3.
LUBRICATION SYSTEM JETIX 125
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LUBRICATION SYSTEM
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3
SERVICE INFORMATION------------------------------------------------ 3- 2
TROUBLESHOOTING----------------------------------------------------- 3- 2
ENGINE OIL/OIL FILTER ------------------------------------------------ 3- 3
OIL PUMP/OIL FILTER ROTOR ---------------------------------------- 3- 4
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3. LUBRICATION SYSTEM JETIX 125
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3. LUBRICATION SYSTEM JETIX 125
SERVICE INFORMATION
GENERAL INSTRUCTIONS
• The service and maintenance of this section can be performed with the engine installed in the
frame.
• Use care when removing and installing the oil pump not to allow dust and foreign matters to
enter the engine and oil line.
• The oil pump must be replaced as a set when it reaches its service life.
• After the oil pump is installed, check each part for oil leaks and improper lubrication.
• When removing and installing the oil cooler, be careful not to bend or deform the oil pipe.
SPECIFICATIONS
Item Standard (mm) Service Limit (mm)
Tip clearance ─ 0.20
Oil pump Body clearance ─ 0.20
End clearance 0.10～0.15 0.15
TROUBLESHOOTING
Oil level too low Engine burns
• External oil leak • Oil not changed often enough
• Worn valve guide or seal • Head gasket faulty
• Worn piston rings • Worn piston rings
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3. LUBRICATION SYSTEM JETIX 125
Upper Limit
ENGINE OIL/OIL FILTER
OIL LEVEL
＊• Place the motorcycle upright on level
ground for engine oil level check.
• Run the engine for 2～3 minutes and
check the oil level after the engine is
stopped for 2～3 minutes.
Check the oil level. If the level is near the
lower limit, fill to the upper limit with the Lower Limit
specified engine oil.
OIL CHANGE
＊ The engine oil will drain more easily
while the engine is warm.
Remove the drain bolt to drain the engine oil
thoroughly.
Check the drain bolt washer for damage or
deformation and replace with a new one if
necessary.
Drain Bolt
ENGINE OIL FILTER
Remove the right crankcase cover attaching
bolts and right crankcase cover.
Remove the dowel pins and gasket.
Clean oil filter screen.
Bolts
Remove the right crankcase cover attaching
bolts and right crankcase cover.
Remove the dowel pins and gasket.
Clean oil filter screen.
Specified Oil: SG15W/40
API service classification: SG
Oil Capacity: At disassembly :1.0 liter
At change : 0.9 liter
Check for oil leaks and then start the engine
and let it idle for few minutes.
Stop the engine and recheck the oil level.
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3. LUBRICATION SYSTEM JETIX 125
OIL PUMP/OIL FILTER ROTOR
REMOVAL
Remove the right crankcase cover (page 9-4)
＊ When installing, make sure to use a new
right crankcase cover gasket.
Right Crankcase Cover
Gasket Oil Filter Rotor
OIL FILTER ROTOR
Remove the filter rotor cover and gasket
(page 9-4).
Clean the oil filter rotor cover and rotor.
Install the oil filter rotor cover (page 9-10).
Install the right crankcase cover (page 9-12).
Oil Filter Rotor Cover
Oil Pump Mounting Bolts
OIL PUMP
＊ The oil pump can be removed with the
engine mounted in the frame.
Remove the oil drain bolt and drain the oil
from the engine.
Remove the right crankcase cover (page 9-
4).
Remove the clutch drum (page 9-4)
Remove the three oil pump mounting bolts
and oil pump.
Screws
DISASSEMBLY
Remove the three cover screws and cover.
Remove the rotor shaft.
Remove the inner and outer rotors from the
pump body.
Clean the disassembled parts in non-
flammable or high flash-point solvent.
Check all parts for damage or wear.
Pump Cover
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3. LUBRICATION SYSTEM JETIX 125
screws
Circlip
INSPECTION
Install the drive shaft and rotors.
Measure the rotor tip clearance.
Service limit: 0.2mm
Measure the pump body clearance. Feeler gauge Outer roter
Service limit: 0.2mm
Install the gasket and measure the rotor end
clearance.
Service limit: 0.15mm
Feeler gauge
OIL PUMP ASSEMBLY Pump Body Align Flats Drive Shaft
Install the outer and inner rotors.
Insert the drive shaft and align the flat on the
shaft with the flat in the inner rotor,
Inner Rotor Outor Rotor
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3. LUBRICATION SYSTEM JETIX 125
Pump Cover
Install a new pump body cover gasket and
the cover.
＊ Make sure that the pump rotates freely
without binding.
Gasket
Gasket
INSTALLATION
Install the oil pump with a new gasket under
it by aligning the slot if the drive shaft with
the cam chain guide spindle.
Cam Chain Guide Spindle Drive Shaft
Oil Pump Mounting Bolts
Tighten the oil pump mounting bolts
securely.
Check the cover screws for loose, retighten if
necessary.
Install the right crankcase cover, kick starter
pedal.
Fill the crankcase with the recommended
engine oil.
Cover Screws
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