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Analog Input Module: Instruction

ABB DCS

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100% found this document useful (1 vote)

129 views128 pages

Analog Input Module: Instruction

ABB DCS

Uploaded by

Dang Jinlong

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

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Instruction

Harmony Series

Analog Input Module

IMASI13
Preface

The IMASI13 Analog Input Module is a Harmony rack I/O

module that is part of the Symphony Enterprise Management
and Control System. It has 16 analog input channels that
interface isolated thermocouple, millivolt, RTD, and high level
analog signals to a controller with an analog-to-digital conver-
sion resolution of 24 bits. Each channel has its own ana-
log-to-digital converter and can be independently configured to
handle the desired input type. These analog inputs are used by
a controller to monitor and control a process.

The IMASI13 module can be used as a direct replacement for

the IMASI03 module with only minor modifications. Changes
to specification S11 in function code 216 are required to
handle the differences in resolution choices. Verification of
power supply sizing calculations and system current require-
ments could be necessary because of the change in power
consumption.

This instruction explains the IMASI13 module specifications

and operation. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting, and
replacement of the module.

NOTE: The IMASI13 module is fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.

WBPEEUI240766B0
List of Effective Pages

Total number of pages in this instruction is 78, consisting of the following:

Page No. Change Date

Preface Original
List of Effective Pages Original
iii through ix Original
1-1 through 1-9 Original
2-1 through 2-12 Original
3-1 through 3-7 Original
4-1 through 4-11 Original
5-1 through 5-2 Original
6-1 through 6-9 Original
7-1 through 7-4 Original
8-1 Original
A-1 through A-9 Original
B-1 through B-2 Original
Index-1 through Index-3 Original

NOTE: Changed text or tables are indicated by a vertical bar adjacent to the changed area. Changed fig-
ures are indicated by a vertical bar next to the figure caption. The date appears beside the page number.

WBPEEUI240766B0
Table of Contents

Section 1 Introduction ..................................................................................................1-1

Overview .................................................................................................................. 1-1
Intended User .......................................................................................................... 1-1
Features .................................................................................................................. 1-1
Instruction Content.................................................................................................. 1-3
How to Use this Instruction ...................................................................................... 1-4
Document Conventions ............................................................................................ 1-5
Glossary of Terms and Abbreviations........................................................................ 1-5
Reference Documents............................................................................................... 1-5
Related Nomenclature .............................................................................................. 1-6
Specifications........................................................................................................... 1-6

Section 2 Description and Operation .........................................................................2-1

Introduction............................................................................................................. 2-1
Module Description .................................................................................................. 2-1
Functional Operation ............................................................................................... 2-1
Isolated A/D Converter......................................................................................... 2-2
Cold Junction Reference....................................................................................... 2-2
Digital Input Multiplexer (MUX) ............................................................................ 2-3
Microcontroller and Memory ................................................................................. 2-3
Switch Settings .................................................................................................... 2-3
LED Indicators ..................................................................................................... 2-4
I/O Expander Bus.................................................................................................... 2-4
I/O Expander Bus Interface.................................................................................. 2-5
Data Values ......................................................................................................... 2-5
Termination Units ................................................................................................ 2-5
Function Codes .................................................................................................... 2-6
Automatic Adjustments and Corrections .................................................................. 2-6
Input Processing .................................................................................................. 2-6
Point Value Calculation ........................................................................................ 2-7
Input Calibration.................................................................................................. 2-7
Cold Junction Compensation................................................................................ 2-7
User Gain and Offset Adjustment ......................................................................... 2-8
Engineering Units Conversion .............................................................................. 2-8
Automatic Calibration .......................................................................................... 2-9
Field Calibration................................................................................................... 2-9
Diagnostic, Security, and Integrity Checks ............................................................... 2-9
Diagnostics in Diagnostic Mode ............................................................................ 2-9
Diagnostics During Normal Operation ................................................................ 2-10
Diagnostics on Reset .......................................................................................... 2-10
I/O Expander Bus Communication Security ....................................................... 2-10
Open Input Detection ......................................................................................... 2-10

WBPEEUI240766B0 iii
Table of Contents (continued)

Section 2 Description and Operation (continued)

Alarm and Exception Reporting...........................................................................2-10
Online Configuration ..............................................................................................2-11
Logic Power ............................................................................................................2-11
Mounting Hardware................................................................................................2-11

Section 3 Installation ....................................................................................................3-1

Introduction .............................................................................................................3-1
Special Handling ......................................................................................................3-1
Unpacking and Inspection ........................................................................................3-2
Setup and Installation ..............................................................................................3-2
Address Selection Switch (S1) ...............................................................................3-3
Configuring Inputs................................................................................................3-4
Termination Unit Configuration ............................................................................3-5
Physical Installation..............................................................................................3-6
Wiring Connections and Cabling ...............................................................................3-6
Wiring ..................................................................................................................3-6
Cable Connections ................................................................................................3-7

Section 4 Configuration and Calibration ....................................................................4-1

Introduction .............................................................................................................4-1
Configuring Inputs ...................................................................................................4-1
Configuring Function Codes .....................................................................................4-1
Calibrating Inputs ....................................................................................................4-3
Field Calibration .......................................................................................................4-4
Procedure .............................................................................................................4-6
Test Equipment Required......................................................................................4-7
Individual Channel Calibration .............................................................................4-8

Section 5 Operating Procedures .................................................................................5-1

Introduction .............................................................................................................5-1
Startup.....................................................................................................................5-1
Operation .................................................................................................................5-1
Status LEDs .............................................................................................................5-1

Section 6 Troubleshooting ..........................................................................................6-1

Introduction .............................................................................................................6-1
Status LEDs .............................................................................................................6-1
Alarm and Exception Reporting ................................................................................6-1
Problem Reports .......................................................................................................6-1

iv WBPEEUI240766B0
Table of Contents (continued)

Section 6 Troubleshooting (continued)

Error Messages and Corrective Actions..................................................................... 6-3
Input Channel Status ........................................................................................... 6-3
Analog Input Module Errors ................................................................................. 6-4
Error Example...................................................................................................... 6-6
I/O Expander Bus Interface Test .............................................................................. 6-7
Module Pin Connections........................................................................................... 6-7

Section 7 Maintenance .................................................................................................7-1

Introduction............................................................................................................. 7-1
Preventive Maintenance Schedule............................................................................. 7-1
Equipment and Tools Required................................................................................. 7-2
Preventive Maintenance Procedures.......................................................................... 7-2
Printed Circuit Board Cleaning ............................................................................ 7-3
General Cleaning and Washing ......................................................................... 7-3
Edge Connector Cleaning.................................................................................. 7-3
Checking Connections.......................................................................................... 7-4

Section 8 Repair and Replacement .............................................................................8-1

Introduction............................................................................................................. 8-1
Module Repair and Replacement .............................................................................. 8-1

Appendix A NTAI06 Termination Unit ........................................................................ A-1

Introduction............................................................................................................. A-1
Cold Junction Reference Input ................................................................................. A-1
Configuring Inputs ................................................................................................... A-1

Appendix B Replacing an IMASI03 Module ............................................................... B-1

Introduction.............................................................................................................B-1
Function Code 216 Modifications .............................................................................B-1
Power Consumption Comparison..............................................................................B-1

WBPEEUI240766B0 v
List of Figures
No. Title Page
1-1. Harmony Rack I/O Architecture ................................................................1-2
2-1. IMASI13 Functional Block Diagram ...........................................................2-2
2-2. Mounting Hardware.................................................................................2-12
3-1. Module Layout...........................................................................................3-3
3-2. S1 Switch ..................................................................................................3-4
3-3. Four Pin Jumper Block Configurations ......................................................3-5
3-4. Six Pin Jumper Block Configurations.........................................................3-5
3-5. Cable Connections.....................................................................................3-7
A-1. NTAI06 Layout (Rev A Hardware) .............................................................. A-2
A-2. NTAI06 Layout (Rev B Hardware) .............................................................. A-3
A-3. NTAI06 Input Circuit ................................................................................ A-6
A-4. NTAI06 Field Input Termination Examples................................................ A-7
A-5. IMASI13 Input Examples .......................................................................... A-8
A-6. NTAI06 Cable Connection ......................................................................... A-9
A-7. Millivolt and RTD Special Shorting Jumper............................................... A-9

List of Tables
No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-5

1-2. Reference Documents ................................................................................1-5
1-3. Related Nomenclature................................................................................1-6
1-4. Specifications ............................................................................................1-6
3-1. Sample Address Switch Settings (S1) .........................................................3-4
3-2. Jumper Block Reference ............................................................................3-5
6-1. IMASI13 Error Types .................................................................................6-2
6-2. Module Status (Byte 3) Error Codes ...........................................................6-4
6-3. P1 Power Connections ...............................................................................6-8
6-4. P2 Expander Bus Connections...................................................................6-8
6-5. P3 Input Signal Connections......................................................................6-9
7-1. Preventive Maintenance Schedule ..............................................................7-2
A-1. NTAI06 Input Types .................................................................................. A-3
A-2. NTAI06 Jumper Configurations................................................................. A-4
A-3. NTAI06 Input Type Descriptions ............................................................... A-4

vi WBPEEUI240766B0
Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.

GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC Disconnect power before installing dipshunts on the MMU back-

WARNINGS plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-6)

Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 7-2)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 7-2)

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 7-4)

If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 7-4)

WBPEEUI240766B0 vii
Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

part descriptions from equipment manuals. Parts without a
description must be ordered from the nearest sales or service
office. Recommended spare parts lists, including prices are
available through the nearest sales or service office.

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.

viii WBPEEUI240766B0
Trademarks and Registrations

Registrations and trademarks used in this document include:

™ Composer Trademark of ABB Automation Inc.
® INFI 90 Registered trademark of ABB Automation Inc.

WBPEEUI240766B0 ix
WBPEEUI240766B0
Preface

The IMASI13 Analog Input Module is a Harmony rack I/O

The IMASI13 module can be used as a direct replacement for

This instruction explains the IMASI13 module specifications

and operation. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting, and
replacement of the module.

NOTE: The IMASI13 module is fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.

WBPEEUI240766B0
List of Effective Pages

Total number of pages in this instruction is 78, consisting of the following:

Page No. Change Date

WBPEEUI240766B0
Table of Contents

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

WBPEEUI240766B0 iii
Table of Contents (continued)

Section 2 Description and Operation (continued)

Section 3 Installation ....................................................................................................3-1

Section 4 Configuration and Calibration ....................................................................4-1

Section 5 Operating Procedures .................................................................................5-1

Section 6 Troubleshooting ..........................................................................................6-1

iv WBPEEUI240766B0
Table of Contents (continued)

Section 6 Troubleshooting (continued)

Section 7 Maintenance .................................................................................................7-1

Section 8 Repair and Replacement .............................................................................8-1

Appendix A NTAI06 Termination Unit ........................................................................ A-1

Appendix B Replacing an IMASI03 Module ............................................................... B-1

List of Tables
No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-5

vi WBPEEUI240766B0
Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.

GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC Disconnect power before installing dipshunts on the MMU back-

WARNINGS plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-6)

Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 7-2)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 7-2)

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 7-4)

If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 7-4)

WBPEEUI240766B0 vii
Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.

viii WBPEEUI240766B0
Trademarks and Registrations

Registrations and trademarks used in this document include:

™ Composer Trademark of ABB Automation Inc.
® INFI 90 Registered trademark of ABB Automation Inc.

WBPEEUI240766B0 ix
WBPEEUI240766B0
Preface

The IMASI13 Analog Input Module is a Harmony rack I/O

The IMASI13 module can be used as a direct replacement for

This instruction explains the IMASI13 module specifications

and operation. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting, and
replacement of the module.

NOTE: The IMASI13 module is fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.

WBPEEUI240766B0
List of Effective Pages

Total number of pages in this instruction is 78, consisting of the following:

Page No. Change Date

WBPEEUI240766B0
Table of Contents

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

WBPEEUI240766B0 iii
Table of Contents (continued)

Section 2 Description and Operation (continued)

Section 3 Installation ....................................................................................................3-1

Section 4 Configuration and Calibration ....................................................................4-1

Section 5 Operating Procedures .................................................................................5-1

Section 6 Troubleshooting ..........................................................................................6-1

iv WBPEEUI240766B0
Table of Contents (continued)

Section 6 Troubleshooting (continued)

Section 7 Maintenance .................................................................................................7-1

Section 8 Repair and Replacement .............................................................................8-1

Appendix A NTAI06 Termination Unit ........................................................................ A-1

Appendix B Replacing an IMASI03 Module ............................................................... B-1

List of Tables
No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-5

vi WBPEEUI240766B0
Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.

GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC Disconnect power before installing dipshunts on the MMU back-

WARNINGS plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-6)

Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 7-2)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 7-2)

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 7-4)

If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 7-4)

WBPEEUI240766B0 vii
Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.

viii WBPEEUI240766B0
Trademarks and Registrations

Registrations and trademarks used in this document include:

™ Composer Trademark of ABB Automation Inc.
® INFI 90 Registered trademark of ABB Automation Inc.

WBPEEUI240766B0 ix
WBPEEUI240766B0
Preface

The IMASI13 Analog Input Module is a Harmony rack I/O

The IMASI13 module can be used as a direct replacement for

This instruction explains the IMASI13 module specifications

and operation. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting, and
replacement of the module.

NOTE: The IMASI13 module is fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.

WBPEEUI240766B0
List of Effective Pages

Total number of pages in this instruction is 78, consisting of the following:

Page No. Change Date

WBPEEUI240766B0
Table of Contents

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

WBPEEUI240766B0 iii
Table of Contents (continued)

Section 2 Description and Operation (continued)

Section 3 Installation ....................................................................................................3-1

Section 4 Configuration and Calibration ....................................................................4-1

Section 5 Operating Procedures .................................................................................5-1

Section 6 Troubleshooting ..........................................................................................6-1

iv WBPEEUI240766B0
Table of Contents (continued)

Section 6 Troubleshooting (continued)

Section 7 Maintenance .................................................................................................7-1

Section 8 Repair and Replacement .............................................................................8-1

Appendix A NTAI06 Termination Unit ........................................................................ A-1

Appendix B Replacing an IMASI03 Module ............................................................... B-1

List of Tables
No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-5

vi WBPEEUI240766B0
Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.

GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC Disconnect power before installing dipshunts on the MMU back-

WARNINGS plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-6)

Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 7-2)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 7-2)

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 7-4)

If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 7-4)

WBPEEUI240766B0 vii
Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.

viii WBPEEUI240766B0
Trademarks and Registrations

Registrations and trademarks used in this document include:

™ Composer Trademark of ABB Automation Inc.
® INFI 90 Registered trademark of ABB Automation Inc.

WBPEEUI240766B0 ix
WBPEEUI240766B0
Preface

The IMASI13 Analog Input Module is a Harmony rack I/O

The IMASI13 module can be used as a direct replacement for

This instruction explains the IMASI13 module specifications

and operation. It details the procedures necessary to complete
setup, installation, maintenance, troubleshooting, and
replacement of the module.

NOTE: The IMASI13 module is fully compatible with existing INFI 90® OPEN
Strategic Enterprise Management Systems.

WBPEEUI240766B0
List of Effective Pages

Total number of pages in this instruction is 78, consisting of the following:

Page No. Change Date

WBPEEUI240766B0
Table of Contents

Section 1 Introduction ..................................................................................................1-1

Section 2 Description and Operation .........................................................................2-1

WBPEEUI240766B0 iii
Table of Contents (continued)

Section 2 Description and Operation (continued)

Section 3 Installation ....................................................................................................3-1

Section 4 Configuration and Calibration ....................................................................4-1

Section 5 Operating Procedures .................................................................................5-1

Section 6 Troubleshooting ..........................................................................................6-1

iv WBPEEUI240766B0
Table of Contents (continued)

Section 6 Troubleshooting (continued)

Section 7 Maintenance .................................................................................................7-1

Section 8 Repair and Replacement .............................................................................8-1

Appendix A NTAI06 Termination Unit ........................................................................ A-1

Appendix B Replacing an IMASI03 Module ............................................................... B-1

List of Tables
No. Title Page

1-1. Glossary of Terms and Abbreviations .........................................................1-5

vi WBPEEUI240766B0
Safety Summary

Electrostatic Sensitive Device

Devices labeled with this symbol require special handling precau-
tions as described in the installation section.

GENERAL Equipment Environment

WARNINGS All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.

SPECIFIC Disconnect power before installing dipshunts on the MMU back-

WARNINGS plane. Failure to do so will result in contact with cabinet areas that
could cause severe or fatal shock. (p. 3-6)

Never clean electrical parts or components with live power present.

Doing so exposes you to an electrical shock hazard. (p. 7-2)

Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is removed from the printed circuit board. (p. 7-2)

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard that
can cause injury or death. (p. 7-4)

If input or output circuits are a shock hazard after disconnecting sys-

tem power at the power entry panel, then the door of the cabinet
containing these externally powered circuits must be marked with a
warning stating that multiple power sources exist. (p. 7-4)

WBPEEUI240766B0 vii
Support Services

ABB will provide assistance in the operation and repair of its

products. Requests for sales or application services should be
made to your nearest sales or service office. ABB can also pro-
vide installation, repair and maintenance contract services.

When ordering parts, use nomenclature or part numbers and

ABB has modern training facilities available for training your

personnel. On-site training is also available. Contact your
nearest ABB sales office for specific information and
scheduling.

Additional copies of this instruction, or other instructions, can

be obtained from the nearest ABB sales office at a reasonable
charge.

viii WBPEEUI240766B0
Trademarks and Registrations

Registrations and trademarks used in this document include:

™ Composer Trademark of ABB Automation Inc.
® INFI 90 Registered trademark of ABB Automation Inc.

WBPEEUI240766B0 ix
WBPEEUI240766B0
Introduction Section 1

Overview
The IMASI13 Analog Input Module is a Harmony rack I/O
module that is part of the Symphony Enterprise Management
and Control System. It has 16 analog input channels that
interface isolated thermocouple, millivolt, RTD, and high level
analog signals to a controller with an analog-to-digital conver-
sion resolution of 24 bits. Each channel has its own ana-
log-to-digital converter and can be independently configured to
handle the desired input type. These analog inputs are used by
the controller to monitor and control a process. The controller
performs the control functions; I/O modules provide the input
and output functions.

NOTE: The IMASI13 module is fully compatible with existing INFI 90 OPEN
Strategic Enterprise Management Systems.

Figure 1-1 shows the Harmony rack I/O architecture. A Har-

mony area controller and the Harmony rack controllers can
use the rack I/O modules for I/O interface.

Intended User
Personnel installing, operating, or maintaining the IMASI13
module should read this instruction before performing any
installation, operation, or maintenance procedures. Installa-
tion requires an engineer or technician with experience han-
dling electronic circuitry. Those working with the analog input
module should have experience working with and know the
precautions to take around AC/DC power. A knowledge of the
Symphony system and electronic principles is also required.

Features
The design of the IMASI13 module allows for flexibility in cre-
ating a process management system.

• The IMASI13 module conditions (filters, converts, and iso-

lates) up to 16 analog input signals.

WBPEEUI240766B0 1-1
Features

CNET

HARMO NY
AR EA
C O N T RO L LE R

I/O E X PA N D E R B U S

I/O I/O I/O

T E R M IN AT ION M O D U LE M O D U LE M O D U LE
C A B LE

T E R M IN AT ION T E R M IN AT IO N T E R M IN AT IO N
U N IT U N IT U N IT

F IEL D
W IR IN G

F IE L D B U S

PR O C E S S I/O P R O C ES S I/O
AN A LO G C O N TR O L
S TAT ION S T 02 3 25 A

Figure 1-1. Harmony Rack I/O Architecture

• The IMASI13 module converts analog signals to digital val-

ues, adds compensation and corrections as needed, and
provides digital values to the controller through the I/O
expander bus.

• Each channel is individually programmable for the follow-

ing input types:

E, J, K, L, N (14 AWG), N (28 AWG), R, S, T, U

thermocouples.

Chinese type E and Chinese type S thermocouples.

-100 to +100 millivolt.

Three-wire RTD (10, 100 U.S., 100 European, 120 and

Chinese 53 ohm).

-10 to +10 VDC high level voltage.

1-2 WBPEEUI240766B0
Instruction Content

4 to 20 milliampere current.

• Resolution of the analog-to-digital conversion process is 24

bits.

• Input type and channel resolution can be selected inde-

pendently for each channel, permitting any mix of inputs
on a single IMASI13 module.

• Channel isolation and open input detection are provided

for each channel.

• Input circuit offset, gain, and nonlinearity errors are

recorded during a one time factory calibration procedure.
These measurements provide error compensation during
normal operation. The analog input module does auto-
matic recalibration during normal operation to compensate
for component aging and temperature drift. No user cali-
bration is ever required.

• Engineering units conversion to degrees C or F is automat-

ically calculated on all input signals that are thermocouple
or RTD types. These conversions correct for nonlinearities
in the conversion to temperature units using industry
standard linearization tables.

• The analog input module scales the block output value to

engineering units for low and high level voltage inputs.
Input type and zero and span values are specified in
FC 216.

• Thermocouple inputs have cold junction compensation.

Each termination device has a built-in cold junction refer-
ence. The cold junction reference applied to thermocouple
inputs can be this built-in reference or it can be a remote
reference read from another input from this or another I/O
module.

• The IMASI13 module can be removed or installed without

turning off power to the system.

Instruction Content
This instruction consists of following sections:
Introduction Overview of the IMASI13 module including features, descrip-
tion, and specifications.

WBPEEUI240766B0 1-3
How to Use this Instruction

Description and Explains the module operation and input circuits.

Operation

Installation Contains the cautions to observe when handling IMASI13

modules. It shows the steps to install and connect the module
before applying power. This section also covers switch and
jumper settings.
Configuration and Presents steps to configure the analog input module inputs for
Calibration specific input types and how to field calibrate an input channel
for a specific input type.
Operating Procedures Explains the operator interface to the IMASI13 module.
Troubleshooting Describes the IMASI13 module error codes and explains how
to test the module.
Maintenance Provides a preventive maintenance schedule for the IMASI13
module. This schedule can be used for all the modules in the
module mounting unit.
Repair and Contains the cautions and steps for removing and replacing
Replacement the IMASI13 module.
Appendices Appendix A provides configuration information for the NTAI06
termination unit. Appendix B provides information needed
when replacing an IMASI03 module with an IMASI13 module.

How to Use this Instruction

Read this instruction in sequence. It is important to become
familiar with the entire contents of this instruction before
using the module. Refer to a specific section for information as
needed.

1. Read the operating procedures section before installing the

module.

2. Perform the steps in the installation section.

3. Refer to the troubleshooting section to resolve problems if

they occur.

4. Refer to the maintenance section for scheduled mainte-

nance requirements.

5. Refer to the repair and replacement procedures to replace

a module.

1-4 WBPEEUI240766B0
Document Conventions

Document Conventions
The ? in the nomenclature or in a part number indicates a
variable for that position (e.g., IMMFP1?).

Glossary of Terms and Abbreviations

Table 1-1 contains those terms and abbreviations that are
unique to ABB Automation or have a definition that is different
from standard industry usage.

Table 1-1. Glossary of Terms and Abbreviations

Term Definition
Controlway High speed, redundant, peer-to-peer communication link. Used to transfer informa-
tion between intelligent modules within a Harmony control unit.
Cnet Symphony system advanced data communication highway.
FC Function code.
Function code An algorithm which manipulates specific functions. These functions are linked
together to form the control strategy.
I/O expander Parallel communication bus between the Harmony rack controllers and rack I/O
bus modules.
Module A card cage that provides electrical and communication support for Harmony rack
mounting unit modules.
MMU Module mounting unit. A card cage that provides electrical and communication
support for Harmony rack modules.
Termination Provides input/output connection between plant equipment and the Harmony rack
unit modules.
TU Termination unit.

Reference Documents
Table 1-2 lists ABB Automation instructions for equipment
that is referenced in this instruction.

Table 1-2. Reference Documents

Number Document
WBPEEUI200502?0 Module Mounting Unit (IEMMU11, IEMMU12,
IEMMU21, IEMMU22)
WBPEEUI210504?0 Symphony Function Code Application Manual
WBPEEUI260046?0 Analog Input Termination Unit (NTAI06)

WBPEEUI240766B0 1-5
Related Nomenclature

Related Nomenclature
Table 1-3 lists nomenclature related to the IMASI13 module.

Table 1-3. Related Nomenclature

Nomenclature Description
IEMMU11, EMMU12, IEMMU21, IEMMU22 Module mounting unit
NFTP01 Field termination panel

Specifications
Table 1-4 contains the specifications for the IMASI13 module.

Table 1-4. Specifications

Property Characteristic/Value
Power requirements
Operating voltage 5 VDC at 500 mA typical, maximum 750 mA
Overvoltage category I for circuit above 150V,
(IEC 61010-1) II for circuit below 150V
Analog input channels 16 independently configured channels
Thermocouples Type E, J, K, L, N (14 AWG), N (28 AWG), R, S, T, U
Chinese type E and Chinese type S
3-wire RTD 100 ! platinum: U.S. Lab. Standard
100 ! platinum: U.S. Industry Standard
100 ! platinum: European Standard
120 ! nickel
10 ! copper
Chinese 53 ! copper
Millivolt -100 mV to +100 mV, 0 to 100 mV
High level 1 to 5 VDC, 0 to 5 VDC, 0 to 10 VDC
-10 VDC to +10 VDC, or user specified range
within -10 VDC and +10 VDC
Current 4 to 20 mA, system or external power.
Input impedance
Current 10 M! minimum (mV, TC)
Voltage 100 k! minimum (V, mA)
A-to-D resolution 24 bits
Conversion 180 msec for all 16 channels; each channel has dedicated A/D
converter

1-6 WBPEEUI240766B0
Specifications

Table 1-4. Specifications (continued)

Property Characteristic/Value
Accuracy (% of full scale range)
Current 0.02%
High level voltage 0.04%
Low level voltage 0.03%
Resistance 0.05%
Temperature effect ± 0.003% of full scale range per degree C maximum
0° to 70° C (32° to 158° F)
Maximum lead wire resistance
effect
Voltage
Uncompensated 1 µV of error per ! of lead wire resistance
Compensated 0.1 µV of error per ! of lead wire resistance
Resistance
Uncompensated 0.020 ! error per ! of lead wire resistance
Compensated 0.008 ! of error per ! of lead wire resistance
Input setting (time) 1.5 seconds to within 1% after full scale step change
Cold junction reference ± 0.5° C
accuracy
Software temperature ± 0.1° C
linearization accuracy
Common mode isolation 250 VDC/VRMS at 60 Hz
(IEC 61010-1, IEC 60255-5, IEC Normal
Test Common Mode
60060) Mode
Insulation resistance 100 M! N/A
Channel to channel and channel (100/500 VDC)
to logic
Dielectric VAC (45 - 65 Hz) or VDC 1.4 kV rms/1min. or N/A
1.95 kV DC/1min.
Impulse voltage (1.2/50 µS) ±2.55 kVp ±1 kVp

Rejection (50-60 Hz)

Normal mode -80 dB minimum
Common mode -120 dB minimum
Peak or continuous voltage ± 15 VDC absolute maximum1

WBPEEUI240766B0 1-7
Specifications

Table 1-4. Specifications (continued)

Property Characteristic/Value
Electromagnetic compatibility
Common Normal
Test
Mode Mode

Conducted transients Voltage/current surge (1.2/50 µS to 8/20 µS) ±2 kVP ±1 kVP

(IEC 61000-4-5, EN 61000-4-5)
Fast transient bursts (IEC 61000-4-4, EN ±2 kVP N/A
61000-4-4)
Damped oscillatory wave, 0.1 MHz and 1 ±1 kVP ±0.5 kVP
MHz (IEC 61000-4-12, EN 61000-4-12)
Ring wave (IEC 61000-4-12, EN 61000-4-12) ±2 kVP ±1 kVP

Electrostatic discharge Contact: ±6 kV

(IEC 61000-4-2, EN 61000-4-2) Air: ±8 kV
Magnetic and electromagnetic
fields
Power frequency magnetic Continuous: 30 ARMS/m
field (IEC 61000-4-8, EN Short duration: 300 ARMS/m
61000-4-8)
Pulse magnetic field (IEC Peak value: 300 A/m
61000-4-9, EN 61000-4-9)
Damped oscillatory magnetic Peak value: 30 A/m
field, 0.1 MHz and 1 MHz (IEC
61000-4-10, EN 61000-4-10)
Radiated radio-frequency Unmodulated RMS: 10 V/m
electromagnetic field, 80 MHz Amplitude modulated: 80% AM (1 kHz)
to 1GHz (IEC 61000-4-3)
Radiated radio-frequency field, Unmodulated RMS: 10 V/m
900 ±5 MHz (ENV 50204) Pulse modulated: Duty cycle 50%, Rep. cycle 200 Hz
Radio-frequency common
mode, amplitude modulated, Unmodulated RMS: 10 V
0.15 MHz to 80 MHz (IEC Amplitude modulated: 80% AM (1 kHz)
61000-4-6) Source impedance: 150 !
Emission test RF radiated fields, Class A
30 MHz to 1000 MHz
(EN 55011)
Mounting Occupies a single slot in a standard module mounting unit.

1-8 WBPEEUI240766B0
Specifications

Table 1-4. Specifications (continued)

Property Characteristic/Value
Environment
Ambient temperature 0° to 70° C (32° to 158° F)
Relative humidity 5% to 95% up to 55° C (131° F) (noncondensing)
5% to 45% at 70° C (158° F) (noncondensing)
Pollution degree: 1
Altitude Sea level to 3 km (1.86 miles)
Air quality Noncorrosive
Shipping weight 1.146 kg (2.5 lb)
Container size 27.94 cm x 35.56 cm x 5.54 cm (11 in. x 14 in. x 3 in.)
CE mark declaration This product, when installed in a Symphony cabinet, complies
with the following Directives/Standards for CE marking.
EMC96 Directive 89/336/EEC EN50082-2 Generic Immunity Standard - Part 2: Industrial
Environment
EN50081-2 Generic Emission Standard - Part 2: Industrial
Environment
Low Voltage Directive 73/23/ EN61010-1 Safety Requirements for Electrical Equipment for
EEC Measurement, Control and Laboratory Use - Part 1: General
Requirements
Certifications
CSA (pending) Certified for use as process control equipment in an ordinary
(nonhazardous) location.
Factory Mutual (FM) Approved as nonincendive equipment for use in Class I; Division
(pending) 2; Groups A, B, C, D; hazardous location.
NOTE:
1. Absolute maximum ratings indicate limits beyond which damage to the device may occur and device operation is not guaran-
teed.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE

WBPEEUI240766B0 1-9
WBPEEUI240766B0
Description and Operation Section 2

Introduction
This section explains the inputs, control logic, communication,
and connections for the IMASI13 module. The ASI module
interfaces 16 analog inputs to a Harmony controller. The Har-
mony controller communicates with its I/O modules over the
I/O expander bus (Fig. 1-1). Each I/O module on the bus has
a unique address set by its address dipswitch (S1).

Module Description
The ASI module consists of a single printed circuit board that
occupies one slot in a module mounting unit (MMU). Two cap-
tive latches on the module front panel secure it to the module
mounting unit.

The ASI module has three card edge connectors for external
signals and power: P1, P2 and P3. P1 connects to the supply
voltages. P2 connects the module to the I/O expander bus,
over which it communicates with the controller. Connector P3
carries the inputs from the termination cable plugged into the
termination unit (TU). The terminal blocks for field wiring are
on the termination unit.

A single dipswitch on the module sets its address or selects

onboard tests. Jumpers configure the type of analog input sig-
nals.

Functional Operation
The ASI module is an intelligent module with an onboard
microcontroller and memory. It interfaces to a controller over
the I/O expander bus. An onboard microcontroller allows the
ASI module to perform the input channel processing. This
allows the controller to do other tasks. Input processing tasks
include error compensation, adjustments, and conversion to
engineering units.

WBPEEUI240766B0 2-1
Functional Operation

Each channel provides underrange, overrange, and open input

detection. Onboard circuitry detects either open field wires or
a disconnected termination unit cable. Open input detection is
provided for millivolt, thermocouple, RTD, 1 to 5 VDC, and 4
to 20 milliampere input types and can detect any combination
of open input wires.

Figure 2-1 shows a block diagram of the IMASI13 module.

P 3 C O N N E C TO R
O N IM A S I13

IS O L AT E D A /D
CO NVERTER 1 LED
IN D IC ATO R S
M IC R O -
IS O L AT E D A /D C O N T R O L LE R
CO NVERTER 2 8-P O S ITIO N
D IP S W ITC H S 1
IN P U T S FR O M D IG ITA L
IS O L AT E D A /D
TE R M IN ATIO N M U LTI-
CO NVERTER 3
D E V IC E P LE X E R
•
• P2
• N O N VO LATILE
C O N N E C TO R
• RAM
O N IM A S I1 3
IS O L AT E D A /D PROM NVRAM
C O N V E R TE R 16 I/O
E X PA N D E R TO /FR O M
BUS C O N TR O LLE R
IN T E R FA C E E XPA N D E R
SRAM DPRAM BUS
C O LD JU N C TIO N
R E FE R E N C E IN P U T DUAL PORT
A N D A /D C O N V E R TE R RAM

M E M O RY T010 62B

Figure 2-1. IMASI13 Functional Block Diagram

Isolated A/D Converter

Each input channel has an A/D converter (delta-sigma type).
Isolation is done by DC/DC converters (one per channel) and
optocouplers on the digital serial line of the A/D converter.
Each channel accepts voltage and resistance inputs. Resis-
tance measurements are made by digitizing the voltage drop
created across the input resistance source. A precision con-
stant current source supplies the current used to measure the
input.

Cold Junction Reference

The ASI module measures the cold junction RTDs on the ter-
mination unit of the analog input module. This results in an
accurate reading of the ambient temperature at the field wire
termination area. This value can be used by the ASI module to
compensate for voltages generated from the bimetal

2-2 WBPEEUI240766B0
Functional Operation

connections made by terminating the field wires (thermocou-

ple wires) onto the terminal blocks of the termination unit.

The block address of the cold junction reference used by ther-

mocouple inputs on the ASI module is contained in FC 215,
specification S3.

Each analog input module configured for a thermocouple

input requires a cold junction reference. Each analog input
module can only have one reference which can be used by up
to 16 thermocouple inputs. The exception to this is when one
of the inputs is used as a remote cold junction reference.

Refer to Section 4 for more information.

Digital Input Multiplexer (MUX)

Once isolated, digitized, and buffered, the input signal is sent
to the microcontroller by a digital multiplexer. All the inputs,
including the references and cold junction input, are multi-
plexed as shown in Figure 2-1.

Microcontroller and Memory

The onboard microcontroller coordinates ASI functions. The
main functions are:

• Channel and cold junction reference switching.

• Programming A/D converters.

• Reading the A/D converters and applying all necessary

correction factors.

• Interfacing to switch and LEDs (used for diagnostic mode).

• Background integrity checking.

• Reading and writing expander bus data through dual port

RAM (DPRAM).

Switch Settings
The ASI module has one eight-position dipswitch to select the
I/O module address on the I/O expander bus. This switch also
selects built-in diagnostics for stand-alone testing.

WBPEEUI240766B0 2-3
I/O Expander Bus

LED Indicators
The ASI module has two LED indicators, one red and one
green, which show the operating status. The LEDs will:

• Flash red on power-up.

• Both LEDs will remain off after passing onboard diagnos-

tics until the ASI module is configured by the controller.

• Show solid green after the controlling controller downloads

configuration data.

• Show solid green during normal running.

• Blink green when the controller that configured the ASI

module enters configure mode from execute mode.

• Blink green if I/O expander bus communication is lost (if

the controller is removed).

• Show solid red if a fatal failure of the ASI module occurs.

For example, if power up diagnostics fail.

• Show solid red for a power fail interrupt (PFI).

I/O Expander Bus

The I/O expander bus is a high-speed, synchronous, parallel
bus. It provides a path between controllers and I/O modules.
The controller sends control functions to the ASI module, and
the ASI module provides input data to the controller. The P2
card edge of the ASI module and controller connect to the bus.

The I/O expander bus is parallel signal lines located on the

module mounting unit backplane. A 12-position dipshunt
placed in a socket on the MMU backplane connects the bus
between the controller and I/O modules. Cable assemblies can
extend the bus to eight module mounting units.

A controller and its I/O modules form a subsystem within a

Harmony control unit (HCU). The I/O expander bus between
control and I/O subsystems must be separated. Leaving a dip-
shunt socket empty or not connecting the module mounting
units with cables separates them.

2-4 WBPEEUI240766B0
I/O Expander Bus

I/O Expander Bus Interface

The ASI module communicates with the controller through a
shared memory interface connected to the I/O expander bus.
The ASI module constantly updates the shared memory device
(dual port RAM) with the current values of the inputs. The con-
troller can read these values at any time, even if the ASI mod-
ule is simultaneously writing to the dual port RAM.

The ASI module uses a custom gate array for the I/O expander
bus interface. An integrated circuit holds all the control logic
and communication protocol. This integrated circuit provides
these functions:

• Address comparison and detection.

• Message decoding and translation.
• Data line filtering of bus signals.
• Onboard bus drivers.
• Expander bus watchdog.

A dual port RAM stores data that can be accessed at the same
time by the controller and the I/O module's microcontroller.

Data Values
For all inputs, channel values are adjusted based on the fac-
tory calibration. Thermocouple inputs receive cold junction
reference compensation. Lead wire resistance adjustments are
performed when necessary (for cold junction reference only).
The ASI module provides values to the controller over the I/O
expander bus. These values are in engineering units.

The ASI module sends a status indication to the controller for

each input channel. This status indicates any hardware errors
and channel configuration errors detected by the ASI module.

Termination Units
The IMASI13 module uses one NTAI06 termination unit to
connect to field signals. An NKAS01 or NKAS11 cable connects
the termination unit to the ASI module through its P3 connec-
tor.

The termination unit contains RTDs used for cold junction

compensation of thermocouple inputs. They also contain the
circuitry needed to convert 4 to 20 milliampere field signals

WBPEEUI240766B0 2-5
Automatic Adjustments and Corrections

into the 1 to 5 VDC needed to input to the analog input

module. The system power supply is protected from short cir-
cuits by fuses on the NTAI06 termination unit.

Function Codes
NOTE: Refer to Appendix B for function code specification changes required
when replacing an IMASI03 module with an IMASI13 module.

FCs 215 and 216 in the controller configure the ASI module
and identify the active analog inputs. One FC 215 is required
for each ASI module. One FC 216 is required for each input
channel used on the ASI module. These function codes specify
the I/O expander bus address of the ASI module and the chan-
nel number on the module connected to a specific analog input
signal.

The type of the input and the zero and span in engineering
units must also be specified to ensure proper scaling and cor-
rections for calibration, cold junction compensation, and non-
linearity correction.

Add FC 215 and 216 to the controller to configure the ASI

module. Set FC 217 in the controller to calibrate the ASI mod-
ule or to set the user gain and offset values. Refer to the Func-
tion Code Application Manual for more information.

Automatic Adjustments and Corrections

Input processing, calibration, point value calculations, lead
wire resistance adjustment, cold junction compensation, gain
and offset adjustment, and engineering units conversion are
all automatically performed by the ASI module.

Input Processing
Each A/D converter samples the input signal continuously
without need for a start convert command. The A/D output
register is updated at a rate determined by the internal filter
and can be ready at any time. The ASI module scans all A/D
converter output registers at a rate of about 180 milliseconds
including calibration and open circuit tests.

In addition to the input channels, the built-in cold junction

reference is read during normal input scanning.

2-6 WBPEEUI240766B0
Automatic Adjustments and Corrections

Point Value Calculation

The ASI module maintains a set of adjustment values for each
input channel. These values correct for offset and gain errors
in the input channel. The raw analog-to-digital converter
count value is converted to an actual input signal value using
the calibration data.

For thermocouple inputs, an adjustment is made for the cold

junction temperature of the thermocouple. An additional,
user-specified adjustment is then applied, if one has been
defined with FC 217. The final corrected input reading is then
converted to engineering units using either thermocouple or
RTD conversion tables, or the engineering unit zero and span
values specified for the input.

The following sections describe the various types of input value

adjustments.

Input Calibration
Each input channel is calibrated at the factory. During the cal-
ibration procedure, any offset and gain errors are identified
and required correction factors are calculated and stored in
the analog input module's nonvolatile memory.

These factors are used when the input channel is scanned to

correct the reading. A calibration adjustment is applied to
active channels and the cold junction reference input.

Cold Junction Compensation

Thermocouple input channels are adjusted for cold junction
temperature. The cold junction reference can either be the
built-in reference available on the I/O module's termination
unit or a value originating from any other function code block
output anywhere in the system. The cold junction reference
supplied by the controller is assumed to be in degrees C. The
ASI module converts this value to millivolts and adds it to the
value from the analog-to-digital converter.

Thermocouple channels identified to be cold junction reference

inputs (FC 216, specification S4) use the built-in cold junction
reference on the termination unit for their cold junction com-
pensation.

WBPEEUI240766B0 2-7
Automatic Adjustments and Corrections

User Gain and Offset Adjustment

A user-specified linear adjustment can be applied to the input
signal before it is converted to engineering units. This gain and
offset is applied to the value obtained after all compensation
and correction operations are performed.

User offset and gain compensates input signals for user cor-
rections. For example, if a 0 to 10 VDC analog input is 0.1
VDC too high, the ASI module can compensate for this offset
by adding an offset value of -0.1 for this channel and input
type.

User gain value is multiplied by volts for high level inputs, by

millivolts for low level inputs and thermocouple inputs, and by
ohms for RTD inputs. The default user gain is a value of one.

User offset is added to the input signal. Units of offset are

specified as volts for high level inputs, millivolts for low level
inputs, and ohms for RTD inputs. The default user offset is a
value of zero. Separate user gain and offset values can be
specified for each input channel and each input type. The user
gain and offset values can be set and reset using FC 217. Once
defined, user gain and offset values remain in nonvolatile
memory and are not lost when module power is interrupted.
For more information refer to FC 217 in the Function Code
Application Manual.
Manual

Engineering Units Conversion

Thermocouple and RTD inputs are converted to the tempera-
ture units specified in FC 216, either degrees C or F. Conver-
sion tables representing the voltage (or resistance) to
temperature relationship are used for this conversion. The
table used in performing the conversion depends upon the
input signal type specified.

If the input is identified as either millivolt or high level voltage,

then the specified engineering unit zero and span values are
used to convert the input reading to a scaled engineering unit
value. If special calculations need to be performed prior to con-
version to engineering units (external to FC 215 and FC 216
blocks), then the zero and span values specified in the func-
tion code should be set to represent a standard voltage span
for the input. The I/O module FC 216 would then output a

2-8 WBPEEUI240766B0
Diagnostic, Security, and Integrity Checks

corrected voltage input reading which may be processed in the

controller through a square root, polynomial, or other function
block followed by a scaling function to provide the value in
engineering units.

Automatic Calibration
Compensation for drift of input channel circuitry is done by
periodic automatic calibration of each A/D converter using an
internal precision low-drift reference. This function is trans-
parent to normal input channel processing.

Field Calibration
Field calibration is not necessary in normal situations. It is
possible to perform calibration procedures in the field if ultra
stable, known, precision references are available. Field calibra-
tion data is stored in nonvolatile memory. The complete field
calibration procedure is in Section 4.

Factory calibration data is stored in a unique nonvolatile

memory area. If field calibration does not provide the desired
results, the factory calibration data can be restored.

Using FC 217 to change the gain or offset values per channel

and type, can compensate for differences in input signal read-
ings. Tuning these parameters can take the place of a field cal-
ibration. Refer to FC 217, specification S1.

Diagnostic, Security, and Integrity Checks

The IMASI13 module performs built-in tests during power-up
and on reset to check the operation and integrity of the mod-
ule.

Diagnostics in Diagnostic Mode

The ASI module performs built-in tests in diagnostic mode to
check module operation. These tests include:

• A/D internal reference checks.

• Switch test.
• Watchdog timer test.
• CPU test.
• Timer test.

WBPEEUI240766B0 2-9
Diagnostic, Security, and Integrity Checks

• ROM test.
• DPRAM test.
• NVRAM test.
• SRAM test.
• System reference checks.
• Configured channel reference checks.
• Unconfigured channel reference checks.

Diagnostics During Normal Operation

During startup, the ASI module verifies the checksum of the
PROM and nonvolatile RAM. Watchdog timers safeguard
against an A/D converter failure which would halt input scan-
ning. Input circuits are monitored for open circuits. Any errors
are reported to the controller through the I/O module status.
Certain failures detected by these diagnostics may result in
halting the I/O module.

Diagnostics on Reset
These tests include:

• PROM checksum verification.

• NVRAM checksum verification.
• DPRAM/SRAM verification.
• Processor instruction set tests.
• Timer test.

I/O Expander Bus Communication Security

Expander bus message integrity is maintained by checksum
calculations on each transmitted and received message or data
set.

Open Input Detection

The ASI module recognizes and reports any open inputs on
active channels by indicating bad quality on these channels.
The exception is for -10 to +10 VDC, 0 to 10 VDC, and 0 to
5 VDC inputs.

Alarm and Exception Reporting

No alarm or exception reports are generated by the function
codes associated with the ASI module. The values input from

2 - 10 WBPEEUI240766B0
Online Configuration

the ASI module must be fed to a standard exception reporting

block. Refer to Section 6 for more information.

Online Configuration
All specifications in FCs 215, 216, and 217 associated with the
ASI module can be changed during online configuration. When
changes are made to the input channel parameters (FC 216),
the channel will hold the last value for a short period, the sta-
tus remains unchanged during this period. This hold time is
based on the number of channels that were changed during
online configuration.

NOTE: Plan on a hold time of four seconds (worst case) for each FC 216
changed during online configuration.

Logic Power
The ASI module receives its power (+5 V) from the MMU back-
plane. Power connects through the top 12-pin card edge con-
nector (P1) at the back of the ASI module.

Mounting Hardware
Harmony rack I/O modules and termination units mount in
standard ABB Automation enclosures (CAB-01, CAB-04,
CAB-12). The number of modules that can be mounted in a
single cabinet varies.

An IEMMU11, IEMMU12, IEMMU21, or IEMMU22 module

mounting unit and an NFTP01 field termination panel (FTP)
are used for module and termination unit mounting respec-
tively (Fig. 2-2). The mounting unit and termination panel both
attach to the side rails in standard 483-millimeter (19-inch)
enclosures. Front mount and rear mount MMU versions are
available to provide flexibility in enclosure mounting.

A module mounting unit is required to mount and provide

power to rack-mounted modules. The unit is for mounting
controllers, I/O modules, and communication interface mod-
ules. The MMU backplane connects and routes:
• Controlway.
• I/O expander bus.

WBPEEUI240766B0 2 - 11
Mounting Hardware

M O D U LE
M O U N T IN G U N IT

M O D U LE

C A B IN E T
S ID E R A ILS

F IE L D
T E R M IN AT ION
PA N E L

T E R M IN AT IO N
U N IT

T 02 32 7 A

Figure 2-2. Mounting Hardware

• Logic power to control, I/O, and interface modules.

The Controlway and I/O expander bus are internal cabinet,

communication buses. Communication between rack control-
lers and communication interface modules is over Controlway.

2 - 12 WBPEEUI240766B0
Installation Section 3

Introduction
This section explains what to do before putting the IMASI13
module (ASI) into operation. Do not proceed with the installa-
tion and operation until you read, understand and do the
steps in the order in which they appear. Refer to Appendix A
for termination unit wiring instructions. Refer to Section 4 to
configure the IMASI13 module.

Special Handling
NOTE: Always use the ABB Automation field static kit (part number
1948385A1), consisting of two wrist straps, ground cord assembly, alligator
clip, and static dissipating work surface when working with static sensitive
devices. The kit is designed to connect the technician and the static dissipating
work surface to the same ground point to prevent damage to the static sensi-
tive devices by electrostatic discharge.

Use the static grounding wrist strap when installing and

removing modules. Static discharge may damage static sensi-
tive devices on modules in a cabinet. Use grounded equipment
and static safe practices when working with static sensitive
devices.

1. Use Static Shielding Bag. Keep the module in its static

shielding bag until you are ready to install it in the system.
Save the bag for future use.

2. Ground Bags before Opening. Before opening a bag con-

taining an assembly with static sensitive devices, touch it to
the equipment housing or ground to equalize charges.

3. Avoid Touching Circuitry. Handle assemblies by the

edges; avoid touching the circuitry.

4. Avoid Partial Connection of Static Sensitive Devices.

Verify that all devices connected to the modules are properly
grounded before using them.

5. Ground Test Equipment.

WBPEEUI240766B0 3-1
Unpacking and Inspection

6. Use an Antistatic Field Service Vacuum. Remove dust

from the cards if necessary.

7. Use a Grounded Wrist Strap. Connect the wrist strap to

the appropriate grounding plug.

8. Do Not Use Lead Pencils to Set Dipswitches. To avoid

contamination of switch contacts that can result in unneces-
sary circuit board malfunction, do not use a lead pencil to set
a dipswitch.

Unpacking and Inspection

1. Examine the hardware immediately to verify it has not
been damaged in transit.

2. Notify the nearest ABB Automation sales office of any such

damage.

3. File a claim for any damage with the transportation com-

pany that handled the shipment.

4. Use the original packing material and container to store

the hardware.

5. Store the hardware in an environment of good air quality,

free from temperature and moisture extremes.

Setup and Installation

NOTE: Refer to Appendix B for information about replacing an IMASI03 mod-
ule with an IMASI13 module.

Before applying power to the ASI module, make these checks:

1. Check that the module address is set correctly.

2. Check that the jumpers on the module are set correctly.

3. Be sure the dipshunts in the module mounting unit's I/O

expander bus are installed correctly.

4. Check that the jumpers on the termination units are set

correctly.

5. Verify I/O cabling connections.

3-2 WBPEEUI240766B0
Setup and Installation

6. Verify there is sufficient logic and field power for the mod-
ules in the module mounting unit.

Address Selection Switch (S1)

The ASI module must have an address to communicate with
the controller. The ASI module can have any one of 64
addresses (address 0 to 63) on the I/O expander bus. This
address identifies the ASI module to the controller and must
be the same as the address set in the controller configuration
data (FCs 215 and 216, specification S1).

Set the address with the eight position address dipswitch S1

(Fig. 3-1). The six right switch positions (three through eight)
of S1 set the six-bit address. Positions one and two must
remain closed (set to zero) for normal operation (Fig. 3-2).

M O D U L E S TAT U S
LE D S

P3
EDGE
C O N N E C TO R S

J16

J1 J2 J3 J4 J5 J6 J7 J8 J9 J10 J1 1 J12 J13 J14 J1 5

U 29 S1
P2
IM A S I1 3

S1 ADDRESS A N A LO G IN P U T
S W IT C H C O N F IG U R AT IO N JU M P E R
B LO C K S, J1-J16 T 0106 3B

Figure 3-1. Module Layout

The address is set in binary format. Table 3-1 shows some

example address settings for switch S1. Refer to Section 6 for
the diagnostic settings. Record the I/O expander bus address
of the ASI module in the space provided.

WBPEEUI240766B0 3-3
Setup and Installation

1 2 3 4 5 6 7 8

O PE N

M SB LSB
MUST I/O
R EM AIN A D D R ESS
C LO SE D
N OT E: O P E N PO S ITIO N = L O G IC 1 T 01 80 0 A

Figure 3-2. S1 Switch

Table 3-1. Sample Address Switch Settings (S1)

Switch Position1,2
Address (Binary Value)
Example 3 4 5 6 7 8
(32) (16) (8) (4) (2) (1)
08 0 0 1 0 0 0
32 1 0 0 0 0 0
63 1 1 1 1 1 1
User setting

NOTES:
1. Switch positions 1 and 2 must be closed.
2. 0 = closed or on, 1 = open or off.

Configuring Inputs
Configure the ASI module by setting the specifications in FCs
215 and 216 in the controller and setting the input jumpers on
both the ASI module and the termination unit. Refer to
Section 4 for more information on configuration and calibra-
tion.

Each input on the ASI module has a jumper block. The jumper
block has different ways it can be configured: millivolt, ther-
mocouple, RTD, voltage and current. Jumper block J1
matches channel one, jumper block J5 matches channel five,
jumper block J16 matches channel 16, etc. Each channel can
be configured independently. The ASI module can have any
number of inputs configured as resistance, low level voltage, or
high level voltage.

3-4 WBPEEUI240766B0
Setup and Installation

The jumper settings are dictated by the firmware version and

the jumper block type. The firmware is available in different
versions. To verify the version, locate the information on the
U29 chip (Fig. 3-1). Depending on the module version, the
jumper blocks will have either six pins or four pins. To config-
ure the jumper blocks, refer to Table 3-2.

NOTE: Figure A-7 details the special configuration for the millivolt and RTD
input for a module with firmware version B.0 or higher and a four pin jumper
block.

Table 3-2. Jumper Block Reference

6-Pin Jumper Block 4-Pin Jumper Block

Firmware Version
(J1 - J16) (J1 - J16)
B.0 or higher Refer to Figure 3-4 Refer to Figure 3-3
and Figure A-7
A.6 or lower N/A Refer to Figure 3-3

± 100 m V
TC ±10 VDC
RT D 4-2 0 m A

T0 4361A

Figure 3-3. Four Pin Jumper Block Configurations

m V /T C V /m A R TD

T04 355A

Figure 3-4. Six Pin Jumper Block Configurations

Termination Unit Configuration

An NTAI06 termination unit connects the field device wiring to
the Symphony system. The terminal blocks are located on the
termination unit. Set up the termination unit to accept the
analog field inputs sent to the IMASI13 module. Refer to
Appendix A for the termination unit information.

WBPEEUI240766B0 3-5
Wiring Connections and Cabling

Physical Installation
NOTE: This section provides data on the physical installation of the analog
input module only. For complete cable and termination module information,
refer to Appendix A.

The IMASI13 module occupies one slot in a standard module

mounting unit (MMU). To install the module:

1. Verify the slot placement of the module.

Disconnect power before installing dipshunts on the MMU

WARNING backplane. Failure to do so will result in contact with cabinet
areas that could cause severe or fatal shock.

2. Verify that a dipshunt is in the I/O expander bus socket on

the MMU backplane between the analog input module and
controller.

3. Connect the hooded end of the cable from the termination

unit to the MMU backplane. To do this, insert the connector
into the backplane slot in the same slot as the one assigned to
the analog input module. The latches should snap securely
into place.

4. Align the module with the guide rails in the module mount-
ing unit. Carefully slide the module in until the front panel is
flush with the top and bottom of the MMU frame.

5. Push and turn the two captive latches on the module face-
plate one half turn to the latched position. It is latched when
the slots on the latches are vertical and the open ends face the
center of the module.

Wiring Connections and Cabling

The IMASI13 module has three card edge connectors to supply
power (P1), connect I/O expander bus communication (P2),
and provide analog inputs (P3).

Wiring
Install the analog input module in the module mounting unit
to connect the module to the +5 VDC voltages needed to power
the circuits. The module mounting unit also connects P2 to

3-6 WBPEEUI240766B0
Wiring Connections and Cabling

the I/O expander bus for communication with the controller.

P1 and P2 connection require no additional wiring or cabling.

NOTE: A dipshunt on the backplane of the module mounting unit connects the
I/O expander bus between the ASI module and the controller. Locate the mod-
ule so the bus can connect to them or they will not communicate.

Cable Connections
The IMASI13 module uses one NTAI06 termination unit for
termination. The NTAI06 requires an NKAS01 or NKAS11
cable to connect to the IMASI13 module. The cables have a Y
configuration with two connectors on one end. Note the label-
ing of J2 and J3 to insure proper connection of the input sig-
nals. Figure 3-5 shows cable connections to the NTAI06
termination unit.

T ER M IN AT IO N U N IT
C A BLE

P1
P2
J3 C H A N N ELS 11-16

F IE L D
IM A S I13 P3 J1 N TA I0 6 W IR IN G
N K AS0 1/11
(N OT E 1) J2 C H A N N ELS 1-10
P2 P1

N O TE :
1. N KA S 01 H AS PV C IN S U LAT IO N (S P E C IF Y L EN G T H U P TO 2 00 F T ).
N K AS1 1 H A S N O N -PV C IN S U LAT IO N (S P E C IF Y LE N G T H U P TO 2 00 F T ). T 01 0 66 A

Figure 3-5. Cable Connections

WBPEEUI240766B0 3-7
WBPEEUI240766B0
Configuration and Calibration Section 4

Introduction
This section explains the configuration and optional field cali-
bration for the field inputs of the IMASI13 module (ASI).

Function codes in the controller configure the IMASI13 module

and identify the active analog inputs. These function codes
specify the I/O expander bus address of the ASI module and
the number of active channels on the input module.

Module calibration is performed during module assembly at

the factory. Circuitry and software in the module make auto-
matic adjustments to compensate for application variations,
component drift, and cold junction errors. The ASI module
does provide for field calibration although it should not be
required.

Configuring Inputs
Configure the IMASI13 module by setting the specifications in
FCs 215 and 216 in the controller. One FC 215 is required for
each analog input module and one FC 216 is required for each
channel used on the analog input module. Refer to Appendix A
for more information on the NTAI06 termination unit.

Configuring Function Codes

NOTE: Refer to the Function Code Application Manual for descriptions of
FCs 215, 216, and 217.

The controller initializes the ASI module with the configuration

data specified in FCs 215 and 216. The controller sends a
command to the ASI module whenever new configuration data
is entered in the controller configuration. This command
causes the ASI module to read the configuration data and ini-
tialize its input processing, conversion, and compensation cal-
culations.

FCs 215 and 216 are defined in the controller to configure the
ASI module and identify the active analog inputs. These

WBPEEUI240766B0 4-1
Configuring Function Codes

function codes specify the I/O expander bus address of the

IMASI13 module as well as the channel number on the analog
input module connected to an analog input signal. The type of
the input, as well as the zero and span in engineering units,
must also be specified to insure proper scaling and corrections
for field calibration or cold junction compensation. Function
code specifications also contain the A/D resolution, lead wire
resistance (if such a correction is desired), and primary fre-
quency of the noise to be rejected by each input.

For cold junction compensation, the block which represents

the cold junction input must also be specified. To use the ana-
log input module’s onboard cold junction reference, set specifi-
cation S3 in FC 215 to the block address of FC 215.

Any channel can be used as a remote cold junction reference.

In FC 216, specification S4, enter:

1xx

The xx, which ranges from 01 to 99, specifies the input signal
type.

When an input channel is selected as a remote cold junction

reference, software smoothing of the input reading takes place.
This smoothing allows the temperature response of the remote
cold junction reference to closely match the temperature
response of the remote terminal blocks.

Each ASI module configured for a thermocouple input requires

a cold junction reference. Each ASI module can only have one
cold junction reference for up to 16 thermocouple inputs. The
exception to this is when one of the thermocouple inputs is
used as a remote cold junction reference.

NOTE: All specifications in FCs 215, 216, and 217 associated with the
IMASI13 can be changed during online configuration. When changes are made
to the input channel parameters (FC 216), the channel will hold the last value
with status unchanged for a short period. This hold time is based on the num-
ber of channels that were changed during online configuration, as well as the
resolution specified in the FC 216 blocks for that channel. Plan on a hold time
of four seconds (worst case) for each FC 216 changed during online configura-
tion.

Define one FC 217 in the controller configuration in case ASI

module tuning or field calibration operations are needed later.

4-2 WBPEEUI240766B0
Calibrating Inputs

Calibrating Inputs
Calibration is done at the factory and the calibration data is
stored on the IMASI13 module in nonvolatile memory. No field
calibration is necessary. If, however, field calibration is
desired, use the procedure described in Field Calibration in
this section.

Field calibrate the ASI module with the controller by tuning FC

217. Refer to Appendix B for descriptions of FC 215, 216, and
217. It is necessary to define FC 215 and one FC 216 for each
input channel in a configuration to field calibrate the ASI mod-
ule. In addition, when field calibrating the module, the calibra-
tion type defined in S4 of FC 217 must be consistent with the
input signal type defined in S4 of FC 216. Consider the follow-
ing examples.
Example 1 If calibrating a channel for millivolts or thermocouples, then
S4 of FC 217 must be set to zero and S4 of FC 216 must be set
to any one of the millivolt or thermocouple input types. In this
case, S4 of FC 216 must be within the following:

x01 ! S4 < x20

- or -
x60 ! S4 < x99
Example 2 If calibrating a channel for high level voltage, then S4 of FC
217 must be set to one and S4 of FC 216 must be set to one of
the high level voltage ranges (4 to 20 milliamperes is consid-
ered high level input type). In this case, FC 216 should be
within the following:

x40 ! S4 < x60

- or -
S4 = x99
Example 3 If calibrating a channel for RTD mode, then S4 of FC 217 must
be set to two and S4 of FC 216 must set to any one of the RTD
types. In this case, S4 of FC 216 should be within the following
range:

x20 ! S4 < x40

The operator starts, guides, and ends the field calibration with
FC 217. Commands are initiated by tuning this block. The
command errors are provided as an output (N+4) of this

WBPEEUI240766B0 4-3
Field Calibration

function block. It reflects the status of the most recently

issued calibration command.

The status of a channel field calibration is also reported as an

output (N+1) of this function block. This output shows the sta-
tus for the channel referenced in the most recent field calibra-
tion command.

Field Calibration
Field calibration is not necessary in normal situations. It
is possible to perform calibration procedures in the field if
ultra stable, known, precision references are available. Field
calibration data is stored in nonvolatile memory.

Factory calibration data is stored in a unique nonvolatile

memory area. If a field calibration does not provide the desired
results, the factory calibration data can be restored. Do this by
tuning specification S1 of FC 217 to 11.

Signal readings can be compensated by changing the gain or

offset of the point signal. In most cases changing these values
will take the place of a field calibration. Refer to FC 217, speci-
fication S5.

This is an example of a set user gain and offset operation:

FC 217 Specifications
Function
S1 S2 S3 S4 S5 S61
Tune channel 1 offset and 5 100 1 0 gain offset
gain correction value value
Tune channel 2 offset and 5 100 2 0
gain correction
NOTE:
1. S7 and S8 are not used.

In this example the specifications have these functions:

• S1 selects the field calibration operation (five). The value of

five is the set user gain and offset command.

• S2 is the block address of the FC 215 which corresponds to

the IMASI13 module.

• S3 calls up the channel to be tuned (channel one).

4-4 WBPEEUI240766B0
Field Calibration

• S4 sets the input type (zero equals millivolt).

• S5 sets the amount of gain. Set S5 to the gain value.

• S6 sets the offset value. Set S6 to the offset value.

Check block N+2 or block N+3 to see if the set user gain and
offset command is processed correctly, and is incorporated
into ASI module input reading of that channel and type.

NOTE: Field calibrating all 16 channels for all four input types on an IMASI13
module is a lengthy procedure that may require up to four hours to complete
when done properly.

A channel can be disabled and field calibrated separately from

the rest of the active channels on the ASI module. Each chan-
nel can be calibrated for any of the three input ranges:

• Individual channel low level voltage range (-100 to

+100 millivolt).

• Individual channel high level voltage range (-10 V to +10

V).

• Individual channel three-wire resistance range (5 ohms to

500 ohms).

To field calibrate each of the four ranges:

1. Configure the point in the system.

2. Disable the point from the system.

3. Calibrate the point with the new value (two calibration

points per channel and input type).

4. Enable the point to the system.

Before beginning calibration, each channel must be configured

with one FC 216, and the calibration type defined in S4 of FC
217 must be consistent with the input signal defined in S4 of
FC 216.

The input channel being field calibrated must be disabled

before any calibration commands are accepted. Disabling the
input channel removes the channel from the normal input
scan processing. The point shows bad quality while it is dis-
abled. The value of the input is undefined while the channel is

WBPEEUI240766B0 4-5
Field Calibration

disabled. All other channels are not affected and continue pro-
cessing input data according to the configuration data.

Before performing a point field calibration, ultra stable,

known, precise values are connected to the input channel.
During point calibration, the ASI module reads the input and
stores its digitized value. Two point calibrations within an
input range must be performed. All these adjustment factors
are calculated and stored in the ASI module’s nonvolatile
memory when the point is enabled.

Precision voltage values are required for low level, thermocou-

ple, and high level input field calibration. For RTD input cali-
bration, precision resistance values are used. FC 217 and the
same procedure is used for all three field calibrations.

Each input channel must be enabled before normal input scan

processing is resumed. The enable command indicates to the
ASI module that the calibration process is completed. At that
time the ASI module stores the field calibration values in non-
volatile memory. The module uses these values during input
scan processing to calculate the correction factors for the cali-
brated channel.

If no field calibration is performed, or if the escape command

was issued to cancel the calibration, the new calibration cor-
rection values are not computed and the previous correction
factors will continue to be used. There is no change to the cali-
bration of the point. The quality of the input point remains bad
after an enable command until a successful input scan is per-
formed for that point. If either the controller or the ASI module
is stopped, or placed into configure mode while a field calibra-
tion sequence is in progress (before an enable is issued), the
field calibration sequence is aborted and must be restarted.

Once the ASI module is calibrated, no further manual calibra-

tion is necessary. Onboard, low-drift references maintain the
accuracy of the calibration.

Procedure
The original ASI module calibration is performed in the factory
in a controlled, stable environment. Ambient temperature
must remain constant at 25 (±1.0) degrees C. The field calibra-
tion location must be free from drafts.

4-6 WBPEEUI240766B0
Field Calibration

After each ASI module is powered-up in its calibration loca-

tion, allow some warmup time before calibration for the most
accurate results. This warmup time should be at least 15 min-
utes.

There are three types of inputs on the ASI module:

• Low level voltage range (-100 to +100 millivolt).

• High level voltage range (-10 V to +10 V).
• Three-wire resistance range (5 ohms to 500 ohms).

Each of the 16 inputs can be used as a high level, a low level,

or a three-wire RTD input.

The high level, low level, and three-wire RTD inputs can be
field calibrated with this procedure.

ABB Automation recommends checking the accuracy of the

channel within each of the specified ranges after calibrating
each channel.

Test Equipment Required

The devices required to perform the field calibration are:

• One powered module mounting unit slot per ASI module

(+5 V with power fail interrupt).

• One controller with I/O expander bus dipshunts.

• A controller interface device such as a Composer™ or Con-

ductor workstation.

• An NKAS01 cable and its termination device (NTAI06).

Each input type to be field calibrated requires ultra-stable,

known precision sources.
Low-Level Voltage • -100 to +100 millivolt range with an accuracy of "10 micro-
Source volts (or "0.005 percent of this range).

• DC output resistance of less than 2.0 ohms.

High-Level Voltage • -10 V to +10 V range with an accuracy of "1.0 millivolt (or
Source "0.005 percent of this range).

• DC output resistance of less than 5.0 ohms.

WBPEEUI240766B0 4-7
Field Calibration

Resistance Source • 5.0 ohms to 500 ohms range with an accuracy of "25 mil-
liohms (or "0.005 percent of specified range).

Individual Channel Calibration

This section provides field calibration procedures for low level,
high level, and resistance. To calibrate each channel in the
module:

1. Configure the point in the system.

2. Disable the channel.

3. Calibrate the channel with two calibration points.

4. Enable the channel.

This example shows the values to tune the FC 217 specifica-

tions for a low level voltage range calibration for channel one
on the ASI module referenced by the FC 215 at block address
100. S4 of FC 216 must also be set to any of the thermocouple
or millivolt types.

FC 217 Specifications
Function
S1 S2 S3 S4 S5 S6
Disable point 1 100 1 x1 x1 x1
Point calibration2 2 100 1 0 value x1
Enable point 3 100 1 x1 x1 x1
NOTES:
1. x is a do not care value.
2. Repeat this entry at least 2 times making specification 5 equal to the low voltage value applied
to the input terminals. For maximum accuracy, up to 11 points may be identified for adjustment of
input channel nonlinearities, resulting in 10 linear segments for correction.

This example shows the values to tune the specifications to in

order to reset the channel field calibration data to the original
factory settings for an ASI module at address one. This is
needed only if the field calibration is unsuccessful.

FC 217 Specifications
Function
S1 S2 S3 S4 S5 S6
Reset factory 11 100 x1 x1 x1 x1
calibration
NOTE:
1. x is a do not care value. It may be left at the previous value.

4-8 WBPEEUI240766B0
Field Calibration

The following steps field calibrate channel one for the low-level
voltage range of -100 to +100 millivolt. Change specification S4
and use these steps to configure high level, or resistance
inputs. Also S4 of FC 216 must be consistent with the type of
calibration being performed.

1. Locate the block address in the controller of FC 217.

2. Verify that the I/O expander bus dipshunts are in place to

allow ASI module bus communications.

3. On the ASI module, for each input channel, place the

jumpers as shown in Figure 3-3.

4. Set S2 of FC 217 to the block address of the FC 215 which

references the ASI module.

5. Insert the ASI module into a powered slot. The green LED
will be solid indicating the module is linked to a FC 215 in the
configuration.

6. Allow the ASI module to warm up for at least 15 minutes.

7. Put the controller in execute mode.

8. Set FC 217 for the required specifications. After each cali-

bration command is issued by performing a tune operation,
monitor the calibration command status to determine if any
errors have occurred during the field calibration.

This example calibrates channel one on the ASI module which

is referenced by the FC 215 at block address 100. For low level
voltage, disable the desired channel by tuning these values
into the specifications.

a. Disable point (S1 = 1).

b. ASI module referenced by FC 215 at block address 100

(S2 = 100).

c. ASI module channel one (S3 = 1).

9. Verify that the low-level voltage source is connected to

channel one of the ASI module to be calibrated and the source
voltage is set to the full scale value (+100 millivolt).

NOTE: Each time the source voltage is changed, at least 15 seconds settling
time is required before the point field calibration takes place. If the source itself
has a measurable settling time, add this to the 15 second requirement.

WBPEEUI240766B0 4-9
Field Calibration

10. Tune FC 217, specification S5 to the input voltage or resis-

tance value. For this example, tune these specifications:

a. Perform point calibration (S1 = 2).

b. ASI module referenced by FC 215 at block address 100

(S2 = 100).

c. ASI module channel one (S3 = 1).

d. Calibration type zero (low level) (S4 = 0).

e. Calibration parameter 1 - 100 (millivolts) (S5 = 100).

Successful field calibration operations can be verified by

checking for a zero value in FC 217, output N+1 and N+4. If
the point calibration was unsuccessful, an error code will
appear in the FC 217, outputs N+1 and N+4 which can aid in
troubleshooting.

11. Successful field calibration operations can be verified by

checking for a zero value in FC 217, outputs N+1 and N+4 for a
zero value. If the point calibration was unsuccessful, an error
code will appear in the FC 217, outputs N+1 and N+4 which
can aid in troubleshooting.

At this step, two points have been field calibrated (0 and full
scale) and the enable calibration command can be executed.
The three input ranges are low level, high level, or RTD.

If desired, repeat Steps 7 through 10 for channels 2 through

16 to calibrate all 16 channels on the ASI module.

12. Enable the point. Tune the FC 217, specification S1 to

enable the channel. For this example, tune these
specifications:

a. Enable the channel (S1 = 3).

b. ASI module referenced by FC 215 at block address 100

(S2=100).

c. ASI module channel one (S3 = 1).

d. Calibration type x (S4 = x). x is a do not care value.

e. Calibration parameter x (S5 = x).

4 - 10 WBPEEUI240766B0
Field Calibration

A successful enable operation can be verified by checking FC

217, outputs N+1 and N+4 for a zero value. If the enable was
unsuccessful, an error code will appear in the FC 217, outputs
N+1 and N+4 which can aid in troubleshooting.

WBPEEUI240766B0 4 - 11
WBPEEUI240766B0
Operating Procedures Section 5

Introduction
This section explains the startup and operation of the IMASI13
module (ASI).

Startup
Communication between the ASI module and controller starts
when the two modules are configured correctly (refer to
Section 4). The ASI module address in FCs 215 and 216 must
be the same as the address set on the address dipswitch.

Upon startup, when power is applied to the ASI module and

the controller is put into execute mode, all channels are ini-
tially marked bad quality until the controller downloads the
configuration data and the ASI module processes a valid input
signal.

Operation
The controller sends an interrupt command to the ASI module
whenever it sends new configuration data. This interrupt
causes the ASI module to read the configuration data and ini-
tialize its input handling, conversion, and compensation calcu-
lations. Once configured by the controller, the ASI module
scans its inputs and makes corrected values available to the
controller over the I/O expander bus. The controller reads the
values from the ASI module during its normal segment cycle
operations. Refer to Section 2 for more information about ASI
module theory of operation.

Status LEDs
The IMASI13 module has two LEDs, one red and one green
LED indicator, that show its operating status.

• Red flashes on power-up.

WBPEEUI240766B0 5-1
Status LEDs

• Both remain off after passing onboard diagnostics until the

ASI module is configured by the controller.

• Green is solid after the controller downloads configuration

data.

• Green is solid during normal running.

• Blinking green when the controller that configured the ASI

module enters configure mode from execute mode.

• Blinking green if I/O expander bus communication is lost

(if the controller is removed).

• Red is solid if a fatal failure of the ASI module occurs. For

example, if power up diagnostics fail.

• Red is solid for a power fail interrupt (PFI).

5-2 WBPEEUI240766B0
Troubleshooting Section 6

Introduction
This section explains the error signs and corrective actions for
the IMASI13 module (ASI).

Status LEDs
The IMASI13 module has two LEDs, one red and one green,
that show its operating status. Refer to Status LEDs in
Section 5 for a description of their operation.

Alarm and Exception Reporting

No alarm or exception reports are generated directly by the
function codes associated with the IMASI13 module. The val-
ues from the ASI module must be sent to a standard exception
reporting block if exception reporting is required. Refer to the
instruction for the human system interface (i.e., console) being
used for more information.

Problem Reports
Problem reports generated by FCs 215 and 216 are ASI mod-
ule error reports (report type 12). FCs 215 and 216 generate
five kinds of error messages.

• No response/wrong type (error type 1).

• Calibration error (error type 2).
• Channel failure/out of range (error type 3).
• Calibration (error type 14).
• Configuration mismatch (error type 7).

Problem reports are generated in response to three types of

errors detected by the function codes.

• For a communication failure, if any message read by the

controller from the ASI module fails.

WBPEEUI240766B0 6-1
Problem Reports

• If the detailed module status read from the ASI module by

the controller indicates any error conditions.

• If the channel status for any configured channel indicates

an error.

Table 6-1 contains the error types generated for each error.

Table 6-1. IMASI13 Error Types

Module Problem Report Type 12

Error Analog Input Module
Error Description Corrective Actions
Type Error
14 Calibration (0EH) problem Channel 1-16 disabled Remove IMASI13 and insert. If
report (from FC 216) error recurs, replace the IMASI13.
Calibration (0EH) problem Cold junction disabled
report (from FC 215)
Calibration (0EH) problem Channel 1-16 not
report (from FC 216) calibrated
Calibration (0EH) problem Cold junction not
report (from FC 215) calibrated
7 Configuration mismatch Channel not configured Verify that Specs S3 through S9 of
problem report (from FC 216) the indicated FC 216 are correct.
3 Channel failure/out of range Channel 1-16 out of Possible open input or signal is
(03H) problem report (from range error out of range. Verify field wiring,
FC 216) connections, sensor and module
Channel failure/out of range Cold junction out of seating.
(03H) problem report (from range error
FC 215)
Channel failure/out of range External cold junction Verify quality of block defined for
(03H) problem report (from reference error Spec S3.
FC 216)
Channel failure/out of range Channel 1-16 A/D Remove IMASI13 and insert. If
(03H) problem report (from conversion error error recurs, replace the IMASI13.
FC 216)
Channel failure/out of range Cold junction A/D con-
(03H) problem report (from version error
FC 215)

6-2 WBPEEUI240766B0
Error Messages and Corrective Actions

Table 6-1. IMASI13 Error Types (continued)

Module Problem Report Type 12

Error Analog Input Module
Error Description Corrective Actions
Type Error
2 Calibration (02H) problem Unconfigured Cold junction reference is not zero
report (from FC 215) reference error and has bad quality. Unconfigured
Calibration error (02H) Cold junction reference channel reference error (unused
problem report (from FC 215) error channel not functioning properly).
The I/O module and all configured
channels will continue to function
properly.
Calibration error (02H) Channel 1-16 Remove IMASI13 and insert. If
problem report (from FC 216) reference error error recurs, replace the IMASI13.
1 No response/wrong type Any communication
(01H) problem report (from failure. Any command
FC 215) or data failure
No response/wrong type NVRAM error
(01H) problem report (from
FC 215)
No response/wrong type Analog input module
(01H) problem report (from A/D reference error
FC 215)
Calibration error (01H) Analog input module
problem report (from FC 215) not calibrated
No response/wrong type Channel 1-16 I/O Remove IMASI13 and insert. If
(01H) problem report (from expander bus error error recurs, replace the IMASI13.
FC 216)
No response/wrong type Cold junction I/O
(01H) problem report (from expander bus error
FC 215)

Error Messages and Corrective Actions

Input Channel Status
The ASI module maintains a fixed area in the dual port RAM to
store the current value and status of each channel. The con-
troller reads the data and status for each channel individually.

To view the status of the IMASI13 module, read block output

N+1 of FC 215. Check the input status on each point individu-
ally by looking at the corresponding FC 216 output quality.

WBPEEUI240766B0 6-3
Error Messages and Corrective Actions

Use any human system interface such as a workstation run-

ning Conductor software.

Analog Input Module Errors

ASI module errors are reported to the controller through FC
215 for module errors and FC 216 for active input channels.
The controller indicates ASI module errors through module
status when in the execute mode. Byte one of the module sta-
tus will indicate an error and byte two of the module status
will indicate LIO (local I/O) when there is an ASI error.

When specification S4 in FC 215 is set to one, the controller

will continue to execute if FC 215 detects an error. A module
problem report can be requested in order to get specific infor-
mation about any ASI module error indicated in module sta-
tus. When specification S4 in FC 215 is set to zero, the
controller enters error mode if FC 215 detects an error. If an
error occurs, module status byte one will indicate an error,
byte two will indicate LIO, and byte three will indicate the spe-
cific error. Refer to Table 6-2. For example, analog input refer-
ence error is indicated by a two and missing I/O is indicated
by a three in byte three.

Table 6-2. Module Status (Byte 3) Error Codes

Error Error
Description Corrective Actions
Code Message
2 AI Indicated FC 215 block failed due Remove IMASI13 and insert. If error
Reference to an IMASI13 A/D system refer- recurs, replace the IMASI13.
Error ence error.
3 Missing I/O Indicated FC 215 block failed due Remove IMASI13, verify expander
to a communication error with the bus dip shunt, verify IMASI13 mod-
IMASI13. ule address is same as FC 215 Spec
Indicated FC 215 block detected S1. Insert IMASI13 and verify proper
an IMASI13 error. (IMASI13 mod- seating. If error recurs, call ABB
ule firmware has reported an Automation field service.
error.)

6-4 WBPEEUI240766B0
Error Messages and Corrective Actions

Table 6-2. Module Status (Byte 3) Error Codes (continued)

Error Error
Description Corrective Actions
Code Message
5 Configuration Indicated FC 215 or FC 216 Verify FC 215 spec values and all
Error - detected a function code channel linked FC 216s are correct.
Undefined link error:
Input Too many FC 216 blocks in link
(greater than 16 channels
defined for IMASI13).
A circular link, an FC 216 block
appears more than once in the
channel link list1.
A FC 216 block in the channel
link list has a different module
address than the linked FC 215
block.
An incorrect block number is in
the channel link list1.
IMASI13 channel number
defined more than once (two
FC 216 blocks with the same
channel number).
Indicated FC 215 has an incorrect Verify FC 215 Spec S3 points to the
CJR block number. correct block.
NOTE:
1. Link list is a chained series of function code blocks. FC 215 is the first block in the series. FC 215 links to the first of up to 16
FC 216 blocks.

When the controller goes from configure mode to execute mode

and there is a configuration error, the controller will enter
error mode and byte three of the module status will indicate a
five for configuration error - undefined input.

If the controller goes into error mode, module status byte three
may contain a two, three, or five. A two indicates AI reference
error, a three indicates Missing I/O, and a five indicates con-
figuration error - undefined input.

If the controller goes into error mode and module status byte
three contains a two, three, or five, look at module status bytes
four and five for the block number of the function code detect-
ing the error. Block four contains the two most significant dig-
its and block five contains the two least significant digits of the

WBPEEUI240766B0 6-5
Error Messages and Corrective Actions

error block. For example, if byte four contains a 10 and byte

five contains a 42, then block 1042 contains the error.

For more information on module status, refer to the appropri-

ate controller instruction.

Error Example
FC 215 for the ASI module and 216 for the active channel need
the same address. Check that the address on ASI switch S1;
the address in FC 215, specification S1; and FC 216, specifica-
tion S1 are the same.

If the module address in FC 216 is not the same as in FC 215,

the controller will enter error mode when attempting to go to
execute mode. The error will indicate five, (byte three of mod-
ule status/error message equal to 05) configuration error -
undefined input.

Modify the address in FC 215 and the associated FC 216

blocks. The ASI address value set in FC 215, specification S1
and FC 216, specification S1 should match the ASI module
address set on S1.

Use a human system interface to change the configuration

data. For procedures on how to change a function code specifi-
cation, refer to the appropriate instruction for the human sys-
tem interface being used.

The controller generates a local I/O error in the module status

if the I/O expander bus is not connected between the ASI mod-
ule and the controller. Verify that the bus is connected on the
MMU backplane.

NOTE: Setting FC 215, specification S4 to zero will cause the controller to trip
when the IMASI13 module fails. Changing specification S4 to a one causes the
controller to continue to operate if the IMASI13 fails or is missing.

If both the FCs 215 and 216 have the wrong address, the con-
troller status will indicate a local I/O error. To correct this:

1. Remove the ASI module and change the setting of S1 to

match the controller configuration settings.

2. Refer to Section 3 for information on setting an address

and installing an ASI module.

6-6 WBPEEUI240766B0
I/O Expander Bus Interface Test

I/O Expander Bus Interface Test

The I/O expander bus test checks for proper operation of the
following interface components.

• I/O expander bus interface.

• Dual-port static RAM (ASI module read/writes and control-

ler read/writes).

• Controller and ASI module handshaking.

Perform the following steps to check I/O expander bus inter-

face operation:

1. Tune specification S1 of FC 217 to 10 indicating I/O

expander bus test. Also, tune specification S2 to the block
address of the ASI module's FC 215. Set all other specifica-
tions to the default value and send this block.

2. Monitor FC 217, output N+4 to determine the status of the

I/O expander bus.

If block N+4 is 0000, the test is successful.

If block N+4 is 2000, the test has failed (data passed back
was incorrect).

For more information on FC 217 errors, refer to the Function

Manual The functional test is complete. If
Code Application Manual.
the IMASI13 module does not function properly, return it for
repair.

Module Pin Connections

This section shows the pin connections for the IMASI13 mod-
ule. The analog input module has three connection points for
external signals and power (P1, P2 and P3). Table 6-3 shows
the pin connections for P1. Table 6-4 shows the pin connec-
tions for P2. Table 6-5 shows the pin connections for P3.

WBPEEUI240766B0 6-7
Module Pin Connections

Table 6-3. P1 Power Connections

Pin Signal Pin Signal

1 +5 VDC 7 Not used
2 +5 VDC 8 Not used
3 Not used 9 Power fail interrupt
4 Not used 10 Not used
5 Common 11 Not Used
6 Common 12 Not Used

Table 6-4. P2 Expander Bus Connections

Pin Signal Pin Signal

1 Data 1 7 Data 7
2 Data 0 8 Data 6
3 Data 3 9 Clock
4 Data 2 10 Sync
5 Data 5 11 Not Used
6 Data 4 12 Not Used

6-8 WBPEEUI240766B0
Module Pin Connections

Table 6-5. P3 Input Signal Connections

Pin Signal Pin Signal

1 RTD- 26 RTD+
2 IN1+ 27 IN1-
3 COM1 28 COM2
4 IN2- 29 IN2+
5 IN3+ 30 IN3-
6 COM3 31 COM4
7 IN4- 32 IN4+
8 IN5+ 33 IN5-
9 COM5 34 COM6
10 IN6- 35 IN6+
11 IN7+ 36 IN7-
12 COM7 37 COM8
13 IN8- 38 IN8+
14 IN9+ 39 IN9-
15 COM9 40 COM10
16 IN10- 41 IN10+
17 IN11+ 42 IN11-
18 COM11 43 COM12
19 IN12- 44 IN12+
20 IN13+ 45 IN13-
21 COM13 46 COM14
22 IN14- 47 IN14+
23 IN15+ 48 IN15-
24 COM15 49 COM16
25 IN16- 50 IN16+

WBPEEUI240766B0 6-9
WBPEEUI240766B0
Maintenance Section 7

Introduction
The reliability of any stand-alone product or control system is
affected by the maintenance of the equipment. ABB Automa-
tion recommends that all equipment users practice a preven-
tive maintenance program that will keep the equipment
operating at an optimum level.

This section presents procedures that the customer should be

able to perform on site. These preventive maintenance proce-
dures should be used as a guideline to assist in establishing
good preventive maintenance practices.

Personnel performing preventive maintenance should meet the

following qualifications.

• Maintenance personnel should be qualified electrical tech-

nicians or engineers that know the proper use of test
equipment.

• Maintenance personnel should be familiar with the

IMASI13 module, module mounting unit, have experience
working with process control systems, and know what pre-
cautions to take when working on live AC/DC systems.

Preventive Maintenance Schedule

Table 7-1 is the preventive maintenance schedule for the
IMASI13 module. The table lists the preventive maintenance
tasks in groups according to their specified maintenance inter-
val. Instructions for tasks that require further explanation are
covered under Preventive Maintenance Procedures.
Procedures
NOTE: The preventive maintenance schedule is for general purposes only.
Your application may require special attention.

WBPEEUI240766B0 7-1
Equipment and Tools Required

Table 7-1. Preventive Maintenance Schedule

Task Frequency
Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months
more frequently in excessively dirty environments.
Check cabinet and module for dust. Clean as necessary using an antistatic vacuum.
Check all module signal, power and ground connections within the cabinet. Verify
that they are secure. Refer to procedure.
Check module circuit board, giving special attention to power contacts and edge 12 months
connectors. Clean as necessary. Refer to procedure.
Complete all tasks in this table. Shutdown

Equipment and Tools Required

The tools and equipment required for maintenance procedures
are:

• Antistatic vacuum.
• Screwdriver (medium length).
• Isopropyl alcohol (99.5 percent electronic grade).
• Distilled water.
• Compressed air.
• Foam-tipped swabs.
• Lint-free cloths.
• Nonabrasive eraser.

Preventive Maintenance Procedures

Never clean electrical parts or components with live power

present. Doing so exposes you to an electrical shock hazard.

WARNING Wear eye protection whenever working with cleaning solvents.

When removing solvents from printed circuit boards using
compressed air, injury to the eyes could result from splashing
solvent as it is removed from the printed circuit board.

This section covers tasks from Table 7-1 that require specific
instructions or further explanation.

• Cleaning printed circuit boards and edge connectors.

• Checking signal, power and ground connections.

7-2 WBPEEUI240766B0
Preventive Maintenance Procedures

Printed Circuit Board Cleaning

There are several circuit board cleaning procedures in this sec-
tion. These procedures cover circuit board cleaning and wash-
ing, cleaning edge connectors and circuit board laminate
between edge connectors. Use the procedures that meet the
needs of each circuit board. Remove all dust, dirt, oil, corro-
sion or any other contaminant from the circuit board.

Do all cleaning and handling of the printed circuit boards at

static safe work stations. Always observe the steps under
Special Handling in Section 3 when handling printed circuit
boards.

General Cleaning and Washing

If the printed circuit board needs minor cleaning, remove dust
and residue from the printed circuit board surface using clean,
dry, filtered compressed air or an antistatic field service vac-
uum cleaner.

To wash the printed circuit board:

1. Clean the printed circuit board by spraying or wiping it

with isopropyl alcohol (99.5% electronic grade). Use a foam
tipped swab to wipe the circuit board.

2. Remove excess solvent by using compressed air to blow it

free of the circuit board.

Edge Connector Cleaning

1. Use a solvent mixture of 80% isopropyl alcohol (99.5%
electronic grade) and 20% distilled water.

2. Soak a lint-free cloth with the solvent mixture.

3. Work the cloth back and forth parallel to the edge connec-
tor contacts.

4. Repeat with a clean cloth that is soaked with the solvent

mixture.

5. Dry the edge connector contact area by wiping with a clean

lint-free cloth.

WBPEEUI240766B0 7-3
Preventive Maintenance Procedures

To clean tarnished or deeply stained edge connector contacts:

1. Use a nonabrasive eraser or equivalent to remove tarnish

or stains. Fiberglass or nylon burnishing brushes may also be
used.

2. Minimize electrostatic discharge by using the 80/20 iso-

propyl alcohol/water solution during burnishing.

3. Do not use excessive force while burnishing. Use only

enough force to shine the contact surface. Inspect the edge
connector after cleaning to assure no loss of contact surface.

4. Wipe clean with a lint-free cloth.

Checking Connections
NOTE: Power to the cabinet should be off while performing this preventive
maintenance task.

There are exposed AC and DC connections inside the cabinet.

These exposed electrical connections present a shock hazard
that can cause injury or death.

WARNING If input or output circuits are a shock hazard after disconnect-

ing system power at the power entry panel, then the door of the
cabinet containing these externally powered circuits must be
marked with a warning stating that multiple power sources
exist.

Check all signal wiring, power and ground connections within

the cabinet to verify their integrity. When checking connec-
tions, always turn a screw, nut or other fastening device in the
direction to tighten only. If the connection is loose, it will be
tightened. If the connection is tight, the tightening action will
verify that it is secure. There must not be any motion done to
loosen the connection.

1. Verify that all power connections within the cabinet are

secure.

2. Verify that all wiring connections to the termination unit,

or termination module are secure.

7-4 WBPEEUI240766B0
Repair and Replacement Section 8

Introduction
This section explains the replacement steps for a IMASI13
module (ASI). There are no special tools required to replace an
ASI module.

NOTE: Refer to Appendix B for information about replacing an IMASI03 mod-

ule with an IMASI13 module.

Module Repair and Replacement

If the ASI module is faulty, replace it with a new one. Do not
try to repair the module; replacing components may affect the
module performance. Modules can be removed while system
power is supplied. To replace a module:

1. Push and turn the two front panel captive latches one half
turn to unlatch the module. It is unlatched when the slots on
the latches are vertical and the open end of the slots face away
from the center of the module.

2. Gently slide the module out of the module mounting unit

(MMU).

3. Configure the replacement module switch and jumper set-

tings. Ensure they are set the same as the original module.

4. In the same slot assignment as the original module, align

the replacement module with the guide rails in the module
mounting unit. Gently slide it in until the front panel is flush
with the top and bottom of the MMU frame.

6. Return to normal operation.

WBPEEUI240766B0 8-1
WBPEEUI240766B0
NTAI06 Termination Unit Appendix A

Introduction
The IMASI13 module (ASI) uses one NTAI06 termination unit
for termination. Jumpers on the termination unit configure
each of the 16 analog inputs for either system powered 4 to 20
milliamperes, external powered 4 to 20 milliamperes,
three-wire RTD, differential voltage, or single-ended voltage.

NTAI06 termination units with both revision A and revision B

hardware are in service. This section contains information on
revision A and B units (refer to Figure A-1 and A-2).

Cold Junction Reference Input

Each NTAI06 termination unit has a pair of RTDs which mea-
sure the temperature of the termination unit. This tempera-
ture is used to compensate for the cold junction effect on
thermocouple inputs.

When using the built-in cold junction reference, the termina-

tion unit covers should be in place. The cover encloses both
the terminal blocks and the RTD. It helps maintain the same
temperature around the terminal blocks and the RTD. Main-
taining both at the same temperature allows maximum accu-
racy for thermocouple inputs.

To apply the built-in cold junction reference for thermocouple

inputs, refer to function code 215 specifications and block out-
puts in the Function Code Application Manual.
Manual

Configuring Inputs
Jumpers on the termination unit configure the 16 analog
inputs. Table A-1 lists the inputs that the NTAI06 unit
accepts. Table A-2 lists the jumper configurations for the
NTAI06 unit. Table A-3 describes the NTAI06 input types.

WBPEEUI240766B0 A-1
Configuring Inputs

J9 J 41 J1 J3 3
TB2 TB 1
+ J2 5 J5 7 J1 7 J4 9 +
F9 F1
+ J1 0 J 42 J2 J3 4 +
– 9 J2 6 J5 8 J 18 J5 0 5 –
– 13 J1 1 J 43
F 10 F2 J3 J3 5 1 –
C J2 7 J 59 J 19 J5 1
C
C J1 2 J 44 F 11 J4 J3 6
C
+ F3 +
J2 8 J 60 J 20 J5 2
+ +
– 10 3 2 1 3 2 1 F 12 F4 3 2 1 3 2 1 6 –
– 14 2 –
C C
C C
+ +
+ +
– 11 F 13 F5
J1 3 J4 5 J5 J3 7 7 –
– 15 J2 9 J6 1 J 21 J 53 3 –
C J 14 J4 6 F 14 F6 J6 J3 8 C
C J 30 J6 2 J2 2 J 54
C
+ +
J 15 J4 7 F 15 F7 J7 J3 9
+ +
J 31 J6 3 J2 3 J5 5
– 12 8 –
J 16 J4 8 J8 J4 0
– 16 F 16 F8 4 –
J 32 J6 4 J2 4 J5 6
C C
C 3 2 1 3 2 1 3 2 1 3 2 1 C

P2 E1 E2
F 17

2 AMP P1
+ 24V CO M

A B B R E P LAC E M E N T F U S E
PA RT N U M B E R F O R F 17: 1948182_32 001 C H A S S IS G R O U N D T 01 8 03 A

Figure A-1. NTAI06 Layout (Rev A Hardware)

Figure A-1 shows the jumper locations and terminal assign-

ments for revision A hardware. Check jumpers before install-
ing the NTAI06. Figure A-2 shows the jumper locations and
terminal assignments for revision B hardware. Check jumpers
before installing the NTAI06.

Figure A-3 shows a typical input circuit and the jumpers used
for each input. Figure A-4 shows field input termination exam-
ples for revision A and B hardware. Figure A-5 shows IMASI03
input examples.

A-2 WBPEEUI240766B0
Configuring Inputs

J9 J41 J1 J33
TB2 TB1
+ J25 J 57
F9 F1
J 17 J49 +
+ J 10 J42 J2 J34 +
–9 J 26 J58 J18 J50 5 –
– 13 J 11 J43
F 10 F2
J3 J 35 1–
C J 27 J59 J19 J51 C
C J 12 J44 F 11 F3 J4 J36
C
+ +
J 28 J60 J20 J52
+ +
– 10 3 2 1 3 2 1 F 12 F4 3 2 1 3 2 1 6 –
– 14 2–
C C
C C
+ +
+ +
F 13 F5
– 11 J 13 J45 J5 J 37 7 –
– 15 J 29 J61 J21 J53 3–
C J14 J46 F 14 F6 J6 J 38 C
C J30 J62 J 22 J54
C
+ J15 J 47 J39
+
F 15 F7 J7
+ +
J31 J63 J 23 J55
– 12 8 –
J16 J48 J8 J 40
– 16 F 16 F8 4–
J32 J64 J 24 J 56
C C
C 3 2 1 3 2 1 3 2 1 3 2 1 C

P2
E1 E2

P1
+24V GND COM

N OTE: AT TAC H M OU N TIN G S C R EW

TO C O N N E C T C H AS SIS G RO U N D T 01 80 4 A

Figure A-2. NTAI06 Layout (Rev B Hardware)

Table A-1. NTAI06 Input Types

Input Type Signal Type

Thermocouple E, J, K, L, N (14 AWG), N (28 AWG), R, S, T, U
Chinese E, Chinese S
Millivolt -100 to +100 mV
High level -10 V to +10 V

WBPEEUI240766B0 A-3
Configuring Inputs

Table A-1. NTAI06 Input Types (continued)

Input Type Signal Type

Current 4 to 20 mA, external or system powered
3-wire RTD Resistance range: 0 to 500 !
RTDs: 10, 100, 120 !
Chinese 53 ! (3-wire)

Table A-2. NTAI06 Jumper Configurations

Jumper Number
Input Type
J1 - J32 J33 - J48 J49 - J64
Single-ended voltage 1-2 1-2 2-3
Differential voltage 1-2 1-2 1-2
System powered 4 to 20 mA 2-3 2-3 2-3
External powered 4 to 20 mA 1-2 2-3 1-2
3-wire RTD 1-2 1-2 1-2
NOTE: Jumpers used by each input channel are listed with the terminal assignments in Figure A-3.

Figure A-6 shows the cabling for the IMASI03 module. The
NKAS01 (or NKAS11) cable connects the termination unit to
the IMASI03. The NKAS01 cable has PVC insulation and is
rated for 80° C (0 to 176° F) at 300 V (UL rated type CL2). The
NKAS11 cable has non-PVC insulation and is rated for 90° C
(0 to 194° F) at 300 V (UL rated type PLTC).

NOTE: The example in Figure A-4 is an NTAI06 termination unit with revision B
hardware.

Table A-3. NTAI06 Input Type Descriptions

Input Type Input Description

Single-ended This jumper configuration connects the minus (-) input terminal to I/O COM on
voltage the NTAI06. The IMASI13 measures the voltage at the plus (+) input terminal
with respect to the C terminal. No connection to the C terminal is necessary.
Differential voltage This jumper configuration connects the plus (+) and minus (-) inputs directly to
IMASI13 differential input. Channel to channel and channel to system signal
isolation is achieved for all voltage input types, including high level voltage,
millivolts and thermocouples. No connection to the C terminal is necessary.

A-4 WBPEEUI240766B0
Configuring Inputs

Table A-3. NTAI06 Input Type Descriptions (continued)

Input Type Input Description

System powered This jumper configuration connects the plus (+) input terminal to system +24
4-20 mA VDC through a fuse on the NTAI06. The minus (-) input terminal connects to a
precision resistor on the IMASI13 module that generates a single-ended volt-
age (0.4 to 2 V) to measure. The 250 ohm resistor in the NTAI06 TU is not
used. No connection to the C terminal is necessary. INFI 90 OPEN must have
+24 volts (system power) installed.
External powered This jumper configuration connects the plus (+) input terminal to one end of a
4-20 mA precision resistor and the minus (-) input to the other end of the same preci-
sion resistor located on the IMASI13 module. The 250 ohm resistor on the
NTAI06 TU is not used. An isolated 0.4 to 2 Volts is generated for the IMASI13
to measure. No connection to the C terminal is necessary.
3-wire resistance This jumper configuration connects the plus (+) and minus (-) inputs and the
COM input directly to IMASI13 three-wire input. Channel to channel and chan-
nel to system signal isolation is maintained. The two common leads of the
RTD element should be connected across the plus (+) and common (C) termi-
nals, and the third lead should be connected to the minus (-) terminal.

WBPEEUI240766B0 A-5
Configuring Inputs

A B B R E P LAC E M E N T
FU S E PA R T N U M B E R FO R
F1 -F 1 6: 1 9 4 58 2 0 A 10 3 1 0
F IE L D IN P U T
+V
J3 3 -J4 8
J1 -J16 F 1 -F1 6

1 2 3 1 2 3

TO IM A S I1 3
+V
F IE L D IN P U T
–V
J4 9 -J6 4
J1 7 -J3 2 2 50 !

1 2 3 1 2 3
TO IM A S I1 3
–V

F IE L D IN P U T TO IM A S I1 3
COM COM

S U P P LY
+ 24 V

I/O C O M

IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T
CHANNEL 1 CH AN NEL 2 CH AN NEL 3 CH AN NEL 4 CH AN NEL 5 CH AN NEL 6 CH AN NEL 7 CH AN NEL 8

J1, J17, J2, J18, J3, J19, J4, J20, J5, J21, J6, J22, J7, J23 J8, J24,
J33, J49 J34, J50 J35, J51 J36 , J52 J37, J53 J38, J54 J39, J55 J40, J56

IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T IN P U T
CHANNEL 9 C H A N N E L 10 C H A N N E L 11 C H A N N E L 12 C H A N N E L 13 C H A N N E L 14 C H A N N E L 15 C H A N N E L 16

J9, J25, J10 , J2 6, J11 , J27 , J1 2, J2 8, J13 , J29 , J1 4, J3 0, J15, J31 J16 , J32 ,
J41, J57 J42, J58 J43, J59 J44 , J60 J45, J61 J46, J62 J47, J63 J48, J64

T 0 10 76 A

Figure A-3. NTAI06 Input Circuit

A-6 WBPEEUI240766B0
Configuring Inputs

RL1
TB2 TB1
+
F9
+ CHANNEL 5
F1
+ + RL2 (D IF FE R EN T IAL
– 9 5 – VO LTAG E )
– 13 F10 F2 1 – R LTO TA L = R L1 + R L2
C C
C F11
C
F3
+ + CHANNEL 6
+ + 4 -2 0 m A TR A N S M ITTE R
(S Y ST EM -PO W ER E D
– 10 F12 F4 6 –
– 14 2 – 4 -2 0 m A )
C C
C C
+ + + CHANNEL 7
+ + -1 0 V TO + 10 V (S IN G L E -E N D E D
F13 F5
– 11 7 – – VO LTAG E )
– 15 3 –
C F14 F6 C
C C RL
+ + CHANNEL 8
F15 F7
+ + RL RT D
– 12
(3 -W IR E RTD )
8 –
– 16 F16 F8 4 – RL
C C
C C R LTO TA L = R L
E XT ER N A L C U R R E N T E XT E R N A L
L IM ITIN G R E S ISTO R + 24 V DC
CHANNEL 4
TR A N S M ITTE R (E X TE R N AL LY-
P OW E R ED 4 -2 0 m A )
P2 E1 E2
E XT ER N A L
CO MMO N
P1
+2 4V GND COM T 01 8 05 A

Figure A-4. NTAI06 Field Input Termination Examples

WBPEEUI240766B0 A-7
Configuring Inputs

N TA I0 6 TE R M IN ATIO N U N IT
+24 V IM A S I1 3
T R A N S M IT TE R
FUSE
+
N K A S 0 1 /1 1
C A B LE
– 10 0
0.4 -2 V
250 ! I/O C O M
C
S Y S T E M -P O W E R E D
4 -20 m A I/O C O M

N O N -IS O L ATE D
EXTERNAL
EXTERNAL CU RRENT
+24 V IM A S I1 3
TR A N S M ITT E R L IM IT IN G
R E S IS TO R
+ N K A S 0 1 /1 1
C A B LE
250 ! 1-5 V
– 10 0
0.4 -2 V

C
EXTERNAL
COMMON E X T E R N A L LY-P O W E R E D
4 -20 m A

EXTERNAL COM MON

IM A S I1 3
R L1
+ N K A S 0 1 /1 1
C A B LE IS O LATE D
R L2 COMMON
–

C
D IFF E R E N TIA L
VO LTAG E

IS O L ATE D FR O M I/O C O M M O N

IM A S I1 3

+ + N K A S 0 1 /1 1
C A B LE
V S O U R C E –10 V TO +10 V
–
–

C
I/O C O M
S IN G LE -E N D E D
VO LTAG E

N O N -IS O L ATE D

IM A S I1 3
RL +
N K A S 0 1 /1 1
R TD C A B LE
RL IS O LATE D
–
COMMON
RL
C

3-W IR E R T D

IS O L ATE D FR O M I/O C O M M O N T 01077 B

Figure A-5. IMASI13 Input Examples

A-8 WBPEEUI240766B0
Configuring Inputs

T ER M IN AT IO N U N IT
C A BLE

P1
P2
J3 C H A N N ELS 11-16

F IE L D
IM A S I13 P3 J1 N TA I0 6 W IR IN G
N K AS0 1/11
(N OT E 1) J2 C H A N N ELS 1-10
P2 P1

N O TE :
1. N KA S 01 H AS PV C IN S U LAT IO N (S P E C IF Y L EN G T H U P TO 2 00 F T ).
N K AS1 1 H A S N O N -PV C IN S U LAT IO N (S P E C IF Y LE N G T H U P TO 2 00 F T ). T 01 0 66 A

Figure A-6. NTAI06 Cable Connection

Figure A-7 shows the jumper connection when using an

IMASI13 module with firmware B.0 or higher and four pin
jumper blocks (J1 - J16). This special connection is required
for the millivolt and RTD input.

N TA I0 6 T E R M IN ATIO N U N IT IM A S I13
+
N K A S 01/11
C ABLE
–

T04 354A

Figure A-7. Millivolt and RTD Special Shorting Jumper

WBPEEUI240766B0 A-9
WBPEEUI240766B0
Replacing an IMASI03 Module Appendix B

Introduction
There are two differences between the IMASI03 module and
the IMASI13 module, resolution/scan time and power con-
sumption. Once these two factors are taken into consideration,
the IMASI13 module can be used as a direct replacement for
the IMASI03 module.

The IMASI03 module resolution for the analog to digital con-

version for each independent channel can be set at 16, 18, 20,
22, and 24. For the IMASI13 module, the resolution for each
channel is 24 bits only.

Function Code 216 Modifications

Two changes are required to function code 216 when replacing
an IMASI03 module with an IMASI13 module.

1. Change specification S4 from x40 to x44 if the input chan-

nel is configured for a 1 to 5 VDC.

2. Change specification S11 to 24 bit A/D conversion resolu-

tion.

NOTE: If 16, 18, 20, or 22 bits resolution is already selected in function code
216, the IMASI13 module will automatically default to the 24 bit resolution. This
change is only necessary to insure the specifications accurately reflect the
module capabilities.

Refer to Table 1-4 for typical analog to digital conversion rates.

The rate specified is the conversion time for all channels.

Power Consumption Comparison

IMASI03 module:

• 300 mA at +5 VDC
• 130 mA at +15 VDC
• 35 mA at -15 VDC

WBPEEUI240766B0 B-1
Power Consumption Comparison

IMASI13 module:

• 500 mA at +5 VDC

In most instances, this small difference in power consumption

will not require any changes to the power supplies. To insure
this, be certain to check all of your calculations for power sup-
ply sizing and system current requirements and adjust as nec-
essary for the IMASI13 power consumption specification.

B-2 WBPEEUI240766B0
Index

A Configuring inputs ..............................3-4, 4-1

Connectors P1, P2, P3..............................3-6
Address switch (S1).................................. 3-3 Continue - Do Not Display Error................6-6
Alarm and exception reporting......... 2-10, 6-1 Controller errors ........................................6-2
Analog inputs ............................................ 1-2 Conventions, document ............................1-5
Automatic adjustments and corrections Corrective actions for error messages ......6-2
Automatic calibration ............................. 2-9
Cold junction compensation................... 2-7
D
Engineering units conversion................. 2-8
Input calibration ..................................... 2-7 Data on input channels .............................6-2
Input processing .................................... 2-6 Data values ...............................................2-5
Point value calculation ........................... 2-7 Diagnostics
User gain and offset............................... 2-8 Diagnostic mode ....................................2-9
Normal operation..................................2-10
B On reset ...............................................2-10

Binary address.......................................... 3-3

E
C Enclosures ..............................................2-11
Engineering units conversion .............1-3, 2-8
Cable connections .................................... 3-7 Error codes and S1 settings......................6-6
NTAI06 to IMASI13................................A-1 Error messages and actions .....................6-2
Calculating point values............................ 2-7 Error on controller .....................................6-2
Calibrating inputs ............................... 2-7, 4-3 Exception and alarm reporting ..................6-1
Calibration
Automatic........................................ 1-3, 2-9
F
Field ................................................ 2-9, 4-4
Channel Factory calibration reset............................4-4
Calibration, individual............................. 4-6 Features ....................................................1-1
Data ....................................................... 6-2 Field calibration ..................................2-9, 4-4
Isolation ................................................. 1-3 Calibration ..............................................4-5
Resolution.............................................. 1-3 Calibration ranges ..................................4-5
Checking connections .............................. 7-4 Calibration steps ....................................4-5
Cleaning Function code 217..................................4-4
Edge connectors.................................... 7-3 Individual channel calibration .................4-6
Printed circuit boards ............................. 7-3 Test equipment required ........................4-6
Cold junction Field static kit ............................................3-1
Compensation........................................ 2-7 FTP .........................................................2-11
Reference .............................................. 2-2 Function code............................................2-6
Communication levels............................... 2-2 Configuration..........................................4-1
Configuration FC 215 .................................... 2-3, 2-8, 4-1
Function codes ...................................... 4-1 FC 216 ............................. 1-3, 2-7, 2-8, 4-1
Online .................................................. 2-11 FC 217 ............................. 2-7, 2-8, 2-9, 4-4

WBPEEUI240766B0 Index - 1
Index (continued)

Functional operation Glossary of terms and abbreviations ..... 1-5

I/O expander bus....................................2-4 How to use............................................. 1-4
I/O expander bus interface.....................2-5 Intended user......................................... 1-1
Input multiplexer (MUX) .........................2-3
LED indicators ........................................2-4 J
Microcontroller and memory...................2-3
Switch settings .......................................2-3 Jumper
Termination units....................................2-5 Channel ................................................. 3-4
Configuration ......................................... 3-4
G Location ................................................. 3-4

Gain and offset adjustment .......................2-8 L

Glossary of terms and abbreviations.........1-5
Logic power ............................................ 2-11
H
M
Halt - Display Error....................................6-5
Maintenance ............................................. 7-1
I Schedule................................................ 7-1
Tools required........................................ 7-2
I/O expander bus ......................................2-4 Memory..................................................... 2-3
Bus interface ..........................................2-5 Microcontroller .......................................... 2-3
Communication security .......................2-10 Module
IMASI13 Description............................................. 2-1
Functional operation...............................2-1 Installation ............................................. 3-2
Installation ..............................................3-2 Jumpers................................................. 3-4
Logic power..........................................2-11 Repair and replacement ........................ 8-1
Operating procedures .....................5-1, 6-1 Setup ..................................................... 3-2
Operation ...............................................5-1 Wiring .................................................... 3-6
Overview ................................................1-1 Module functional tests
Setup......................................................3-2 Continue - Do Not Display Error ............ 6-6
Startup....................................................5-1 Halt-Display Error .................................. 6-5
Status LEDs ...........................................5-1 Module functional test............................ 6-5
Troubleshooting .....................................6-1 Test equipment required........................ 6-5
Input Module mounting unit ............................. 2-11
Calibration .......................................2-7, 4-3
Channel data..........................................6-2 N
Configuration..........................................4-1
Processing .............................................2-6 Nomenclatures ......................................... 1-6
Input multiplexer (MUX) ............................2-3 NTAI06 termination unit
Instruction Cold junction reference input ................. A-1
Content...................................................1-3 Configuring inputs.................................. A-1

Index - 2 WBPEEUI240766B0
Index (continued)

O Open input detection ............................2-10

Select address ..........................................3-3
Offset and gain adjustment....................... 2-8 Setup and installation
Onboard indicators .....................2-4, 5-1, 6-1 Address switch (S1) ...............................3-3
Online configuration................................ 2-11 Binary address .......................................3-3
Open input detection ....................... 1-3, 2-10 Configuring inputs ..................................3-4
Operating modes ...................................... 6-6 Jumper configuration..............................3-4
Operating procedures ........................ 5-1, 6-1 Jumper location......................................3-4
Operation .................................................. 5-1 Jumpers used for each channel .............3-4
Physical installation................................3-6
P Termination unit configuration................3-5
Special handling........................................3-1
P1, P2, P3 connectors .............................. 3-6
Specifications ............................................1-6
PCB cleaning ............................................ 7-3
Startup.......................................................5-1
Point value calculation .............................. 2-7
Switch settings ..........................................2-3
Power, logic ............................................ 2-11
Preventive maintenance
Checking connections............................ 7-4 T
Schedule................................................ 7-1 Termination ...............................................2-5
Tools and equipment ............................. 7-2 Cable connections..................................3-7
Processing I/O inputs ............................... 2-6 Unit.........................................................3-5
Test equipment required ...........................6-5
R Thermocouples .......................... 1-2, 1-3, 2-7
Troubleshooting ........................................6-1
Reference documents .............................. 1-5
Onboard indicators .................................2-4
Repair and replacement ........................... 8-1
S1 settings and error codes ...................6-6
Restoring factory calibration ..................... 4-4
RTD types................................................. 1-2
U
S Unpacking and inspection .........................3-2
User gain and offset ..................................2-8
S1 address switch
Settings.................................................. 3-3
Settings and error codes........................ 6-6 W
Security and integrity checks Wiring connections and cabling ................3-7
Alarm and exception reporting............. 2-10 Cable connections..................................3-7
Diagnostics during normal operation ... 2-10 Description .............................................3-6
Diagnostics in diagnostic mode ............. 2-9 P1, P2, P3 ..............................................3-6
Diagnostics on reset ............................ 2-10
I/O expander bus ................................. 2-10

WBPEEUI240766B0 Index - 3
WBPEEUI240766B0
For the latest information on ABB and Year 2000 Product Compatibility
Visit us on the World Wide Web at http://www.abb.com
Our worldwide staff of professionals is ready to meet your needs for process automation.
For the location nearest you, please contact the appropriate regional office.

Americas Asia/Pacific Germany Europe, Africa, Middle East

29801 Euclid Avenue 539 Yishun Industrial Park A Industriestrasse 28 Via Puccini 2
Wickliffe, Ohio USA 44092 Singapore 768740 D-65760 Eschborn 16154 Genoa, Italy
Telephone 1-440-585-8500 Telephone 65-756-7655 Germany Telephone 39-010-6584-943
Telefax 1-440-585-8756 Telefax 65-756-7309 Telephone 49-6196-800-0 Telefax 39-010-6584-941
Telefax 49-6196-800-1119

Form WBPEEUI240766B0 Litho in U.S.A. Apr2000

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