Basic Flowchart of Incoming & Outgoing of Stock Indent Non-Conforming Materials

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Basic Flowchart of Receiving and Despatch of Stock / Indent Materials

- Check Package visually for safe handling


Arrival of Material
- Check for Supplier Delivery Note / JO PO /Consignment Note
- Safety check and plan, from the off-loading area to Inspection Bay
- Standby of Personnel / Lifting equipments / PPE
Offloading / receipt
of Material to
Inspection Bay -Take Photos of the package on the truck before off-loading
- Barricade the area and be more aware of the “line-of-fire”
-Open the package with care, using the proper tools and equipment
- Sign off the Delivery Note after inspecting the package externally

- Check content against Supplier Delivery Note/JOPO/


Consignment Note
RECEIVING

- Take photos during unboxing and points of inspection


- Issue latest revision of Inspection Report (Incoming)
- Segregate to Stock area for stock items
Incoming - Segregate to Storage area for items standby to dispatch
Inspection - Segregate to Quarantine Area if item is suspected to be Non-
NO Conform? Conforming. Yellow tag the item and Initiate the NCR process

- Issue the latest revision of Non-Conformance report


- Review the inspection Report and double-check the content
against Supplier Delivery Note/JOPO/Consignment Note
NCR Process - If NCR is found to be valid, proceed as per JO-QP13 for
YES corrective and preventive action and Red-tag the item.
- if NCR is found to be in-valid, proceed to close-out the NCR,
update the IR, remove the yellow tag and transfer the item back to
the Stock or Storage Area.
- Take photos of every inspection point when and as required.

Segregate to proper -Items placed in the Storage area shall have a copy of the IR
designation (Outgoing Area / tagged Green and certificates attached to the item
Stock Area / Quarantine - Items placed in the Stock area shall have their stock list updated
Area) with a copy of the IR and photos attached to the item if required.
- Items placed in Quarantined area shall have a copy of the NCR/
IR/relevant documents and Yellow or Red-Tagged clearly
depending on their status

- Review the Picking List / Client’s PO / Emails / Instruction given


from Warehouse Expeditor
- If item is from stock area, locate the item and update stock card
NO Withdrawal of during withdrawal. Transfer item to the Inspection Bay
Material to - If item is from Storage area, withdraw the item and transfer to the
inspection Bay Inspection Bay
- Do not attempt to deliver items placed in the Quarantine
Area. Item has to be processed and close-out NCR before it
can be withdrawn.
DISPATCH

- Check content against Picking List / Client’s PO / Emails /


instruction given from WE / Delivery Order.
Outgoing - Take photos during unboxing and points of inspection
Inspection - Issue latest revision of Inspection Report (outgoing)
Conforms? - Segregate to outgoing area if item is conforming
- Segregate to Quarantine Area if item is suspected to be Non-
Conforming. Yellow tag the item and Initiate the NCR process
YES

Segregate material
to Outgoing Area - Check content against Picking List / Client’s PO / Emails
instruction given from WE / Delivery Order.
- Check Package visually for safe handling
- Safety check and plan, from the Out-going area to Loading Area
Despatch of - Standby of certified Personnel / Lifting equipments / PPE
Materials - Barricade the area and be more aware of the “line-of-fire”
-Take Photos of the package before and after loading onto truck
- Check on the vehicle and driver’s condition / certificate.
- Ensure driver has his approved Journey Management Plan and
proper delivery documentations prior to departure

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