A320fam Iae Ata79 Oil PDF
A320fam Iae Ata79 Oil PDF
A320fam Iae Ata79 Oil PDF
Oil
ATA 79
TRAINING MANUAL
OIL SYSTEM
System Description
The lubrication system is self-contained and thus requires no airframe response to specific levels of engine thrust setting. At engine idle power, the
supplied components other than certain instrumentation and remote fill and valve opens to provide the maximum area for scavenge flow. At higher
drain port disconnectors on the oil tank. These ports are used to refill the oil power, the valve closes to a reduced area which provides, adequate
tank promptly and precisely by allowing the airlines to quick-connect a pressure in the No. 4 bearing compartment to protect the seals by
pressurized oil line and a drain line. maintaining low pressure differentials across compartment walls and
It is a hot tank system that is not pressure regulated. minimizes air leakage into the bearing chamber.
Oil from the oil tank enters the one stage pressure pump and the discharge The scavenge valve pressure transducer senses the pressure present in the
flow is sent directly to the oil filter. A coarse cleanable filter is employed. scavenge line upstream of the scavenge valve and supplies a signal to the
The oil then is piped through the air cooled oil cooler and the fuel cooled oil EIU.
cooler, which are part of the Heat Management System (HMS), which A pressure relief valve at the filter housing limits pump discharge pressure to
ensures that engine oil, IDG oil and fuel temperatures are maintained at approximately 450 psi to protect downstream components.
acceptable levels, to the bearings. Except for the No 3 bearing damper and Lubrication System Components
the No.4 bearing compartment, the pressure supplied to each location is
controlled by a restrictor. - The lubrication system consits of four subsystems:
There is a "last chance" strainer at the entry of each compartment to prevent - the lubrication supply system
blockage by any debris / carbon flakes in the oil. - the lubrication scavenge system
The scavenge oil is then piped, either directly or through the de-oiler to the 5 - the oil seal pressurization system
stage scavenge pumps. There is a disposable cartridge type scavenge filter - the sump venting system.
at the outlet of the scavenge pumps before returning to the oil tank. A valve
allows oil to bypass the scavenge filter when the filter differential pressure System Monitoring and Limitations
exceeds 20 psi. A differential pressure warning switch, set at 12 psi gives The operation of the engine oil system may be monitored by the following
cockpit indication of impending scavenge filter bypass. flight deck indications.
The oil pressure is measured as a differential between the main supply line
pressure, upstream of any restrictors, and the pressure in the No.4 bearing - engine oil pressure
compartment scavenge line, upstream of the two position scavenge valve.
- engine oil temperature
A low pressure warning switch, which is set for 60 psi, is provided in the main
oil line before the bearing compartments and after the ACOC and FCOC at
1. MINIMUM STARTING:-40° C
the same tapping points as the oil pressure sensor. This allows for cockpit
2. MIN. PRIOR EXCEEDING IDLE:-10° C
monitoring of low oil pressure. The engine oil temperature is measured in the
3. MIN. PRIOR TAKE OFF: 50° C
combined scavenge line to the oil tank.
4. MAX CONTINIOUS: 155° C
The No. 4 bearing two position scavenge valve is operated pneumatically by
5. MAX TRANSIENT: 165° C
tenth stage air and controls vented air flow from the bearing compartment in
In addition warnings may be given for the following non normal conditions
ANTI SYPHON
RESTR ICTOR
ANTI SYPHON \
REST RIC TO R
OIL ftTY
XHTR
\
FLOU
TRIMMI NG
VALVE
COLD START
RELIEF VALVE
The tank is located on the top L. H. side of the gearbox Output Voltage
The normal max-usable oil quantity in the tank is 25 US qts, the maximum oil
tank capacity is 30.5 US qts 1VDC to 9VDC varying linearly with the usable oil quantity from 0 to 25.8
Features: quarts.
Where conditions permit, the oil tank should be checked and oil added, if
necessary, within a period of 5 to 20 minutes after engine shutdown. If the
engine is stopped for 10 hours or more, a dry motoring must be performed.
This make sure that the oil level shown in the tank is correct before oil is
added.
Power Supply
The system is supplied with 28VDC from busbar ENG 1, 101PP (DC BUS 1)
through circuit breaker 1EN1 (2EN1).
Description
The oil quantity transmitter is a tank probe with a capacitor (tube portion) and
an electronic module (on the top of the transmitter) for probe energizing and
TANK PROBE
ELECTRONIC MODULE
OIL TANK
CONTENTS
TRANSMITTER OIL QUANTITY TRANSMITTER
MASTER MAGNETIC
WJT l-L-U CHIP DETECTOR
MANUAL OIL
FILLER
SCUPPER
DRAIN
The pressure pump is a one stage gear type pump and supplies oil under
pressure to the engine bearings, gearbox drive and accessory drives. The oil
is pumped through a pressure filter to remove any large debris. It has a
cleanable filter element. The pressure filter housing is installed at the oil
pressure pump.
The pressure filter housing incorporates a pressure priming connection and a
an-tidrain valve to prevent oil loss during removal.
The filter does not have a bypass.
The pressure pump housing incorporates the pressure filter, a cold start
pressure relief valve and a pressure pump flow limiting valve.
The pressure relief valve bypasses the pressure circuit during cold starts.
Location
The pump is attached to the front face of the external gearbox on the left
hand side, just below the oil tank.
FILTER
ELEMENT
(125 microns (//)
PRESSURE PUMP filtration)
( Driven from gearbox)
STRAINER OIL TANK
Figure 4. Pressure Pump & Filter
Location
Operation
The ACOC is a additional oil cooler which removes heat from the engine
lubricating oil using fan air and maintains the oil temperature within the
specified range.
The filtered oil flows through the air cooled oil cooler before being cooled
again through the fuel cooled oil cooler.
The cooling air and the oil flows through the air / oil heat exchanger are
shown below.
Features
MODULATING VALVE
(fuel powered
ACOC OIL TEMPERATURE and confrolled NACELLE OUTLET
THERMOCOUPLE by signal from PANEL
engine electronic
control unit)
OIL FLOW
BYPASS VALVE
(used in event of cooler REAR OF FANCASE
blockage - opens at
50 psi)
Figure 5. ACOC Air Flow
Location
The oil passed through the ACOC flows through the fuel cooled oil cooler
(FCOC), installed on the left hand side of the fan casing, before it is sent to
the bearing compartments and both the angle and main gearboxes.
Purpose
Description
Bypass Valves
- One is an oil pressure relief bypass valve which diverts the excessive
oil pressure during engine cold start.
- The other is a fuel filter bypass valve which ensures fuel flow in the
event of fuel filter clogging.
FUEL IN
LOCATION
DRAIN HOLE
FUEL FILTER
PRESSURE
PLATE
Figure 6. Fuel Cooled Oil Cooler
The scavenge pump is a five-stage gear type pump on the rear left side of
the ge-abox. Four stages of the scavenge pump are two-gear displacement
pumps. The stage used for the two main gearbox scavenge lines consists of
three meshing gears producing two inlets and outlets on opposite sides. All 6
scavenge pumps are housed together as a single unit. The pump capacity is
determined by the width of the gears.
DEVELOPED COMPOSITE
SECTION THROUGH PUMPS
SCAVENGE OIL FILTER SHOWING FUNCTION
FUEL PUMP DRIVE
PAD GEAR PUMPS
OIL SCAVENGE PUMP
Scavenge Filter
The flows from the 6 scavenge pumps are mixed together at the scavenge This digital signal is then transmitted to the lower ECAM display unit through
filter common filter inlet. the FWCs and the DMC.
Location
Features
OIL OUTLET
(Return to oil tank)
MASTER MAGNETIC
CHIP DETECTOR
ELECTRICAL
CONNECTOR
OIL TEMP. SENSOR
OIL INLET
OIL TEMP. SENSOR (From
scavenge
pumps)
SEAL - RING
DE-OILER
Location
The de-oiler is bolted to the right hand front face of the external gearbox.
Purpose
Features
Figure 9. De-oiler
Location Purpose
The valve is mounted on the front face of the de-oiler casing. The purpose of the No.4 bearing indicating system is to monitor the correct
operation of the No.4 bearing 2-position scavenge valve and to detect a No.4
Purpose bearing carbon-seal failure.
The No.4 bearing pressure transducer is installed on the right side of the
Maintains No.4 bearing compartment sealdifferentialpressureto reduce over deoiler and senses pressure at the No.4 bearing outlet line,
board loss of vent air and to preventdeteriation of thecarbon seals by Linear output 1VDC to 9 VDC(0 To 300 PSIG)
restricting the venting of the compartment air/oil mixture to the de-oiler.
Type of Valve
Features
Operation The EIU incorporates three logics allowing the monitoring of the scavenge
valve operation as well as a No.4 bearing carbon - seal failure
There are two basic operating positions, low power and high power. LOW POWER SETTING:
In the low-power position, where the compressor 10th stage pressure (P10) At engine low power, the bearing scavenge valve is open and the reed switch
is less than 150 PSI, the valve is held spring loaded in the fully open position. on the valve closes providing a ground signal for the EIU logic.
The bearing compartment scavenge flow passes through the valve, restricted HIGH POWER SETTING:
only by the porting in the valve seat. At engine high power, the bearing scavenge valve closes (to maintain the
As the engine power increases, the P10 pressure rises. When this pressure No.4 bearing pressure ratio in the bearing compartment) and the reed switch
exceeds 150 psi, the valve moves away from the max flow stop. This is due on the valve opens.
to the pressure acting on the differential areas of the valve and overcoming The No.4 bearing internal pressure is measured by the No.4 bearing
the spring load. The valve moves towards the min flow or high power setting. pressure XMTR in the oil return line to the deoiler. The transducer supplies a
As the valve moves towards the peripheral ports in the seat, totally closing pressure signal to one of the three EIU logics.
these ports, the flow through the valve is now restricted to one central port in Two EIU logics provide a warning message to the ECAM:
the valve seat. Full travel is achieved at P10 pressure of approximately 210 ENG 1 (2) BEARING 4 OIL SYS. (class 2) and a CFDS message, when the
psi. valve is not in the correct position according to the sensed burner pressure.
As the valve moves away from the max flow stop, the influence of the One EIU logic provides a message on the lower ECAM:
magnets on the reed switch decreases and the reed switch opens. Eng. 1 (2) Bearing (class 2) and a fault message is set on the CFDS
The circuit is broken, indicating that the valve has moved. (EIU menu) when the No. 4 bearing compartment pressure is to high
As the engine power decreases, the spring load overcomes the decreasing according to the valve position and a high burner press.(possible Carbon seal
P10 pressure. The valve moves towards the max flow or low power position, failure)
uncovering the ports in the valve seat and restoring maximum flow through
the valve. As the valve approaches the maximum flow stop, the influence of
the magnets on the reed switch increases.
The reed switch closes, completing the circuit and indicating the valve
position.
The Oil pressure is directly linked to the opening and closing of the No.4
Bearing Scavenge Valve.
A closing of the valve (at approx. 85% N2) will restrict the return scavenge
flow to the deoiler.
This will result in a pressure drop, because the ratio of the pressures will
change, (the oil pressure is the differential pressure of the oil pressure feed
line and the scavenge line).
The No. 4 compartment scavenge oil pressure range is 0 to 160 PSI.
Normal operating pressure is 0-145 PSI after three minutes of stabilization at
idle speed.
FOR MINIMUM IDLE OIL PRESSURE CORRECTION REFER TO THE ENGINE OPERATIONAL LIMITS
S2
s
General
The oil pressure indicating system gives a cockpit indication of the engine oil
system working pressure.
The indication of this pressure comes electrically from an oil pressure
transmitter on each engine.
- The oil pressure transmitter is bolted to a bracket on the top left side
of the engine fan case.
- The oil pressure transmitter is connected to the engine oil system by
two steel tubes. One tube connects to the oil supply tube (to the
engine and gearbox bearings). The other tube connects to the No. 4
bearing oil scavenge tube (to the oil scavenge pump).
- Power supply: 28VDC from busbar 101PP (202PP).
- Pressure range: 0 to 400 psid.
- Output voltage: 1VDC to 9VDC varying linearly with pressure from 0
to 400 psid.
The low oil pressure switch is installed on a bracket at the top left side of the
engine fan case, beside the oil pressure transmitter.
The oil pressure switch is connected between the oil supply tube and the
No.4 bearing scavenge tube.
When the oil pressure drops below 60 psi the switch closes and a red
warning is triggert in the cockpit.
The set point range is between 45psi and 75psi.
are located to the rear of the main gearbox on the L/H side, as shown below.
The M.C.D.'s for:
- No.5 bearing
- De - oiler (No.4 bearing)
- Main gearbox (R/H scavenge pick up)
Caution: Do not try to install the MCD if the seal rings are not installed. A
saftey mechanism is installed in the MCD housing to prevent installation of
the MCD if the front seal ring is not installed.
If only the front seal ring is installed, failure of this seal ring could result in an
^in-flight shutdown of the engine because of oil leakage. j
OIL SCAVENGE
PUMPS
The master chip detector is located in the combined scavenge return linie, on
the scavenge filter housing.
The Master Chip Detector is accessible through its own access panel in the
L/H fan cowl.
If the master M.C.D. indicates a problem then each of the other M.C.D.'s is
inspected to indicate the source of the problem.
Caution: Do not try to install the MCD if the seal rings are not installed. A
saftey mechanism is installed in the MCD housing to prevent installation of
the MCD if the front seal ring is not installed.
If only the front seal ring is installed, failure of this seal ring could result in an
^n-flight shutdown of the engine because of oil leakage. j
1 Magnetic probe
2 Seal ring <2 off)
3 Detector housing
VIEW ON A
HOUSING
SPRING SAFETY
PIN
.XR°B
ιχ α γ . ι E Γ"Τ ,
(W.th 0 ring m.ss.ng)
SPRING SAFETY PIN
(View showjng pin against
uroove when Ό ' rina missina)
Figure 15. Magntic Chip Detectors
Oil Filter
A clogged filter indication is provided by a local visual pop out indicator. The
indicator is installed on the anti drive end of the IDG.
You can read the oil level through two sight glasses located on the IDG.
One sight glass serves for the CFM 56 engine, the other one for the V2500
engine.
- The oil level must be at or near the linie between the yellow and
green bands.
- If the oil level is not at this position, connect the overflow drain hose
and drain the oil until the correct filling level is reached. This will also
depressurize the IDG case.
NORMAL
(RESET)
ΛΡ INDICATOR BUTTON
Dust Cap (SILVER END. RED
Dust Cap CYLINDRICAL SIDE)
General
1. indications:
- when oil TEMP >165 deg C or 156 deg C more than 15 min.
4. Oil filter clog (White & amber) warning appears on the screen when
the engine scavenge filter is clogged.
ENGINE
Γ. USED VIB (Hi)
2 1 0 ^ - kg — -2 1 0
0 A "Π ο λ
VIB (N2)
\p 21.5
r \o 2 3
r >
jo
0 J) T 0 JO
OIL FILTER j
PSI
CLOG T CLOG
F. FILTER
CLOG "Ec LOG
K D
PSI 32 32 PSI
TAT *14 *C GW XX KG
SAT *14 *C 0 9 H 46
- the SDAC1
- the SDAC2 The oil pressure indication scale is graduated from 0 - 400 PSI.
- the EIU which transforms the analog signal into a digital
signal. Low Oil Pressure Switch
The DMC's process the information received as a priority order from the The low oil pressure information is send to different aircraft systems.
ElU's through FWC 1 and 2, SDAC1, SDAC2. Low Oil Pressure switching:
The oil quantity displayed in green on the ECAM display unit is graduated
from: - To Steering (ATA 32-51)
- To Door Warning (ATA 52-73)
0 to 25.8 qts in analog form (the normal max-usable oil quantity in the tank is - To FWC (ATA 31-52)
25 US qts, the maximum oil tank capacity is 30.5 US qts) - To FAC (ATA 22)
0 to 99.9 in digital form. - To FMGC (ATA 22-65)
- To IDG System Control (ATA 24-21)
Oil Temperature Indication
Low Oil Pressure Switching via EIU:
The analog signal from the scavenge oil temperature thermocouple is
transmitted to the EIU. The EIU transforms this signal into a digital signal. - To ClDS (ATA 23-73)
This digital signal is then transmitted to the lower ECAM display unit through - To DFDRS INTCOM Monitoring (ATA 31-33)
the FWCs and the DMC. - To CVR Power Supply (ATA 23-71)
The ECAM oil temperature indication scale is graduated from 0 deg.C to 999
- To WHC (ATA 30-42)
deg.C.
- To PHC (ATA 30-31)
- To FCDC (ATA 27-95)
Oil Pressure Indication
- To Blue Main Hydraulic PWR (ATA 29-12)
The analog signal from the oil pressure transmitter is transmitted to the - To Rain RPLNT (ATA 30-45)
SDAC 1, SDAC2 and the EIU. The EIU transforms this signal into a digital
signal. Scav. Filt. Diff. Pressure Warning
This digital signal is then transmitted to the lower ECAM display unit through
the FWCs and the DMC. The Scavenge filter diff. pressure warning is send to the SDAC 1, 2 and then
The order of priority has been defined as follows: to ECAM. A message will be displayed on the E/WD.
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