QMS/S/CP01-8501
Subject content:
time
Unit No. Topic/sub Topic
allotted(h)
1 Scope of Material technology 4h
1.1 Historical perspective: Role of engineering material. 1h
Classification:- List and the different types of ferrous metals
1.2 1h
- pig iron - cast iron - wrought iron – steel
1.3 Metals and non- metals 1h
1.4 Ferrous and non-ferrous 1h
2 Properties of material 3h
2.1 Physical properties.
2.2 Chemical properties 1h
2.3 Magnetic properties
2.4 Mechanical properties 2h
3 Ferrous metals 5h
Introduction to manufacturing process, types, properties and
3.1 1
application of the following
3.2 Pig iron
3.3 Wrought iron 2h
3.4 Cast iron- grey, white
3.5 Steel-carbon steel, low, medium and high alloy steel 2h
4 Influence of following elements on the properties of steel. 2h
4.1 Carbon
4.2 Silicon
4.3 Phosphorous 2h
4.4 Sulphur
4.5 Manganese
5 Alloy Steel 3
5.1 Introduction 1h
Alloying elements and their effect on properties of steel
5.2.1 Chromium
5.2 5.2.2 Nickel 2h
5.2.3 Vanadium
5.2.4 Tungsten
28
QMS/S/CP01-8501
5.2.5 Molybdenum
5.2.6 Cobalt
6 Materials used for manufacturing cutting tools 4h
6.1 Alloy steels. 1h
6.2 Ceramics 1h
6.3 Carbides 1h
6.4 Diamond
1h
6.5 CBN
7 Materials used in tooling ( Ref : supplier catalogues) 6h
Material specification, composition, properties, application
and selection criteria
7.1.1 Jigs and fixtures
7.1 7.1.2 Press tools 6h
7.1.3 Moulds
7.1.4 Die casting dies
7.1.5 Forging dies
8 Non Ferrous metals and alloys 5h
Properties types and application of,
8.1.1 Copper and its alloys
8.1.2 Aluminum and its alloys
8.1 5h
8.1.3 Zinc
8.1.4 Tin
8.1.5 Magnesium
9 Testing of Material 6h
9.1 Introduction
1h
9.2 Destructive and non destructive tests
9.3 Destructive tests- Tensile test- Compressive test- Impact test. 2h
Non destructive test- Visual- liquid penetration, magnetic
9.4 2h
particle, ultrasonic, radio graphic
9.5 Hardness testing- Rockwell, Brinell, Vickers, shore 1h
10 Latest development in material 2h
10.1 Metal and alloys 30 min
10.2 Polymers 15min
10.3 Composites 15 min
10.4 Ceramics 45 min
29
QMS/S/CP01-8501
10.5 Applications of Latest material 15 min

Total time (h) 40 h
REFERENCE BOOKS

1. Material Science & Process Hajra Choudhari Indian Book Distributers
2. Material Science R S Khurumi S Chand
3. Materials for Engineering (part 1 & 2) P S Houghton
4. Material Science Raghavan
5. Engineering Materials – properties Budinski and Kenneth Prentice Hall Publishers

and selection
Engineering Materials and Metallurgy R K Rajput S Chand
-------------------------------------------
30
QMS/S/CP01-8501
Detailed syllabus
for
Engineering Drawing
Subject code: CP01204P

Subject name: Engineering Drawing
Hour per week: 4h
Revision. No.: 0
Rev Date 01.01.2020

1. JANUARY 4 16 6.0, 7.1, 7.2,
2. FEBRUARY 4 16 7.3,7.4,7.5 (1st int exam)
3. MARCH 4 16 7.6,8.0,9.1,9.2
4. APRIL 4 16 9.3 to 9.8,10.0 (2nd int exam)
6. JUNE 0 0
31
QMS/S/CP01-8501
 Ability to prepare dimensional drawing
with tolerances.  Ability to interpret engineering
 Ability to visualise sectional views and to drawings having sectional views,
draw them. dimensions and geometrical
 Understand the standard procedure of tolerances
indicating surface texture and apply them  Ability to create assembly drawing
on drawing. and detail drawings as per standards.
 Understand the forms and proportion of
screw threads and fastener’s and apply
them in drawing.
 Highlight the importance of geometrical
tolerance
 Able to draw assembly views and to create
the detail drawing of its elements.
Major Topics:
No. Major Topics Time Allotted (h)
6.0 Dimensions and tolerances 08

7.0 Sectioning 32
8.0 Surface texture 04
9.0 Screws, Fasteners 08
10.0 Geometrical Tolerance 08
11.0 Assembly & detailed drawing. 20
Total HOUR 80h
32
QMS/S/CP01-8501
Subject content:
Unit
Topic/sub Topic Time (h)
No.
6.0 Dimensions and Tolerances 8
Classifications of dimensions- functional, nonfunctional, auxiliary, and
6.1 1
features.
IS specified tolerance. - Indian standard/ISO system of limits and fits
6.2 1
(IS919, ISO 286).
6.3 Basic size deviations and tolerance. 1
6.4 Method of placing limit dimensions. – Bilateral, unilateral. 1
6.5 Fits.- clearance fit , transition and interference fit. 1
6.6 General tolerance. – IS 2102{part1 and part2}. 1
6.7 Exercise for general tolerance. 2
7.0 Sectioning 32
7.1 Introduction about sectioning. 4
Classification of section views- Full section, half section, local section,
7.2 revolved section, removed section, offset section, auxiliary section, and 5
aligned section.
General rules of sectioning. - hatching of single object, adjacent object,
7.3 3
thin material, large area, rib & web section.
7.4 Conventional representation for hatching. 5
7.5 Cutting plane line. 5
7.6 Exercise 10
8.0 Surface texture 4
8.1 Introduction, - Types of surface texture, nomenclature of surface texture. 1
8.2 Indication of surface roughness. 1
8.3 Symbols of specifying the direction of lay. 1
8.4 Example. 1
9.0 Screwed Fasteners 8
9.1 Introduction. 1
Screw thread nomenclature. - Major dia, minor dia, pitch, lead, flank,
9.2 1
crest, root, thread angle etc.…
Forms of thread- metric thread, V thread, BSW thread, Buttress thread,
9.3 1
Square thread, ACME thread, and worm thread.
33
QMS/S/CP01-8501
9.4 Single and multi-start thread. 1

9.5 Thread specification. 1
9.6 Conventional representation of threads. 1
Different types of bolt and threads. – Bolt, nut, set screws, locking
9.7 1
screws, lock nuts.
9.8 Socket head cap screw and CSK screw and assembly. 1
10.0 Geometrical Tolerance 8
10.1 Introduction about geometrical tolerance. 1
10.2 Tolerance frame and features. 1
10.3 Indication of features of control 1
10.4 Datum. - Primary, secondary and tertiary datum 1
10.5 Exercise 4
11.0 Assembly and detailed drawing 20
11.1 Introduction about assembly and part drawing
1
11.2 Assembly drawing.
11.3 Detailed drawing. 1
Exercise. – tap wrench, U clamp with V block, assembly fit, C-clamp, Tool
11.4 18
makers clamp &,Guide plate tool.
Total HOUR 80h
REFERENCE BOOKS

1. Machine drawing P I Varghese V I P publishers
2. Engineering Graphics P I Varghese V I P publishers
3. Engineering Drawing N D Bhatt Charotar Publishing
4. SP46 BIS BIS
5. IS 696 BIS BIS
6. Engineering Graphics Varghese Philip Tata Mc Graw Hill
7. Design Data Hand Book PSG PSG
8. Machine Tool Design Hand Book CMTI CMTI
-------------------------------------------
34
QMS/S/CP01-8501
Detailed syllabus
for
CAD-FUSION 360
Subject code: CP01205P

Subject name: CAD-FUSION 360
Hour per week: 4h
Revision. No.: 0
Rev Date 01.01.2020

1. JANUARY 4 16 2.1 & 2.2.1
2. FEBRUARY 4 16 2.2.2,2.2.3,2.3.1, (1st int exam)
3. MARCH 4 16 2.3.2,2.4,2.5.1
4. APRIL 4 16 2.5.1,2.5.2 (2nd int exam)
5. MAY 4 16 2.6,2.7, Revision
6. JUNE 0 0
35
QMS/S/CP01-8501
 Familiarize with sketch commands and  Familiarize Fusion 360 software and
dimension of sketch create 3D models and simple
 Create 3D models assemblies.
 Preparation of detail drawing of 3D model
created.
 Creation of simple assembly models
Major Topics:
No. Major Topics Time (h)
2.1 Sketch and Constraints 8

2.2 3D modeling using the given isometric views 12
2.3 Create 3D models using the given orthographic views 10
2.4 Find out third view and missing lines 8
2.5 Drafting Exercises 12
2.6 Introduction to assembly Modeling 8
2.7 Model Examination 2
Total time 60h
36
QMS/S/CP01-8501
Subject content:
Sl.No: Topics Time
Allotted (h)
2.1 Sketch and Constraints 8
2.1.1 Use of different sketch commands, dimensioning and constraints 2
2.1.2 Sketch exercises of medium complexity 6
2.2 3D modeling using the given isometric views 12
2.2.1 Modeling exercises – Minimum 6 exercises of varying difficulty 6
2.2.2 Introduction and use of different create tools – 6 Exercises 4
2.2.3 Introduction and use of different modify tools – 2 Exercises 2
2.3 Create 3D models using the given orthographic views 10
Create models using the 3 orthographic views given – 4 Exercises of
2.3.1 5
medium complexity
2.3.2 Create models using the 2 orthographic views given – 4 Exercises of 5
medium complexity
2.4 Find out third view and missing lines 8
2.4.1 Create the model using given two views – Draw manually the third 4
view in to graph sheet – 8 Exercises
2.4.2 Create the model using the two views and draw the missing lines in to 4
the graph sheet – 8 Exercises
2.5 Drafting Exercises 12
2.5.1 Create the model and prepare 2D drawing – 4 Exercises 4
Create the model and prepare detail drawings – Sectional views – 4
2.5.2 8
Exercises
2.6 Assembly Modeling 8
2.6.1 Introduction to assembly Modeling 8
2.7 Model Examination 2
2.7.1 Model examination – 1 Exercise 2
TOTAL 60h
REFERENCE BOOKS

1. Autodesk Fusion 360-A tutorial approach Sham Tickoo BPB Publications
2. Autodesk Fusion 360- basic tutorials Tutorial Books
3. Machine Drawing Gopalakrishna
4. Machine Drawing P I Vargheese
-------------------------------------------
37
QMS/S/CP01-8501

Nettur Technical Training Foundation

Uploaded by

Copyright:

Available Formats

Nettur Technical Training Foundation

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Nettur Technical Training Foundation

Uploaded by

Copyright:

Available Formats

NETTUR TECHNICAL TRAINING FOUNDATION

DIPLOMA IN TOOL ENGINEERING & DIGITAL MANUFACTURING – CP01

Issued & Verified By

Syllabus Effective from

Time distribution for Sem-II

2 CP01204P Engineering drawing 80 4 0 01.01.2020

* Note : Subject English (CP01201T) is common for CP01, CP04,CP15, CP08

Subject code: CP01201T

Subject name: English

Hour per semester: 40h

Hour per week: 2h

Rev Date 01.01.2020

SEMESTER MONTHLY SYLLABUS COVERAGE

Available no. Available

January 4 8 7.0, 8.0

Objectives Learning Outcomes

 Prepare reports and minutes of meeting  Communicate efficiently in English

TOPIC TIME ALLOTTED

Oral presentation of technical information Stages: Topic

SL TITLE OF BOOK AUTHOR PUBLICATION

Subject code: CP01202T

Subject name: Mathematics

Hour per semester: 40h

Hour per week: 2h

Rev Date 01.01.2020

SEMESTER MONTHLY SYLLABUS COVERAGE

SL NO Month Available Weeks Available hour Topics to be covered

1. JANUARY 4 8 7.0, 8.1,8.2,8.3

2. FEBRUARY 4 8 8.4, 9.1,9.2,9.3 ,9.4 (1st int exam)

3. MARCH 4 8 9.5,9.6,9.7, 10.1

4. APRIL 4 8 10.2,10.3,11.1,11.2,11.3 (2nd int exam)

5. MAY 4 8 11.4,12.0, Revision

Objectives Learning Outcome

1. Find percentage, ratios and proportions

Unit Topic/sub Topic Time (h)

11.3 Integration by parts 2

SL NO TITLE OF BOOK AUTHOR PUBLICATION

1. Technical mathematics Rice and Knight McGraw Hill Books

2. Higher Engineering mathematics B.S.Grewal Khanna Publishers

3. Engineering Mathematics -3rd edition Anthony Croft Pearson Edn

4. Applied Mathematics -1 W R Neelkanth Swapna

5. Higher Engineering mathematics John Bird Routledge chapman

Subject code: CP01209T

Subject name: Basic Electrical and Electronics

HOUR per semester: 40h

HOUR per week: 2h

Rev Date 01.01.2020

SEMESTER MONTHLY SYLLABUS COVERAGE

SL NO Month Available Weeks Available hour Topics to be covered

1. JANUARY 4 8 1.0, 2.0

2. FEBRUARY 4 8 3.0, 4.0, 5.1,5.2 (1st int exam)

3. MARCH 4 8 5.3 to 5.6,6.0

4. APRIL 4 8 7.0, 8.0, 9.1,9.2(2nd int exam)

5. MAY 4 8 9.3, 9.4,10.0 & Revision

Objectives Learning Outcome

1. Awareness on Electrical safety. Identify Electrical and Electronic

Sl No. Major Topics

Unit Topic/sub Topic Time (h)

5.3 Ohm’s Law 1