FSCUT2000C Laser Cutting Control System User ManualV3.1

FSCUT2000C
Laser Cutting Control System

User Manual
Shanghai Friendess Electronic Technology Co., Ltd
www.fscut.com
Ver 3.1
FSCUT2000C laser cutting control system User Manual 2
Thank you for using our products!

This Manual describes laser cutting system of FSCUT 2000C in details,
including system features, installation instructions etc. If you want to know
more about CypCut laser cutting software and BCS100 capacitive height
controller, please refer to the help documents of the software. For any other
information, please contact us directly.
Please read the Manual carefully before using the BMC1604V2 control
card and relevant devices, so that you can make better use of it in future.
Along with continuous updating of product functions, there may be some
differences between that you received and the Manual. We will apologize for
any inconvenience.
The latest product features and applications can be accessed and
downloaded at www.fscut.com, the official website of our company.
3 FSCUT2000C laser cutting control system User Manual
Contents
Chapter 1 Introduction to Products .........................................................................................................5
1.1 Introduction ...............................................................................................................................5
1.2 System Connection Schematic Diagram ..................................................................................5
1.3 Technical parameters ................................................................................................................7
1.4 Control card installation ...................................................................................................7
1.4.1 Installation steps ..........................................................................................................7
Chapter 2 BCL3766 Wiring Instructions .................................................................................................10
2.1 External IO Board instruction .................................................................................................10
2.2 Signal type ................................................................................................................................11
2.2.1 Input signals .....................................................................................................................11
2.2.2 Relay output signals ..................................................................................................12
2.2.3 Mosfet output signals ................................................................................................13
2.2.4 Differential output signals .........................................................................................13
2.2.5 Analog output signals ................................................................................................14
2.2.6 PWM output signals ..................................................................................................14
2.3 Terminal Instructions .............................................................................................................15
2.3.1 External power source ...............................................................................................15
2.3.2 Servo control interface ..............................................................................................15
2.3.3 The wiring diagram of servo drive control signal .....................................................16
2.3.4 Origin and limit input ................................................................................................24
2.3.5 General input .............................................................................................................24
2.3.6 General output ...........................................................................................................24
2.3.7 Analog output ............................................................................................................25
2.3.8 PWM output ..............................................................................................................25
2.4 Connection Diagram ...............................................................................................................26
2.5 Laser connection ......................................................................................................................27
2.5.1 YAG laser connection ...............................................................................................27
2.5.2 CO2 laser connection ................................................................................................27
2.5.3 IPG-YLR series wiring diagram ................................................................................28
2.5.4 Germany version IPG_YLS series wiring diagram ....................................................29
2.5.5 America version IPG_YLS series wiring diagram ....................................................30
2.5.6 SPI-500W-R4 wiring diagram ...................................................................................31
2.5.7 Bowflex MARS Series wiring diagram .....................................................................32
2.5.8 JK/GSI-FL Series wiring diagram .............................................................................33
2.5.9 Rofin fiber laser wiring diagram ...............................................................................34
2.5.10 Raycus fiber laser wiring diagram .............................................................................35
2.5.11 Max laser wiring diagram..........................................................................................36
Chapter 3 Platform Configuration ..........................................................................................................37
3.1 Installation and operation.......................................................................................................37
3.2 Password Input ........................................................................................................................37
3.3 User interface ...........................................................................................................................38
3.4 Mechanism configuration .......................................................................................................39
3.5 Return to origin configuration ...............................................................................................40
3.6 Laser configuration .................................................................................................................41
3.6.1 CO2 laser configuration .............................................................................................41
3.6.2 IPG laser configuration ..............................................................................................42
3.6.3 Mars/Rofin/Raycus/SPI/GSI/JK laser configuration .................................................43
3.6.4 Other lasers ................................................................................................................43
3.7 Height controller configuration..............................................................................................44
3.7.1 Use BCS100 network height controller .....................................................................44
3.7.2 Not use BCS100 network height controller ...............................................................44
3.8 Auxiliary gas configuration ....................................................................................................45
3.9 Alarm configuration ................................................................................................................46

3.9.1 Operating warning .....................................................................................................46
3.9.2 Dual-drive excessive deviation alarm........................................................................46
3.9.3 Emergent stop button.................................................................................................46
3.9.4 Inspection switch .......................................................................................................46
3.9.5 Customized input alarm.............................................................................................46
3.9.6 Allowable maximum deviation when gantry synchronization ..................................46
3.10 General input ...........................................................................................................................47
3.11 General output .........................................................................................................................48
3.11.1 Output port configuration ..........................................................................................48
3.11.2 Auto lubricate ............................................................................................................48
3.11.3 Customize the output .................................................................................................48
3.11.4 Regional output .........................................................................................................49
3.12 Focus control ............................................................................................................................49
3.13 Optical edge seeking ................................................................................................................50
3.14 BCP5045 ...................................................................................................................................50
Chapter 4 Electrical System Debugging.................................................................................................51
4.1 Power test .................................................................................................................................51
4.2 All the hardware signal test ....................................................................................................51
4.3 Basic motion test ......................................................................................................................51
4.4 Cypcut basic functional test....................................................................................................52
Chapter 5 Motion effect optimization ....................................................................................................53
5.1 Infer inertia ratio and machine characteristics ....................................................................53
5.2 Servo gain adjustment.............................................................................................................53
5.2.1 Basic requirement ......................................................................................................53
5.2.2 Panasonic servo gain adjustment ...............................................................................54
5.2.3 Yaskawa servo gain adjustment ................................................................................54
5.2.4 DELTA servo debugging experience ........................................................................55
5.3 Motion Control parameter adjustment .................................................................................55
5.3.1 Motion control parameter introduction......................................................................55
5.3.2 Adjust processing acceleration ..................................................................................56
5.3.3 Adjust move acceleration ..........................................................................................56
5.3.4 Adjust FIR frequency ................................................................................................56
5.3.5 Set circle precision and corner precision ...................................................................57
Chapter 6 General Problems...................................................................................................................58
6.1 “Motion control card initialization fails” pops up when open Cypcut ...............................58
6.2 Pulse equivalent setting ...........................................................................................................59
6.3 Graphics processing is quite slow or pause ...........................................................................59
6.4 Corner burning ........................................................................................................................59
6.5 Laser not emitting light ...........................................................................................................60
6.6 Scan cutting setting instructions ............................................................................................60
6.6.1 Function brief introduction ........................................................................................60
6.6.2 Function description ..................................................................................................61
6.6.3 Considerations ...........................................................................................................61
6.7 Pitch compensation..................................................................................................................62
6.7.1 Brief introduction of pitch compensation ..................................................................62
6.7.2 Determine the machine origin ...................................................................................63
6.7.3 Determine pulse equivalent .......................................................................................63
6.7.4 Error measurement ....................................................................................................64
6.7.5 Import error data ........................................................................................................65
6.7.6 Manually input compensation data ............................................................................66
6.7.7 Operation sequence ...................................................................................................67
6.7.8 General problem solving ...........................................................................................67
Chapter 1 Introduction to Products
1.1 Introduction
FSCUT2000 is a high-performance open loop laser control system developed

independently by Shanghai Friendess Electronic Technology Co., Ltd. It is widely used
in the field of metal and non-metal laser cutting. Because of its outstanding performance
in the field of medium power fiber laser cutting, it is favored by a large number of high
quality customers.
Please read the manual carefully before using the controller and relevant devices.
FSCUT2000 laser cutting control system is composed of standard accessories as
shown below:
Name Model Amount
motion-controlled card BMC1604V2 1
terminal board BCL3766 1
extension cable C37-40 1
(with block)
37-pin cable (2m) C37-2 1
62-pin cable (2m) C62-2 1
Servo cable (1.5m) C15-1.5 4
laser software CypCut 1
WKB WKB 1
CNC panel（matching） BCP5045 1
1.2 System Connection Schematic Diagram
BMC1604V2 applies PCI interface whose external size is 213mm*112mm. The

control card has two sockets,JP1 is a DB62M socket with matched C62-2 cable
connected to BCL3766 External IO board; JP2 is an external expansion cavel socket,
with C40-37 expansion winding displacement (with a guard sheet) connected to the back
of computer case firstly, and then with C37-02 cable connected to BCL3766 External IO
Board.
The system wire is shown as below:

BMC1604V2
JP1 JP2
C37-40
mainboard
C62-2
C15-1.5
X axis servo
BCL3766
C15-1.5
Y1 axis servo
C15-1.5
Y2 axis servo
C37-2
1.3 Technical parameters

4 axis with high-speed pulse output and maximum
frequency3MHz
3 axis with encoder feedback channel and four times

Motor
control frequency up to 8MHz
signal The original point of every axis with limit, servo
alarm special input signal.
The servo performance of every axis, alarm clear
Motion
special output signal.
control
Control cycle is 1ms.
“S” speed-up and speed-down with wave filtering.
Motion Velocity look-ahead, inflection point with intelligent
control
speed-up and speed-down.
performance
The speed limit of small circular arc, Local curvature
analysis
The smoothing of turning
Output 1 is PWM signal, with dip switch choosing
Laser control signal 24V or 5V.
Output 2 is 0~10V analog signal.
12 general inputs.
I/O Function 20 general outputs, thereto, 8 interfaces are relay
outputs,12 interfaces are mosfet emitter outputs.
Temperature: 0~55℃
Work environment humidity: 5%~90%, no condensation
Power requirement 24V，2A
1.4 Control card installation

1.4.1 Installation steps
Please be careful, and effectively touch grounded metal parts before
touching control card system or inserting/removing control card, in
order to prevent static electricity from damaging motion control
card, and please wear electricity-proof gloves.
(1) Shut down computer, insert control card into PCI slot, and fix control card
and catch screw of expansion winding displacement.
(2) After start the computer, the window of “Driver Software Installation” pops
up; click “Close” button as shown below. If this window does not pop up, it means
control card is not inserted correctly. So please repeat step one.
(3) Install CypCut software, while BMC 1604V2 card driver and softdog driver
will be installed automatically.
(4) During installation, please close the anti-virus software, any block pop-up
information in the process of installation shall be allowed to pass.
(5) Open the device manager to confirm the success of installation. If the
following icon appeared:
It shows that the installation was successful.
1.4.2 Fault treatment

(1) If after starting the computer, the widow of “Found New Hardware Wizard”
does not pop up, or control card cannot be found in device manager, which means
control card is not inserted correctly. Please replace PCI slot or computer, insert and
fix control card, and then reinstall the software.
(2) If there is yellow exclamation mark in the device, please
double click open attribute page and select “details”, as
shown below.
（3）If the first half of “device instance ID” attribute is ,

which means the computer correctly identifies motion control card and software
installation may fail. Please reinstall Cypcut software. If it fails again, please
contact our technician.
（ 4 ） If the first half of “device instance ID” attribute is not
“ ”, which means the computer doesn't identify motion
control card successfully. Please shut down the computer, replace the PCI slot, fix
the control card again, and then reinstall the software.
（5）If step four still fails, control card may have be damaged. Please contact our
technician.
10
BCL3766 Wiring Instructions

FSCUT2000C laser cutting control system User Manual
P- D1- D2- COM COM COM COM COM COM COM COM COM COM COM COM COM COM COM
X axis Y1 axis Y2 axis W axis
relay relay relay relay 1 2 P+ D1+ D2+ IN15IN14IN13 IN12IN11IN10 IN9IN8IN7 IN6IN5IN4 IN3IN2IN1
ON
OFF
128 mm
37
BCL3766
2.1 External IO Board instruction
62 Pin
pin Output
relay
Output
relay
Output
relay
Output
relay
Output
relay
Output
relay
Output
relay
Output
relay
X- XO X+ Y1- Y1O Y1+ Y2- Y2O Y2+ W- W0 W+
POWER IN POWER OUT
24V 0V 24V 24V 24V COM COM COM COM COM COM COM COM COMCOM COM COM NO1CON1 NO2CON2 NO3CON3 NO4CON4 NC5NO5CON5 NC6NO6CON6 NC7NO7CON7NC8NO8CON8O09O10O11 O12O13O14 O15O16O17 O18 O19 O20 COM
315 mm
Chapter 2
The External IO Board of BCL3766 is installed by rail and also can be installed
permanently. Its external size is 315mm*128mm with DM62M and DB37M interface
in two sides, corresponding to JP1 and JP2 of BMC1604V2. C62-2 cable is used to
connect External IO Board DB62 interface with JP1 port on the back of control card
JP2 interface is linked by C37-40 baffle wire and then is fixed on erection fixture of
computer with bolts. And C37-2 cable is used to connect DB37 socket on External IO
Board.
The four DB15M interfaces on the top left corner are servo control signals, which
are X axis, Y axis and W axis, respectively, from left to right. When being used as
gantry dual drive, W axis is as Y2 axis. When being used as pipe cutting, W axis is as
rotation axis.
High-low terminals on bottom left are respectively limit and origin signal of X axis
and Y axis. High-low terminals on upper right are origin and limit input of W axis and
general input interface, with all the low terminals break-over, as COM ground, namely 0
V.
The interface on bottom right is 20 general outputs, thereto, 8 outputs as relay
output, 12 outputs as mosfet output. The first 4 ones of the 8 relay outputs only have
normally open contacts and the second 4 outputs have normally open contacts and the
second 4 outputs have normally open contacts and normally closed contacts. The 8th
mosfet output is 24 V general cathode output.
The three 2--pin terminals over right above are 1 PWM and 2 DA analog signal.
Dip switch:
There is a 4-bit dip switch below the PWM and DA analog signal. Its usage is
shown as below :
The first bit (P1) and second bit (P2) of 4-bit dip switch choose PWM voltage.
P1 P2 Implication
On Off PWM voltage is 24V
Off On PWM voltage is 5V
2.2 Signal type

2.2.1 Input signals
Input signals include: limit, origin and general input. The input of BMC1604 V2
card is active low level: support normally open and normally closed mode (The
polarity of input port can be modified by “platform configuration tool” of CypCut
software). When the setting is normally open, input port and 0 V break-over are active;
when the setting is normally closed, disconnection of 0 V is active.
Input port polarity can be modified through the hardware jumper. Now IN13,
IN14 and IN15 input ports support this function. Jumper has two states, ACT_LOW as
shown in the figure, which means low level is active (inputting 0V voltage is active);
ACT_HIGH as shown in the figure, which means high level is active (inputting 24V
voltage is active). Default state is ACT_LOW.
Typical connection of optoelectronic switch is shown as below, which must use 24V
switch of the NPN type (low level is active)
BCL3766 optoelectronic switch
COM —
Y- OUT
24V +
Typical connection of contact switch is shown as below:。

BCL3766 contact switch
COM COM
Y+ NO
Typical connection of magnetic switch is shown as below, which must use 24V
switch of the NPN type.
BCL3766 magnetic switch
COM 0V
IN6 OUT
24V V+
2.2.2 Relay output signals

Load capacity of relay output contact on External IO Board is: 240VAC/5A,
30VDC/5A. Controllable small power is 220 V alternating load. Please connect contactor
externally if connected with big power load.
The connection of relay output and contactor is shown as below:
BCL3766 machine
digital 24V
coil
power
2.2.3 Mosfet output signals

There are OUT9~OUT20, total 12 outputs, mosfet emitter output on
BCL3762-V5.0 External IO Board and it can directly drive 24V direct current device.
Each current supply capacity is 500mA. Typical connection is shown as below:
BCL3766
OUT16
24V direct
current device
COM
2.2.4 Differential output signals

Pulse command state of control driver is “pulse+direction, negative logic”. The
highest pulse frequency: 3MHZ. The pulse mode is shown as below:
CW CCW
PUL+
DIR+
The output way of differential signal is shown as below :
VCC
PUL-
PUL
PUL+
2.2.5 Analog output signals

There are 2 outputs of 0~10V analog signal in the External IO Board.
Range of output signal 0V~+10V
Maximum output current load 50mA
Maximum output capacitive load 350pF
Input impedance 100KΩ
Maximum bipolar error +/-50mV
Resolution ratio 10mV
Conversion speed 400us
2.2.6 PWM output signals

BCL3766 External IO Board has 1 PWM pulse width modulating signal which
can be used for controlling average power of fiber laser. PWM signal level is 5 V or
24 V for selection. Duty cycle is 0%~100% and the highest carrier frequency is 50
KHz. The output way of PWM signal is shown as below:
VCC
PWM
signal
PWM+
PWM-
We strongly recommend that users install PWM+/- signal to a relay output port
in series (Set it to PWM+/- enable signal.), then access to the laser, which can avoid
laser light leakage in modulation mode. Please refer to “2.5 Laser Connection” for
more details. Furthermore, please adjust PWM signal level. 24 V or 5 V level can be
selected through dip switch.
2.3 Terminal Instructions

2.3.1 External power source
External power source provide direct current 24 V for BCL3766 External IO Board. 24
V and COM of power input terminal are connected to 24 V and 0V of power output
interface, respectively.
2.3.2 Servo control interface

The four servo control interfaces on BCL3766 are DB15 two-row bores, and pin
definition is as below:
The signal definition of matched servo cables is shown as below:

15-pin servo control signal Line
Pin Line color Signal Pin Line color Signal
Name Name
1 Yellow PUL+ 9 Yellow-Black PUL-
2 Blue DIR+ 10 Blue-Black DIR-
3 Black A+ 11 White-Black A-
4 Orange B+ 12 Orange-Black B-
5 Red Z+ 13 Red-Black Z-
6 Green SON 14 Purple ALM
7 Green-Black CLR 15 Brown-Black 0V
8 Brown 24V
+24V,0V: Supply 24V DC power for servo drive; SON:

The output is servo enable signal when servo on; ALM:
Alarm, receive servo alarm signal;
PUL+, PUL-: Pulse (PULS), differential output signal;
DIR+,DIR-: Direction (DIR), differential output signal;
A+, A-, B+, B-, Z+, Z-: Three phase of encoder, input signal;
The polarity of SON and ALM signal can be modified through hardware jumper.
When the SON signal jump to ACT_LOW state, low level is active (inputting 0V
voltage is active); When the SON signal jump to ACT_HIGH state, high level is active
(inputting 24V voltage is active). Default state is ACT_LOW.
When the ALM signal jump to ACT_LOW state, low level is active (inputting 0V
voltage is active); When the ALM signal jump to ACT_HIGH state, high level is active
(inputting 24V voltage is active). Default state is ACT_LOW.
Please refer to “1.3.3 The wiring diagram of servo drive control signal” for
connection of Panasonic, Yaskawa, Mitsubishi and Delta servo drivers.
Please pay attention to the following information when connect servo driver of
other brands:
(1) Please confirm the type of servo driver SON signal you select whether low
level is active or not. (That is, It is ON when connecting with 24V GND.)
(2) Confirm the parameters of servo driver are set as: the type of received pulse
signal is “pulse + direction”
(3) Confirm whether t h e servo driver input terminal has external crash stopping
signal input or not, and which logic the signal is.
(4) Before the trial operation of servo driver, 24 V power must be provided for
External IO Board, for 24 V power servo driver needs is provided by External IO Board.
(5) If driver still cannot run, confirm that driver parameter is set as not using
“positive & negative input inhibit”.
(6) Connect shielding layer of signal line with servo driver case.
2.3.3 The wiring diagram of servo drive control signal

FSCUT2000 motion control system apply the signal of “Pulse+Direction” to
control servo driver. The pulse sending frequency cap is increased from the previous
750Kpps to 3Mpps.
Recommend using high-speed differential pulse signal, and setting the pulse
equivalent of servo driver in 1000 ~2000, in order to improve the interpolation
accuracy.
The wiring diagram of Panasonic A5 high-speed pulse

Fscut-DB15 MINAS-A5-50Pin
singal pin shielding layer pin signal

PUL+ 1 44 PULSH1
PUL- 9 45 PULSH2
DIR+ 2 46 SIGNH1
DIR- 10 47 SIGNH2
A+ 3 21 OA+
A- 11 22 OA-
B+ 4 48 OB+
B- 12 49 OB-
Z+ 5 23 OZ+
Z- 13 24 OZ-
24V 8 7 COM+
SON 6 29 SRV-ON
CLR 7 31 A-CLR
ALM 14 37 ALM+
0V 15 41 COM-
36 ALM-
The wiring diagram of Panasonic A5 low-speed pulse

Fscut-DB15 MINAS-A5-50Pin
signal pin shielding layer pin signal

PUL+ 1 3 PULS1
PUL- 9 4 PULS2
DIR+ 2 5 SIGN1
DIR- 10 6 SIGN2
A+ 3 21 OA+
A- 11 22 OA-
B+ 4 48 OB+
B- 12 49 OB-
Z+ 5 23 OZ+
Z- 13 24 OZ-
24V 8 7 COM+
SON 6 29 SRV-ON
CLR 7 31 A-CLR
ALM 14 37 ALM+
0V 15 41 COM-
36 ALM-
Basic setting parameters of Panasonic A5 series

Parameter type Recommender value Implication
Pr001 0 Control mode must be set as location mode.
Pr007 3 Have to select “Pulse+Direction” mode
Pr005 1 When using high-speed pulse connection
mode, this parameter is set as 1, and the
maximum supported pulse frequency is
3Mpps; When using low-speed pulse
connection mode, this parameter is set as 0,
and the maximum supported pulse
frequency is 500Kpps;
The wiring diagram of Yaskawa servo

Fscut-DB15 Yaskawa-Σ-50Pin
Signal pin Shielding layer pin signal

PUL+ 1 7 PULS
PUL- 9 8 *PULS
DIR+ 2 11 SIGN
DIR- 10 12 *SIGN
A+ 3 33 PAO
A- 11 34 *PAO
B+ 4 35 PBO
B- 12 36 *PBO
Z+ 5 19 PCO
Z- 13 20 *PCO
24V 8 47 +24V IN
SON 6 40 /S-ON
CLR 7 44 /ALM-RST
ALM 14 31 ALM+
0V 15 1 SG
32 ALM-
Basic setting parameters of Yaskawa Σ series

Pn000 001X Control mode must be set as location mode.
Pn00B None When the input is single-phase power,
modify into 0100
Pn200 2000H When the pulse frequency is lower than
1Mpps, please select 0000H mode;
When the pulse frequency is up to1Mpps -
4Mpps, please select 2000H mode.
Pn50A 8100 Can be driven in co-rotation side

Pn50B 6548 Can be driven in reverse side
The high-speed pulse wiring diagram of Delta A series

Fscut-DB15 Delta-ASDA-50Pin
signal pin Shielding layer pin signal

PUL+ 1 38 HPULSE
PUL- 9 29 /HPULSE
DIR+ 2 46 HSIGN
DIR- 10 40 /HSIGN
A+ 3 21 OA
A- 11 22 /OA
B+ 4 25 OB
B- 12 23 /OB
Z+ 5 50 OZ
Z- 13 24 /OZ
24V 8 11 COM+
SON 6 9 DI1 SON
CLR 7 33 DI5 ARST
ALM 14 28 DO5+ ALRM
0V 15 45 COM-
27 DO5-
The low-speed pulse wiring diagram of Delta A series

Fscut-DB15 Delta-ASDA-50Pin

PUL+ 1 43 PULSE
PUL- 9 41 /PULSE
DIR+ 2 36 SIGN
DIR- 10 37 /SIGN
A+ 3 21 OA
A- 11 22 /OA
B+ 4 25 OB
B- 12 23 /OB
Z+ 5 50 OZ
Z- 13 24 /OZ
24V 8 11 COM+
SON 6 9 DI1 SON
CLR 7 33 DI5 ARST
ALM 14 28 DO5+ ALRM
0V 15 45 COM-
27 DO5-
Basic setting parameters of Delta A series

P1-00 1102H Control mode, position control mode
Negative logic pulse + direction.
Set the parameters as: 1102H, the maximum
pulse frequency is 4Mpps;
Set the parameters as: 0102H, the maximum
pulse frequency is 500K.
P1-01 00 Select a position mode of external command

control
P2-10 101 DI1 is set a SON servo enabling, NO logic
P2-14 102 DI5 is set as ARST clear alarm function,
NO logic
P2-22 007 DO5 is set as ALRM Servo alarm function
NC logic
The servo wiring diagram of Sanyo R series

Fscut-DB15 Sanyo-R-50Pin

PUL+ 1 28 R-PC
PUL- 9 29 R-PC
DIR+ 2 26 F-PC
DIR- 10 27 F-PC
A+ 3 3 AO+
A- 11 4 AO-
B+ 4 5 BO+
B- 12 6 BO-
Z+ 5 7 Z0+
Z- 13 8 ZO-
49 OUT-PWR
24V 8 50 CONTCOM
SON 6 37 CONT1
CLR 7 15 CONT8
ALM 14 46 OUT8
0V 15 24 OUT-COM
Basic setting parameters of Sanyo R series

Parameter Recommended
Implication
Type value
SY08 00 Set as position mode
Select pulse signal input type: Pulse +
Gr8.11 02
direction;
Gr9.00 00 Can be driven in co-rotation side
Gr9.01 00 Can be driven in reverse side
The wiring diagram of Schneider 23D high-speed pulse

Fscut-DB15 Schneider 23D-50Pin

PUL+ 1 38 HPULSE
PUL- 9 29 /HPULSE
DIR+ 2 46 HSIGN
DIR- 10 40 /HSIGN
A+ 3 21 OA
A- 11 22 /OA
B+ 4 23 OB
B- 12 25 /OB
Z+ 5 50 OZ
Z- 13 24 /OZ
24V 8 11 COM+
SON 6 9 DI1-
CLR 7 33 DI5-
ALM 14 7 DO1+
0V 15 49 COM-
6 DO1-
The wiring diagram of Schneider 23D low-speed pulse

Fscut-DB15 Schneider 23D-50Pin

PUL+ 1 41 PULSE
PUL- 9 43 /PULSE
DIR+ 2 37 SIGN
DIR- 10 36 /SIGN
A+ 3 21 OA
A- 11 22 /OA
B+ 4 23 OB
B- 12 25 /OB
Z+ 5 50 OZ
Z- 13 24 /OZ
24V 8 11 COM+
SON 6 9 DI1-
CLR 7 33 DI5-
ALM 14 7 DO1+
0V 15 49 COM-
6 DO1-
Basic setting parameters of Schneider Lexium 23D series

Implication
Type value
Control mode, position control mode

Negative logic pulse + direction.
Set parameters as: 1102H, the maximum pulse
frequency is 4Mpps; Set the parameters as: 0102H,
the maximum pulse frequency is 500K.
P1-00 1102H
P1-01 X00 Position mode of external signal control
P2-10 101 IN1 of servo is modified to SON function.
P2-11 0 No using IN2
P2-13~
P2-17 0 No using IN4~IN8
The wiring diagram of Fuji A5 series

Fscut-DB15 Fuji-A5-26Pin

PUL+ 1 7 CA
PUL- 9 8 *CA
DIR+ 2 20 CB
DIR- 10 21 *CB
A+ 3 9 FFA
A- 11 10 *FFA
B+ 4 11 FFB
B- 12 12 *FFB
Z+ 5 23 FFZ
Z- 13 24 *FFZ
24V 8 1 COMIN
SON 6 2 CONT1
CLR 7 3 CONT2
ALM 14 17 OUT3
0V 15 14 COMOUT
Fuji ALPHA 5 series
Implication
Type value
PA-101 0 Position control mode
Pulse + direction, the highest frequency
PA-103 0
is 1Mpps
The wiring diagram of Mitsubishi J3 Series

Fscut-DB15 Mitsubishi -MR-J3-A-50Pin

PUL+ 1 10 PP
PUL- 9 11 PG
DIR+ 2 35 NP
DIR- 10 36 NG
A+ 3 4 LA
A- 11 5 LAR
B+ 4 6 LB
B- 12 7 LBR
Z+ 5 8 LZ
Z- 13 9 LZR
24V 8 20 DICOM
SON 6 15 SON
CLR 7 19 RES
ALM 14 48 ALM
0V 15 46 DOCOM
The wiring diagram of Mitsubishi E Series
Fscut-DB15 Mitsubishi -MR-E-A-26Pin

PUL+ 1 23 PP
PUL- 9 22 PG
DIR+ 2 25 NP
DIR- 10 24 NG
A+ 3 15 LA
A- 11 16 LAR
B+ 4 17 LB
B- 12 18 LBR
Z+ 5 19 LZ
Z- 13 20 LZR
2 OPC
24V 8 1 VIN
SON 6 4 SON
CLR 7 3 RES
ALM 14 9 ALM
0V 15 13 SG
8 EMG
The maximum pulse frequency of Mitsubishi J3 series is 1Mpps.

Basic setting parameters of Mitsubishi MR-J3 - A series

Implication
Type value
PA01 0 Control mode-Position mode
PA13 0011 Negative logic: Pulse+Direction
Note:
Parameter settings above can guarantee basic sports only under the circumstances
of the right wiring connection, not ensure control precision. And if you need to further
optimize campaign results, please adjust the rigidity, gain, inertia ratio and other
parameters.
2.3.4 Origin and limit input

X-: the limit of minus X direction, dedicated input signal and low level is active;
X0: the origin signal, dedicated input signal and low level is active;
X+: the limit of positive X direction, dedicated input signal and low
level is active;
COM: GND, the general interface of the above three signals;
Y-: the limit of minus Y direction, dedicated input signal and low level is active;
Y0: the origin signal, dedicated input signal and low level is active;
Y+: the limit of positive Y direction, dedicated input signal and low
level is active;
W-: the limit of minus W direction, dedicated input signal and low level is active; W0:
the origin signal, dedicated input signal and low level is active;
W+: the limit of positive W direction, dedicated input signal and low level is
active;
The input logic of limit and origin signal can be modified through “platform
configuration tool” coming with the CypCut software. Please refer to chapter 3 platform
configuration tool for more details.
2.3.5 General input

There are 15 general inputs with IN1~IN15. 15 general inputs can be configured as
various custom buttons or alarm input through “platform configuration tool” coming
with the CypCut software. Please refer to chapter 3 platform configuration tool for
more details.
2.3.6 General output

There are 8 relay outputs with OUT1~OUT8. 8 relay outputs can be configured as
the control port corresponding to “laser”, “auxiliary gas”, “height controller”, “indicator
light” through “platform configuration tool” coming with the CypCut software. Please
refer to chapter 3 platform configuration tool for more details.
When BCL3766 External IO Board is selected, besides 8 relay outputs, there are also
12 mosfet outputs, which can directly drive 24V direct current device.
2.3.7 Analog output

DA1 and DA2 are 2 outputs of 0~10V analog signal. DA1 and DA2 can be
configured as a control signal of controlling the laser peak power and proportional valve
through “platform configuration tool” coming with the CypCut software.
2.3.8 PWM output

When the laser type is configured as “fiber laser” through “platform configuration
tool” coming with the software, PWM output port will be activated and used for
controlling fiber laser average power.
When PWM is controlled needing to use 5V, 1 pin of four bit dip switch is OFF,
and 2 pin of four-bit dip switch is ON; Optionally select one among 3 pin and 4 pin is
ON, then another one is OFF.
When PWM is controlled needing to use 24V, 1 pin of four bit dip switch is ON,
and 2 pin of four bit dip switch is OFF; Optionally select one among 3 pin and 4 pin is
ON, then another one is OFF.
2.4 Connection Diagram
DB62
X
+24V Axis
24V Input
COM servo
DB15
X-
X-
X org
X0
X+
X+
COM Y1
Y1- Axis
Y1-
DB15
Y1 org servo
Y10
Y1+
Y1+
COM
Y2-
Y2-
Y2 org Y2
Y20
DB15
Y2+ Axis
Y2+
COM servo
W-
W-
W org
W0
W +
W+
COM W
General DB15 Axis
output servo
OUT1
NO
PWM PWM-
output
laser
PWM+
OUT4
analog DA1-
output laser
DA1+
OUT5
analog DA2- proportioner
NO& output DA2+
NC IN15
OUT8 IN14
IN13
OUT9
IN3
24v
IN2
output
OUT20 IN1
General input
COM COM
DB37
2.5 Laser connection

2.5.1 YAG laser connection
Directly connect output port whose configuration is laser output signal to laser, which
will not be covered here.
2.5.2 CO2 laser connection

Herein, Nanjing Optical Valley Nuotai NT-2000SM CO2 FAF laser is included as an
example, and lasers of other brands are similar.
BCL3766 CO2-24pin
Analog DA1- 6 Power

output
DA1+ 7 0v
Mosfet output
Electronic shutter OUT11 10 Electronic shutter
Laser model1 OUT13 8 EP

Laser model2 OUT14 9 SP
COM 19 0v
NO 11 Mechanical shutter
Relay output
CON 12 Mechanical shutter
IN 16 response
General input
COM 18 CON
Note:
Part of the CO2 laser also supports PWM control mode, and specific wiring
connection can refer to MAX laser wiring diagram.
2.5.3 IPG-YLR series wiring diagram

IPG_YLR-24Pin
1 Interlock Ch1A
2 Interlock Ch2A
3 Interlock Ch2B
RS232 DB9 Interlock Ch1B
4
1
6 2 5 RS232 Rx
7
3 6 RS232 Tx
8 4 7 RS232 COM
9
5
BCL3766
Dip switch PWM PWM- 15 Modulation+

ON output PWM+ 16 Modulation-
1 2
NO
relay output
CON
NO
relay output
CON
NO 10 Remote Start
relay output
CON 11 Remote Start
When the laser you are using supports serial or Ethernet communications control, we
strongly recommend that you connect communication ports (serial or network interface).
Using serial or Ethernet communication, CypCut software will monitor laser status in
real-time, and can operate lasers by means of communication. Implementation including
switch shutter (Emission), switch red (Guide beam), set the peak power (Current) and other
actions, no longer need to connect the analog interface to control the laser peak power.
Recommended network interface of IPG-YLR series.

Notes
1. remote start button cannot be connected, especially when the laser is not in a
good grounding , we do not recommend users to add remote start button, which is
easy to cause the laser to produce failure.
2. PWM select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF；Optionally
select one among 3 pin and 4 pin is ON, then another one is OFF
2.5.4 Germany version IPG_YLS series wiring diagram

BCL3766 IPG-YLS-German
64Pin- XP1
Mosfet output
Laser ON OUT11 C1 Laser ON
Laser Request OUT12 A1 Laser Request
Program Start OUT13 A2 Program Start
Aiming OUT14 A5 Guide Laser On
COM A16 Common
+24V A6 Anolog Control ON

24V output B15 24V
+24V
COM B16 0V
24V relay
IN B2 Emission ON
General input
COM
25Pin- XP2
Dip switch
ON PWM PWM-
Output A1 Emission ON
1 2 PWM+
A2 Emission ON
NO
Relay output
CON C1 E-Stop IN
C2 E-Stop IN
NO C3 E-Stop IN
Relay output
CON C4 E-Stop IN
7Pin- XP4
DA1- A1 0~10V
Analog output
DA1+ A2 AGND
Note：
1. B2 pin of XP1 interface cannot connect Emission ON, then make sure
that the Emission Status input port is set as 0 in "platform configuration tool",
which means do not detect whether the shutter has been open or not.
2. PWM select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF；Optionally
select one among 3 pin and 4 pin is ON, then another one is OFF.
2.5.5 America version IPG_YLS series wiring diagram

BCL3766 IPG-YLS-USA
64Pin- XP1
Mosfet output
Laser Request OUT11 A1 Laser Request
Program Start OUT12 A2 Program Start
Amiming OUT13 A5 Guide Laser On
COM A16 Common
+24V A6 Anolog Control ON

24V output B15 24V
+24V
COM B16 0V
24V relay
IN B2 Emission ON
General input
COM
Dip switch 25Pin- XP2

ON PWM PWM-
1 2 output PWM+ A1 Emission ON
A2 Emission ON
Relay output NO A8 Remote Mode
CON A9 Remote Mode
C1 E-STOP IN
NO C2 E-STOP IN
Relay output
CON C3 E-STOP IN
C4 E-STOP IN
NO C5 Power On
Relay output
CON C6 Power On
7Pin- XP4
DA1- A1 0~10V
Analog output
DA1+ A2 AGND
Note：
1. B2 pin of XP1 interface cannot connect Emission ON, then make sure
that the Emission Status input port is set as 0 in "platform configuration tool",
which means do not detect whether the shutter has been open or not.
2. PWM select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF)；
2.5.6 SPI-500W-R4 wiring diagram
SPI-500W R4 Laser Systems

InterLock
1 Interlock1
2 Interlock2
4 Interlock2
5 Interlock1
RS232 DB9
RS232 Comms Port
1
6 2 2 RS232 Rx
7
3 3 RS232 Tx
8 4 5 RS232 COM
9
5
BCL3766
Mod Input TTL
Dip switch
ON PWM PWM- Modulation+
output PWM+
1 2 Modulation-
NO
Relay output
CON
NO
Relay output
CON
Note：
1. When the modulation signal select MODINPUTTTL interface, PWM select
5V control (Dip switch: 1 pin is OFF, 2 pin is ON；Optionally select one among 3 pin
and 4 pin is ON, then another one is OFF.
2. When the modulation signal select 1 pin of I / O interface, PWM select 24V
control (Dip switch: 1 pin is ON, 2 pin is OFF；Optionally select one among 3 pin and
4 pin is ON, then another one is OFF).
2.5.7 Bowflex MARS Series wiring diagram
RS232 DB9 MARS-500W Laser Systems
D-SUB 9
1
6 2 2 RS232 Rx
7
3 3 RS232 Tx
8 4 5 RS232 COM
9
5
BCL3766
D-SUB 15
Dip switch
ON PWM PWM- 3 Modulation+
output PWM+ 6
1 2 Modulation-
8 +5v
9 INTLK
NO
Relay output
CON
NO
Relay output
CON
Note:
PWM of Bowflex laser select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF)；
2.5.8 JK/GSI-FL Series wiring diagram

JK/GSI-500W-FL
SK11
RS232 DB9 1 Interlock

2 Interlock
PL1
1 5 Interlock
6 2 6 Interlock
7 2 RS232 Tx
3 7 Interlock
3 RS232 Rx
8 4 15 Interlock
5 RS232 COM
9 14 Interlock
5
13 Interlock
10 Interlock
9 Interlock
BCL3766
SK101
PWM PWM- Modulation+

output PWM+ Modulation-
Relay output NO
CON
Relay output NO
CON
Note:
1. Several wires on SK11 which need to be interlocked, can connect the
appropriate equipment to ensure safety interlock in accordance with the corresponding
interpretation.
2. When the modulation signal select SK101 interface, PWM select 5V control
(Dip switch: 1 pin is OFF, 2 pin is ON；Optionally select one among 3 pin and 4 pin is
ON, then another one is OFF).
3. When the modulation signal select 16 pin of PL5 interface, PWM select 24V
control (Dip switch: 1 pin is ON, 2 pin is OFF；Optionally select one among 3 pin and
4 pin is ON, then another one is OFF.)
2.5.9 Rofin fiber laser wiring diagram

BCL3766 Rofin
X710
Mosfet output
Mission ON OUT11 3 Mains on
Fault Reset OUT12 1 Program Start
Stand By OUT13 4 Stand By
Aiming OUT14 8 Guide Laser On
Gate OUT15 10 Gate
COM 9 Ext GND
Dip switch 13 Gate GND
ON PWM PWM-
1 2
output PWM+ 15 Ext Pulse 5V
16 Ext Pulse GND
Relay output NO
CON
NO
Relay output CON X720
22 Interlock
23 Interlock
24 Interlock
25 Interlock
26 Interlock
27 Interlock
28 Interlock
29 Interlock
30 Interlock
31 Interlock
32 Interlock
33 Interlock
X704
DA1- 1 Analog+
Analog output
DA1+ 14 Analog-
注：
1.Several wires on X720 which need to be interlocked, can connect the
appropriate equipment to ensure safety interlock in accordance with the corresponding
interpretation.
2. PWM of Rofin laser select 5V control (Dip switch: 1 pin is OFF, 2 pin is ON；
Optionally select one among 3 pin and 4 pin is ON, then another one is OFF.)
2.5.10 Raycus fiber laser wiring diagram

RayCus
InterLock
b Interlock
c Interlock
RS232 DB9
COMMAND RS232
1
6 2 2 RS232 Rx
7
3 3 RS232 Tx
8 4 5 RS232 COM
9
5
BCL3766
INPUT MOD
PWM PWM- Modulation+

output PWM+ Modulation-
Relay output NO
CON
NO
Relay output
CON
Note:
1. Raycus new lasers need to use 24VPWM signal control, while the old ones use 5V
PWM signal. And new lasers can use the serial port control only before the key switch is in
the REM state, while key switch of the old ones is in the ON state. It will indicate whether
the laser is 24V PWM interface control or not; when it’s not indicated or marked with 5V,
5V control mode can be applied totally.
2. PWM select 5V control (Dip switch: 1 pin is OFF, 2 pin is ON；Optionally select
one among 3 pin and 4 pin is ON, then another one is OFF.)
3. PWM of Max laser select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF；
2.5.11 Max laser wiring diagram

Max
InterLock
1 Interlock
19 Interlock
BCL3766
Max
Dip switch
ON PWM PWM- 15 Modulation+
output PWM+
1 2 3 Modulation-
NO
Relay output
CON
NO
Relay output
CON
OUT15 17 Aimming+
Mosfet output OUT16 16 Shutter Enable+
COM 21 Shutter Enable-
22 Aimming-
DA1- 5 AGND
Analog output
DA1+ 12 0~10V
General input IN 18 PD+

COM 23 PD-
Note：
1. PD+PD- is a laser alarm output, connected to the input of BCL3766 External IO
Board any interface, and with setting a custom laser warning (normally open) in
"Platform Configuration - Alarm - Custom Alarm".
2. Red and Laser On enable GND can be incorporated together into any COM port
of BCL3766.
3. PWM of Max laser select 24V control (Dip switch: 1 pin is ON, 2 pin is OFF；
Chapter 3 Platform Configuration

3.1 Installation and operation
When you install CypCut software, your default selection is platform
configuration tool.
Click “start”- “all programs”- “CypCut software for laser cutting”- “platform
configuration tool” (the icon is ) to operate platform configuration tool software.
“CypCut software for laser cutting” in the path is the name of software. Different
customers have different software names.
3.2 Password Input

Before operate platform configuration tool, password box will appear as shown
below:
Input password 61259023 and click “OK”, and you can start configuration of
platform parameters.
Notes:
users should do parameter configuration based on actual configuration of
cutting platform and wrong configuration may lead to unpredictable consequence!
In the platform configuration, the orange background color represents the input port
configuration, the green background color represents the output port configuration.
3.3 User interface
Main interface of platform configuration tool is information overview; The left

and the upper convenient buttons are for entering various parameters setting page;
green selected box as shown in the figure above is convenient button for controlling
laser, height controller and adjusting auxiliary gas. Click left “config file” button to
locate Data file.
Double click information overview to enter into parameters setting page for
current information, such as: double click “mechanism” to enter machine setting page.
Click “Load” button to open existing configuration files; Click “Save” button to
save information.
Notes:
1. Data files include various configuration information of CypCut software.
2. Data files backup function is in CypCut software ---- "File" ---- "parameter
backup".
3.4 Mechanism configuration
Select drive mode for Y axis (single drive or double drive), based on
mechanical structure, and then configure information of rotation axis.
X axis range: Width of rectangle on CypCut painting interface. After start
software limit protection, max motion range for X axis.
Y axis range: Height of rectangle on CypCut painting interface. After start
software limit protection, max motion range for Y axis.
Pulse equivalent: Pulse count sent for 1 mm motion. Count automatically by
actual motion distance and pulse count, and millimeter value can be set as four
digits after the decimal point. Pulse equivalent= pulse count/ millimeter value.
Servo alarm: Select servo alarm signal logic, or close servo alarm
feedback. Speed limit: limit max speed and acceleration for CypCut
software.
Pitch Compensation: Error compensation for Interferometer data.
Verticality correction: When installation of X axis and Y axis is not 90o, the
deviation can be eliminated through “Verticality correction”
3.5 Return to origin configuration
Forced open software limit: Enforce to open software limit function, and
prevent users from manually switching the software limit in the master interface of
CypCut.
Prompt user to return to origin after booting: Prompt the user to do the
operation of returning to the origin each time you open the software.
Return to origin in the way of alarm: Prompt the user to do the operation of
returning to the origin in the way of alarm each time you open the software.
ORG direction: Different type can select different rollback to origin direction.
Back to origin direction determines which quadrant tool coordinate is in. For example,
if X axis and Y axis select negative back to the origin, tool motion is in the first
quadrant.
ORG signal: if users select limitation signal, origin switch can be replaced by
limitation switch in the process of back to origin to realize coarse positioning.
Z direction signal: whether to use Z direction signal and sampled signal
determines specific process of back to origin. The system will show a whole process
on an image based on different back to origin way.
Fine speed: As shown in the green section of the figure, approach the origin
slowly and 10mm/s is recommended.
Coarse speed: As shown in the blue section of the figure, approach the origin
fast and 10mm/s is recommended.
Rollback distance: A distance for back in the motions of back to origin can
ensure distance of mechanical origin leaving a distance from position limit switch.
Limit switch logic: Set logic of X, Y, Z axis limit, and origin signal.
3.6 Laser configuration

CypCut provides different lasers configuration for YAG, CO2, IPG, Raycus,
and SPI, other fibers, and different fiber types correspond to different parameters.
3.6.1 CO2 laser configuration
Mechanical shutter: Set output port for controlling mechanical shutter.

Electrical shutter: Set output port for controlling electrical shutter.
Response input: Set output port for response signal after opening mechanical
shutter.
Laser Model: Set laser form as continuous wave, gate pulse and strong pulse
through laser model 1 and laser model 2.
DA Select: 1604V2 card provides 2 interfaces of analog quantity and any
interface o f output power controlling laser.
DA Range: Set analog quantity range of controlling laser
power.
Minimum Power: Set minimum limit for pulse power.
3.6.2 IPG laser configuration
PWM enable signal: Select a relay output port as PWM enable switch, which
can avoid laser leakage or wrong trigger under modulation mode.
DA Select: 1604V2 card provides 2 interfaces of analog quantity. Any interface
can control laser peak power. Don’t use this port when using serial port or n e t w o r
k remote control.
IPG fiber laser configuration: Remote start button:

After starting IPG remote control, CypCut software will monitor the state of
lasers in real time and can operate lasers by means of communication. Motions, such
as Emission, Guide beam, Current, etc, are realized. After selecting this option, DA
port will be not available.
IPG remote control provides serial port and network, so users can set serial port
or network IP address based on actual condition. If communication of PC, laser and
BCS 100 applies network communication, please pay attention to don’t repeat
segment. For example, if height controller segment is 10.1.1.x, and then laser can be
set as 192.168.1.x. From the perspective of system stability, network is recommended.
If using serial port communication, please pay attention to shell and shielding layer of
serial port connector must be ground connection.
3.6.3 Mars/Rofin/Raycus/SPI/GSI/JK laser configuration
Except remote control, the configuration of Mars, Raycus and SPI fiber laser is
the same as IPG fiber laser, and supports serial port communication.
Debug mode: After opening this mode, CypCut run record column shows the
code of communication between the software and lasers.
3.6.4 Other lasers

3.7 Height controller configuration

3.7.1 Use BCS100 network height controller
If use network height controller matched by our company (Abbreviation as

BCS100), please set IP address which should be s the same as the network address in
the BCS 100 parameters.
IP address setting, please refer to instructions P2.5.6 of BCS100 for more detail.
3.7.2 Not use BCS100 network height controller
CypCut also supports input/output port to control height controller of other

brands. Users can set the output port of following, rise (close following), stop
(Hold), move up and down by clicking, and input port of following signal, by
themselves.
Follow: open the input port for following.

Retract: set output port for raising (close following).
Stop/ Hold: Set output port for stopping Z axis motion.
Jog up: Set output port for manually controlling Z axis raising.
Jog down: Set output port for manually controlling Z axis declining.
Tracking in place signal: Set input port for collecting and following signal.
Tracking in place signal level: Set effective mode for controlling signal level.
Notes: If port is set as “0”, it means it is not available. If there is no this signal,
please don’t set randomly, otherwise it may cause logical error!
3.8 Auxiliary gas configuration
Valve：Set the total output port for auxiliary gas correspond to switch.
High pressure valve and low pressure valve: Set the output port for high
pressure gas and low pressure gas.
Air Port: Set output port for air selection.
O2 Port: Set output port for oxygen selection.
N2 Port: Set output port for nitrogen selection.
DA Pressure：Users can select two interfaces of analog of 1604 card to regulate
auxiliary gas pressure
Alarm detecting： Choose input port for gas alarm.
3.9 Alarm configuration
3.9.1 Operating warning

When the machine operates, the title bar will display a yellow warning message.
You can customize the display
3.9.2 Dual-drive excessive deviation alarm

If X or Y axis of the platform structure apply a bilateral drive, you can set up a
dual-drive shaft position excessive deviation alarm. If the dual-drive error reaches a
certain value (allowable deviation) and continues for a certain period of time
(duration time), the system will generate a "dual-drive shaft position excessive
deviation alarm". If the deviation reached the maximum deviation value (maximum
deviation) in a moment, the system will immediately generate an alarm.
3.9.3 Emergent stop button

Configure input port for emergent stop button, and here emergent stop is an
input signal. If input port is active, emergent stop alarm will be generated.
3.9.4 Inspection switch

After input port is active, the system will enter a mode of inspection, the
maximum speed and maximum power will be restricted.
3.9.5 Customized input alarm

Users can add other types of alarm in “customized input alarm” and input alarm
name in alarm description. Select port number and level detection type corresponding
to alarm. General customized alarms include lack-voltage alarm, excessive
temperature alarm, laser head collision alarm, etc.
3.9.6 Allowable maximum deviation when gantry synchronization

The allowable maximum deviation, after enable the function of gantry
synchronization.
3.10 General input
Click on the "Function Select" button, users can select the function name of the
input port in the drop-down list, and then configure the corresponding input port and
level detection.
Some functions of switching are divided into four sub-items, such as a laser
switch, as shown below:
Each instruction is shown as below, please select according to your needs.

It’s in the following table.
Function Name Instructions
Laser on (press on, Press the button: Open the corresponding function; Loosen
loosen off) the button: Not perform any action.
Laser off (press off, Press the button: Close the corresponding function;
loosen invariant) Loosen the button: Not perform any action.
Laser on/off (switch) Press the button: Open the corresponding function; Loosen
the button: close the function.
Laser on/off (Lock) Press the button: Open the corresponding function; press
again: close the function.
3.11 General output
3.11.1 Output port configuration

Aiming: Set output port for beam switch.
Laser instructions: After port configuration, corresponding indicator light will
blink during lightening.
Work instructions: After port configuration, corresponding indicator light will
blink when processing.
Alarm light: After port configuration, corresponding indicator light will blink
during alarming.
Alarm tone: After port configuration, corresponding bell will ring during
alarming.
3.11.2 Auto lubricate

After the port is configured, start time from opening the CypCut software. And
then close, after opening the corresponding output port during each interval time and
maintaining the setting output time.
3.11.3 Customize the output

Configure custom output port. The control buttons of custom port is displayed at
the numerical control page of CypCut software. This custom port can choose the
control mode of self-locking or contactor
3.11.4 Regional output

Regional output is mainly used for dust removal with machine. When laser
starts, cutting head moves to area A (as shown in figure above), and corresponding
“output port 12” of the area will be open; if trace moves from area A to area B,
“output port 12” will be closed immediately, and “output port 15” will be open
immediately.
Output port closed belated: when area switch, the output port of last can not be
closed immediately.
3.12 Focus control
Focus adjustment range: Set software limit and stroke of the focusing motion.
Focus location after reset: define the origin corresponding to focus scale.
Pulse equivalent: Set the distance of movement focus corresponding to the
number of pulses per revolution of the drive.
Return ORG direction: upward homing is negative direction, downward
homing is positive direction.
Return ORG sampled signal: choose limit switch or origin switch as sampled
signal.
Coarse positioning speed: quickly find the speed of origin switch when
homing.
Precise positioning speed: Slowly precise positioning speed after find the
origin
switch.
Rollback distance: Reverse motion distance after completing precisely
positioning.
Jog speed: Speed of clicking motion focus.
Positioning speed: Empty traverse speed when focus moves.
3.13 Optical edge seeking
Optical edge seeking and capacitance edge seeking can be used after enter the set
of edge seeking ,optical edge seeking must applies Omron E3Z-L61-type diffuse
optical switch; capacitance edge seeking must applies BCS100 V3.0 height controller.
3.14 BCP5045
BCP5045 numerical control panel can be activated in numerical control panel

interface. When used in a stand-alone environment, CypCut software will
adaptively match the Mac address of BCP5045 numerical control panel, and
automatically connect the control. When BCP5045 is used in LAN environment,
please enter BCP5045 device ID number. BCP5045 is in total of 12 custom keys,
which can be configured as a control button of double exchange workbench or
other custom PLC.
Chapter 4 Electrical System Debugging

4.1 Power test
Connect BCL3766 External IO Board and BMC1604V2 control card with
C62and C37 cables, and provide 24V power for BCL3766 External IO Board. Before
turn on system power, please confirm whether power connection is correct or not and
whether positive and negative polarity of power is short circuit or not.
Notes: Prohibit plugging BMC1604V2 card, C62 and C37 cable with electric
heating!
4.2 All the hardware signal test

Start computer and CypCut software. Click “file” in menu above→“Diagnosis”.
Please check in sequence positive/negative/origin switch of each axis, input

signal, output signal, DA signal, PWM signal and servo-enabled signal.
For machines of double shaft drive, count value of encoders of two axes can be
reset through 【reset】 button. Then send 1000 test campaign about the status of each
axis, and ensure feedback pulse value and sent pulse value of encoder is in accord.
Setting method can refer to Appendix 7.1 "Scan cut" introduction file for more details.
4.3 Basic motion test

First, recommend setting servo driver parameters as conservative values. Also set
the parameters of CypCut as conservative values. Click “Layer” → “Global
parameter” on CypCut. Parameter setting is shown as below:
Use pulse test function, test whether pulse equivalent of the system is set
correctly or not, click to test whether the direction and motion of each axis is
normal or not.
Dual-drive machines do not install the electric motor at first, with no-load
operation. Be sure to confirm the rotation direction and mechanical installation
method of electric motor is well, and then install the motor.
When it have been confirmed the limit origin signal is normal, make each axes
of the machine home origin and build machine coordinate system.
4.4 Cypcut basic functional test

Use control panel on the right of CypCut software to click manually, rise and
fall cutting head, switch gas, switch shutter, switch beam, laser on, and conduct
each test by the operation of changing fixed fire power etc. Confirm the system can
normally control laser, height controller, gas valve, etc.
Chapter 5 Motion effect optimization

5.1 Infer inertia ratio and machine characteristics
Machine inertia ratio is a key indicator we measure the machine characteristics.
Using Servo Tools of Friendess, we can very easily calculate the inertia ratio of the
machine for each axis. Servo Tools can be downloaded in http://downloads.fscut.com/.
As shown below:
When inertia ratio is less than 200 percent, the device is light loaded, and enables
high-speed cutting.
When inertia ratio is greater than 200% but less than 300 percent, the device is
medium loaded, lose some precision during high-speed cutting, and need to
appropriately reduce processing acceleration and FIR frequency.
When inertia ratio is greater than 300% but less than 500 percent, the device is
overloaded, unable to achieve high-speed cutting.
When inertia ratio is greater than 500%, there are serious design flaws, servo is
difficult to complete setting in a short time.
The maximum supported machine cutting speed, the maximum air shift speed,
and the maximum acceleration can also be simply calculated by Servo Tools. These
three parameters can be directly applied to control parameters in the software.
Experienced users can also accurately calculate the inertia ratio through testing
software coming with servo.
Notes: the servo parameters calculated by Servo Tool is only used for the
closed-loop card. Users of open-loop card, please set servo parameters based on
position mode.
5.2 Servo gain adjustment

5.2.1 Basic requirement
First, debuggers should be familiar with servo and can use professional servo
software to debug servo. For example, Panasonic servo comes with PANATERM
testing software and Yaskawa servo comes with SigmaWin+ testing software. This
can simplify debugging.
5.2.2 Panasonic servo gain adjustment

STEP1: Open 【gain adjustment】 interface in PANATERM software. Open
【real time automatic adjustment】 function of target axis, to automatically estimate
inertia ratio.
STEP2: Rigidity is set as conservative value. For example, it can be set as level
13 first. Then click to move this high-speed axis with CypCut software. Observe
whether axis is with abnormal sound and vibration, etc. Raise rigidity slowly. When
the axis is with abnormal sound or vibration, level 1~2 should be declined to
guarantee system stability. The final level should not be level 10 and more than level
20. If it’s dual-drive shaft, it starts moving only after modify two pairs of drive shaft
parameters.
STEP3: After rigidity of X axis and Y axis is tested, set rigidity level as the same
level to guarantee response of two axes are the same. The smaller rigidity is standard.
For example, X axis is level 19 and Y axis is level 16. Finally, set X axis and Y axis
as level 16.
STEP4: Close 【real time automatic adjustment】 and save parameters.
5.2.3 Yaskawa servo gain adjustment

Yaskawa servo debugging is similar with the Panasonic. However, there is some
difference. The difference is as below:
 SigmaWin+ cannot be used to dual-drive axle ratio estimation, and advanced
auto-tuning. Inertia ratio calculation tool, Servo Tool can be downloaded from
the official website of Friendess to roughly calculate the inertia ratio for each
axis. Advanced users may also accurately calculate the inertia ratio, based on a
change of acceleration torque and acceleration time, by themselves.
 We suggest closing Pn140 model tracking function.
 We suggest closing Pn170 free adjustment function.
 Yaskawa servo does not introduce rigidity and can set the following parameters
based on Panasonic servo rigidity:
Pn102 position loop gain: Correspond to pr100 of Panasonic.
 Pn100 speed loop gain: Correspond to pr101 of Panasonic.
Pn101 speed loop integral time constant: Correspond to pr102 of Panasonic. 
Pn401 Torque filter time constant: Correspond to pr104 of Panasonic.
 The table is as below, and you should pay attention to unit and decimal point.
The unit of Yaskawa speed loop integral time constant, Pn101, is 0101 ms,
while the one of Panasonic is 0.1 millisecond.
5.2.4 DELTA servo debugging experience

Delta servo debugging can also refer to the rigidity table of Panasonic. The
reference method is shown as below:
The parameter P2-00 KPP is the equal of the position loop gain of Panasonic.
Though its unit is rad/s, actually, It's 1/s. For example, when the P2-00 KPP= 90, it’s
the same as Pr100=900 of the position loop gain of Panasonic.
5.3 Motion Control parameter adjustment

5.3.1 Motion control parameter introduction
FSCUT2000C system mainly opens these four types of motion control
parameters, such as speed, acceleration, FIR frequency, corner and circular accuracy,
to users to adjust. Other sports-related parameters have been optimized internally
without needing user settings. The meanings of these four parameters are shown as
below:
Name Introduction
Move speed Maximum speed of air moving, can be directly fill with
the maximum move speed calculated by Servo Tools software.
Move acceleration Maximum acceleration of air moving, can be directly fill with
the maximum move acceleration calculated by Servo Tools
software.
Max acceleration Maximum acceleration during processing, directly determines
the time of acceleration and deceleration of the turning
movement during cutting. Adjust by observing the torque curve
of servo.
FIR frequency Suppress filter frequency of machine vibration. The smaller the
value is, the more obvious the effect of suppressing the
vibration is, but which will make the time of acceleration and
deceleration longer
Circle precision Arc accuracy limit. The lower the value of the arc precision, the
more obvious the limit of arc speed is.
Corner precision Fit with corner precision by NURBS curve. The lower the value
is, the closer the corner is closed to sharp corner, but the
deceleration will be more significant.
5.3.2 Adjust processing acceleration

The speed of high-clicking can be set as high as possible, such as 500mm / s.
When complete a click, moving distance is required to be long enough, in order to
ensure that speed can be accelerated to the setting value.
Observe the torque curve of click movement by the servo debugging software.
For example, if the maximum torque is less than 80%, appropriately increase the
processing acceleration; if the maximum torque is higher than 80%, appropriately
reduce the processing acceleration.
Adjust the acceleration, until the maximum torque nearly is 80%. Generally, the
processing acceleration withstood by lead screw is not more than 0.5G. Rack and pinion
generally is not more than 2G.
5.3.3 Adjust move acceleration

Directly fill the maximum acceleration calculated by ServoTool software, or
appropriately increase the move acceleration on the basis of processing acceleration,
for example, set as 1.5 to 2 times of the processing acceleration. It’s required that the
maximum torque of the servo is not more than 150%, and the mechanical structure
does not occure significant deformation and vibration under this acceleration. Screw
affordable air movement acceleration generally is not more than 0.5G. Rack and
pinion generally is not more than 2G.
5.3.4 Adjust FIR frequency

When you set up the FIR frequency parameter, you can cut a sample image. It’s
proposed that, at the beginning, turn down the laser power, and mark the plate. Observe
the accuracy of marking path. Cutting sample image includes various sized small
round, regular 6-gon, regular 12-gon, star, rectangular, etc. As shown below:
Adjust the FIR frequency as high as possible in the case of no affecting the
accuracy. It is required the corner does not generate waves when cutting a rectangle,
polygon and star. It can be set according to experienced value of the following table, Or
debug the FIR frequency within the upper and lower two ranges after determining a
processing acceleration. These two parameters, processing acceleration and FIR
frequency, must be matched, with never transferring one value quite large and another
value quit small among these two parameters.
Level 1 2 3 4 5 6 7 8 9 10
Move 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1 1.5 2
acc（G）
Move 2 3 4 5 5.5 6 6 6 7 8
Freq（HZ）
5.3.5 Set circle precision and corner precision

Generally, it’s not recommended that users modify the precision of arc and
corner. Under some special circumstances, you can fine tune these two parameters
within the range of default parameters.
If you are not satisfied with the accuracy of the arc, you can turn down the arc
precision parameters, at the same time the speed of process arc will be limited. The
smaller the value is, the more obvious the speed limit is. If you are not satisfied with
the accuracy of the corner, you can turn down the corner precision parameters, at the
same time the speed of turning the corner will decline. The smaller the value is, the
more obviously the speed declines. The higher the value is, the closer the corner will
be to a fillet.
Chapter 6 General Problems

6.1 “Motion control card initialization fails” pops up when
open Cypcut
1 ． “desktop” of computer→ click right in “my computer” →“attributes” →
“hardware” → “device manager”. Click “operation” → “Scan for hardware changes”.
See whether there is motion control card, as shown below: If BMC1604V2 motion
control card can be found in device manager, please try reopening Cypcut software.
2．Observe the blinking state of 2 small lights (LED7，LED8)on top of BMC1604V2.

The position of lights is shown as below:
LED
JP2
JP1
BMC1604
The representative state of LED blinking is shown as below:

Blinking State Meaning Solution
1 blink 1 blink running normally normal
1 blink 2 blink BMC1604 and BCL3766 work abnormal rewiring
1 blink 3 blink unsupported USB back to repair
1 blink 4 blink FPGA BOOT data transmission error back to repair
1 blink 5 blink FPGA BOOT initialization error back to repair
1 blink 6 blink FPGA BOOT unable to complete back to repair
2 blink 3 blink ARM upgrade failed back to repair
2 blink 4 blink file system formatting error back to repair
3．If LED is one flash and one flash (alternately flashes), which indicates BMC
1604V2 card is normal. Maybe PCI slot is bad contact. We suggest reinserting board
card or replacing PCI slot after computer switches off.
6.2 Pulse equivalent setting

The system defines that pulse equivalent is the command pulse count sent after
1mm movement.
The maximum pulse frequency of BMC1204 motion control card is 3Mpps.
Assume the maximum operating speed designed by the system is 1000mm / s. Then
the pulse equivalent for each axis should not exceed 3Mpps / 1000 = 3000 Pulse /
mm.
Under the permitted circumstances, we suggest set the pulse equivalent in 1000
~ 2000 Pulse corresponding to per 1mm, and thus pulse sequence can be more
continuous. Please try not to set the pulse equivalent as 200Pulse / mm or less.
Set pulse equivalent of X axis and Y axis as the same as possible, which is
helpful to reduce truncation error calculated by the system.
6.3 Graphics processing is quite slow or pause

 In Cypcut, we use node mode to observe this graphic. If nodes are too many and
graphics consist of many micro-segments, please perform curve smoothing on
graphics and then process them.
 Check whether the unreasonable delay is set or not, or the unit is misread, for
example, set 200ms as 200s.
 If the Z-axis has pause during the movement of lifting and descending, please
check the program version of BCS100 height controller. If It’s BCS100 V2.0
height controller, please make sure the program was upgraded to the version of
V802 or later.
 Opening laser after blowing for a long time, please check the serial
communication of laser is available.
6.4 Corner burning

 If machine allows, improve FIR frequency and reduce time of acceleration and
deceleration.
 Properly increase turning precise parameters, and make high-speed smooth
transition in sharp corner with Bezier curve.
 Modify the mapping way, processing the circle overcut by the example as shown
below.
 Modify power curve, turn down laser power when speed declines.
 Add cooling points on the corner, further processing after blow to cool for a
period with light off.
6.5 Laser not emitting light

1. Check whether the laser setting is correct or not
 Determine correct laser configuration in the platform configuration tool (YLS
series of IPG has difference between German version and American version)
 Determine whether serial port or Ethernet communications is applied and
communications port is configured correctly.
 Determine whether the DA signal control is applied to control the peak power,
DA is selected correctly.
 PWM-enabled and light-enabled is configured correctly.
2. Check the output signal of PWM and DA

 Modify the output value of DA and PWM in the interrogation window of
CypCut software (file—interrogation window). Use multi-meter to test whether
DA of BCL3762 terminal block and voltage of PWM output port is normal or
not.
 If PWM output voltage is too low or the DA signal has no output, try to
replace another interface of PWM or DA.
 If it’s hardware failure, please contact our technical support or apply for
repair.
3. Check connection
 Check the connection of PWM, serial cable and laser control signal lines.
 Make sure serial cable use a shielded cable. 2 pin and 3 pin need to be cross.
4. Check laser
 Use the matching software coming with laser to do self-checking and to check
light change, and to judge whether laser is working normally.
 In the case of serial communication, not allow to open multiple software to
communicate with lasers at one moment.
 In the case of no serial port communication, you can click debug mode to view
the sent instructions and the response of the laser.
6.6 Scan cutting setting instructions

6.6.1 Function brief introduction
CypCut6.3.495 later version adds new functions: Scan cutting, also called fly
cutting. Scan cutting of regular array pattern (suit for sheet metal) and naturally
successive cutting of arc can be achieved by this function, thus greatly enhancing the
processing efficiency. Function buttons are shown in the area of the following figure.
6.6.2 Function description

1. Linearly same-direction-grouping scanning: After the rectangular array is
selected, set as linearly same-direction-grouping scanning. During the actual
cutting process, rectangular will be divided into four direction scanning
movement. Move of the middle section is not acceleration and deceleration
shift, with just opening and closing the light.
2. Naturally successive cutting of arc: After the circle array is selected, set as
naturally successive cutting of arc. Actual cutting is the same as connecting
all circle or arc with a straight line. There’s no acceleration and deceleration
during processing, with just opening and closing the light.
6.6.3 Considerations
You must set the number and direction of encoder feedback pulses correctly
before using the scan cutting function! The setup method is shown as below:
1. Open the diagnostic window CypCut of software, and send 1000 pulses to the
X, Y-axis respectively in the "Pulse Test" module.

2. Judge whether it’s correct by encoder feedback value of "motion axis" and
polarity. (Note: Sending positive feedback 1000 should be 1000 but -1000)
3. If the pulse feedback transmitted forward is negative, enter “the platform

configuration tool - Machine page” to reverse the encoder corresponding to
the number of axis. (Note: Have to set synchronously the encoder feedback of
the second shaft and the third shaft in case of double-drive machine).
4. If the feedback is not 1000 after you send 1000 pulses, you need to adjust the
servo parameter, while Panasonic is Pr011, Yaskawa is Pn212, Delta is
Pn146. Set it as 1/4 of command pulses number per revolution. Panasonic A5,
for example, it’s ok set Pr011 (encoder feedback) as 1/4 of Pr008 (pulse
number per revolution). Yaskawa can be quickly set by installation wizard of
SigmaWin + software
6.7 Pitch compensation

6.7.1 Brief introduction of pitch compensation
Since the unevenness of screw, rack and other mechanical components exists,
there is often a bias the actual characteristic and nominal features. When high
precision is required, the actual deviations is required to be measured by a laser
interferometer and other precision instruments, and then be compensated by the
numerical control system, so as to achieve the purpose of reducing the deviation.
CypCut laser cutting system provides a complete and easy to use pitch
compensation function, can easily control the machine to run in accordance with the
requirements of the laser interferometer, and can directly read the data files outputted by
laser interferometers, such as Renishaw, API, Agilent, OptoDyne. Even in the absence of
laser interferometer supporting, reverse error compensation can also be set separately.
6.7.2 Determine the machine origin

Before measurement error, we must first determine the machine origin. Screw
pitch compensation is compensated by the machine origin as a reference. If the
origin used by error measurement is different from the origin operating after machine
compensation, then the pitch compensation will become meaningless. The machine
homing origin can be set in the platform configuration tool of CypCut, as shown
below:
As long as conditions allow, be sure to select "Use Z signal", which will greatly
enhance the accuracy of homing origin. BMC1604V2 motion control card matched with
CypCut provides encoder input to each axis, to extremely ensure accuracy.
Please select the direction X and Y axes home origin based on machine actual
design. The direction of homing origin directly determines in which quadrant of the
coordinate system the machine will run. If you select the "negative direction" to home
origin, then the machine will run in the range of positive coordinates, otherwise the
machine will run in the range of negative coordinates.
If possible, please repeatedly home origin by CypCut, then measure the accuracy
of homing origin by laser interferometer. Usually, the position of every homing origin
does not differ more than 5 microns.
6.7.3 Determine pulse equivalent

Due to the processing precision and assembly errors, often, there’s difference
between the pulse equivalent calculated by theory and the actual machine pulse
equivalent. The pulse equivalent can be accurately measured by laser interferometer.
Make the machine runs at a distance by transmitting a specified number of pulses
to the motor. For example, transmit the number of pulses which can make servo motor
run a circle, and then measure the distance between the two points by the
interferometer. It’s ok to fill the ted number of pulses and the distance in the platform
configuration tool.
The method of sending a fixed number of pulses in CypCut is to open the "File" -
"Diagnosis", select shaft as shown in the following figure window, input the pulse
number, and click "Send."
6.7.4 Error measurement

The error is measured by the interferometer, commonly known as "Open
interferometer." Generally, control the machine to stay for some time at an interval
distance by the numerical control system, and then laser interferometer can measure
the actual position of each point. The correspondence table of the theoretical position
and the actual position can be obtained after all location measurement has been
completed.
Most of the laser interferometers, such as Renishaw, must first set travel range,
test interval and time spent at each point before starting the test, for example, stay one
second every interval 30 mm. Laser interferometer decides whether to be measured by
determining the separation distance and dwell time.
Firstly, determine several parameters:
Travel range. The total travel range of preliminary measurement, generally is set
slightly smaller than the stroke of the machine design.
Measurement interval. Theoretically, the smaller the measurement interval is, the
more accurate the results is after the compensation; but the smaller the measurement
interval is, the more the point required to be measured is, and also the longer time it
takes. Recommended interval value is between 10 mm to 100 mm.
Dwell time. The minimum dwell time of Renishaw default is two seconds.
Opens CypCut- "Numerical Control" - "light path adjustment" screen, and find
the following window:
Herein, the travel range is automatically read, please set as same as the setting
value of the interferometer, but pay attention to symbols. Input a negative value
when forward home origin, whereas input a positive value. If input an error value,
the system will prompt when you save.
Set the interval value as same as the value in interferometer. Otherwise, data
may be undetectable.
Please set dwell time slightly larger than the "minimal stop cycle" of the
interferometer, to ensure the interferometer can correctly identify each point
required to be measured.
Please ensure cycle number the same as "Measurement times" set in the
interferometer. Since CypCut only read once back and forth measurements, so the
first time data of the measured data of many times will be only read, when you
import the measured data of many times into CypCut.
Gap adjustment means during reverse movement, movement will be continued
along the original direction for 5mm, and then return 5mm, thereby eliminating the
mechanical interval. This value should not be greater than the value of the interval
value minus the tolerance window, otherwise the interferometer will mistakenly
think that this is a point required to be measured.
Click the "Generate interferometer positioning program", and
then the positioning program will be generated in the right window. Check the
following conditions are true and correct and click "Run" to start the measurement.
1. The measurement axis has return to the origin. Be sure to measure from the
origin
2. The interferometer is ready, and the parameters is matched with the
parameters set in CypCut.
After the test is complete, save the measurement results from the interferometer
software. The result is RTL format for Renishaw. Copy the files to a PC which
CypCut is running.
6.7.5 Import error data

The pitch compensation data files after obtained can be imported into CypCut.
CypCut can directly read files saved laser interferometer Renishaw, such as API,
Agilent, OptoDyne. If you are using the interferometer file which cannot be read by
CypCut, please contact us, we will try our best to solve it. The method of importing
error data is as below:
Open platform configuration tool, select the "complete pitch compensation" in
the "pitch compensation" of "Mechanism " Interface, as shown below:
And then click on "View compensation data", and pop up the following window.
Click "Import X", which can import X-axis error data, and click "Import Y"
which can import Y axis error data. The imported results will be displayed in lists
and graphics after data completion.
If the position coordinates shown in the table is different with the direction of
homing origin, the compensation results will be invalid. Generally, when importing
data, CypCut will automatically determine the symbol of the position. If
inconsistent, please contact us to solve it, or adjust the measuring range as same as
the stroke range of the machine by modifying the measurement parameters of
interferometer software, and then import the data.
6.7.6 Manually input compensation data

1. Create an Excel spreadsheet, and save as xxx.xls or xxx.xlsx format. Data input
format is shown as below:
Po sitio n Po sit iv e n ega ti ve

0 0.001 -0.0005
50 50.0021 -49.9932
100 100.0032 -99.9859
150 150.0043 -149.9786
200 200.0054 -199.9713
250 250.0065 -249.964
300 300.0076 -299.9567
350 350.0087 -349.9494
2. Open platform configuration of software – pitch compensation - Import above

documents
6.7.7 Operation sequence

1. Mechanism return to origin;
2. Set interferometer to get parameter;
3. Set parameter on optical adjustment interface of cypcut, generate
interferometer locating procedure.
4. Use interferometer to measure error, get mechanism date;
5. Import interferometer data in the tool of platform configuration and save it;
6. Mechanism return to origin;
7. Use interferometer to measure error again, verify the result of pitch
compensation;
6.7.8 General problem solving

1.The compensation without changing before and after
Return to origin after compensation, than compensation data will be valid.
If set the pulse equivalent as 200Pulse / mm or less, compensation data will not
be valid.
2. Error doubled after compensation

If it is found that the shape of the forward and reverse error curve is almost no
change after compensation, but the value almost doubled and the distance between the
two curves is also doubled (That is, reverse interval), it is likely that the sign of error
value is reversed. In this case, click the "error value inversion", which can make
compensation accuracy is greatly improved.
The reason for the problem is that the error data file provided to CypCut
does not contain the measured value, while only contain the error between the
measured value and the theoretical value. And the error may be found by the
measured value subtracting the theoretical value, or the theoretical value
subtracting the measured value, leading to import data which has two
possibilities.
The pos file formats generated by API XD Laser Interferometer, as well as
the lin file format generated by light moving OptoDyne, contains both the
theoretical value and the measured value. So the question of error sign when
reading would not arise.
3. Reverse interval doubled after compensation

If it’s found that the pros and cons have been improved after compensation,
but the effect of improvement is not obvious, and the reverse interval has
increased even with doubling trend, it is likely that the forward data has been
compensated to the reverse, and the reverse data has been compensated to the
forward. At this moment, please click the "exchange of pros and cons" to make
the positive and negative data (that is, red and green curves) reversed.
When the data sign tested by interferometer is inconsistent with the actual
stroke range sign of machine tool, this situation most likely happens. The positive
direction determined by interferometer is the direction of coordinate increasing,
opposite to the direction of the machine coordinate increasing. CypCut has
automatically handled this situation as much as possible, but it still cannot
guarantee that all cases can be handled automatically.
4. The positive and negative curve is symmetrical after compensating.

If it’s found that positive and negative curves symmetrically change after
compensation, the most likely reason is that the sign of forward error and reverse
error is opposite, one of which is correct, and the other is wrong. This condition is
considered to be very rare. In order to reduce the difficulty of customers
understanding, CypCut has blocked the button which deals with this situation. If
this happens to you, please manually make the error of forward or reverse reversed
before importing, and then import. Or contact us to help solve.

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FSCUT2000C

Laser Cutting Control System

Shanghai Friendess Electronic Technology Co., Ltd

Thank you for using our products!

3.9 Alarm configuration ................................................................................................................46

Chapter 1 Introduction to Products

FSCUT2000 is a high-performance open loop laser control system developed

1.2 System Connection Schematic Diagram

BMC1604V2 applies PCI interface whose external size is 213mm*112mm. The

The system wire is shown as below:

1.3 Technical parameters

3 axis with encoder feedback channel and four times

1.4 Control card installation

It shows that the installation was successful.

1.4.2 Fault treatment

（3）If the first half of “device instance ID” attribute is ,

BCL3766 Wiring Instructions

2.2 Signal type

BCL3766 optoelectronic switch

Typical connection of contact switch is shown as below:。

BCL3766 magnetic switch

2.2.2 Relay output signals

2.2.3 Mosfet output signals

2.2.4 Differential output signals

The output way of differential signal is shown as below :

2.2.5 Analog output signals

2.2.6 PWM output signals

2.3 Terminal Instructions

2.3.2 Servo control interface

The signal definition of matched servo cables is shown as below:

+24V,0V: Supply 24V DC power for servo drive; SON:

2.3.3 The wiring diagram of servo drive control signal

The wiring diagram of Panasonic A5 high-speed pulse

singal pin shielding layer pin signal

The wiring diagram of Panasonic A5 low-speed pulse

signal pin shielding layer pin signal

Basic setting parameters of Panasonic A5 series

The wiring diagram of Yaskawa servo

Signal pin Shielding layer pin signal

Basic setting parameters of Yaskawa Σ series

Parameter type Recommender value Implication

Pn50A 8100 Can be driven in co-rotation side

The high-speed pulse wiring diagram of Delta A series

signal pin Shielding layer pin signal

The low-speed pulse wiring diagram of Delta A series

signal pin Shielding layer pin signal

Basic setting parameters of Delta A series

Parameter type Recommender value Implication

P1-01 00 Select a position mode of external command

The servo wiring diagram of Sanyo R series

signal pin Shielding layer pin signal

Basic setting parameters of Sanyo R series

The wiring diagram of Schneider 23D high-speed pulse

signal pin Shielding layer pin signal

The wiring diagram of Schneider 23D low-speed pulse