Leak Detection and Location
Leak Detection and Location
This Section describes the techniques for leak detection and location, and, where appropriate, the range of equipment to
support each technique. The equipment is described in more detail in Section 10.
Definitions
Leak detection is the “narrowing down” of a leak or leaks to a section of the pipe network. Leak detection activities may
be carried out routinely, i.e. as a “blanket” survey of the network, or in precise areas of the network, guided by the
analysis of DMA data.
Leak location is the identification of the position of a leak prior to excavation and repair, although finding the exact
location cannot be guaranteed. Location surveys can be carried out with or without prior leak detection activity.
- sub-division of DMAs into smaller areas by temporarily closing valves or by installing meters;
- sounding surveys.
Each sub-area is monitored in turn using the DMA meter. The result of each sub-division can be monitored by installing
flow data loggers at each input meter in advance of the test. In large DMAs further sub-division can take place over
several nights (see step-testing). At the end of the test the logged flow rates can be compared with the sequence of sub-
division of the DMA. Leaky sub-areas are inspected and “normal” sub-areas left alone. Fig. 9.1 shows a DMA being fed
by three DMA meters, with internal valving to sub-divide the DMA.
In DMAs where sub-dividing would cause too much disruption, consideration can be given to installing a meter or meters
on an internal boundary, as shown in Fig. 9.2. In effect this creates two DMAs, one cascading into another.
These meters would not normally be read, until DMA monitoring shows an increase in night flow. Internal valving may be
carried out in conjunction with metering for further sub-division.
Step-testing
This technique has been used by the UK water industry for many years. It involves some advance work to design step
test areas and to identify sections of pipework and valves. A flowmeter is installed on the input main to each area. The
principle of the technique is to systematically reduce the size of the area by closing valves on each section of pipe in
turn, at the same time noting changes in flow rate at the meter. A large drop in flow rate indicates a leak in the section of
pipe which has just been closed.
There are two main types of step-test. The traditional technique is to progressively shut valves, working back towards the
meter, and then returning to open valves when the test is completed. This technique is less popular now because of
interruptions to supply and the possibility of dirty water problems. A more recent technique, helped by improvement of
flowmeter and data logger technology, is to use a series of short steps, isolating sections of the DMA for a short time
only. This technique requires a remote meter reading device, either a radio or mobile phone, positioned at the meter.
Flow rates are transmitted to the site operators, enabling them to see the results of the valve closure immediately, speed
up the operation, and reduce the time the valves are left open. One man operation is also feasible, within the limits of
health and safety guidelines (i.e. always two men operation at night)
The techniques of step-testing are well documented in Report 26. The procedures for setting up and operating step-test
areas are still valid today. However, the technology for both monitoring and recording flows has advanced since the
report was published. Step-test areas are now generally smaller (500-1000 properties), and are usually incorporated
within larger DMAs, using the DMA meter for monitoring flows into the DMA and for carrying out step-tests in each area.
It should be noted, however, that some companies find that step-testing is no longer a viable technique, for the following
reasons:
- step-tests require expensive overtime working, coupled with staff rest time for most of the following day;
- to comply with regulatory requirements, companies must warn customers of planned work, which is time-
consuming and expensive (see Section 8);
Sections 7.36 to 7.44 of Report 26 contain a useful guide to establishing step-test areas within a DMA. The procedure is
summarized below, with the terminology updated.
- Estimate the number of unmetered non-domestic customers, taking note of those likely to use water at
night (e.g. pubs, hotels, residential homes - see Sections 7.3 and 7.4).
- Allocate numbers to the valves and note if they are closed clockwise or anti-clockwise.
2. Plans
- circulating valves (closed to remove loops, to create a tree and branch network);
- all other valves, not used during the test, to avoid opening in error (e.g. DMA boundary valves);
- positions and details of commercial customers, with an estimate of their night use (to help later analysis of
step- test data);
- Close as many valves as possible during the day without disrupting the customers’ supply.
- Where possible, turn off large night users or premises with tanks that fill overnight.
- Read the meters of those users, which cannot be turned off, and subtract from night flow (install data
loggers if practicable).
- Check that at-risk customers and those with special needs are not disrupted.
4. Step-test procedure
(a) Isolation method. In this method, the sections of the area downstream of the closed valve are without
water during the test.
- Starting with the step valve furthest from the meter, close the valves in succession so that less
and less of the area is supplied via the meter.
- If any step valve is not drop tight, there will be no change to the flowrate until the next valve is
closed.
- Follow the sequence of closing valves right up to the meter, when the flow should be zero.
(b) Close and open method. In this method, the valves are closed at each step but re-opened once the
meter reading has been noted. This overcomes the disadvantage of the isolation method, which can
inconvenience night users. However, if a burst is identified on one of the steps, care should be taken when
restoring the supply to avoid aerated or discoloured water.
(c) Backfeed method. This method uses the same sequence of closing as the isolation method, but each
time a valve is closed, another is opened behind it, starting with the boundary valves. This allows the water
to backfeed from another part of the network, maintaining supplies to the area. However, while this method
may have been acceptable in the early days of “waste metering”, when step-test areas were closed in
specifically for a test, it may not be acceptable now, when DMA boundary valves should be kept closed to
maintain the accuracy of DMA flow data.
Appendix B of Report 26 gives a detailed check-list of procedures and equipment for preparing and carrying out a step
test operation. Although the references to “waste meters” are no longer relevant, the Appendix provides a useful guide.
- start at the point furthest away from the meter, recording the time of closure and valve details;
- each step is shut long enough to see the impact at the meter (typically 10 minutes);
- if an urban area with bulk users (e.g. hospitals), back-feed the area as each section is shut;
A typical time requirement for DMA with 25 steps is 4 hours 10 minutes (25 × 10 min.) plus operating time.
This technique has become popular over the last few years, and practitioners are increasingly using the technique as an
alternative to step-testing. The technique can also be used as a routine survey to “sweep” a zone. The equipment is
supplied by several manufacturers (see Section 9 and Annex 5), and usually consists of a set of 5 or 6 microphones,
each incorporating a logger. The units are magnetized to ensure contact between the sensor and the metal. Units are
installed on a group of adjacent fittings (usually valves or hydrants), and are set to switch on automatically at a
predetermined time. The loggers listen for and record the constant source of noise generated by a leak, usually over a 2-
hour period. Because they are set out during the day and record the noise levels automatically at night, they have an
advantage in busy or dangerous areas. The readings are analysed by comparison of sound levels and sound spreads
recorded at each logger. This indicates whether there is a consistent anomaly at one or more of the fittings, requiring
closer inspection in the vicinity of that hydrant. Proximity to a leak is typically represented by a high decibel level and
narrow noise spread. However, when analysing logger results they should be compared with each other and not in
isolation, in order to compare the significance of the results from the group.
Some manufacturers supply a hydrophone version of the logger, to give better sensitivity in the trunk mains.
Case studies of the use of leak localizers by various water companies have been published by one of the manufacturers
(Palmer Environmental - sales literature). The papers describe in detail the deployment of the loggers, and are illustrated
with screen dumps of the results from logging exercises-these clearly show the variation in noise level and spread.
Sounding survey
Sounding is the systematic survey of a DMA, listening for leak noises on valves, hydrants, stop-taps or at the ground
surface above the line of the pipe. A sounding survey can be carried out either as the follow-up stage to a leak detection
exercise, or as a blanket survey of the whole DMA.
Although blanket sounding can be inefficient in terms of focusing on leaky areas, it does provide a systematic
examination of the DMA, such as when a DMA is first commissioned. It also allows other non-leak faults to be identified.
Sounding surveys are carried out using various types of equipment, such as:
The basic instrument is the sounding stick, which is used either as a simple acoustic instrument or electronically
amplified. This technique is still widely preferred by the majority of practitioners, and is used for:
- confirming the position of a leak found by other instruments (ground microphone, leak noise correlator).
The ground microphone can be assembled for use in either of two modes, contact mode and survey mode. The
contact mode is for sounding on fittings, similar to an electronic listening stick. The survey mode is used to search for
leaks on lengths of pipeline between fittings. The technique involves placing the microphone on the ground at intervals
along the pipe and noting the changes in sound amplification as the microphone nears the leak position.
When a leak is detected, the ground microphone is used in either mode for leak location. Fig. 9.5 shows the assembly of
the equipment in both modes.
The leak noise correlator is the most sophisticated of the acoustic leak location instruments. Instead of depending on the
noise level of the leak for its location, it relies on the velocity of sound made by the leak as it travels along the pipe wall
towards each of two microphones placed on conveniently spaced fittings (maximum 500 m apart). Hydrophones can also
be used to enhance the leak sound in plastic pipes or large pipes. There is no doubt that the latest versions of the
correlator can accurately locate a leak (to within 1.0 metre) in most sizes of pipe. The instrument is portable and can be
operated by one man, and it has the capability for frequency selection and filtering. However, there are some leaks which
the correlator has difficulty in locating, notably pipes which are low pressure, large diameter, non-metallic, and with
infrequent contact points for microphone placement.
When using the correlator as a survey tool, a correlation peak shows that a leak noise is present. Before carrying out a
correlator survey, a plan of the DMA should be prepared, showing the location of all valves and hydrants to be used in
the survey. These should be numbered on the plan, and a Table prepared showing lengths of pipe by end numbers, and
the estimated distance between locations.
An example of a two-man correlator survey is as follows: one operator carries the correlator and microphone and a copy
of the plan. The other operator carries the second microphone. Both operators carry radios or mobile phones. The
sequence is as follows:
The correlator is used in location mode on those sections which appear to have leaks.
There are also a number of other acoustic and non-acoustic location methods, which are usually used when acoustic
methods fail to find the leak. Besides the well established gas-tracing technology, several new technologies are being
developed and tested in trials by the water industry.
Gas injection
Gas injection and tracing techniques are used less frequently for leak location, mainly because the other techniques are
successful in most cases. For the difficult leaks, however, particularly those in low-pressure, non-metallic trunk mains,
gas injection is the next choice. An inert gas is injected into the pipeline, and is traced as it comes out of solution at the
leak point. Because of the equipment needed to inject and trace the gas, however, it is more cumbersome than
correlation, and is usually carried out by a specialist contractor. The most common tracer gases used are sulfur
hexafluoride (SF6) and industrial hydrogen (95% nitrogen, 5% hydrogen). The main disadvantage of the SF6 technique is
that bar-holes have to be made in the ground, at 1.0-metre intervals along the line of the pipe, to allow the gas to collect
and be traced.
The main advantage of the hydrogen technique is the speed of tracing. The gas diffuses through the soil (and asphalt
and concrete, but less quickly) as it comes out of solution, and rises to the surface, eliminating the need for bar-holing.
From practical experience the main applications of the H2 technique are:
- finding multiple small background leaks in a single section of pipe, e.g. during a step test;
- finding leaks in service pipes, which are relatively close to the surface, and which can contain unexpected
loops and bends making accurate correlation difficult.
The tracer gas is injected into the network via a hydrant upstream of the suspected leak. The operator walks along the
line of the pipe with a sensor, which is either hand-held or a surface probe. The sensor is microelectronic, and the
manufacturer claims that no maintenance is required. The hand-held sensor is used for tracing on accessible pipes or
fittings, the surface probe for tracing the gas close to the ground, along the line of the pipe. Details of manufacturers of
the H2 and SF6 tracing equipment are contained in the Annex.
Other techniques
Several innovative techniques have been tried by the water industry as an alternative to the conventional techniques
described above, usually to find difficult leaks, especially in trunk mains. The techniques include ground radar, thermal
imaging, and in-pipe acoustic technology (e.g. WRc’s “Sahara”). Some of the techniques are fully developed but are
currently being tested in trials by the industry. Several water companies claim success with ground radar, and with
thermal imaging, using an aircraft mounted camera to over-fly rural trunk mains. Other techniques, like the “Sahara” are
still being developed and tested by companies, and are not yet commercially available. A review of these innovative
techniques was presented to a water industry seminar in 1997, and sets out case studies for the use of ground radar and
thermal imaging techniques.
A review of leak detection and location techniques used by U.K. water industry practitioners was carried out for the
National Leakage Initiative in 1994. This was reported in Managing Leakage - Report J.
Detailed operating procedures for leak detection and location equipment are contained in the manufacturers’ operating
manuals. A list of leading manufacturers of equipment are given at the end of this Section (see below).
Some manufacturers also give training courses in techniques and equipment for leak detection and location.
Procedures for planning and implementing leak detection, location and repair activities
· Planning
· Leak detection and location
· Leak repair
The planning stage includes the principles of DMA monitoring and analysis:
- review nightline;
- check that the nightlines are not high for other reasons (flushing exercise, outstanding mains or service
pipe repairs);
- access plans of DMA, and identify boundary valves and metered users, customers with special needs, etc.;
- check boundary valves and carry out a zero pressure test on anomalies;
- close the open boundary valves and check that all valves are tight;
- check the nightline again and if still high, calculate the ESPBs (equivalent service pipe bursts);
This case study describes leak detection and location activities carried out by one water company, following analysis of
nightline data. It highlights how a leak detection survey is complemented by daytime location, and discusses the relative
advantages and disadvantages of daytime and night sounding.
Sounding at night
This technique is practised mainly in urban areas. The company uses six-man teams of “night surveyors” who carry out a
sounding survey. Each team surveys sluice valves, fire hydrants and stop taps equivalent to about 2500 properties per
week (including time for gaining access to chambers). All leak sounds discovered during the night survey are passed to a
core of skilled daytime inspectors who carry out full leak location. The use of night teams for surveying only has the
following advantages:
- leak sounds are checked twice, once at night and once during the day (confirming leaks rather than use);
- night teams are dedicated to sounding survey and not leak location (survey rate maintained at 2500
properties per week);
- the day team is fully utilized in leak location rather than detection surveys (better use of skills and
equipment);
- areas with high volumes of road traffic can be surveyed at night, followed by the location team in the early
hours of the same morning (eliminates the need for work on accumulated leaks, usually carried out in the
early hours of Sunday morning).
It is not always practicable to use night survey teams, e.g. when there are few access points in the network, as in some
rural areas. Other methods of leak detection and location are used in these circumstances, such as:
This study describes how a water company chooses techniques for urban/rural and large/small DMAs. Table 9.1
summarizes the techniques used by DMA type.
Town centres. Town centre investigations are normally carried out by the night team. In exceptional circumstances the
day inspectors may be used on overtime.
Larger urban areas. Some of these may incorporate old “waste districts”. Data loggers are temporarily fitted to the
meters and the district is split into sub-areas to highlight high flows. An Aqualog and/or correlator survey is carried out to
break the area into manageable sections. This is followed up with stick sounding and/or correlation to identify leaks.
Larger rural areas. Large areas-typically with long lengths of main and fewer properties-are normally step-tested. An
Aqualog or correlator survey is carried out on sections which recorded large drops. The area is progressively broken
down into smaller sections which are then sounded or correlated.
Small urban/small rural areas. In these areas the leakage inspector usually decides the technique.
First-pass survey. For all types of area, first-pass techniques are usually instigated by the supervisor in charge of
leakage inspectors. A step-test, correlator survey or Aqualog survey may be carried out in the DMA prior to carrying out
more detailed investigation. This applies particularly to larger DMAs. In small DMAs the inspector takes responsibility for
the technique used.
1. District Metering - System Operation. M. Farley, WRc Report ER210E, UK, 1986, Pub WRc.
2. Leakage control, policy and practice (Report 26), cited before in Section 1.3.
3. The Use of Aqualog Noise Loggers to Solve a Difficult Urban Leakage Problem (Palmer Environmental sales
literature).
4. Innovative Ways to Detect Leakage. M. Farley, IIR Seminar, London, UK, 1997, Pub IIR.
5. Managing Leakage, Report J - Leakage management techniques, technology and training (see Section 1.3).
Table 9.2 presents one water company’s review of currently available equipment for leak detection and location.
Equipment manufacturers
This section summarizes the equipment for leak detection and location commonly used by the water industry in the
United Kingdom. It lists the current models supplied, and approximate prices (as at March 1998).