Pressure Points

Table of Contents Ask the Engineer

Ask the Engineer.............................. 1 UG-84(h)(2)
Notified Bodies – Pre and Post
Brexit Update................................... 3 Question 1: For Section VIII, Divisions 1 and 2 construction, when
Hartford Steam Boiler’s qualifying WPS(s) on carbon and low alloy steels (i.e. Table
Bob Wielgoszinski Honored UCS-23 and Table 3-A.1 materials respectfully) for production
by ASME............................................ 4 joints requiring impact testing, are there requirements for the
ASME Three-Day Seminar.......... 4 heat treated condition of the PQR test coupon(s) prior to
welding that must be taken into consideration?

Answer 1: Yes. Section VIII Division 1, paragraph UG-84(h)(2)(-b) and

Section VIII, Division 2, paragraph 3.11.8.3(f)(2) state that the
PQR test coupon material be in the same heat-treated
condition as the material to be used in production.

UG-84(h)(2)(-b) states:
(2) When Required. Welding procedure impact tests shall be made when
required by UCS-67, UHT-82, or UHA-51. For vessels constructed to the rules
of Part UCS, the test plate material shall satisfy all of the following
requirements relative to the material to be used in production:
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(-a) be of the same P-Number and Group Number;

(-b) be in the same heat-treated condition; and
(-c) meet the minimum notch toughness requirements of (c)(4) for the thickest material of the range of base
material qualified by the procedure (see Figure UG-84.1).

3.11.8.3(f)(2) states:
(f) for materials of Table 3-A.1 (carbon steel and low alloy steel), the test plate material shall satisfy all of the following
requirements relative to the material to be used in production:
(1) Be of the same P-Number and Group Number;
(2) Be in the same heat-treated condition;
(3) Meet the minimum toughness requirements 3.11.2, 3.11.3, and 3.11.4, as applicable for the thickest material of
the range of base material qualified by the procedure.

So what do these requirements mean? They mean that the heat treatment condition applied to the PQR test coupon
material before welding must match the heat treatment condition of the production material at the joint before welding.
To be clear, this is in addition to the Section IX essential and supplementary essential variable requirements addressing
PWHT.

For example, a production joint exists on SA-516 Gr 70 material (P-No 1, Group No. 2), which requires the welding
procedure be qualified with impact testing. The MTR states that this material is in the normalized heat-treated
condition. In order to be Code Compliant, the WPS selected to weld the production joint must be qualified with the PQR
test coupon in the Normalized heat-treated condition prior to welding the coupon. Using a qualified WPS in this
production joint, where the PQR test coupon was in the as-rolled condition, would not be acceptable in meeting the
minimum Code requirements. The qualified WPS in the as-rolled heat treatment condition would only be permitted for
welding:

a) production joints not requiring the welding procedure be qualified with impact testing; or
b) in production joints requiring impact testing where the production material is in the as-rolled condition within the
qualification range.

While recording the heat-treated condition of the test coupon on the PQR is not a requirement of Section IX, Section VIII,
Divisions 1 and 2 impose more stringent requirements, which the construction Code is permitted to do. This is also
consistent with Section IX paragraph QG-100(b).

QG-100(b) states:
(b) Whenever the referencing Code, standard, or specification imposes requirements different than those given in this
Section, the requirements of the referencing Code, standard, or specification shall take precedence over the
requirements of this Section.

Section VIII, Divisions 1 and 2 do not state that the heat-treated condition of the test coupon be listed in the certified
PQR, although that may be an opportune location for that information. The Code states that the heat-treated condition
of the PQR test coupon prior to welding must match the heat-treated condition of the production material at the joint
prior to welding. How this information is to be documented should be a matter of agreement between the Certificate
Holder and the Authorized Inspector. If the heat treatment status of the test coupon is not recorded on the PQR, then
alternate traceable documentation must be available linking the test coupon to its heat treatment condition prior to
welding.
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So what does Section VIII consider as different heat-treated conditions? There is a partial list stated in Interpretation
VIII-1-92-51:

Interpretation: VIII-1-92-51
Subject: Section VIII, Division 1 (1989 Edition, 1991 Addenda); UG-84(h)(3)(b)
Date Issued: March 9, 1992
File: BC88-434 (BC89-465 and BC89-467)

Question 2: Does the phrase “Same heat treated condition” in UG-84(h)(3)(b) of Section VIII, Division 1 mean that
the following would be considered different heat treated conditions?

−−as rolled
−−annealed
−−normalized
−−normalized and tempered
−−quenched and tempered

Answer 2: Yes.

In summary, when welding production joints requiring impact testing on Section VIII Division 1, Table UCS-23 and
Section VIII Division 2, Table 3-A.1 materials, it is required that the PQR test coupon(s) justifying the WPS(s) be in the
same heat-treated condition prior to production welding. Otherwise, different qualified WPS(s) meeting this
requirement must be selected.

With this information in mind, it is advisable that Certificate Holders check existing PQR(s) qualified with impact testing
to ensure that the heat treatment condition prior to welding was known at the time of qualification and documented.

Notified Bodies – Pre and Post Brexit Update

Harford Steam Boiler (HSB) committed that it would provide updates as more information became available on the
decision that the United Kingdom would leave the European Union. HSB recognizes the potential implications of Brexit
on the Notified Bodies, including the Pressure Equipment Directive 2014/68/EU for the manufacturing sector.

It was recently announced that an agreement between the European Union and British negotiators was reached allowing
the UK to continue trading as a Member State until the end of 2020 under a new transition agreement. This increased
transition period agreement is applicable for both Notified Bodies and Manufacturers. This legal agreement will be
published in October 2018 pursuant to continued negotiations. It is important to reiterate that there are ongoing
negotiations between the UK and the EU on the process and outcome of Brexit with regard to the Notified Bodies.

This means that U.K. Notified Body services will remain unchanged through December 31, 2020.

We would like to take this opportunity to assure our clients that Hartford Steam Boiler will seamlessly provide support
through any changes to the Notified Body structure throughout the Brexit transition process.

We will continue to provide updates on this topic as we learn more details.

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Hartford Steam Boiler’s Bob Wielgoszinski Honored by ASME

Bob Wielgoszinski, principal code consultant, HSB, was honored on May 9 by The American Society of Mechanical
Engineers (ASME). He was named as the first recipient of the Wilfred C. LaRochelle Conformity Assessment Award, an
award created in 2017 in memory of a former HSB employee.

He was recognized for his contributions to the Society’s standards and quality assurance programs, as well as his efforts
to help HSB clients stay in compliance with ASME standards for safety and reliability in boilers and pressure vessels. He
is also a recipient of the Society’s Dedicated Service Award and the National Board Safety Medal.

Bob has chaired ASME’s Standards Committee on Qualifications for Authorized Inspection and Subcommittee on
Accreditation and has served on committees of the National Board of Boiler and Pressure Vessel Inspectors.

“Bob is part of a long tradition of HSB supporting ASME and National Board standards development over the last 100+
years,” said Tom Pastor, Vice President - Codes & Standards, HSB. “Bob sets the standard for what it means to be a
committee volunteer. He has been a significant contributor on ASME Boiler and Pressure Vessel code committees since
1988 in the areas of Section I Power Boilers, Section IV Heating Boilers, and Conformity Assessment. In the area of
Conformity Assessment, he has served on no less than seven different committees, several of which he served terms as
Chairman.”

ASME Three-Day Seminar

Introduction to ASME Section VIII, Division 1 and NBIC Repairs and Alterations. The seminar will cover the following:

Material Design Fabrication NBIC Repairs and Alterations

Requirements Basic Design Philosophy Overview General Requirements

Recertification Design Equations for Common Material Control Quality Management
Shapes
Documentation Openings and Reinforcements Joint Preparation PWHT / Alternative Welding
Methods
Indentification Toughness Postweld Heat Treatment Welding Performance Qualifications
Pressure Testing, Manufacturer’s Data Report and More Forms

Location Dates

Charlotte, NC September 18 – 20, 2018

To Register: https://bookstore.hsbct.com or call 860-722-5061.

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NBIC Repairs and Alterations and ASME Section IX. The seminar will cover the following:

NBIC Reparis and Alterations Welding

General Requirements General Requirements

Quality Management Welding Procedure Qualifications

PWHT / Alternative Welding Methods Welding Processes

Welding Performance Qualifications Welding Performance Qualifications

Forms

Location Dates

Houston, Texas October 16 - 18, 2018

St. Louis, Missouri November 6 - 8, 2018

To Register: https://bookstore.hsbct.com or call 860-722-5061.

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August 2018

Pressure Points is published by Editor:

Stephen McKelvey
Hartford Steam Boiler
One State Street Contributors:
Hartford, CT 01141-0299 Paul Coco,
© 2018 The Hartford Steam Boiler Codes
Inspection andand Standards
Insurance Company.
All rights reserved. Julie Hoskinson, Codes and Standards
[email protected] Dairy Farms New (01/18) Jayaram Vattappilly, Codes and Standards