QTC4 Replacment Parts RP1

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air-cooled screw

liquid chillers

RePLACEMENT Parts NEW RELEASE Form QTC4-RP1 (515)

MODEL QTC4 STYLE a


Frame Sizes 16, 17, 18, and 21
164 - 211 Tons
60 Hz

LD18970a

R-410a

Issue Date:
May 20, 2015
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to


which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful


tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

CHANGEABILITY OF THIS DOCUMENT


In complying with Quantech's policy for continu- ging, lifting, and operating/service personnel should
ous product improvement, the information contained verify whether the equipment has been modified and
in this document is subject to change without notice. if current literature is available from the owner of the
Quantech makes no commitment to update or provide equipment prior to performing any work on the chiller.
current information automatically to the manual or
product owner. Updated manuals, if applicable, can be Change Bars
obtained by contacting the nearest Quantech sales of- Revisions made to this document are indicated with a
fice. line along the left or right hand column in the area the
revision was made. These revisions are to technical in-
It is the responsibility of rigging, lifting, and operating/
formation and any other changes in spelling, grammar
service personnel to verify the applicability of these
or formatting are not included.
documents to the equipment. If there is any question
regarding the applicability of these documents, rig-

How to use Renewal Parts Manuals


Quantech offers an assortment of replacements parts Contact the following sources to order parts.
for Quantech units. Each replacement part is manufac-
tured and fitted for a specific model. This Replacement NORTH AMERICA
Parts Manual is for standard Quantech units. Chiller Baltimore Parts Center
units built with special options, modifications, or con- Contrators within USA
versions are not covered in this manual. Telephone: (800)-932-1701
This Replacement Parts Manual provides Quantech Equipment Owners within USA who maintain
chiller replacement parts by part numbers, descrip- their own equipment
tions, quantities and drawing figures. To determine the Telephone: (800)-482-2778
correct replacement part, locate the item on drawing Email: [email protected]
figure and refer to the parts list for the part number,
description and quantity. For parts availability and ordering Quantech HVAC
Parts within the USA please use the following link:
NOTE: Provide a unit model number, unit serial num-
ber and part number when requesting a quotation or http://www.johnsoncontrols.com/content/us/en/prod-
placing an order. Failure to include this information ucts/building_efficiency/products-and-systems/inte-
may delay processing of your request. grated_hvac_systems/parts_center/baltimorepartscen-
ter.html
Model and Serial Number Locations:
EUROPE
• Unit - Namplate on side of Control Panel
HVAC Parts Centre (Europe)
• Compressor - Namplate on Compressor Housing Telephone: +44 (0) 1268 246 400
• VSD - Namplate on VSD Panel Email: [email protected]

JOHNSON CONTROLS 3
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

nomenclature

Y  V  A  A 0   2    4    5 X       X       X 4       6 B A
1   2     3     4 5     6     7     8 9    10    11 12 13 14 15

REFRIGERANT
MOD LEVEL Refrigerant R134a
CONDENSER VOLTAGE Development
FAN AND 1 7 :200/3/60 Level B
SOUND 2 8 :230/3/60
FRAME KIT CODE 4 0 :380/3/60
SIZE 4 6 :460/3/60
COMPRESSOR 5 0 :380-415/3/50
UNIT TYPE CODE 5 8 :575/3/60
York
Variable Speed Screw EVAPORATOR
Air Cooled CODE

Model and Serial Numbers


In order to ensure that the correct replacement A typical serial number could be:
parts are supplied please provide your Johnson
Controls Parts Center with the Model and Serial RMRM016840
No. of your unit; these are detailed on the unit Where the four letters identify the location and
data plate as shown below. time of manufacture and the 6 numbers (including
the 0) are the serial number issued to the unit.
Model Number
The model number consists of the first 15 digits of Pin
the unit pin as shown above.
Table 1 details options that may fitted to your unit,
Serial Number the PIN on the unit data plate should be used to
identify these options when ordering spare parts.
The serial number is a combination of four letters
and the six numbers (see example below). It is im-
portant that both the letters and the number are
provided.

4 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

LIST OF TABLES

Table 1 - Complete PIN Number Description���������������������������������������������������������������������������������������������������������7


Table 2 - VSD / Control Panel (Pin 12 & 13 = 17 & 28)����������������������������������������������������������������������������������������13
Table 3 - VSD / Control Panel (Pin 12 & 13 = 40)������������������������������������������������������������������������������������������������15
Table 4 - VSD / Control Panel (Pin 12 & 13 = 42)������������������������������������������������������������������������������������������������18
Table 5 - VSD / Control Panel (Pin 12 & 13 = 46)������������������������������������������������������������������������������������������������21
Table 6 - VSD / Control Panel (Pin 12 & 13 = 50)������������������������������������������������������������������������������������������������24
Table 7 - VSD / Control Panel (Pin 12 & 13 = 58)������������������������������������������������������������������������������������������������27
Table 8 - VSD Mounting Kit����������������������������������������������������������������������������������������������������������������������������������34
Table 9 - Unit Assembly����������������������������������������������������������������������������������������������������������������������������������������36
Table 10 - Base Assembly������������������������������������������������������������������������������������������������������������������������������������39
Table 11 - Condenser Coils ���������������������������������������������������������������������������������������������������������������������������������43
Table 12 - Evaporator Waterbox Heater Kits��������������������������������������������������������������������������������������������������������45
Table 13 - Evaporator Waterbox Heater���������������������������������������������������������������������������������������������������������������45
Table 14 - Fan Components for Low Sound, Ultra Quiet and High Flow / High Static Fans�������������������������������� 47
Table 15 - Piping Assembly QTC4165T���������������������������������������������������������������������������������������������������������������49
Table 16 - Piping Assembly QTC4185T���������������������������������������������������������������������������������������������������������������51
Table 17 - Piping Assembly QTC4175T���������������������������������������������������������������������������������������������������������������53
Table 18 - Piping Assembly QTC4210T���������������������������������������������������������������������������������������������������������������55
Table 19 - Glycol Loop Components��������������������������������������������������������������������������������������������������������������������57
Table 20 - Standard Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = S)������������������������������������������ 58
Table 21 - Optimized Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = V)���������������������������������������� 58
Table 22 - Standard Compressor with High Ambient Kit (Pin 12 & 13 = 40, 42, 50, Pin 20 = H, Pin 38 = S)������� 58
Table 23 - Optimized Compressor with High Ambient Kit (Pin 12 & 13 = 40, 42, 50, PIn 20= H, Pin 38 = V)������ 58
Table 24 - Standard Compressor (Pin 12 & 13 = 17, 28, 46, 58 PIn 20= X, Pin 38 = S)�������������������������������������� 58
Table 25 - Optimized Compressor (Pin 12 & 13 = 17, 28, 46, 58, Pin 20 = X, Pin 38 = V)���������������������������������� 58
Table 26 - Compressor Components �������������������������������������������������������������������������������������������������������������������59
Table 27 - Compressor Sensors���������������������������������������������������������������������������������������������������������������������������61
Table 28 - ASME Insulated Cooler�����������������������������������������������������������������������������������������������������������������������63
Table 29 - PED Insulated Cooler��������������������������������������������������������������������������������������������������������������������������64
Table 30 - Louvered Enclosure Kits (Basic, Economical, Level 0 and Level 1 Reduction)���������������������������������� 65
Table 31 - Louvered Enclosure Kits (Level 2 Reduction)�������������������������������������������������������������������������������������65
Table 32 - Wire/Louvered Enclosure Kits (Basic, Economical, Level 0 and Level 1 Reduction)�������������������������� 65
Table 33 - Wire/Louvered Enclosure Kits (Level 2 Reduction)�����������������������������������������������������������������������������65
Table 34 - Louvered Enclosure Kit Components - Top�����������������������������������������������������������������������������������������66
Table 35 - Wire/Louvered Enclosure Kit Components - Top���������������������������������������������������������������������������������67
Table 36 - Louvered Enclosure Kit Components - Bottom�����������������������������������������������������������������������������������70
Table 37 - Wire-Louvered Enclosure Kit Components - Bottom���������������������������������������������������������������������������71
Table 38 - Louvered Enclosure (Cond. Only)�������������������������������������������������������������������������������������������������������74
Table 39 - End Louver (Hail Guard) ���������������������������������������������������������������������������������������������������������������������77
Table 40 - V-Guard (Only) Panel Enclosures�������������������������������������������������������������������������������������������������������79
Table 41 - V-Guard Plus Hail Guard ��������������������������������������������������������������������������������������������������������������������83
Table 42 - Flash Tank Oil Separator ��������������������������������������������������������������������������������������������������������������������84
Table 43 - Pressure Relief ASME (Pin 33 = X, C)������������������������������������������������������������������������������������������������86
Table 44 - Dual Pressure Relief ASME (Pin 33 = R) �������������������������������������������������������������������������������������������86
Table 45 - Pressure Relief Ped (Pin 33 = X)��������������������������������������������������������������������������������������������������������87
Table 46 - Dual Pressure Relief Ped (Pin 33 = R)������������������������������������������������������������������������������������������������87
Table 47 - Pressure Switch Components�������������������������������������������������������������������������������������������������������������89
Table 48 - Single Point Wiring Option Kit�������������������������������������������������������������������������������������������������������������90
Table 49 - Wire Enclosure Kit Pin 54 = X, E, R, A������������������������������������������������������������������������������������������������92
Table 50 - Wire Enclosure Kit Pin 54 = N�������������������������������������������������������������������������������������������������������������93
Table 51 - Wire Enclosure Kit Components - Top�������������������������������������������������������������������������������������������������94
Table 52 - Wire Enclosure Kit Components - Bottom�������������������������������������������������������������������������������������������97

JOHNSON CONTROLS 5
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

LIST OF TABLES (CONT'D)

Table 53 - Acoustical Arrangement, Basic and Level 0 Reduction��������������������������������������������������������������������� 100


Table 54 - Top Edge Guard Kit���������������������������������������������������������������������������������������������������������������������������101
Table 55 - Top Edge Guards�������������������������������������������������������������������������������������������������������������������������������102
Table 56 - Desuperheaters���������������������������������������������������������������������������������������������������������������������������������104
Table 57 - Vibration Isolators������������������������������������������������������������������������������������������������������������������������������105
Table 58 - Autotransformer���������������������������������������������������������������������������������������������������������������������������������106
Table 59 - Language Kits������������������������������������������������������������������������������������������������������������������������������������107
Table 60 - Flow Switch���������������������������������������������������������������������������������������������������������������������������������������107
Table 61 - Differential Pressure Switch��������������������������������������������������������������������������������������������������������������107
Table 62 - Thermal Dispersion Switch����������������������������������������������������������������������������������������������������������������107
Table 63 - E-Link������������������������������������������������������������������������������������������������������������������������������������������������107
Table 64 - EPROM���������������������������������������������������������������������������������������������������������������������������������������������107
Table 65 - Logic Board Kits��������������������������������������������������������������������������������������������������������������������������������108
Table 66 - VSD Power Assembly������������������������������������������������������������������������������������������������������������������������108
Table 67 - Consumables�������������������������������������������������������������������������������������������������������������������������������������108
Table 68 - SI Metric Conversion�������������������������������������������������������������������������������������������������������������������������109

6 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description


Feature Feature Description Option Option Description
MODEL Model (PIN 1) Y York
COMPRTYP Compressor Type (PIN 2) V Variable Speed Screw
CHILLERTYP Chiller Type (PIN 3) A Air-cooled Chiller
DESIGNSER Design Series (PIN 4) A Design Series

"Unit Designator 185T 185T


(PIN 5-8) 210T 210T
UNTDSG
(PINS 5 through 7 are the 165T 165T
Frame Size)" 175T 175T
FLOADEFF Full Load Efficiency (PIN 9) For Marketing Purpose Only!
PLOADEFF Part Load Efficiency (PIN 10) For Marketing Purpose Only!
SOUND Sound (PIN 11) For Marketing Purpose Only!
17 200/3/60
28 230/3/60
40 380/3/60
VOLTAGE Voltage (PIN 12, 13) 42 400/3/60
46 460/3/60
50 380-415/3/50
58 575/3/60
MODLVL Modification Level (PIN 14) B Modification level
REF Refrigerant (PIN 15) A R-134a Refrigerant
V Standard VSD
STARTERTYP Starter Type (PIN 16) R* VSD with Active Filter
Q Special quote
B SP Circuit Breaker w/ Lockable Handle
D MP Supply TB
M MP Circuit Breaker w/Lockable Handle
N SP NF Disconnect Switch w/Lockable Handle
POWERFLD Power Field (PIN 17) O SP Supply TB w/Individual Disconnect Switch
P MP NF Disconnect Switch w/ Lockable Handle
S SP Supply TB
T SP Supply TB w/Individual Circuit Breaker
Q Special quote
X No selection
PIN18 PIN 18
Q Special quote
X No selection
O Convenience outlet
PANELOPT Panel Options (PIN 19) M* Convenience Outlet with KW meter
W* KW meter
Q Special quote
X No selection
B* Both Low and High Ambient kits
AMB Ambient Kits (PIN 20) H High Ambient kit
L* Low Ambient kit
Q Special quote
NOTE: * Option has not yet been designed

JOHNSON CONTROLS 7
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description (Cont'd)


Feature Feature Description Option Option Description
X No selection
B BAS/EMS Both Temp and Current Reset/Offset
C BAS/EMS Current Reset/Offset
E-Link Kit (factory mounted, field commissioned)
E
BAS BAS Reset/Offset (PIN 21) BACnet/Modbus/N2 output
E-Link Kit (factory mounted, field commissioned)
L
LON output
T BAS/EMS Temp Reset/Offset
Q Special quote
A English
C English LCD with Chinese keypad overlay
E* Chinese
F French
G German
H Hungarian
I Italian
J* Japanese
LANGDESP Language/Display (PIN 22) K* Korean
L Polish
N* Dutch
P Portuguese
R* Russian
S Spanish
W* Swedish
Z* Czech
Q* Special quote
X No selection
K Quick Start
Quick Start and Silent Night / Load limiting control
SYSPARM System Parameter (PIN 23) M
option
N Silent Night sound / Load limiting control option
Q Special quote
C European Safety Code (CE)
G China Safety Code (GB)
SAFETYCDE Safety Code (PIN 24)
L N. American Safety Code (cUL/cETL)
Q Special Safety Code
NOTE: * Option has not yet been designed

8 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description (Cont'd)


Feature Feature Description Option Option Description
X No selection
SENSOR Sensor (PIN 25)
Q Special quote
X No selection
PUMPCTRL Pump Control (PIN 26)
Q Special quote
X No selection
REMOTEPNL Remote Panel (PIN 27) O* Optiview Remote Control Panel
Q Special quote
X No selection
Sequence Control & Automatic Lead Transfer =
SEQCTRL Sequence Control (PIN 28) S*
{seq}
Q Special quote
Maximum Fan Frequency
FANFQ
(PIN 29, 30)
Leaving Water Temp
LWT TS* Thermal storage
(PIN 31, 32)
X No selection
C Chicago Code Relief
PIPECODE Piping Code (PIN 33)
R Dual Relief Valves
Q Special quote
E* EEV
D Data Center / Process Duty (No Orifice)
Constant Full Load Reduced Ambient
METERDEV Metering Device (PIN 34) I
(Increased Orifice)
O Comfort Cooling (Standard Orifice)
Q Special quote
X No selection
F Suction and filter dryer service valve
VALVEOPT Valve Options (PIN 35)
S Suction service valve
Q Special quote
X No selection
PIN36 PIN 36
Q Special quote
X No selection
PIN37 PIN 37
Q Special quote
S Standard Compressor
Compressor Variation
CPRVAR V Optimized Compressor
(PIN 38)
Q Special quote
Compressor Frequency
CPRFQ
(PIN 39, 40, 41)
X No selection
HTR Heaters (PIN 42) W Water box heaters
Q Special quote
1 150psig DWP Waterside
DWP DWP (PIN 43) 3 300psig DWP Waterside
Q Special quote
NOTE: * Option has not yet been designed

JOHNSON CONTROLS 9
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description (Cont'd)


Feature Feature Description Option Option Description
D Double Thickness
INS Insulation (PIN 44) S Single Thickness
Q Special quote
X No selection
Victaulic Flanges with welded mating flanges
F
(4 shipped loose)
Ship Loose Flange Kit (PIN Weldable flanges with mating weldable flanges
SHPLOSFLG M
45) (4 shipped loose)
V Victaulic Flanges (2 shipped loose)
W Weldable flanges (2 shipped loose)
Q Special quote
X No selection
D One Differential Pressure Switch
E Two Differential Pressure Switches
F Three Differential Pressure Switches
G One Thermal Dispersion Switch
FLOW Flow Switch (PIN 46) H Two Thermal Dispersion Switch
I Three Thermal Dispersion Switch
S One Flow Switch
T Two Flow Switches
U Three Flow Switches
Q Special quote
A ASME Pressure Vessel Codes
E PED Pressure Vessel Codes
VESSEL Vessel Codes (PIN 47)
G GB Pressure Vessel Codes
Q Special quote
1 Integral One Water Pass Cooler
2 Integral Two Water Pass Cooler
3 Integral Triple Water Pass Cooler
CLR Cooler (PIN 48) A* Remote One Water Pass Cooler
B* Remote Two Water Pass Cooler
C* Remote Triple Water Pass Cooler
Q Special quote
Back Fluid Inlet Connection (opposite control
B
Evaporator Connection panel end)
EVAPCONN
location (PIN 49) F Front Fluid Inlet Connection (control panel end)
Q Special quote
NOTE: * Option has not yet been designed

10 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description (Cont'd)


Feature Feature Description Option Option Description
A Copper tube aluminum fin coils
B Pre-Coated Slit-Fin Coils (tube and fin)
C Copper Fin Coils (tube and fin)
E Pre-Coated Non-Slit Fin Coils (tube and fin)
COILS Coils (PIN 50)
M Microchannel coils
N Post-coated Microchannel coils
P Post-Coated Dipped Coils (tube and fin)
Q Special quote
X No selection
PIN51 PIN 51
Q Special quote
F Low Sound Fans
G High Airflow Fans
H High Static Fans
K High Airflow Fans with Variable Speed Control
L Ultra Quiet Fans
FANTYP Fan Type (PIN 52)
M Ultra Quiet Fans with Variable Speed Control
V Low Sound Fans with Variable Speed Control
W* Whisper Quiet Fans
Z* Whisper Quiet Fans with Variable Speed Control
Q Special quote
X No selection
1 Wire (Full Unit) Encl Panels (factory)
2 Wire (Full Unit) Encl Panels (field)
3 Wire/Louvered Encl Panels (factory)
4* Wire/Louvered Encl Panels (field)
5 Louvered (cond only) Encl Panels (factory)
6* Louvered (cond only) Encl Panels (field)
7 Louvered (full unit) Encl Panels (factory)
8 Louvered (full unit) Encl Panels (field)
End Louver (End Hail Guard) Encl Panels
9
ENCLPNL Enclosure Panels (PIN 53) (Factory)
A End Louver (End Hail Guard) Encl Panels(Field)
B V-Guard Panels only (factory)
C V-Guard Panels only (field)
D V-Guard Panels plus Hail Guards (factory)
E V-Guard Panels plus Hail Guards (field)
F Top Edge Guard (factory)
G* Top Edge Guard (field)
P Rear Protection Kit (factory)
R* Rear Protection Kit (field)
Q Special quote
NOTE: * Option has not yet been designed

JOHNSON CONTROLS 11
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 1 - Complete PIN Number Description (Cont'd)


Feature Feature Description Option Option Description
X Low Noise Kit (level 0 reduction) (factory)
E Economical Low Noise kit (factory)
N Low Noise kit (level 2 reduction) (factory)
NOISERDCT Noise Reduction Kit (PIN 54) R Low Noise kit (level 1 reduction) (factory)
U* Low Noise kit (level 3 reduction) (factory)
A Low Noise Kit (Basic) (factory)
Q Special quote
X No selection
1 1" Deflection Isolators
ISOL Vibration Isolators (PIN 55) N Neoprene Isolators
S 2” Restrained Spring Isolators
Q Special quote
X No selection
Structural Modification D Unit shipped in two pieces
STRMOD
(PIN 56) S* Seismic Unit
Q Special quote
X No selection
PIN57 PIN 57
Q Special quote
X No selection
D Desuperheater
SPAPP Special Applications (PIN 58) F* Free cooling
H* Full heat recovery
Q Special quote
X No selection
PMPPKG Pump Package (PIN 59)
Q Special quote
Pump Package options X No selection
PMPPKGOPT
(PIN 60) Q Special quote
NOTE: * Option has not yet been designed

12 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 2 - VSD / Control Panel (Pin 12 & 13 = 17 & 28)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
Relay Control DPST-NO, 120
5 QTC4165T - QTC4210T S, B All 024-30441-000 664298 1
VAC
7 QTC4165T - QTC4210T S, B All Transformer Class 2 025-27911-000 1312 1
8 QTC4165T - QTC4210T S, B All Shielded 2 Compr Right 071-05183-000 749197 1,4
9 QTC4165T - QTC4210T S, B All Shielded 2/3 Compr 071-05184-000 749198 4
15 QTC4165T - QTC4210T S, B All Fuseholder-Modular, 1-Pole 025-39951-000 359985 1
17 QTC4165T - QTC4210T S, B All Control Voltage 031-02453-000 743895 1
20 QTC4165T - QTC4210T S, B All Control Relay Board 031-02479-001 340702 4
22 QTC4165T - QTC4210T S, B All Resistor, Power Wirewound 025-35953-000 117824 1
23 QTC4165T - QTC4210T S, B All Capacitor DV/DT Network 025-39806-000 251765 1
24 QTC4165T - QTC4210T S, B All Harness DVDT 2 Compr 571-04178-211 806999 1
25 QTC4165T - QTC4210T S, B All Thermal Pad, Resistor, ¾" Wide 028-15299-000 742121 1
28 QTC4165T - QTC4210T S, B All Control System 031-02478-101 743907 4
31 QTC4165T - QTC4210T S, B All Control Tme Bus Isolator 031-01624-000 743779 1
32 QTC4165T - QTC4210T S, B All Gasket Field Power 028-15246-000 742105 1
33 QTC4165T - QTC4210T S, B All Gasket Customer Conn 028-15247-000 742106 1
34 QTC4165T - QTC4210T S, B All Gasket Circuit Brkt 2 Compr 028-15824-000 651576 4
35 QTC4165T - QTC4210T S, B All Gasket Auto Trans 028-15249-000 742108 1
37 QTC4165T - QTC4210T S, B All Gasket Coil Drive 028-15251-000 742109 2,3
41 QTC4165T - QTC4210T S, B All Cable Trig To Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B All EPROM, Control Bd 031-02476-010 651584 4
59 QTC4165T - QTC4210T S, B All EPROM, VSD Logic Board 031-03422-010 947512 4
61 QTC4165T - QTC4210T S, B All Switch Keypad 024-34930-000 247624 4
62 QTC4165T - QTC4210T S, B All Display LCD 031-02508-000 743925 4
63 QTC4165T - QTC4210T S, B All Switch, DPST, Two Position 024-34951-000 736122 4
68 QTC4165T - QTC4210T S, B All Cable Ribbon Display 571-04178-261 807007 4,5
69 QTC4165T - QTC4210T S, B All Cable Ribbon Keypad 571-04178-262 505907 4,5
70 QTC4165T - QTC4210T S, B All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T S, B All Cable Logic To Control 571-04178-271 807015 5
72 QTC4165T - QTC4210T S, B All Stepper Motor (Ets 250) EEV 031-02742-000 744082 1
77 QTC4165T - QTC4210T S, B All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T S, B All Fuse, Semi Conductor 025-38523-000 739590 1
90 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 15 Amp 025-35907-000 117822 1
92 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 15 Amp 025-34141-000 739008 1
93 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 20 Amp 025-35908-000 117823 1
94 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 6 Amp 025-35902-000 264466 1
Breaker 1200 Amp Brkt
152 QTC4165T - QTC4210T B All 371-05264-003 773861 4
(Pin 12 & 13 = 28)
156 QTC4165T - QTC4210T S, B All Lug, Elec Sgl Bbl, #4-500 025-32835-000 738755 1,4
157 QTC4165T - QTC4210T S, B All Inductor Drive 2/4 025-40742-000 739923 2,3
166 QTC4165T - QTC4210T S, B All Control Trigger Board 031-02060-001 743858 1
167 QTC4165T - QTC4210T S, B All Transformer, 2KVA, 480:120VAC 025-40114-001 739751 1

JOHNSON CONTROLS 13
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 2 - VSD / Control Panel (Pin 12 & 13 = 17 & 28) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
168 QTC4165T - QTC4210T S, B All EPROM, Logic Board 031-02649-010 743997 4
169 QTC4165T - QTC4210T S, B All Fan Assy 2 Compr 60Hz 371-04179-502 772591 2,3
172 QTC4165T - QTC4210T S, B All Power Assy 2/4 Compr 371-04181-101 772682 2,3
LS/
QTC4165T - QTC4210T S, B 371-05578-359 774223
UQ
173 Contactor Assy 1
HA/
QTC4165T - QTC4210T S, B 371-05578-383 774224
HS
LS/
QTC4165T - QTC4210T S, B Harness, Main 571-05578-221 807132
UQ
174 5
HA/
QTC4165T - QTC4210T S, B Harness, Main 571-05578-226 807133
HS
175 QTC4165T - QTC4210T S, B All Trans Drive System #1 371-04178-365 772513 2
176 QTC4165T - QTC4210T S, B All Trans Drive System #2 371-04178-367 772514 2
177 QTC4165T - QTC4210T S, B All Fuseholder-Modular, 3-Pole 025-39952-000 343433 1
LS/
QTC4165T - QTC4210T S, B Fuse, Semi, 800A, 700V 025-40763-000 739932
UQ
178 2
HA/
QTC4165T - QTC4210T S, B Fuse, Semi, 900A, 700V 025-40786-000 739934
HS
181 QTC4165T - QTC4210T S, B All Harness Pwr 2 Compr 571-04178-201 806993 2
182 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 30 Amp 025-39683-000 739699 1
183 QTC4165T - QTC4210T S, B All Fuse, Cartridge Type 10 Amp 025-35905-000 739234 1
190 QTC4165T - QTC4210T S, B All Control VSD Logic Board 031-02507-000 360014 4

14 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 3 - VSD / Control Panel (Pin 12 & 13 = 40)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
Relay Control DPST-NO,
5 QTC4165T - QTC4210T All All 024-30441-000 664298 1
120 VAC
7 QTC4165T - QTC4210T All All Transformer Class 2 025-27911-000 1312 1
8 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr Right 071-05183-000 749197 1,4
9 QTC4165T - QTC4210T S, B, N All Shielded 2/3 Compr 071-05184-000 749198 4
S, B, N, D, S, Fuseholder-Modular,
15 QTC4165T - QTC4210T All 025-39951-000 359985 1
M, T, P, O 1-Pole
S, B, N, D, S,
17 QTC4165T - QTC4210T All Control Voltage 031-02453-000 743895 1
M, T, P, O
S, B, N, D, S,
20 QTC4165T - QTC4210T All Control Relay Board 031-02479-001 340702 4
M, T, P, O
S, B, N, D, S, Resistor, Power
22 QTC4165T - QTC4210T All 025-35953-000 117824 1
M, T, P, O Wirewound
S, B, N, D, S, Capacitor DV/DT
23 QTC4165T - QTC4210T All 025-39806-000 251765 1
M, T, P, O Network
S, B, N, D, S,
24 QTC4165T - QTC4210T All Harness DVDT 2 Compr 571-04178-211 806999 1
M, T, P, O
S, B, N, D, S, Thermal Pad, Resistor,
25 QTC4165T - QTC4210T All 028-15299-000 742121 1
M, T, P, O ¾" Wide
S, B, N, D, S,
28 QTC4165T - QTC4210T All Control Board 031-02478-101 743907 4
M, T, P, O
31 QTC4165T - QTC4210T S, B, N All Control Tme Bus Isolator 031-01624-000 743779 1
S, B, N, D, S,
32 QTC4165T - QTC4210T All Gasket Field Power 028-15246-000 742105 1
M, T, P, O
S, B, N, D, S,
33 QTC4165T - QTC4210T All Gasket Customer Conn 028-15247-000 742106 1
M, T, P, O
34 QTC4165T - QTC4210T S, B, N All Gasket Circuit Breaker 028-15824-000 651576 4
S, B, N, D, S,
35 QTC4165T - QTC4210T All Gasket Auto Trans 028-15249-000 742108 1
M, T, P, O
S, B, N, D, S,
37 QTC4165T - QTC4210T All Gasket Coil Drive 028-15251-000 742109 2,3
M, T, P, O
41 QTC4165T - QTC4210T S, B, N All Cable Trig To Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B, N All EPROM, Control Bd 031-02476-010 651584 4
QTC4165T - QTC4210T S, B, N LS/UQ EPROM, VSD Logic 031-03422-010 947512
59 4
QTC4165T - QTC4210T All HA/HS Board 031-03422-010 947512
S, B, N, D, S,
61 QTC4165T - QTC4210T All Switch Keypad 024-34930-000 247624 4
M, T, P, O
S, B, N, D, S,
62 QTC4165T - QTC4210T All Display LCD 031-02508-000 743925 4
M, T, P, O
S, B, N, D, S, Switch, DPST, Two
63 QTC4165T - QTC4210T All 024-34951-000 736122 4
M, T, P, O Position
68 QTC4165T - QTC4210T S, B, N All Cable Ribbon Display 571-04178-261 807007 4,5
69 QTC4165T - QTC4210T S, B, N All Cable Ribbon Keypad 571-04178-262 505907 4,5
70 QTC4165T - QTC4210T ALL All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T ALL All Cable Logic to Control 571-04178-271 807015 5
Stepper Motor (Ets 250)
72 QTC4165T - 210T ALL All 031-02742-000 744082 1
EEV

JOHNSON CONTROLS 15
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 3 - VSD / Control (Panel Pin 12 & 13 = 40) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
77 QTC4165T - QTC4210T ALL All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T ALL All Fuse, Semi Conductor 025-38523-000 739590
90 QTC4165T - QTC4210T ALL All Fuse, Cartridge, 15 Amp 025-35907-000 117822
92 QTC4165T - QTC4210T ALL All Fuse, Cartridge, 15 Amp 025-34141-000 739008 1
93 QTC4165T - QTC4210T ALL All Fuse, Cartridge, 20 Amp 025-35908-000 117823
94 QTC4165T - QTC4210T ALL All Fuse, Cartridge, 6 Amp 025-35902-000 264466
QTC4165T B LS/UQ Circuit Breaker 500Amp 371-05264-007 773865
QTC4165T B HA/HS Circuit Breaker 600Amp 371-05264-001 697260
QTC4185T, QTC4210T B LS/UQ Circuit Breaker 600Amp 371-05264-001 697260
QTC4185T, QTC4210T B HA/HS Circuit Breaker 800Amp 371-05264-006 773864
152 QTC4175T B LS/UQ Circuit Breaker 800Amp 371-05264-005 773863 4
QTC4175T B HA/HS Circuit Breaker 800Amp 371-05264-005 773863
QTC4165T N LS/UQ Kit, Disconnect 600 Amp 371-05271-001 773869
QTC4165T - QTC4210T N HA/HS Kit, Disconnect 800 Amp 371-05271-002 679690
QTC4185T - QTC4210T N LS/UQ Kit, Disconnect 800 Amp 371-05271-002 679690
QTC4165T B HA/HS 571-05278-203 807097
QTC4185T - QTC4210T B HA/HS Harness, Power 2 571-04178-206 806997
154 4
QTC4165T N HA/HS Compr 571-05578-201 807130
QTC4185T - QTC4210T N HA/HS 571-05578-202 807131
S, B, N, D, S, Lug, Elec Sgl Bbl, #4-
156 QTC4165T - QTC4210T All 025-32835-000 738755 1,4
M, T, P, O 500
157 QTC4165T - QTC4210T S, B, N All Inductor Drive 2 025-40742-000 739923 2,3
166 QTC4165T - QTC4210T S, B, N All Control Trigger Board 031-02060-001 743858 1
Transformer, 2KVA,
QTC4165T - QTC4210T S, B, N LS/UQ 025-40114-007 692407
380:120VAC
QTC4165T - QTC4210T S, N HA/HS Transformer, 2KVA,
167 025-40114-007 692407 1
QTC4165T, QTC4175T B HA/HS 380:120VAC
B, D, S, M, T, Transformer, 3KVA,
QTC4185T, QTC4210T HA/HS 025-40114-008 739756
P, O 380:120VAC
QTC4165T, QTC4185T,
S, B, N All 031-02649-011 743998
168 QTC4210T EPROM, Logic Board 4
QTC4175T S, B, N All 031-02649-012 743999
QTC4165T S, B, N ALL 371-05278-501 773888
QTC4185T, QTC4210T S LS/UQ 371-05278-501 773888
169 QTC4185T, QTC4210T B, N LS/UQ Fan Assy Drive 2 Compr 371-04179-502 772591 2,3
QTC4185T, QTC4210T S, B, N HA/HS 371-04179-502 772591
QTC4175T S, B, N All 371-04179-513 772596
QTC4165T S, B, N LS/UQ
QTC4165T, QTC4185T,
S HA/HS
QTC4210T 371-05279-101 773890
QTC4165T B, N HA/HS
172 QTC4185T, QTC4210T S, B LS/UQ Power Assy 2 Compr 2,3
QTC4185T, QTC4210T N LS/UQ
371-04181-101 772682
QTC4185T, QTC4210T B, N HA/HS
QTC4175T S, B, N LS/UQ
371-04181-104 772685
QTC4175T S, B, N HA/HS

16 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 3 - VSD / Control Panel (Pin 12 & 13 = 40) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T - QTC4210T S, B, N LS/UQ 371-05578-359 774223
173 Contactor Assy 1
QTC4165T - QTC4210T S, B, N HA/HS 371-05578-383 774224
QTC4165T - QTC4210T S, B, N LS/UQ 571-05578-221 807132
174 Harness, Main 5
QTC4165T - QTC4210T S, B, N HA/HS 571-05578-226 807133
QTC4165T, QTC4185T,
S, B, N LS/UQ 371-04178-365 772513
QTC4210T
175 QTC4175T S, B, N LS/UQ Trans Drive System #1 371-04178-369 772515 2
QTC4165T, QTC4210T S, B, N HA/HS 371-04178-365 772513
QTC4175T S, B, N HA/HS 371-04178-369 772515
QTC4165T, QTC4185T,
S, B, N LS/UQ 371-04178-367 772514
QTC4210T
176 QTC4175T S, B, N LS/UQ Trans Drive System #2 371-04178-378 772519 2
QTC4165T, QTC4210T S, B, N HA/HS 371-04178-367 772514
QTC4175T S, B, N HA/HS 371-04178-378 772519
Fuseholder-Modular,
177 QTC4165T - QTC4210T All All 025-39952-000 343433 1
3-Pole
QTC4165T S, B, N LS/UQ
Fuse, Semi, 630A, 700V 025-42142-000 645566
QTC4165T, QTC4210T S LS/UQ
QTC4185T, QTC4210T B, N LS/UQ Fuse, Semi, 800A, 700V 025-40763-000 739932
S, B, N, D, S,
QTC4175T LS/UQ Fuse, Semi, 900A, 700V 025-40786-000 739934
178 M, T, P, O 2
QTC4165T S, B, N HA/HS Fuse, Semi, 700A, 700V 025-39681-000 739698
QTC4185T, QTC4210T S, B, N HA/HS Fuse, Semi, 900A, 700V 025-40786-000 739934
Fuse, Semi, 1000A,
QTC4175T S, B, N HA/HS 025-42601-000 703412
700V
QTC4165T S, B, N All 571-05278-201 807095
QTC4185T, QTC4210T S, B LS/UQ 571-05278-201 807095
181 QTC4185T, QTC4210T N LS/UQ Harness Pwr 2 Compr 571-04178-201 806993 2
QTC4185T, QTC4210T S, B, N HA/HS 571-04178-201 806993
QTC4175T S, B, N All 571-04178-205 806996
QTC4165T - QTC4210T S, B, N LS/UQ
182 Fuse, Cartridge 30 Amp 025-39683-000 739699 1
QTC4165T - QTC4210T ALL HA/HS
QTC4165T - QTC4210T All LS/UQ
183 Fuse, Cartridge 12 Amp 025-35906-000 652698 1
QTC4165T - QTC4210T S, B, N HA/HS
QTC4165T, QTC4185T,
S, B, N All Control VSD Logic 031-02507-100 538835
190 QTC4210T 4
Board
QTC4175T S, B, N All 031-02507-000 360014

JOHNSON CONTROLS 17
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 4 - VSD / Control Panel (Pin 12 & 13 = 42)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
Relay Control DPST-
5 QTC4165T - QTC4210T All All 024-30441-000 664298 1
NO, 120 VAC
7 QTC4165T - QTC4210T All All Transformer Class 2 025-27911-000 1312 1
8 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr Right 071-05183-000 749197 1,4
9 QTC4165T - QTC4210T S, B, N All Shielded 2/3 Compr 071-05184-000 749198 4
Fuseholder-Modular,
15 QTC4165T - QTC4210T All All 025-39951-000 359985 1
1-Pole
17 QTC4165T - QTC4210T All All Control Voltage 031-02453-000 743895 1
20 QTC4165T - QTC4210T All All Control Relay Board 031-02479-001 340702 4
Resistor, Power
22 QTC4165T - QTC4210T All All 025-35953-000 117824 1
Wirewound
Capacitor DV/DT
23 QTC4165T - QTC4210T All All 025-39806-000 251765 1
Network
Harness DVDT 2
24 QTC4165T - QTC4210T All All 571-04178-211 806999 1
Compr
Thermal Pad, Resistor,
25 QTC4165T - QTC4210T All All 028-15299-000 742121 1
¾" Wide
28 QTC4165T - QTC4210T All All Control Board 031-02478-101 743907 4
Control Tme Bus
31 QTC4165T - QTC4210T S, B, N All 031-01624-000 743779 1
Isolator
32 QTC4165T - QTC4210T All All Gasket Field Power 028-15246-000 742105 1
33 QTC4165T - QTC4210T All All Gasket Customer Conn 028-15247-000 742106 1
34 QTC4165T - QTC4210T S, B, N All Gasket Circuit Breaker 028-15824-000 651576 4
35 QTC4165T - QTC4210T All All Gasket Auto Trans 028-15249-000 742108 1
37 QTC4165T - QTC4210T All All Gasket Coil Drive 028-15251-000 742109 2,3
41 QTC4165T - QTC4210T S, B, N All Cable Trig to Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B, N All EPROM, Control Bd 031-02476-010 651584 4
EPROM, VSD Logic
59 QTC4165T - QTC4210T All All 031-03422-010 947512 4
Board
61 QTC4165T - QTC4210T All All Switch Keypad 024-34930-000 247624 4
62 QTC4165T - QTC4210T All All Display LCD 031-02508-000 743925 4
Switch, DPST, Two
63 QTC4165T - QTC4210T All All 024-34951-000 736122 4
Position
68 QTC4165T - QTC4210T S, B, N All Cable Ribbon Display 571-04178-261 807007 4,5
69 QTC4165T - QTC4210T S, B, N All Cable Keypad To Micro 571-04178-262 505907 4,5
70 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T S, B, N All Cable Logic to Control 571-04178-271 807015 5
Stepper Motor (Ets 250)
72 QTC4165T - QTC4210T All All 031-02742-000 744082 1
EEV
77 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T All All Fuse, Semi Conductor 025-38523-000 739590 1
90 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-35907-000 117822 1
92 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-34141-000 739008 1

18 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 4 - VSD / Control Panel (Pin 12 & 13 = 42) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
93 QTC4165T - QTC4210T All All Fuse, Cartridge 20 Amp 025-35908-000 117823 1
94 QTC4165T - QTC4210T All All Fuse, Cartridge 6 Amp 025-35902-000 264466 1
QTC4165T B LS/UQ Circuit Breaker 500Amp 371-05264-007 773865
QTC4165T B HA/HS
Circuit Breaker 600Amp 371-05264-001 697260
152 QTC4185T, QTC4210T B LS/UQ 4
QTC4185T, QTC4210T B HA/HS Circuit Breaker 800Amp 371-05264-006 773864
QTC4175T B All Circuit Breaker 800Amp 371-05264-005 773863
QTC4165T N LS/UQ Disconnect, 600 Amp 371-05271-001 773869
152 QTC4165T - QTC4210T N HA/HS 4
Disconnect, 800 Amp 371-05271-002 679690
QTC4185T - QTC4210T N LS/UQ
QTC4165T, QTC4185T,
S LS/UQ 571-05278-204 807098
QTC4210T
QTC4165T S HA/HS 571-05278-205 807099
QTC4165T B LS/UQ 571-05278-202 807096
QTC4165T B HA/HS 571-05278-203 807097
QTC4165T N LS/UQ 571-05278-206 807100
QTC4165T N HA/HS 571-05578-201 807130
154 QTC4185T, QTC4210T S HA/HS Harness, Power 571-04178-207 806998 4
QTC4185T, QTC4210T B HA/HS 571-04178-206 806997
QTC4185T, QTC4210T N LS/UQ 571-05578-201 807130
QTC4185T - QTC4210T N HA/HS 571-05578-202 807131
QTC4175T S LS/UQ 571-04178-207 806998
QTC4175T N LS/UQ 571-05578-202 807131
QTC4185T, QTC4210T B LS/UQ 571-04178-202 806994
QTC4175T B LS/UQ 571-04178-206 806997
Lug, Elec Sgl Bbl, #4-
156 QTC4165T - QTC4210T All All 025-32835-000 738755 1,4
500
157 QTC4165T - QTC4210T S, B, N All Inductor Drive 025-40742-000 739923 2,3
166 QTC4165T - QTC4210T All All Control Trigger Board 031-02060-001 743858 1
Transformer, 2KVA,
167 QTC4165T - QTC4210T S, B, N All 025-40114-005 739754 1
400:120VAC
QTC4165T, QTC4185T,
S, B, N All 031-02649-011 743998
168 QTC4210T EPROM, Logic Board 4
QTC4175T S, B, N All 031-02649-012 743999
QTC4165T S, B, N All 371-05278-501 773888
Fan Assy Drive 2
169 QTC4185T, QTC4210T S, B, N All 371-04179-502 772591 2,3
Compr
QTC4175T S, B, N All 371-04179-513 772596
QTC4165T S, B, N All 371-05279-101 773890
172 QTC4185T, QTC4210T S, B, N All Power Assy 371-04181-101 772682 2,3
QTC4175T S, B, N All 371-04181-104 772685
173 QTC4165T - QTC4210T S, B, N LS/UQ Contactor Assy 371-05578-359 774223 1
QTC4165T - QTC4210T S, B, N LS/UQ 571-05578-221 807132
174 Harness, Main 5
QTC4165T - QTC4210T S, B, N HA/HS 571-05578-226 807133

JOHNSON CONTROLS 19
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 4 - VSD / Control Panel (Pin 12 & 13 = 42) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T, QTC4185T,
S, B, N All 371-04178-365 772513
175 QTC4210T Trans Drive System #1 2
QTC4175T S, B, N All 371-04178-369 772515
QTC4165T, QTC4185T,
S, B, N All 371-04178-367 772514
176 QTC4210T Trans Drive System #2 2
QTC4175T S, B, N All 371-04178-378 772519
Fuseholder-Modular,
177 QTC4165T - QTC4210T All All 025-39952-000 343433 1
3-Pole
QTC4165T S, B, N LS/UQ Fuse, 630A, 700V 025-42142-000 645566
QTC4165T S, B, N HA/HS Fuse, 700A, 700V 025-39681-000 739698
QTC4185T, QTC4210T S, B, N LS/UQ Fuse, 800A, 700V 025-40763-000 739932
178 2
QTC4185T, QTC4210T S, B, N HA/HS
Fuse, 900A, 700V 025-40786-000 739934
QTC4175T S, B, N LS/UQ
QTC4175T S, B, N HA/HS Fuse, 1000A, 700V 025-42601-000 703412
QTC4165T S, B, N All 571-05278-201 807095
181 QTC4185T, QTC4210T S, B, N All Harness Power 571-04178-201 806993 2
QTC4175T S, B, N All 571-04178-205 806996
182 QTC4165T - QTC4210T All All Fuse, Cartridge 30 Amp 025-39683-000 739699 1
183 QTC4165T - QTC4210T S, B, N All Fuse, Cartridge 12 Amp 025-35906-000 652698 1
QTC4165T, QTC4185T,
S, B, N All 031-02507-100 538835
190 QTC4210T Control VSD Logic Brd 4
QTC4175T S, B, N All 031-02507-000 360014

NOTE: Items with an * are NOT represented.

20 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 5 - VSD / Control Panel (Pin 12 & 13 = 46)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
5 QTC4165T - QTC4210T All All Relay Control, 120 VAC 024-30441-000 664298 1
7 QTC4165T - QTC4210T All All Transformer Class 2 025-27911-000 1312 1
8 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr 071-05183-000 749197 1,4
9 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr 071-05184-000 749198 4
15 QTC4165T - QTC4210T All All Fuseholder, 1-Pole 025-39951-000 359985 1
17 QTC4165T - QTC4210T All All Control Voltage 031-02453-000 743895 1
20 QTC4165T - QTC4210T All All Control Relay Board 031-02479-001 340702 4
22 QTC4165T - QTC4210T All All Resistor, Power 025-35953-000 117824 1
23 QTC4165T - QTC4210T All All Capacitor DV/DT Network 025-39806-000 251765 1
24 QTC4165T - QTC4210T All All Harness DVDT 2 Compr 571-04178-211 806999 1
25 QTC4165T - QTC4210T All All Thermal Pad, Resistor 028-15299-000 742121 1
28 QTC4165T - QTC4210T All All Control Board 031-02478-101 743907 4
31 QTC4165T - QTC4210T S, B, N All Control Tme Bus Isolator 031-01624-000 743779 1
32 QTC4165T - QTC4210T All All Gasket Field Power 028-15246-000 742105 1
33 QTC4165T - QTC4210T All All Gasket Customer Conn 028-15247-000 742106 1
34 QTC4165T - QTC4210T S, B, N All Gasket Circuit Breaker 028-15824-000 651576 4
35 QTC4165T - QTC4210T All All Gasket Auto Trans 028-15249-000 742108 1
37 QTC4165T - QTC4210T All All Gasket Coil Drive 028-15251-000 742109 2,3
41 QTC4165T - QTC4210T S, B, N All Cable Trig To Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B, N All EPROM Control Board 031-02476-010 651584 4
59 QTC4165T - QTC4210T S, B, N All EPROM, VSD Logic 031-03422-010 947512 4
61 QTC4165T - QTC4210T S, B, N All Switch Keypad 024-34930-000 247624 4
62 QTC4165T - QTC4210T S, B, N All Display LCD 031-02508-000 743925 4
63 QTC4165T - QTC4210T S, B, N All Switch, Two Position 024-34951-000 736122 4
68 QTC4165T - QTC4210T S, B, N All Cable Display to Micro 571-04178-261 807007 4,5
69 QTC4165T - QTC4210T S, B, N All Cable Keypad to Micro 571-04178-262 505907 4,5
70 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T S, B, N All Cable Logic to Control 571-04178-271 807015 5
Stepper Motor (Ets 250)
72 QTC4165T - QTC4210T All All 031-02742-000 744082 1
EEV
77 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T All All Fuse, Semi Conductor 025-38523-000 739590 1
90 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-35907-000 117822 1
92 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-34141-000 739008 1
93 QTC4165T - QTC4210T All All Fuse, Cartridge 20 Amp 025-35908-000 117823 1
94 QTC4165T - QTC4210T All All Fuse, Cartridge 6 Amp 025-35902-000 264466 1
QTC4165T, QTC4185T,
B LS/UQ Circuit Breaker 500Amp 371-05264-007 773865
QTC4210T
QTC4165T, QTC4185T,
152 B HA/HS Circuit Breaker 600Amp 4
QTC4210T 371-05264-001 697260
QTC4175T B LS/UQ Circuit Breaker 600Amp
QTC4175T B HA/HS Circuit Breaker 800Amp 371-05264-006 773864

JOHNSON CONTROLS 21
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 5 - VSD / Control Panel (Pin 12 & 13 = 46) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T, QTC4185T,
N LS/UQ Disconnect, 600Amp 371-05271-001 773869
QTC4210T
152 4
QTC4165T - QTC4210T N HA/HS Disconnect, 800Amp
371-05271-002 679690
QTC4175T N LS/UQ Disconnect, 800Amp
QTC4165T - QTC4210T S LS/UQ 571-05278-204 807098
QTC4165T, QTC4185T,
S HA/HS 571-05278-205 807099
QTC4210T
QTC4165T, QTC4185T,
B LS/UQ 571-05278-202 807096
QTC4210T
QTC4165T, QTC4185T,
B HA/HS 571-05278-203 807097
QTC4210T
QTC4165T, QTC4185T,
154 N LS/UQ Harness, Power 571-05278-206 807100 4
QTC4210T
QTC4165T, QTC4185T,
N HA/HS 571-05578-201 807130
QTC4210T
QTC4175T S HA/HS 571-04178-207 806998
QTC4175T B LS/UQ 571-04178-202 806994
QTC4175T N LS/UQ 571-05578-201 807130
QTC4175T B HA/HS 571-04178-206 806997
QTC4175T N HA/HS 571-05578-202 807131
156 QTC4165T - QTC4210T All All Lug, Elec Sgl Bbl, #4-500 025-32835-000 738755 1,4
157 QTC4165T - QTC4210T S, B, N All Inductor Drive 025-40742-000 739923 2,3
166 QTC4165T - QTC4210T S, B, N All Control Trigger Board 031-02060-001 743858 1
Transformer, 2KVA,
167 QTC4165T - QTC4210T S, B, N All 025-40114-001 739751 1
480:120VAC
168 QTC4165T - QTC4210T S, B, N All EPROM, Logic Board 031-02649-010 743997 4
QTC4165T, QTC4185T,
S, B, N All 371-05278-501 773888
169 QTC4210T Fan Assy Drive 2,3
QTC4175T S, B, N All 371-04179-502 772591
QTC4165T - QTC4210T S, B LS/UQ
QTC4165T, QTC4185T,
N LS/UQ
QTC4210T 371-05279-101 773890
172 QTC4165T, QTC4185T, Power Assy, Sys 2 2,3
S, B, N HA/HS
QTC4210T
QTC4175T N LS/UQ
371-04181-101 772682
QTC4175T S, B, N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ 371-05578-359 774223
173 Contactor Assy 1
QTC4165T - QTC4210T S, B, N HA/HS 371-05578-383 774224
QTC4165T - QTC4210T S, B, N LS/UQ 571-05578-221 807132
174 Harness, Main 5
QTC4165T - QTC4210T S, B, N HA/HS 571-05578-226 807133
175 QTC4165T - QTC4210T S, B, N All Trans Drive System #1 371-04178-365 772513 2
176 QTC4165T - QTC4210T S, B, N All Trans Drive System #2 371-04178-367 772514 2
Fuseholder-Modular,
177 QTC4165T - QTC4210T All All 025-39952-000 343433 1
3-Pole

22 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 5 - VSD / Control Panel (Pin 12 & 13 = 46) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T, QTC4185T,
S, B, N LS/UQ Fuse, Semi, 630A, 700V 025-42142-000 645566
QTC4210T
QTC4165T - QTC4210T S, B HA/HS
178 QTC4165T, QTC4185T, Fuse, Semi, 700A, 700V 025-39681-000 739698 2
N HA/HS
QTC4210T
QTC4175T S, B, N LS/UQ Fuse, Semi, 800A, 700V 025-40763-000 739932
QTC4175T N HA/HS Fuse, Semi, 900A, 700V 025-40786-000 739934
QTC4165T, QTC4185T,
S, B, N All 571-05278-201 807095
181 QTC4210T Harness Power 2 Compr 2
QTC4175T S, B, N All 571-04178-201 806993
182 QTC4165T - QTC4210T All All Fuse, Cartridge 30Amp 025-39683-000 739699 1
183 QTC4165T - QTC4210T S, B, N All Fuse, Cartridge 10Amp 025-35905-000 739234 1
190 QTC4165T - QTC4210T S, B, N All Control, VSD Logic Board 031-02507-000 360014 4

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 23
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 6 - VSD / Control Panel (Pin 12 & 13 = 50)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
5 QTC4165T - QTC4210T All All Relay Control, 120 VAC 024-30441-000 664298 1
7 QTC4165T - QTC4210T All All Transformer Class 2 025-27911-000 1312 1
8 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr Right 071-05183-000 749197 1,4
9 QTC4165T - QTC4210T S, B, N All Shielded 2 Compr Left 071-05184-000 749198 4
15 QTC4165T - QTC4210T All All Fuseholder, 1-Pole 025-39951-000 359985 1
17 QTC4165T - QTC4210T All All Control Voltage 031-02453-000 743895 1
20 QTC4165T - QTC4210T All All Control Relay Board 031-02479-001 340702 4
22 QTC4165T - QTC4210T All All Resistor, Power 025-35953-000 117824 1
23 QTC4165T - QTC4210T All All Capacitor DV/DT 025-39806-000 251765 1
24 QTC4165T - QTC4210T All All Harness DVDT 2 Compr 571-04178-211 806999 1
25 QTC4165T - QTC4210T All All Thermal Pad, Resistor 028-15299-000 742121 1
28 QTC4165T - QTC4210T All All Control Board 031-02478-101 743907 4
31 QTC4165T - QTC4210T S, B, N All Control Bus Isolator 031-01624-000 743779 1
32 QTC4165T - QTC4210T All All Gasket Field Power 028-15246-000 742105 1
33 QTC4165T - QTC4210T All All Gasket Customer Conn 028-15247-000 742106 1
34 QTC4165T - QTC4210T S, B, N All Gasket Circuit Breaker 028-15824-000 651576 4
35 QTC4165T - QTC4210T All All Gasket Auto Trans 028-15249-000 742108 1
37 QTC4165T - QTC4210T All All Gasket Coil Drive 028-15251-000 742109 2,3
41 QTC4165T - QTC4210T S, B, N All Cable Trig to Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B, N All EPROM Control Bd 031-02476-010 651584 4
59 QTC4165T - QTC4210T All All EPROM, VSD Logic 031-03422-010 947512 4
61 QTC4165T - QTC4210T All All Switch Keypad 024-34930-000 247624 4
62 QTC4165T - QTC4210T All All Display LCD 031-02508-000 743925 4
63 QTC4165T - QTC4210T All All Switch, Two Position 024-34951-000 736122 4
68 QTC4165T - QTC4210T S, B, N All Cable Display to Micro 571-04178-261 807007 4,5
69 QTC4165T - QTC4210T S, B, N All Cable Keypad to Micro 571-04178-262 505907 4,5
70 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T S, B, N All Cable Logic to Control 571-04178-271 807015 5
72 QTC4165T - QTC4210T All All Stepper Motor EEV 031-02742-000 744082 1
77 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T All All Fuse, Semi Conductor 025-38523-000 739590 1
90 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-35907-000 117822 1
92 QTC4165T - QTC4210T All All Fuse, Cartridge 15 Amp 025-34141-000 739008 1
93 QTC4165T - QTC4210T All All Fuse, Cartridge 20Amp 025-35908-000 117823 1
94 QTC4165T - QTC4210T All All Fuse, Cartridge 6Amp 025-35902-000 264466 1
QTC4165T B LS/UQ Circuit Breaker 500Amp 371-05264-007 773865
QTC4165T B HA/HS
Circuit Breaker 600Amp 371-05264-001 697260
QTC4185T, QTC4210T B LS/UQ
152 4
QTC4185T, QTC4175T,
B HA/HS
QTC4210T Circuit Breaker 800Amp 371-05264-005 773863
QTC4175T B LS/UQ

24 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 6 - VSD / Control Panel (Pin 12 & 13 = 50) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T N LS/UQ Kit, Disconnect 600Amp 371-05271-001 773869
QTC4165T - QTC4210T N HA/HS
152 4
QTC4185T, QTC4175T, Kit, Disconnect 800Amp 371-05271-002 679690
N LS/UQ
QTC4210T
QTC4165T, QTC4210T S LS/UQ 571-05278-204 807098
QTC4165T S HA/HS 571-05278-205 807099
QTC4165T B LS/UQ 571-05278-202 807096
QTC4165T B HA/HS 571-05278-203 807097
QTC4165T N LS/UQ 571-05278-206 807100
QTC4165T N HA/HS 571-05578-201 807130
QTC4185T, QTC4210T B LS/UQ 571-04178-202 806994
QTC4185T, QTC4175T,
S HA/HS 571-04178-207 806998
154 QTC4210T Harness, Power 4
QTC4185T, QTC4175T,
B HA/HS 571-04178-206 806997
QTC4210T
QTC4185T, QTC4210T N LS/UQ 571-05578-201 807130
QTC4185T, QTC4175T,
N HA/HS 571-05578-202 807131
QTC4210T
QTC4175T S LS/UQ 571-04178-207 806998
QTC4175T B LS/UQ 571-04178-206 806997
QTC4175T N LS/UQ 571-05578-202 807131
156 QTC4165T - QTC4210T All All Lug, Elec #4-500 025-32835-000 738755 1,4
157 QTC4165T - QTC4210T S, B, N All Inductor Drive 025-40742-000 739923 2,3
166 QTC4165T - QTC4210T S, B, N All Control Trigger Board 031-02060-002 63166 1
Transformer, 2KVA,
167 QTC4165T - QTC4210T S, B, N All 025-40114-005 739754 1
400:120VAC
QTC4165T, QTC4210T S, B, N All 031-02649-011 743998
168 EPROM, Logic Board 4
QTC4175T S, B, N All 031-02649-012 743999
QTC4165T, QTC4210T S, B, N All 371-05278-501 773888
169 Fan Assy Drive 2,3
QTC4175T S, B, N All 371-04179-501 772590
QTC4165T S, B, N All 371-05279-101 773890
172 QTC4185T, QTC4210T S, B, N All Power Assy, Sys 2 371-04181-101 772682 2,3
QTC4175T S, B, N All 371-04181-104 772685
QTC4165T - QTC4210T S, B, N LS/UQ 371-05578-359 774223
173 Contactor Assy 1
QTC4165T - QTC4210T S, B, N HA/HS 371-05578-383 774224
QTC4165T - QTC4210T S, B, N LS/UQ 571-05578-221 807132
174 Harness, Main 5
QTC4165T - QTC4210T S, B, N HA/HS 571-05578-226 807133
QTC4165T, QTC4210T S, B, N All 371-04178-365 772513
175 Trans Drive System #1 2
QTC4175T S, B, N All 371-04178-369 772515
QTC4165T, QTC4210T S, B, N All 371-04178-367 772514
176 Trans Drive System #2 2
QTC4175T S, B, N All 371-04178-378 772519
177 QTC4165T - QTC4210T All All Fuseholder, 3-Pole 025-39952-000 343433 1

JOHNSON CONTROLS 25
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 6 - VSD / Control Panel (Pin 12 & 13 = 50) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T S, B, N LS/UQ Fuse, 630A, 700V 025-42142-000 645566
QTC4165T S, B, N HA/HS Fuse, 700A, 700V 025-39681-000 739698
QTC4185T, QTC4210T S, B, N LS/UQ Fuse, 800A, 700V 025-40763-000 739932
178 2
QTC4185T, QTC4210T S, B, N HA/HS
Fuse, 900A, 700V 025-40786-000 739934
QTC4175T S, B, N LS/UQ
QTC4175T S, B, N HA/HS Fuse, 1000A, 700V 025-42601-000 703412
QTC4165T S, B, N All 571-05278-201 807095
181 QTC4185T, QTC4210T S, B, N All Wiring Power Sys 2 571-04178-201 806993 2
QTC4175T S, B, N All 571-04178-205 806996
182 QTC4165T - QTC4210T All All Fuse, Cartridge 30 Amp 025-39683-000 739699 1
183 QTC4165T - QTC4210T S, B, N All Fuse, Cartridge 12 Amp 025-35906-000 652698 1
QTC4165T, QTC4210T S, B, N All 031-02507-100 538835
190 Control VSD Logic Brd 4
QTC4175T S, B, N All 031-02507-000 360014

NOTE: Items with an * are NOT represented.

26 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 7 - VSD / Control Panel (Pin 12 & 13 = 58)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
5 QTC4165T - QTC4210T All All Relay Control, 120 VAC 024-30441-000 664298 1
7 QTC4165T - QTC4210T All All Transformer Class 2 025-27911-000 1312 1
QTC4165T - QTC4210T S, B, N LS/UQ
8 QTC4165T - QTC4210T S, B HA/HS Shielded 2 Compr Right 071-05183-000 749197 1,4
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
9 Shield Left Side 071-05184-000 749198 4
QTC4165T - QTC4210T S, B, N HA/HS
15 QTC4165T - QTC4210T All All Fuseholder, 1-Pole 025-39951-000 359985 1
17 QTC4165T - QTC4210T All All Control Voltage 031-02453-000 743895 1
20 QTC4165T - QTC4210T All All Control Relay Board 031-02479-001 340702 4
22 QTC4165T - QTC4210T All All Resistor, Power 025-35953-000 117824 1
23 QTC4165T - QTC4210T All All Capacitor DV/DT 025-39806-000 251765 1
24 QTC4165T - QTC4210T All All Harness DVDT 2 Compr 571-04178-211 806999 1
25 QTC4165T - QTC4210T All All Thermal Pad, Resistor 028-15299-000 742121 1
28 QTC4165T - QTC4210T All All Control Board 031-02478-101 743907 4
31 QTC4165T - QTC4210T S, B, N All Control Tme Bus Isolator 031-01624-000 743779 1
32 QTC4165T - QTC4210T All All Gasket Field Power 028-15246-000 742105 1
33 QTC4165T - QTC4210T All All Gasket Customer Conn 028-15247-000 742106 1
34 QTC4165T - QTC4210T S, B, N All Gasket Circuit Breaker 028-15824-000 651576 4
35 QTC4165T - QTC4210T All All Gasket Auto Trans 028-15249-000 742108 1
37 QTC4165T - QTC4210T All All Gasket Coil Drive 028-15251-000 742109 2,3
41 QTC4165T - QTC4210T S, B, N All Cable Trig To Gate 571-04178-251 427924 1,2
42 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-281 427925 2
43 QTC4165T - QTC4210T S, B, N All Cable Gate Driver 571-04178-282 427926 2
58 QTC4165T - QTC4210T S, B, N All EPROM, Control Board 031-02476-010 651584 4
59 QTC4165T - QTC4210T All All EPROM, Logic Board 031-03422-010 947512 4
61 QTC4165T - QTC4210T All All Switch Keypad 024-34930-000 247624 4
62 QTC4165T - QTC4210T All All Display LCD 031-02508-000 743925 4
63 QTC4165T - QTC4210T All All Switch, Two Position 024-34951-000 736122 4
QTC4165T - QTC4210T S, B, N LS/UQ
68 QTC4165T - QTC4210T S, B HA/HS Cable Display to Micro 571-04178-261 807007 4,5
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
69 QTC4165T - QTC4210T S, B HA/HS Cable Keypad to Micro 571-04178-262 505907 4,5
QTC4165T - QTC4210T N HA/HS
70 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-263 807008 4
71 QTC4165T - QTC4210T S, B, N All Cable Logic To Control 571-04178-271 807015 5
72 QTC4165T - QTC4210T All All Stepper Motor EEV 031-02742-000 744082 1
77 QTC4165T - QTC4210T All All Cable Ribbon Relay 571-04178-264 807009 4
88 QTC4165T - QTC4210T All All Fuse, Semi Conductor 025-38523-000 739590 1
90 QTC4165T - QTC4210T All All Fuse, Cartridge 15Amp 025-35907-000 117822 1
92 QTC4165T - QTC4210T All All Fuse, Cartridge 15Amp 025-34141-000 739008 1
93 QTC4165T - QTC4210T All All Fuse, Cartridge 20Amp 025-35908-000 117823 1
94 QTC4165T - QTC4210T All All Fuse, Cartridge 6Amp 025-35902-000 264466 1

JOHNSON CONTROLS 27
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 7 - VSD / Control Panel (Pin 12 & 13 = 58) (Cont'd)


PART SAP
ITEM MODELS Pin 17 = FANS Description figure
NUMBER number
QTC4165T - QTC4210T B All Breaker, 600 Amp 371-05264-004 773862 4
152 QTC4165T - QTC4210T N LS/UQ Disconnect, 600Amp
371-05271-001 773869 4
QTC4165T - QTC4210T N HA/HS Disconnect, 600Amp
156 QTC4165T - QTC4210T All All Lug, Elec Sgl Bbl, #4-500 025-32835-000 738755 1,4
QTC4165T - QTC4210T S, B, N LS/UQ
157 QTC4165T - QTC4210T S, B HA/HS Inductor Drive 025-40742-000 739923 2,3
QTC4165T - QTC4210T N HA/HS
166 QTC4165T - QTC4210T S, B, N All Control Trigger Board 031-02060-001 743858 1
Transformer, 2KVA,
167 QTC4165T - QTC4210T S, B, N All 025-40114-001 739751 1
480:120VAC
QTC4165T - QTC4210T S, B, N LS/UQ
168 QTC4165T - QTC4210T S, B HA/HS EPROM, Logic Board 031-02649-010 743997 4
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
169 QTC4165T - QTC4210T S, B HA/HS Fan Assy 2 Compr 60Hz 371-04179-502 772591 2,3
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
172 QTC4165T - QTC4210T S, B HA/HS Power Assy, Sys 2 371-04181-101 772682 2,3
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ 371-05578-359 774223
173 QTC4165T - QTC4210T S, B HA/HS Contactor Assy 1
371-05578-383 774224
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ 571-05578-221 807132
174 QTC4165T - QTC4210T S, B HA/HS Harness, Main 5
571-05578-226 807133
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
175 QTC4165T - QTC4210T S, B HA/HS Trans Drive System #1 371-04178-365 772513 2
QTC4165T - QTC4210T N HA/HS
QTC4165T - QTC4210T S, B, N LS/UQ
371-04178-367 772514
176 QTC4165T - QTC4210T S, B HA/HS Trans Drive System #2 2
QTC4165T - QTC4210T N HA/HS 371-04178-365 772513
177 QTC4165T - QTC4210T All All Fuseholder, 3-Pole 025-39952-000 343433 1
QTC4165T - QTC4210T S, B, N LS/UQ Fuse, 800A, 700V 025-40763-000 739932
178 QTC4165T - QTC4210T S, B HA/HS Fuse, 900A, 700V 2
025-40786-000 739934
QTC4165T - QTC4210T N HA/HS Fuse, 900A, 700V
QTC4165T - QTC4210T S, B, N LS/UQ
181 QTC4165T - QTC4210T S, B HA/HS Wiring Power Sys 2 571-04178-201 806993 2
QTC4165T - QTC4210T N HA/HS
182 QTC4165T - QTC4210T S, B, N All Fuse, Cartridge 30Amp 025-39683-000 739699 1
183 QTC4165T - QTC4210T S, B, N All Fuse, Cartridge 10Amp 025-35905-000 739234 1
190 QTC4165T - QTC4210T S, B, N All Control VSD Logic Brd 031-02507-000 360014 4

NOTE: Items with an * are NOT represented.

28 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

72

167

15 5
94
7

177

33 173
See Detail B
156
93 92 95 94
90 7
183 182
184
See Detail A

17
88
32 31

35
41
166

22
25

SQUARE - D ABB
CONTACTORS CONTACTORS
23

24
DETAIL A

8 8
DETAIL B
LD18909

Figure 1 - Control Panel Components

JOHNSON CONTROLS 29
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

169
37

176

175

178
157

See
Detail C
172
Pin 12 & 13 = 17 & 28

41
42
43

181
DETAIL C

LD18910

Figure 2 - Control Panel Components

30 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

169 37

169 37

157

172

171
Pin 12 & 13 = 40, 42, 46, 50, 58

LD18911

Figure 3 - Control Panel Components

JOHNSON CONTROLS 31
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

See Detail E Terminal Blocks are used


on Base Models only. See
Detail F for Circuit Breaker
option and Detail G for
152 Disconnect Option.

34

156

61 190

69
68 9

62
63 59

168
Dual Terminal Blocks 8
used on F Models
154

152

153

28 DETAIL G
70

20

69
152
68 20
58
77 DETAIL F

DETAIL E LD18912

Figure 4 - Control Panel Components

32 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

71

68

174

69

Pin 12 & 13 = 17 & 28

174
71

68

69

Pin 12 & 13 = 40, 42, 46, 50, 58

LD18913

Figure 5 - Control Panel Components

JOHNSON CONTROLS 33
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 8 - VSD Mounting Kit

Microchannel Coils Mounting Kit (Pin 50 = M or N)


Part SAP
Item Pin 17 = Model Description Qty figure
Number number
1 All QTC4165T - 210T Panel Top Cover Corsair 075-79560-000 549092 1 6
Panel Side Control
2 All QTC4165T - 210T 075-79559-000 549093 2 6
Panel
Channel Support Control
3 All QTC4165T - 210T 075-79561-000 549087 1 6
Panel
Support Control Panel
4 All QTC4165T - 210T 075-65651-000 755455 2 6
Side
Rail Support Control
5 All QTC4165T - 210T 075-79562-000 549091 1 6
Panel
Bracket Support Control
6 All QTC4165T - 210T 075-79564-000 549089 1 6
Panel
Bracket Support Control
7 All QTC4165T - 210T 075-79563-000 549090 1 6
Panel

Fin Coils Mounting Kit (Pin 50 = A, B, C, E, P )


Part SAP
Item Pin 17 = Model Description Qty figure
Number number
1 All QTC4165T - 210T Panel Top Cover 075-79560-001 1059015 1 6
2 All QTC4165T - 210T Panel Side Control Panel 092-07099-010 860519 2 6
Channel Support Control
3 All QTC4165T - 210T 075-79561-000 549087 1 6
Panel
Support Control Panel
4 All QTC4165T - 210T 075-65651-000 755455 2 6
Side
5 All QTC4165T - 210T Rail Support Control Panel 075-79562-000 549091 1 6
Bracket Support Control
6 All QTC4165T - 210T 075-79564-000 549089 1 6
Panel
Bracket Support Control
7 All QTC4165T - 210T 075-79563-000 549090 1 6
Panel
19 All QTC4165T - 210T Bracket Support 075-65645-000 363478 2 6

34 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

96'&21752/  
3$1(/ 5()

 


 

 



 
 

96'&21752/
  3$1(/ 5() 

77 77
/'E

Figure 6 - VSD Mounting Kit

JOHNSON CONTROLS 35
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 9 - Unit Assembly


Part SAP
Item Pin 50 = Model Description figure
Number number
M, N 075-79555-000 758526
A, B, C, QTC4165T, QTC4185T, QTC4175T Leg Support Front
1 092-07091-001 860246 7
E, P Left
C QTC4210T 092-23306-011 1154745
M, N 075-79556-000 549085
A, B, C, QTC4165T, QTC4185T, QTC4175T Leg Support Front
2 092-07091-002 860247 7
E, P Right
C QTC4210T 092-23306-012 1154746
M, N 075-79557-000 549083
A, B, C, QTC4165T, QTC4185T, QTC4175T
Leg Support Rear 092-07091-003 860248
3 E, P 7
Right Hand
C QTC4210T 092-23306-007 1154742

M, N 075-79558-000 549084
A, B, C, QTC4165T, QTC4185T, QTC4175T Leg Support Rear Left
4 092-07091-004 860249 7
E, P Hand
C QTC4210T 092-23306-008 1154743
5 All QTC4165T - QTC4210T Leg Support Corsair 075-79540-000 549077 7
Panel Top Cover
7 ALL QTC4175T 075-93303-000 695627
Corsair
M, N 075-79566-000 549094
8 A, B, C, QTC4165T - QTC4210T Channel Support Side 7
092-07091-005 860250
E, P
M, N 075-79565-000 549095
9 A, B, C, QTC4165T - QTC4210T Channel Support Side 7
092-07091-006 860481
E, P
11 ALL QTC4210T Brace Rear Corsair 075-93309-000 665289 7
M, N 075-79533-000 549078
A, B, C, QTC4165T, QTC4185T, QTC4210T
092-07091-007 860482
E, P Channel Side Coil
15 7
M, N Support 075-93304-000 695628
A, B, C, QTC4175T
092-07091-012 861606
E, P
M, N 075-79539-000 549079
A, B, C, QTC4165T, QTC4185T, QTC4210T
092-07091-008 860483
E, P Channel Side Coil
16 7
M, N Support 075-94073-000 695629
A, B, C, QTC4175T
092-07091-008 860483
E, P
QTC4210T 075-93738-000 668480
M, N QTC4165T, QTC4185T 075-79541-000 549080
QTC4175T Channel Side Coil 075-93244-000 636186
17 7
QTC4185T Support 092-07091-017 863016
A, B, C,
QTC4210T 092-07091-019 863018
E, P
QTC4175T 092-07091-009 860484

36 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 9 - Unit Assembly (CONT'D)


Part SAP
Item Pin 50 = Model Description figure
Number number
QTC4165T, QTC4185T, QTC4210T 075-79572-000 549081
M, N
QTC4175T Channel Side Coil 075-93305-000 695630
18 7
QTC4185T, QTC4210T Support 092-07091-010 860485
A, B, C,
E, P QTC4175T 092-07091-013 861607
QTC4165T, QTC4185T 075-79573-000 549082
M, N QTC4210T 075-93739-000 668481
QTC4175T Channel Side Coil 075-93245-000 636187
19 7
QTC4185T Support 092-07091-018 863017
A, B, C,
QTC4210T 092-07091-020 863019
E, P
QTC4175T 092-07091-011 860486
20 All QTC4165T - QTC4210T Plate Splice 075-79574-000 549100 7
25 ALL QTC4165T - QTC4210T Brace Rear 075-93309-000 665289 7
26 ALL QTC4165T - QTC4210T Brace Side 075-93309-001 856817 7
27 ALL QTC4165T - QTC4210T Brace Side 075-93309-002 856818 7

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 37
FORM QTC4-RP1
ISSUE DATE: 5/20/2015



  

 



  

  
 




 

 








 



 


0RGHOVKRZQ
/'D

Figure 7 - Unit Assembly

38 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 10 - Base Assembly

Part SAP
Item Model Description figure
Number NUmber
QTC4165T, QTC4185T, QTC4210T 075-79507-000 549111 8, 9, 10, 11,
1 Rail Base 12, 13, 14,
QTC4175T 075-93292-000 702285
15, 16, 17
QTC4185T, QTC4210T 075-93316-000 667052 8, 9, 10, 11,
2 QTC4165T Rail Base 075-79508-000 549107 12, 13, 14,
QTC4175T 075-93293-000 702286 15, 16, 17
QTC4185T, QTC4210T 075-93315-000 667053 8, 9, 10, 11,
3 QTC4175T Rail Base 075-93294-000 702287 12, 13, 14,
QTC4165T 075-79509-000 549108 15, 16, 17
8, 10, 12,
4 QTC4175T Rail Base 075-79554-000 549106 14, 15, 16,
17
8, 9, 10, 11,
5 QTC4165T - QTC4210T Rail Base 075-79511-000 549110 12, 13, 14,
15, 16, 17
QTC4175T 075-93297-000 667049 8, 9, 10, 11,
6 Rail Base 12, 13, 14,
QTC4175T, QTC4185T, QTC4210T 075-79520-000 758459 15, 16, 17
QTC4165T, QTC4185T, QTC4210T 075-79521-000 549113 8, 9, 10, 11,
7 Rail Base 12, 13, 14,
QTC4175T 075-94081-000 702288 15, 16, 17
QTC4185T, QTC4210T 075-89909-000 569820 8, 9, 10, 11,
Rail Base
8 QTC4175T 075-79520-000 758459 12, 13, 14,
QTC4165T Bracket Filter Drier 075-89942-000 636184 15, 16, 17
8, 9, 10, 11,
Plate Lifting
9 QTC4165T - QTC4210T 075-65620-000 561203 12, 13, 14,
Reinforcing
15, 16, 17
8, 9, 10, 11,
Channel Side
10 QTC4165T - QTC4210T 075-65622-001 755431 12, 13, 14,
Connection
15, 16, 17
QTC4210T 075-93299-000 674876 8, 9, 10, 11,
11 Rail Base 12, 13, 14,
QTC4165T, QTC4185T, QTC4210T 075-79554-000 549106
15, 16, 17
8, 9, 10, 11,
12 QTC4165T - QTC4210T Bracket Cooler 075-55617-000 753101 12, 13, 14,
15, 16, 17
QTC4185T 075-94040-000 667054 8, 9, 10, 11,
13 QTC4175T Rail Base 075-94072-000 702289 12, 13, 14,
QTC4165T 075-79553-000 549112 15, 16, 17
8, 9, 10, 11,
14 QTC4185T, QTC4175T, QTC4210T Bracket Filter Drier 075-89942-000 636184 12, 13, 14,
15, 16, 17
8, 9, 10, 11,
15 QTC4185T, QTC4175T, QTC4210T Bracket E-Ductor 075-79579-000 549115 12, 13, 14,
15, 16, 17

JOHNSON CONTROLS 39
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLE 10 - Base Assembly (CONT'D)


Part SAP
Item Model Description figure
Number NUmber
QTC4175T 075-89909-000 569820 8, 9, 10, 11,
16 Rail Base 12, 13, 14,
QTC4165T, QTC4185T, QTC4210T 075-93262-000 636182
15, 16, 17
QTC4185T, QTC4210T 075-93297-000 667049 8, 9, 10, 11,
17 QTC4175T Rail Base 075-94082-000 702290 12, 13, 14,
QTC4165T 075-89909-000 569820 17

QTC4185T, QTC4210T 075-93298-000 667055 8, 9, 10, 11,


18 Rail Base 12, 13, 14,
QTC4175T 075-94083-000 702301 15, 16, 17
9, 10, 11,
19 QTC4175T Plate Spacer 092-03272-000 702302 12, 13, 14,
15, 16, 17

40 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

 

 







 
  


 
  






7RQO\



 

77



 



 

  
 

 


 

 
 


 

 
7
/'

Figure 8 - Base Assembly (QTC4165T, QTC4185T, QTC4210T)

JOHNSON CONTROLS 41
FORM QTC4-RP1
ISSUE DATE: 5/20/2015


 
 


 






 


 
 
 






7

/'

Figure 9 - Base Assembly (QTC4175T)

42 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 11 - Condenser Coils

part SAP
Item PIN 50= Model Description figure
Number Number
A Coil 375-75763-101 395044
B Coil, Pre Coated 375-75763-105 792566
C QTC4185T, QTC4175T, QTC4210T Coil, CU 375-75763-103 792564
Coil, Pre Coated,
E 392-07095-107 860557
2 Tube Fin 19
M Coil, Microchannel 026-46798-000 741348
QTC4165T - QTC4210T Coil, Post Coated
N 326-46798-000 696081
Microchannel
P QTC4185T, QTC4175T, QTC4210T Coil, Post Coated 375-75763-107 792568
A Coil 375-75763-102 395045
B Coil, Pre Coated 375-75763-106 792567
C Coil, CU 375-75763-104 792565
3 QTC4185T, QTC4175T, QTC4210T 19
Coil, Pre Coated,
E 392-07095-108 860558
Tube Fin
P Coil, Post Coated 375-75763-108 792569

JOHNSON CONTROLS 43
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

026-45677-000 (microchannel, standard aluminum)


326-45677-000 (microchannel, post coated)

MAXIMUM WORKING PRESSURE = 375 PSIG

026-46798-000 (microchannel, standard aluminum)


326-46798-000 (microchannel, post coated)

MAXIMUM WORKING PRESSURE = 375 PSIG

Control Panel

2 2 2 2 2 2 2
2

LD15159a

Figure 10 - Condenser Coils, Typical Configuration

44 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 12 - Evaporator Waterbox Heater Kits


KIT PART NUMBER
Model 200, 230, 380, 460, and 575V : 60HZ 380-415V : 50HZ
Part Number SAP Number Part Number SAP Number
QTC4165T 375-94414-003 799161 375-94414-004 799162
QTC4185T, QTC4210T 375-94414-007 799165 375-94414-008 799166
QTC4175T 375-94414-009 799167 375-94414-010 799168

NOTE: See Table 13 on page 45 for Water Box Heater Parts.

Table 13 - Evaporator Waterbox Heater

part SAP
Item Voltage Model Description Qty figure
Number Number
Bracket, Support,
1 All All 075-94416-000 762100 1 11
Terminal
Enclosure, Distribution
8 All All 025-42792-000 683771 1 11
IP65
9 All All Ground Terminal Block 029-25918-000 683772 2 11
10 All All Circuit Breaker, 2 Pole 024-37464-000 683773 1 11
17, 28, 40,
Heater, Screw Plug 025-42430-000 556345
11 42, 46, 58 All 2 11
Immersion
50 025-44460-000 740496
QTC4175T Immersion Heater 1/Jb 575-77880-243 683774
12 All 1 11
QTC4165T, QTC4185T Eth1 575-77880-281 710429
QTC4165T 575-77880-282 710472
Immersion Heater 2/Jb
13 All QTC4185T, QTC4175T, 1 11
Eth2 575-77880-287 808463
QTC4210T
QTC4165T 575-77880-283 710473
14 All QTC4185T, QTC4175T, Wiring Harness 1 11
575-77880-288 808464
QTC4210T
Wiring Harness
15 All All 575-84742-001 683777 1 *
Crossover
16 All All Strap, Cable, Black 025-23765-003 524590 12 11
19 All All Relay Base 024-37460-000 683780 1 11
20 All All Relay 024-37461-000 683781 1 11
Housing, Connector,
21 All All 025-19671-000 737534 1 11
Electrical Plug
DIn rail L=101.60mm
23 All All W=35.00mm 071-01472-423 854472 1 11
D=7.50mm

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 45
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

8
16
19
9
20
10

23
14

12 13

14

21
14 12 13
11
11

13
LD17299

Figure 11 - Evaporator Waterbox Heater

46 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 14 - Fan Components for Low Sound, Ultra Quiet and High Flow / High Static Fans

FAN TYPE
VOLTAGE
ITEM DESCRIPTION LOW ULTRA QUIET HIGH HIGH figure
CODE
SOUND FAN AIRFLOW STATIC
1 Orifice, Flanged ALL 026-45682-000 12
Guard, Fan ALL 026-46008-000
2 12
Guard, Fan CE 50 026-46008-001
Motor, Fan, 2 Hp, 17, 28,
024-36873-107 ----- ----- -----
6 Pole, 950 RPM 46, 50, 58
Motor, Fan, 2 Hp,
40, 42 024-36873-104 ----- ----- -----
6 Pole, 1150 RPM
Motor, Fan, 8 Pole, 17, 28,
----- 024-34980-101 ----- -----
690/850 RPM 46, 58
Motor, Fan, 8 Pole,
40, 42 ----- 024-34980-105 ----- -----
850 RPM
3 Motor, Fan, 8 Pole, 12
50 ----- 024-34980-103 ----- -----
690 RPM
Motor, Fan, 3 Hp, 17, 28,
----- ----- 024-36874-003 -----
6 Pole, 1150 RPM 46, 58
Motor, Fan, 3 Hp,
40, 42 ----- ----- 024-36874-002 -----
1150 RPM
Motor, Fan, 3 Hp,
50 ----- ----- 024-36874-004 -----
6 Pole, 950 RPM
Motor Fan, 5 HP ALL ----- ----- ----- 024-36081-003
ALL 026-46735-000 ----- ----- -----
4 Support, Fan Motor ALL ----- 026-45533-000 ----- ----- 12
ALL ----- ----- 075-67014-000
5 Support, Ring ALL 026-36367-000 ----- ----- 12
17, 28, 46,
026-41594-000 ----- ----- -----
40, 42, 58
50 026-41943-000 ----- ----- -----
17, 28,
----- 026-41942-000 ----- -----
6 Fan Impeller, 900mm 46, 50, 58 12
50 ----- 026-45549-000 ----- -----
17, 28, 46,
----- ----- 026-45538-000
40, 58
50 ----- ----- 026-46066-000
14 Spacer, Fan Motor ALL ----- ----- 075-40485-000 ----- 12
15 Spacer, Fan Motor ALL 075-29007-000 075-67017-000 ----- 12
16 Spacer, Fan Motor ALL 075-40484-000 ----- ----- 12
17 Hub, Square ALL 026-41939-005 ----- ----- 12

JOHNSON CONTROLS 47
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

LD15905

Figure 12 - Fan Components for Low Sound, Ultra Quiet and High Flow / High Static Fans

48 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 15 - Piping Assembly QTC4165T


Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler, Discharge 375-89871-000 549123 2 13
4 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 13
205 All All Dehydrator, Less Cores 026-16960-000 740681 2 13
206 All All Valve 022-09779-000 731283 2 13
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 13
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 13
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 13
215 All All Valve, Angle Compr 022-11358-000 731384 2 13
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 13
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
217 All All Valve, Expansion Electronic 025-44027-000 740403 2 13
220 All All Valve, Ball, 1/2" OD (C X C) 022-09172-000 731238 2 13
222 All All Valve, Charging Brass 022-09754-000 391983 6 13
224 All All Gasket, Flange, 3" ID 5.75 BC 028-15296-001 742120 2 13
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 13
226 X All Gasket, Round Flange, Ansi 300 # 028-15965-001 742176 2 13
227 F All Valve, Ball, 3/4" ODS 022-09580-000 48288 2 13
228 All All Switch, Liquid Level 025-43324-101 636214 2 13
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 13
ODS 1/4" Fl
233 All All Valve, Ball 1-5/8" ODS 022-08883-000 731236 2 13
235 All All Valve, Ball 3/8" ODS 022-11906-000 695896 2 13
241 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 13
243 All All Valve, Shut-Off Ball 022-11326-000 731365 2 13
244 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 13
270 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 13

JOHNSON CONTROLS 49
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 13 - Piping Assembly QTC4165T

50 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 16 - Piping Assembly QTC4185T

Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler, Discharge 375-89871-000 549123 1 14
4 All All Muffler 375-58655-000 577037 1 14
5 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 14
204 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 1 14
205 All All Dehydrator Less Cores 026-16960-000 740681 2 14
206 All All Valve 022-09779-000 731283 2 14
208 All All Valve, Shut-Off Ball 022-11326-000 731365 1 14
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 14
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 14
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 14
215 All All Valve, Angle Compr 022-11358-000 731384 2 14
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 14
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
217 F M or N Valve, Ball, 3/4" ODS 022-09580-000 48288 2 14
218 All All Fitting, 37 Deg Flared Tube 023-18945-000 556321 4 14
220 All All Valve, Ball, 1/2 Od (C X C) 022-09172-000 731238 2 14
222 All All Valve, Charging Brass 022-09754-000 391983 6 14
224 All All Gasket, Flange, 3" ID 5.75 Bc 028-15296-001 742120 1 14
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 14
226 X All Gasket, Round Flange, Ansi 300 # 028-15965-001 742176 2 14
228 All All Switch, Liquid Level 025-43324-101 636214 2 14
229 All All Valve, Expansion Electronic 025-44027-000 740403 2 14
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 14
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 14
ODS 1/4" Fl
233 All All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 2 14
234 All All Valve, Shut-Off Ball 022-11325-000 444576 1 14
241 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 14
242 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 14
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 14
A, B, C,
270 F Valve, Ball, 3/4" ODS 022-09580-000 48288 2 14
E or P

JOHNSON CONTROLS 51
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 14 - Piping Assembly QTC4185T

52 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 17 - Piping Assembly QTC4175T

Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler 375-58655-000 577037 2 15
4 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 15
205 All All Dehydrator Less Cores 026-16960-000 740681 2 15
206 All All Valve 022-09779-000 731283 2 15
208 All All Valve, Shut-Off Ball 022-11325-000 444576 2 15
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 15
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 15
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 15
215 All All Valve, Angle Compr 022-11358-000 731384 2 15
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 15
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
M or N 4
218 All A, B, C, Fitting, 37 Deg Flared Tube 023-18945-000 556321 15
6
E or P
S or X 2
220 All Valve, Ball, 1/2" OD (C X C) 022-09172-000 731238 15
F 4
222 All All Valve, Charging Brass 022-09754-000 391983 6 15
224 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 2 15
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 15
226 X All Gasket, Round Flange, ANSI 300 # 028-15965-001 742176 2 15
228 All All Switch, Liquid Level 025-43324-101 636214 2 15
229 All All Valve, Expansion Electronic 025-44027-000 740403 2 15
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 15
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 15
ODS 1/4" Fl
S or X 2
233 All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 15
F 4
235 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 15
241 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 15
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 15
273 F M or N Valve, Ball, 3/4" ODS 022-09580-000 48288 2 15

JOHNSON CONTROLS 53
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 15 - Piping Assembly QTC4175T

54 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 18 - Piping Assembly QTC4210T

Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler 375-58655-000 577037 2 16
4 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 16
205 All All Dehydrator Less Cores 026-16960-000 740681 2 16
206 All All Valve 022-09779-000 731283 2 16
208 All All Valve, Shut-Off Ball 022-11325-000 444576 2 16
210 F All Valve, Ball, 3/4" ODS 022-09580-000 48288 2 16
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 16
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 16
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 16
214 All All Valve, Expansion Electronic 025-44027-000 740403 2 16
215 All All Valve, Angle Compr 022-11358-000 731384 2 16
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 16
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
A, B, C,
6
218 All E or P Fitting, 37 Deg Flared Tube 023-18945-000 556321 16
M or N 4
F 4
220 All Valve, Ball, 1/2" OD (C X C) 022-09172-000 731238 16
S or X 2
222 All All Valve, Charging Brass 022-09754-000 391983 6 16
224 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 2 16
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 16
All M or N
226 A, B, C, Gasket, Round Flange, ANSI 300 # 028-15965-001 742176 2 16
X
E or P
228 All All Switch, Liquid Level 025-43324-101 636214 2 16
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 16
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 16
ODS 1/4" Fl
F 4
233 All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 16
S or X 2
235 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 16
241 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 16
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 16

JOHNSON CONTROLS 55
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 16 - Piping Assembly QTC4210T

56 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 19 - Glycol Loop Components


Part SAP
Item Models Description figure
Number number
1 QTC4165T - QTC4210T Tube Glycol Stand Pipe 075-55649-000 753125 17
4 QTC4165T - QTC4210T Fitting, Hose Barb 023-21929-000 553490 17
5 QTC4165T - QTC4210T Cap, Radiator 023-21927-000 251502 17
6 QTC4165T - QTC4210T Adpt, Sld 7/8 x 3/4 023-00092-000 562520 17
7 QTC4165T - QTC4210T Tee, Barbed 3/4 X 3/4 X 3/4 023-22526-000 733653 17
8 QTC4165T - QTC4210T Bushing, Hex 1-1/4 X 3/4 Steel 023-21935-000 553492 17
9 QTC4165T - QTC4210T Bushing, Hex 1 X 3/4 Steel 023-21934-000 553493 17
QTC4165T - QTC4210T Pump, Single Stage Centrifugal (60Hz) 026-41611-000 741049
11 17
QTC4165T - QTC4210T Pump, Single Stage Centrifugal (50Hz) 026-41611-001 359986

4
9

4 4
11

6
4
LD18981

Figure 17 - Glycol Loop Components

JOHNSON CONTROLS 57
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 20 - Standard Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = S)
Model Description Part number SAP number Quantity
COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 1
QTC4185T
COMPR SCREW CTS24SBAD400/200(C 364-50820-400 681339 1
QTC4210T COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 2
QTC4165T COMPR SCREW CTS24SBAD400/200(C 364-50820-400 681339 2
QTC4175T COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 2

Table 21 - Optimized Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = V)
Model Description part number SAP number Quantity
COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 1
QTC4185T
COMPR SCREW CTS24DBAD400/200C 364-50820-401 770875 1
QTC4210T COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 2
QTC4165T COMPR SCREW CTS24DBAD400/200C 364-50820-401 770875 2
QTC4175T COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 2

Table 22 - Standard Compressor with High Ambient Kit


(Pin 12 & 13 = 40, 42, 50, Pin 20 = H, Pin 38 = S)
Model Description part number SAP number Quantity
COMPR SCREW CTS36LBAD400/200 364-50821-402 770883 1
QTC4185T
COMPR SCREW CTS24LBAD400/200 364-50820-402 770876 1
QTC4210T COMPR SCREW CTS36LBAD400/200 364-50821-402 770883 2
QTC4165T COMPR SCREW CTS24LBAD400/200 364-50820-402 770876 2
QTC4175T COMPR SCREW CTS36LBAD400/200 364-50821-402 770883 2

Table 23 - Optimized Compressor with High Ambient Kit


(Pin 12 & 13 = 40, 42, 50, PIn 20= H, Pin 38 = V)
Model Description part number SAP number Quantity
COMPR SCREW CTS36MBAD400/200 364-50821-403 770884 1
QTC4185T
COMPR SCREW CTS24MBAD400/200 364-50820-403 770877 1
QTC4210T COMPR SCREW CTS36MBAD400/200 364-50821-403 770884 1
QTC4165T COMPR SCREW CTS24MBAD400/200 364-50820-403 770877 2
QTC4175T COMPR SCREW CTS36MBAD400/200 364-50821-403 770884 2

Table 24 - Standard Compressor (Pin 12 & 13 = 17, 28, 46, 58 PIn 20= X, Pin 38 = S)
Model Description part number SAP number Quantity
COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 1
QTC4185T
COMPR SCREW CTS24SAAD460/200(C 364-50820-460 770878 1
QTC4210T COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 2
QTC4165T COMPR SCREW CTS24SAAD460/200(C 364-50820-460 770878 2
QTC4175T COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 2

Table 25 - Optimized Compressor (Pin 12 & 13 = 17, 28, 46, 58, Pin 20 = X, Pin 38 = V)
Model Description Part number SAP number Quantity
COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 1
QTC4185T
COMPR SCREW CTS24DAAD460/200C 364-50820-461 770879 1
QTC4210T COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 2
QTC4165T COMPR SCREW CTS24DAAD460/200C 364-50820-461 770879 2
QTC4175T COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 2
58 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 26 - Compressor Components


Item Description Part Number quantity figure
2 Nut, Hex Thick 7/16-20 021-19102-000 6 18
Bolt, Terminal (124/136/145) 021-19104-000 3
3 18
Bolt, Terminal (151/170) 021-33190-000 3
7 Washer, 7/16 ANSI Narrow 021-19117-000 3 18
9 Lockwasher, ASME 7/16 021-19619-000 3 18
20 Insulator, Bottom Terminal 025-33200-000 3 18
21 Insulator, Top Terminal 025-33201-000 3 18
22 Thermistor, 7/16-20 UNF-2A 025-33202-000 4 18
Strainer, Suction 4"
(124 364-50820-000/100)
026-35600-100
(136 364-50821-000)
(145 364-50822-100)
Strainer, Suction 5"
23 (124 364-50820-400/401) 1 18
(136 364-50821-400/401) 026-35600-300
(145 364-50822-400/401)
(151 364-51906-000/001)
Strainer, Suction 6"
026-46129-000
(170 364-53085-400/401)
24 Element, Oil Filter 026-35601-000 1 18
25 O-ring, 2-152 028-13849-000 1 18
31 Seal, Terminal 028-13946-000 3 18

JOHNSON CONTROLS 59
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

20
3
31
21
7
2
9
2

24
25

23

22

LD18952

Figure 18 - Compressor Components

60 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 27 - Compressor Sensors


Part SAP
Item description quantity FIGURE
number number
2 Valve, Solenoid Din Coil 025-35151-000 739141 2 19
3 Valve, 180, Solenoid 025-43901-000 648515 2 19
12 Bar Bus Copper (170) 092-11506-000 872546 3 19
14 Sensor, Temperature Dxs Screw 025-32924-000 738772 2 19
15 Transducer, 0-125 PSI 025-29583-001 128531 2 19
16 Transducer 0-400 PSI, 5V Input 025-29139-001 738264 2 19
17 Adapter, M X F 3/4 -16Unf 023-18225-000 146300 2 19
18 Valve, Transducer 1/4 Mpt X 022-09503-000 731261 2 19
21 Adapter M X M 7/16-20Unf 023-18087-000 732898 2 19
22 O-Ring Neo1 00.351Id .072Thk M 028-13540-000 741800 2 19
Isolator, Compr, Level Rubber (124-151) 029-26527-001 995231 8
25 19
Isolator, Compr, Level Rubber (170) 029-25868-000 743439 8
Compr Heater (System 1) 575-54455-202 562545 2
31 *
Compr Heater (System 2) 575-54455-203 562544 2
38 Hsg Connr Electrical Cap 025-21191-000 737645 2 *

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 61
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

15
18

16

17 3 2

12
(170 Only) 3
2

25

LD18953

21
22 14

25

Figure 19 - Compressor Sensors

62 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 28 - ASME Insulated Cooler


One Two Three
Pin
Item Model Description Water Pass Water Pass Water Pass figure
43 =
Cooler P/N Cooler P/N Cooler P/N
Evaporator 1 Pass 375-89864-010 375-89864-000 375-89864-020
1 QTC4165T
FFE230 375-89864-040 375-89864-030 375-89864-050
Evaporator 1 Pass 375-93930-010 375-93930-000 375-93930-020
1 3 QTC4185T, QTC4210T 20
FFE204. 375-93930-040 375-93930-030 310-07810-002
1 Evaporator 1Pass 375-93209-010 375-93209-000 375-93209-020
QTC4175T
3 FFE278 375-93209-040 375-93209-030 375-93209-050
1 Water Box 1 Pass 392-05008-000 375-93963-000 375-93963-000
QTC4165T
3 FFE230 392-05025-101 392-05025-102 392-05025-102
1 Water Box 1 Pass 392-04998-000 375-93934-000 392-04993-000
3 QTC4185T, QTC4210T 20
3 FFE204 392-05022-101 392-05022-105 392-05022-103
1 Waterbox 1 Pass 392-05019-000 375-93963-000 392-05017-000
QTC4175T
3 FFE278 392-05028-101 392-05028-105 392-05028-103
1 Waterbox Front 375-93959-000 392-05004-000
QTC4165T N/A
3 FFE230 392-05025-105 392-05025-103
1 Waterbox Front 375-93933-000 392-04994-000
4 QTC4185T, QTC4210T N/A 20
3 FFE204. 392-05022-102 392-05022-104
1 Waterbox Front 375-93977-000 392-05015-000
QTC4175T N/A
3 FFE278 392-05028-102 392-05028-104
Gasket Channel 50
5 ALL ALL 028-09951-000 20
Durometer
Heater 280 Watt
6 ALL ALL 025-22691-000 20
120 Volt
10 ALL ALL Well Thermo 026-32328-000 20
Plug Pipe 1/4
13 ALL ALL 023-01972-000 *
Square Head
Plug Pipe 1/2
14 ALL ALL 023-03822-000 *
Square Head
Plug Pipe 3/4
20 ALL ALL 023-04053-000 20
Square Head
Plug Pipe 1 Square
21 ALL ALL 023-04054-000 20
Head
O-Ring Neo1
22 ALL ALL 028-12961-036 20
02.090Id .118Thk M
Plug Sight 2-1/4 -12
23 ALL ALL 023-17197-000 20
Un-2A

NOTE: Items with an * are NOT represented.


** When ordering Gasket Material specify length required by replacing the -000 with either -025 for 25´, -050 for 50´, or -100 for 100´.

JOHNSON CONTROLS 63
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 29 - PED Insulated Cooler


One Water Two Water Three Water
Pin
Item Model Description Pass Cooler Pass Cooler Pass Cooler Figure
43 =
P/N P/N P/N
1 Evaporator 1 375-89864-910 375-89864-990 375-89864-920
QTC4165T
3 Pass Ffe230 375-89864-940 375-89864-930 375-89864-950
1 Evaporator 1 375-93930-910 375-93930-990 375-93930-920
QTC4185T, QTC4210T
1 3 Pass Ffe204 310-07810-002 375-93930-930 375-93930-950 20
1 Evaporator 1 375-93209-910 375-93209-990 375-93209-920
QTC4175T Pass Ffe278
3 375-93209-940 375-93209-930 375-93209-950
Ped
Heater 280 Watt
6 All All 025-22691-000 20
120 Volt

  
 




 
 



/'

Figure 20 - Insulated Cooler

64 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 30 - Louvered Enclosure Kits (Basic, Economical, Level 0 and Level 1 Reduction)

LOW NOISE KIT (BASIC, ECONOMICAL, LEVEL 0 & LEVEL 1 REDUCTION)


FULL KIT TOP SECTION BOTTOM SECTION
MODEL PIN 12 & 13 =
PArt NUMBER PART NUMBER PART NUMBER
40, 42, 46, 50 375-93248-010 375-93248-011 375-93248-012
QTC4165T, QTC4185T
17, 28, 58 392-11612-010 392-11612-011 392-11612-012
40, 42, 46, 50 375-93248-020 375-93248-021 375-93248-022
QTC4210T
17, 28, 58 392-11612-020 392-11612-021 392-11612-022
40, 42, 46, 50 392-12553-000 392-12553-001 392-12553-002
QTC4175T
17, 28, 58 392-12557-000 392-12557-001 392-12557-002

Table 31 - Louvered Enclosure Kits (Level 2 Reduction)


LOW NOISE KIT (LEVEL 2 REDUCTION)
FULL KIT TOP SECTION BOTTOM SECTION
MODEL PIN 12 & 13 =
NUMBER PART NUMBER PART NUMBER
QTC4165T, QTC4185T 40, 42, 46, 50 375-93252-010 375-93252-011 375-93252-012
QTC4185T 17, 28, 58 392-11613-010 392-11613-011 392-11613-012
40, 42, 46, 50 392-02036-020 392-02036-021 392-02036-022
QTC4210T
17, 28, 58 392-11587-020 392-11587-021 392-11587-022
40, 42, 46, 50 392-12555-000 392-12555-001 392-12555-002
QTC4175T
17, 28, 58 392-12559-000 392-12559-001 392-12559-002

Table 32 - Wire/Louvered Enclosure Kits


(Basic, Economical, Level 0 and Level 1 Reduction)
LOW NOISE KIT (BASIC, ECONOMICAL, LEVEL 0 & LEVEL 1 REDUCTION)
FULL KIT TOP SECTION BOTTOM SECTION
MODEL PIN 12 & 13 =
NUMBER PART NUMBER PART NUMBER
40, 42, 46, 50 375-93249-010 375-93248-011 375-93247-012
QTC4165T, QTC4185T
17, 28, 58 392-12870-010 375-93248-011 392-12870-012
40, 42, 46, 50 375-93249-020 375-93248-021 375-93247-022
QTC4210T
17, 28, 58 392-12870-020 375-93248-021 392-12870-022
40, 42, 46, 50 375-93249-100 392-12553-001 392-12861-002
QTC4175T
17, 28, 58 392-12872-000 392-12553-001 392-12872-002

Table 33 - Wire/Louvered Enclosure Kits (Level 2 Reduction)


LOW NOISE KIT (LEVEL 2 REDUCTION)
FULL KIT TOP SECTION BOTTOM SECTION
MODEL PIN 12 & 13 =
NUMBER PART NUMBER PART NUMBER
40, 42, 46, 50 375-93253-010 375-93252-011 375-93251-012
QTC4165T, QTC4185T
17, 28, 58 392-12889-010 375-93252-011 392-12889-012
40, 42, 46, 50 392-02034-020 392-02036-021 392-02031-022
QTC4210T
17, 28, 58 392-12891-020 392-02036-021 392-12891-022
40, 42, 46, 50 375-93253-100 392-12555-001 392-12863-002
QTC4175T
17, 28, 58 392-12890-000 392-12555-001 392-12890-002

JOHNSON CONTROLS 65
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 34 - Louvered Enclosure Kit Components - Top


PART SAP
ITEM MODEL PIN 54 = DESCRIPTION qty figure
NUMBER NUMBER
N, X, E,
100 QTC4165T - QTC4210T Panel, Enclosure 075-93275-001 668145 2 21, 22
R, A
N, X, E,
101 QTC4165T - QTC4210T Panel, Enclosure 075-93275-004 677285 1 21, 22
R, A
QTC4175T 4
102 QTC4165T, QTC4185T All Panel, Enclosure 075-93275-002 677287 6 21, 22
QTC4210T 8
N, X, E,
103 QTC4165T - QTC4210T Panel, Enclosure 075-93275-003 677288 1 21, 22
R, A
N, X, E,
104 QTC4165T - QTC4210T Panel, Enclosure 075-93275-006 677290 1 21, 22
R, A
105 QTC4165T - QTC4210T All Panel, Enclosure 075-93275-005 677289 1 21, 22
106 All All Panel, Enclosure 075-93275-005 677289 1 21, 22
107 All All Panel, Enclosure 075-93275-008 677302 1 21, 22
Rail, Support,
108 All All 075-84415-000 671299 1 21, 22
LVRS
N, X, E, Panel, Cover,
109 QTC4165T - QTC4210T 075-79567-001 671311 1 21, 22
R, A Wiring Tray
QTC4165T, QTC4185T, QTC4210T N 092-09018-003 833006 1
Panel, Cover,
110 QTC4175T N 075-79568-018 758530 1 21, 22
Wiring Tray
QTC4165T - QTC4210T X, E, R, A 075-79568-001 671312 1
QTC4165T, QTC4185T N 075-79569-003 758545 2
Panel, Cover,
111 QTC4210T N 092-09018-008 833010 1 21, 22
Wiring Tray
QTC4210T X, E, R, A 075-79569-001 671313 2
QTC4165T, QTC4185T N Panel, Cover, 075-79570-011 758572 1
112 21, 22
QTC4175T N Wiring Tray 075-94088-003 813842 1
QTC4165T, QTC4185T N 075-79568-022 758534 1
QTC4210T N 092-09018-007 833009 1
Panel, Cover,
113 QTC4175T N 075-79570-021 758574 1 21, 22
Wiring Tray
QTC4175T X, E, R, A 075-79570-003 677261 1
QTC4165T, QTC4185T, QTC4210T X, E, R, A 075-79570-001 671315 1
N, X, E, Panel, Cover,
114 QTC4165T - QTC4210T 075-79567-002 671316 1 21, 22
R, A Wiring Tray
QTC4165T, QTC4185T N 092-09018-004 833007 1
Panel, Cover,
115 QTC4120T N 092-09018-006 833008 1 21, 22
Wiring Tray
QTC4165T - QTC4210T X, E, R, A 075-79568-002 671317 1
QTC4175T N 075-79568-019 758531 1
Panel, Cover,
116 QTC4120T N 075-79569-003 758545 1 22
Wiring Tray
QTC4175T X, E, R, A 075-79568-002 671317 1
QTC4210T N 075-79570-008 758570 1
QTC4175T N Panel, Cover, 075-79570-022 758575 1
117 22
QTC4175T, QTC4210T X, E, R, A Wiring Tray 075-79570-004 671414 1
QTC4165T, QTC4185T X, E, R, A 075-79570-002 671318 1
Panel, Cover,
118 QTC4175T All 075-93275-036 698144 2 22
Wiring Tray
QTC4175T X, E, R, A Panel, Cover, 075-94088-001 697749 2
119 *
QTC4175T N Wiring Tray 075-94088-002 813841 1

NOTE: Items with an * are NOT represented.

66 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 35 - Wire/Louvered Enclosure Kit Components - Top


PART SAP
ITEM MODEL PIN 54 = DESCRIPTION qty figure
NUMBER NUMBER
100 QTC4165T - QTC4210T All Panel, Enclosure 075-93275-001 668145 2 21, 22
101 QTC4165T - QTC4210T All Panel, Enclosure 075-93275-004 677285 1 21, 22
QTC4175T 4
102 QTC4165T, QTC4185T All Panel, Enclosure 075-93275-002 677287 6 21, 22
QTC4210T 8
N, X, E,
103 All Panel, Enclosure 075-93275-003 677288 1 21, 22
R, A
All N 075-93275-006 677290 1
104 Panel, Enclosure 21, 22
QTC4165T - QTC4210T X, E, R, A 075-93275-005 677289 1
105 All All Panel, Enclosure 075-93275-005 677289 1 21, 22
106 All All Panel, Enclosure 075-93275-007 677301 1 21, 22
107 All All Panel, Enclosure 075-93275-008 677302 1 21, 22
108 All All Rail, Support 075-84415-000 671299 1 21, 22
N, X, E, Panel, Cover,
109 All 075-79567-001 671311 1 21, 22
R, A Wiring Tray
QTC4165T, QTC4185T, QTC4210T N 092-09018-003 833006 1
Panel, Cover,
110 QTC4175T N 075-79568-018 758530 1 21, 22
Wiring Tray
QTC4165T - QTC4210T X, E, R, A 075-79568-001 671312 1
QTC4210T N 092-09018-008 833010 1
Panel, Cover,
111 QTC4165T, QTC4185T N 075-79569-003 758545 2 21, 22
Wiring Tray
QTC4165T, QTC4185T, QTC4210T X, E, R, A 075-79569-001 671313 2
QTC4165T, QTC4185T N Panel, Cover, 075-79570-011 758572 1
112 21, 22
QTC4175T N Wiring Tray 075-94088-003 813842 1
QTC4165T, QTC4185T N 075-79568-022 758534 1
QTC4210T N 092-09018-007 833009 1
Panel, Cover,
113 QTC4175T N 075-79570-021 758574 1 21, 22
Wiring Tray
QTC4175T, QTC4210T X, E, R, A 075-79570-003 677261 1
QTC4165T, QTC4185T X, E, R, A 075-79570-001 671315 1
N, X, E, Panel, Cover,
114 QTC4165T - QTC4210T 075-79567-002 671316 1 21, 22
R, A Wiring Tray
QTC4165T, QTC4185T N 092-09018-004 833007 1
Panel, Cover,
115 QTC4210T N 092-09018-006 833008 1 21, 22
Wiring Tray
QTC4165T - QTC4210T X, E, R, A 075-79568-002 671317 1
QTC4210T N 075-79569-003 758545 1
Panel, Cover,
116 QTC4175T N 075-79568-019 758531 1 22
Wiring Tray
QTC4175T X, E, R, A 075-79568-002 671317 1
QTC4210T N 075-79570-008 758570 1
QTC4175T N Panel, Cover, 075-79570-022 758575 1
117 22
QTC4175T, QTC4210T X, E, R, A Wiring Tray 075-79570-004 671414 1
QTC4165T, QTC4175T X, E, R, A 075-79570-002 671318 1
QTC4175T N Panel, Enclosure 075-93275-036 698144 2
118 22
QTC4175T X, E, R, A Panel, Enclosure 075-93275-036 698144 2
QTC4175T N Panel, Cover, 075-94088-002 813841 1
119 *
QTC4175T X, E, R, A Wiring Tray 075-94088-001 697749 2

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 67
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

5,*+76,'(9,(:
     

   

/()76,'(9,(:
     

   

 %$&.9,(:


02'(/6777


/'

Figure 21 - T
 op Section: Louvered Enclosure Kit Components - Models QTC4165T,
QTC4185T, QTC4175T

68 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

5,*+76,'(9,(:

       

   

/()76,'(9,(:
       

     

 %$&.9,(:



02'(/67



/'

Figure 22 - T
 op Section: Louvered Enclosure Kit Components - Model QTC4210T

JOHNSON CONTROLS 69
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 36 - Louvered Enclosure Kit Components - Bottom


PART SAP
ITEM MODEL PIN 54 = DESCRIPTION qty figure
NUMBER NUMBER
QTC4165T, QTC4185T, QTC4210T N 075-93275-012 677324 2
100 QTC4175T N Panel, Enclosure 075-93275-072 813835 1 23, 24
QTC4165T - QTC4210T X, E, R, A 075-93275-012 677324 2
QTC4165T, QTC4185T, QTC4210T N 075-93275-031 677325 2
101 QTC4175T N Panel, Enclosure 075-93275-073 813836 1 23, 24
QTC4165T - QTC4210T X, E, R, A 075-93275-031 677325 4
QTC4175T, QTC4210T X, E, R, A 075-93275-010 677347 6
103 Panel, Enclosure 23, 24
QTC4165T, QTC4185T X, E, R, A 075-93275-010 677347 4
QTC4210T N 075-93275-033 761451 2
104 Panel, Enclosure 23, 24
QTC4165T - QTC4210T X, E, R, A 075-93275-034 677326 1
106 QTC4165T - QTC4210T X, E, R, A Panel, Enclosure 075-93275-029 677344 4 23, 24
108 QTC4165T - QTC4210T X, E, R, A Panel, Enclosure 075-93275-035 677327 1 23, 24
QTC4165T, QTC4185T, QTC4210T N 075-94066-001 671394 2
QTC4175T N Angle, Support, 075-94066-077 813839 1
111 23, 24
QTC4165T, QTC4185T, QTC4210T X, E, R, A Louvers 075-94066-001 671394 2
QTC4175T X, E, R, A 075-94066-007 695230 2
QTC4175T N 075-94066-078 813840 1
QTC4210T X, E, R, A Angle, Support, 075-94066-000 671393 6
112 23, 24
QTC4165T, QTC4185T X, E, R, A Louvers 075-94066-006 671803 8
QTC4175T X, E, R, A 075-94066-008 695561 2
QTC4210T N 075-94066-002 671395 2
Angle, Support,
113 QTC4165T, QTC4185T, QTC4210T X, E, R, A 075-94066-002 671395 2 23, 24
Louvers
QTC4175T X, E, R, A 075-94066-010 695563 2
Angle, Support,
114 All X, E, R, A 075-94066-003 671398 1 23, 24
Louvers
Angle, Support,
115 QTC4210T X, E, R, A 075-94066-004 671396 2 23
Louvers
Angle, Support,
116 QTC4210T X, E, R, A 075-94066-005 671397 2 23
Louvers
Rail, Support,
117 QTC4165T - QTC4210T All 075-84415-001 677345 1 23, 24
Louvers
118 QTC4175T X, E, R, A Panel, Enclosure 075-93275-037 761452 2 24
Angle, Support,
119 QTC4175T X, E, R, A 075-94066-009 695562 2 24
Louvers
Angle, Support,
120 QTC4175T X, E, R, A 075-94066-011 695564 2 24
Louvers
131 All All Panel, Enclosure 075-93275-030 677323 2 23, 24
132 All All Panel, Enclosure 075-93275-032 677306 1 23, 24
134 QTC4165T - QTC4210T All Panel, Enclosure 075-93275-078 857676 1 23, 24
135 QTC4165T - QTC4210T All Panel, Enclosure 075-93275-079 857677 1 23, 24

70 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 37 - Wire-Louvered Enclosure Kit Components - Bottom


PART SAP
ITEM MODEL PIN 54 = DESCRIPTION qty figure
NUMBER NUMBER
Angle, Louvers
100 QTC4210T X, E, R, A 075-94066-000 671393 6 24
Support
QTC4165T - QTC4210T N Angle, Louvers 075-94066-001 671394 2
101 23, 24
QTC4165T - QTC4210T X, E, R, A Support 075-94066-001 671394 2
QTC4210T N 075-94066-002 671395 2
Angle, Louvers
102 QTC4175T N 075-94066-078 813840 1 23, 24
Support
QTC4165T - QTC4210T X, E, R, A 075-94066-002 671395 2
Angle, Louvers
103 All All 075-94066-003 671398 1 23, 24
Support
Angle, Louvers
104 QTC4210T X, E, R, A 075-94066-004 671396 2 23
Support
Angle, Louvers
105 QTC4185, QTC4175T, QTC4210T X, E, R, A 075-94066-005 671397 2 23, 24
Support
Angle, Louvers
106 QTC4165T, QTC4185T X, E, R, A 075-94066-006 671803 8 23
Support
Angle, Louvers
114 QTC4175T X, E, R, A 075-94066-008 695561 2 24
Support
Angle, Louvers
115 QTC4175T X, E, R, A 075-94066-009 695562 2 24
Support
Angle, Louvers
116 QTC4175T X, E, R, A 075-94066-010 695563 2 24
Support
Angle, Louvers
117 QTC4175T X, E, R, A 075-94066-011 695564 2 24
Support
Angle, Grille
120 QTC4165T - QTC4210T All 075-94066-082 919198 2 23, 24
Support

JOHNSON CONTROLS 71
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 23 - B
 ottom Section: Louvered Enclosure Kit Components - Models QTC4165T,
QTC4185T and QTC4210T

72 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 24 - Bottom Section: Louvered Enclosure Kit Components - Model QTC4175T

JOHNSON CONTROLS 73
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 38 - Louvered Enclosure (Cond. Only)


Part SAP
Item Model Description Quantity Figure
Number Number
100 QTC4165T - QTC4210T Panel Enclosure 075-93275-001 668145 2 25, 26
101 QTC4165T - QTC4210T Panel Enclosure 075-93275-004 677285 1 25, 26
QTC4175T 4
102 QTC4165T, QTC4185T Panel Enclosure 075-93275-002 677287 6 25, 26
QTC4210T 8
103 QTC4165T - QTC4210T Panel Enclosure 075-93275-003 677288 1 25, 26
104 QTC4165T - QTC4210T Panel Enclosure 075-93275-006 677290 1 25, 26
105 QTC4165T - QTC4210T Panel Enclosure 075-93275-005 677289 1 25, 26
106 ALL Panel Enclosure 075-93275-007 677301 1 25, 26
107 ALL Panel Enclosure 075-93275-008 677302 1 25, 26
108 ALL Rail Support Louvers 075-84415-000 671299 1 25, 26
Panel Cover
109 QTC4165T - QTC4210T 092-03563-001 768462 1 25, 26
Wiring Tray
Panel Cover
110 QTC4165T - QTC4210T 092-03563-002 768463 1 25, 26
Wiring Tray
Panel Cover
111 QTC4165T, QTC4185T, QTC4210T 092-03563-007 768468 2 25, 26
Wiring Tray
QTC4175T, QTC4210T Panel Cover 092-03563-003 768464 1
113 25, 26
QTC4165T, QTC4185T Wiring Tray 092-03563-008 768469 1
Panel Cover
114 QTC4165T - QTC4210T 092-03563-004 768465 1 25, 26
Wiring Tray
Panel Cover
115 QTC4165T, QTC4185T 092-03563-005 768466 1 25, 26
Wiring Tray
Panel Cover
116 QTC4175T 092-03563-005 768466 1 25
Wiring Tray
QTC4175T, QTC4210T Panel Cover 092-03563-006 768467 1
117 25, 26
QTC4165T, QTC4185T Wiring Tray 092-03563-009 768470 1

74 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 25 - Louvered Enclosure (Cond. Only) mODEL QTC4175T

JOHNSON CONTROLS 75
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

5,*+76,'(9,(:

        

    

/()76,'(9,(:

        

    

%$&.9,(:






/'

Figure 26 - L
 ouvered Enclosure (Cond. Only) mODELS QTC4165T, QTC4185T and QTC4210T

76 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 39 - End Louver (Hail Guard)


PART SAP
ITEM MODEL PIN 50 = DESCRIPTION qty FIGURE
NUMBER NUMBER
End Louver (Hail Guard)
- QTC4165T - QTC4210T M, N 375-93243-000 686435 - *
Panel Enclosure Kit
End Louver (Hail Guard)
- QTC4165T - QTC4210T A, B, C, E, P 375-93243-010 1152234 - *
Panel Enclosure Kit
106 All All Panel, Enclosure 075-93275-007 677301 1 27
107 All All Panel, Enclosure 075-93275-008 677302 1 27
108 All All Rail, Support 075-84415-000 671299 1 27
QTC4165T - QTC4210T M, N 075-94038-012 832616 1
109 Vee Panel, Aesthetic 27
QTC4165T - QTC4210T A, B, C, E, P 075-94038-025 1152219 1
QTC4165T - QTC4210T A, B, C, E, P 075-94038-021 997864 1
110 Vee Panel, Aesthetic 27
QTC4165T - QTC4210T M, N 075-94038-013 832617 1
QTC4165T - QTC4210T A, B, C, E, P Gasket, Neoprene, 028-11838-000 741665 2
111 27
QTC4165T - QTC4210T M, N 1/2 x 1 x Roll 028-11838-000 741665 2
QTC4165T - QTC4210T A, B, C, E, P 075-94037-006 997862 3
112 Bracket 27
QTC4165T - QTC4210T M, N 075-94037-004 832611 2

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 77
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

109

111
106 107
112

108

110

111
112
LD16165

Figure 27 - End Louver (Hail Guard) Panel Enclosure Kit Components

78 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 40 - V-Guard (Only) Panel Enclosures

PART PART SAP


ITEM MODEL PIN 50= FIGURE
DESCRIPTION NUMBER NUMBER
V-Guard Kit 392-03569-001 832618
Aesthetic Vee Panel 075-94038-009 832614
Aesthetic Vee Panel 075-94038-012 832616
Bracket 075-94037-003 832610
1 QTC4165T - QTC4210T M, N 28, 29
Bracket 075-94037-004 832611
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
Edging, Rubber 028-16682-001 850313
V-Guard Kit 392-03569-019 1152238
Aesthetic Vee Panel 075-94038-024 1152218
Aesthetic Vee Panel 075-94038-025 1152219
1 QTC4165T - QTC4210T A, B, C, E, P Bracket 075-94037-005 997861 28, 29
Bracket 075-94037-006 997862
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-002 832619
Aesthetic Vee Panel 075-94038-008 832613
Bracket 075-94037-003 832610
2 All M, N 28, 29
Bracket 075-94037-004 832611
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-012 997880
Aesthetic Vee Panel 075-94038-020 997863
Bracket 075-94037-005 997861
2 All A, B, C, E, P 28, 29
Bracket 075-94037-006 997862
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-003 832620
Aesthetic Vee Panel 075-94038-008 832613
3 QTC4165T M, N Bracket 075-94037-003 832610 28
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-004 832621
Aesthetic Vee Panel 075-94038-013 832617
Aesthetic Vee Panel 075-94038-008 832613
Bracket 075-94037-003 832610
4 All M, N 28, 29
Bracket 075-94037-004 832611
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
Edging, Rubber 028-16682-001 850313

JOHNSON CONTROLS 79
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

TABLe 74 - V-Guard (Only) Panel Enclosures (cont'd)


PART PART SAP
ITEM MODEL PIN 50= FIGURE
DESCRIPTION NUMBER NUMBER
V-Guard Kit 392-03569-014 997881
Aesthetic Vee Panel 075-94038-021 997864
Aesthetic Vee Panel 075-94038-020 997863
4 All A, B, C, E, P Bracket 075-94037-005 997861 28, 29
Bracket 075-94037-006 997862
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-005 832622
Aesthetic Vee Panel 075-94038-011 832615
Aesthetic Vee Panel 075-94038-007 832612
5 All M, N Bracket 075-94037-003 832610 28, 29
Bracket 075-94037-004 832611
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll
V-Guard Kit 392-03569-015 997882
Aesthetic Vee Panel 075-94038-023 997866
Aesthetic Vee Panel 075-94038-022 997865
5 All A, B, C, E, P Bracket 075-94037-005 997861 28, 29
Bracket 075-94037-006 997862
Gasket, Neoprene,
028-11838-000 741665
1/2 X 1 X Roll

80 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

   

7

    

7

/'

Figure 28 - V-Guard Panel Enclosures

JOHNSON CONTROLS 81
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

    

7

     

7

/'

Figure 29 - V-Guard Panel Enclosures

82 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 41 - V-Guard Plus Hail Guard


V-GUARD ONLY V-GUARD AND HAIL GUARD
MODEL PIN 50= PART SAP PART SAP
NUMBER NUMBER NUMBER NUMBER
QTC4175T M, N 392-07087-021 832637 375-93243-000 686435
QTC4175T A, B, C, E, P 392-07087-081 1152240 375-93243-010 1152234
QTC4165T M, N 392-07087-041 1134429 375-93243-000 686435
QTC4210T M, N 392-07087-023 832639 375-93243-000 686435
QTC4185T M, N 392-07087-022 832638 375-93243-000 686435
QTC4185T A, B, C, E, P 392-07087-082 1152241 375-93243-010 1152234
QTC4210T A, B, C, E, P 392-07087-083 1152242 375-93243-010 1152234

JOHNSON CONTROLS 83
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 42 - Flash Tank Oil Separator


Part SAP
Item Model Description qty figure
Number Number

Oil Separator / Flash Tank (ASME)

401 Tank, Flash 14" O.D. 375-79551-000 794109 2


A Ins Therm 1-1/8 Id X 1/2 010-02841-000 616553 2.4
QTC4165T, QTC4185T, QTC4210T 30
B Ins Therm 2-1/8 Id X 1/2 010-02842-000 728785 0.54
C Plug Sight 1-11-1/2 Npte 026-17581-000 740685 2
401 Tank, Flash 18" O.D. 375-89884-000 669993 2
A Ins Therm 1-1/8 Id X 1/2 010-02841-000 616553 2.4
QTC4175T 30
B Ins Therm 2-1/8 Id X 1/2 010-02842-000 728785 0.54
C Plug Sight 1-11-1/2 Npte 026-17581-000 740685 2
402 Oil Separator 8" O.D. 375-93290-000 798683 2
A QTC4165T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2
402 Oil Separator 10" O.D. 375-79591-000 571177 1
A QTC4185T, QTC4175T, QTC4210T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2
403 Oil Separator 8" O.D. 375-93290-000 798683 1
A QTC4185T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2
403 Oil Separator 8" O.D. 375-93290-000 798683 1
A QTC4185T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2

Oil Separator / Flash Tank (PED)

401 Flash Tank 14" O.D. Ped 375-79551-990 794111 2


A Ins Therm 1-1/8 Id X 1/2 010-02841-000 616553 2.4
QTC4165T, QTC4185T, QTC4210T 30
B Ins Therm 2-1/8 Id X 1/2 010-02842-000 728785 0.54
C Plug Sight 1-11-1/2 Npte 026-17581-000 740685 2
401 Flash Tanks 18" O.D. Ped 375-89884-990 796788 2
A Ins Therm 1-1/8 Id X 1/2 010-02841-000 616553 2.4
QTC4175T 30
B Ins Therm 2-1/8 Id X 1/2 010-02842-000 728785 0.54
C Plug Sight 1-11-1/2 Npte 026-17581-000 740685 2
402 Oil Separator 8" O.D. Ped 375-93290-990 798684 2
A QTC4165T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2
402 Oil Separator 10" O.D. Ped 375-79591-990 794176 1
A QTC4185T, QTC4175T, QTC4210T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2
403 Oil Separator 8" O.D. Ped 375-93290-990 798684 1
A QTC4185T Plug, Sight Glass 026-46487-000 574772 2 30
B O-Ring, Hnbr 028-16331-000 618766 2

84 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

FLASH TANK OIL SEPARATOR

402
403

401

402b
402a

401c

LD17288

Figure 30 - FLASH TANK / OIL SEPARATOR

JOHNSON CONTROLS 85
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 43 - Pressure Relief ASME (Pin 33 = X, C)


Part SAP
Item Model Description figure
Number number
1 QTC4165T - QTC4210T Safety Valve 16.2 Bar Od 12.7 Mm / 1/2 In 022-12373-000 841430 31
2 QTC4165T - QTC4210T Tube, Relief Valve DXST 375-30919-000 776577 31
3 QTC4165T - QTC4210T Valve Relief 3/8 NPTE X 1/2Fl 022-12076-000 671326 31
4 QTC4165T - QTC4210T Tube Relief Valve DXST 375-37978-000 410839 31
Pressure Switch UL Listing 375-66947-001 787001
Wiring Harness High Press 592-07169-208 808830
5 QTC4165T - QTC4210T *
Wiring Harness High Press 592-07169-209 808831
Plug Id = Hd = 22.200 Mm Liq T Rubber 028-15804-000 742152
6 QTC4165T - QTC4210T Connr 5/8 Ext Fla X 3/4 023-00932-000 617240 31

NOTE: Items with an * are NOT represented.

Table 44 - Dual Pressure Relief ASME (Pin 33 = R)


Part SAP
Item Model Description figure
Number number
21 QTC4165T - QTC4210T Connector Male 3/8" NPT X 1/2" 023-23698-000 420790 31
22 QTC4165T - QTC4210T Connector Bulkhead Male 3/8" 023-23699-000 420789 31
23 QTC4165T - QTC4210T Connector Male 1/2" NPT X 1/2" 023-25240-000 694539 *
24 QTC4165T - QTC4210T Connr Female 1/2 NPT X 1/2Fl 023-26304-000 1174803 *
25 QTC4165T - QTC4210T Valve 3/8" 3-Way Dual Shut Off 022-11716-000 401271 31
26 QTC4165T - QTC4210T Valve Relief 3/8 NPTE X 1/2Fl 022-12076-000 671326 31
28 QTC4165T - QTC4210T Valve 1/2" 3-Way Dual Shut Off 022-12641-000 996997 31
Safety Valve 16.2 Bar Od 12.7 Mm
29 QTC4165T - QTC4210T 022-12373-000 841430 31
/ 1/2In
Pressure Switch UL Listing 375-66947-001 787001
Wiring Harness High Press 592-07169-208 808830
104 QTC4165T - QTC4210T Wiring Harness High Press 592-07169-209 808831 *
Plug Id = Hd = 22.200 Mm Liq T
028-15804-000 742152
Rubber

NOTE: Items with an * are NOT represented.

86 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 45 - Pressure Relief Ped (Pin 33 = X)


Part SAP
Item Model Description FIGURE
Number NUMBER
1 QTC4165T - QTC4210T Safety Valve 16.2 Bar Od 12.7Mm / 1/2 In 022-12373-000 841430 31
2 QTC4165T - QTC4210T Tube, Relief Valve DXST 375-30919-000 776577 31
3 QTC4165T - QTC4210T Valve Relief 3/8 NPTE X 1/2 Fl 022-12076-000 671326 31
4 QTC4165T - QTC4210T Tube Relief Valve DXST 375-37978-000 410839 31
Pressure Switch CE PED 375-94077-990 678494
Fitting, 37 Deg. Flared Tube 023-25414-000 699734
Tube High Pressure Cutout 075-94078-000 678207
Bulkhead, 37 Deg. Flared Tube 023-25415-000 734207
Manual Reset High Pressure 025-44464-000 678497
5 QTC4165T - QTC4210T High Press Switch W/Internal 025-44465-000 678498 *
Harness Dual Hpco 1-Fhp1 575-77880-264 808453
Harness Dual Hpco 1-Fhp2 575-77880-265 808454
Harness Dual Hpco 2-Fhp1 575-77880-266 808455
Harness Dual Hpco 2-Fhp2 575-77880-267 808456
Dual Hpco Jumper 575-77880-263 808452
6 QTC4165T - QTC4210T Connr 5/8 Ext Fla X 3/4 023-00932-000 617240 31

NOTE: Items with an * are NOT represented.

Table 46 - Dual Pressure Relief Ped (Pin 33 = R)


Part SAP
Item Model Description figure
Number number
21 QTC4165T - QTC4210T Connector Male 3/8" Npt X 1/2" 023-23698-000 420790 31
22 QTC4165T - QTC4210T Connector Bulkhead Male 3/8" 023-23699-000 420789 31
23 QTC4165T - QTC4210T Connector Male 1/2" Npt X 1/2" 023-25240-000 694539 *
24 QTC4165T - QTC4210T Connr Female 1/2 Npt X 1/2Fl 023-26304-000 1174803 *
25 QTC4165T - QTC4210T Valve 3/8" 3-Way Dual Shut Off 022-11716-000 401271 31
26 QTC4165T - QTC4210T Valve Relief 3/8 Npte X 1/2Fl 022-12076-000 671326 31
28 QTC4165T - QTC4210T Valve 1/2" 3-Way Dual Shut Off 022-12641-000 996997 31
29 QTC4165T - QTC4210T Safety Valve 16.2 Bar Od 12.7Mm / 1/2In 022-12373-000 841430 31
Pressure Switch CE PED 375-94077-990 678494
Fitting, 37 Deg. Flared Tube 023-25414-000 699734
Tube High Pressure Cutout 075-94078-000 678207
Bulkhead, 37 Deg. Flared Tube 023-25415-000 734207
Manual Reset High Pressure 025-44464-000 678497
104 QTC4165T - QTC4210T High Press Switch W/Internal 025-44465-000 678498 *
Harness Dual Hpco 1-Fhp1 575-77880-264 808453
Harness Dual Hpco 1-Fhp2 575-77880-265 808454
Harness Dual Hpco 2-Fhp1 575-77880-266 808455
Harness Dual Hpco 2-Fhp2 575-77880-267 808456
Dual Hpco Jumper 575-77880-263 808452

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 87
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Figure 31 - pressure relief

88 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 47 - Pressure Switch Components


Part SAP
Item Pin 47 = Model Description quantity
NumBer NumBer
QTC4165T - QTC4210T Pressure Switch UL Listing 375-66947-001 787001 1
1 Wiring Harness High Press 592-07169-208 808830 1
A
2 QTC4165T - QTC4210T Wiring Harness High Press 592-07169-209 808831 1
3 Grommet, Blind Type .875 Dia 028-15804-000 742152 2
QTC4165T - QTC4210T Pressure Switch CE PED 375-94077-990 678494 1
1 Fitting, 37 Deg. Flared Tube 023-25414-000 699734 2
2 Tube High Pressure Cutout 075-94078-000 678207 2
3 Bulkhead, 37 Deg. Flared Tube 023-25415-000 734207 2
4 Bracket Press Switch Mtg 075-94076-000 678208 2
5 Tee 1/4 X 1/4 Ext Fla X 023-00972-000 371710 2
6 Manual Reset High Pressure 025-44464-000 678497 2
7 High Press Switch W/Internal 025-44465-000 678498 2
8 E Harness Dual Hpco 1-Fhp1 575-77880-264 808453 1
QTC4165T - QTC4210T
9 Harness Dual Hpco 1-Fhp2 575-77880-265 808454 1
10 Harness Dual Hpco 2-Fhp1 575-77880-266 808455 1
11 Harness Dual Hpco 2-Fhp2 575-77880-267 808456 1
12 Screw Cap Hex Hd 16 X 2.6G 021-19179-000 730391 8
13 Washer Plain 11/16 Id X 1-3/4 021-16142-000 729906 8
14 Dual Hpco Jumper 575-77880-263 808452 2
16 Nut Flare Hydraulic 1/4 Od 023-09670-000 146787 2
17 Sleeve Flare Hydraulic 1/4 Od 023-10000-000 146748 2

JOHNSON CONTROLS 89
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 48 - Single Point Wiring Option Kit


Part SAP
Item Pin 17 = Description Quantity Figure
Number number
1 Single Point Wrg Asm 375-61599-000 784138 1
Wrapper Asm Spw Kit 375-61596-001 784135 1
A
Wrapper Spw Box 075-61596-000 754761 1
Cover, Btm Asm Spw Kit 375-61597-001 784136 1
B Cover Btm Spw Box 075-61597-000 754762 1
Strip 1/4 X 1 X Roll: 028-08359-000 741511 3
Cover, Top Asm Spw Kit 375-61598-001 784137 1
C S, O, T Cover Top Spw Box 075-61598-000 754763 1 32
Strip 1/4 X 1 X Roll: 028-08359-000 741511 5
Kit Terminals Drive 371-04523-101 772743 1
Channel Glastic Drive 071-04523-312 749020 1
D Lug, Elec Four Bbl, Wire 025-40519-000 739846 3
Bus Bar Single Point Wiring 071-04523-313 749021 3
Plate Studs Terminal Block 371-04460-305 772717 3
E Lug, Elec Sgl Bbl, #4-500 025-32835-000 738755 1
2 S, O, T Plate Adapter Single Point 371-04523-301 772744 1 32
3 S, O, T Gasket Auto Trans 028-15249-000 742108 3 32
9 Bus Bar Spw Kit W/Term Blocks 371-04523-001 772739 1
A Bus Bar Single Point Wrg L1&L3 071-04523-305 749013 4
S 32
B Bus Bar Single Point Wrg L2 071-04523-306 749014 2
C Bus Bar Single Point Wrg 071-04523-307 749015 3
9 Bus Bar Spw Kit W/Cir Breaker 371-04523-002 772740 1
A Bus Bar Single Point Wrg 071-04523-307 749015 3
B O, T Bus Bar Single Point Wrg L1&L3 071-04523-303 749011 4 32
C Bus Bar Single Point Wrg L2 071-04523-304 749012 2
D 1" Insr Standoff, Glastic 028-15064-000 741968 2
10 S, O, T Bracket Single Point Wiring 092-07072-023 1050276 1 32

90 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

6LQJOH3RLQW:LULQJ 6LQJOH3RLQW:LULQJ%XV
%XV%DU.LW)RU %DU.LW)RU&LUFXLW
7HUPLQDO%ORFN %UHDNHU
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Figure 32 - Single Point Wiring Option Kit

JOHNSON CONTROLS 91
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 49 - Wire Enclosure Kit Pin 54 = X, E, R, A


Full Kit Top Section part Bottom Section
Model
Number (sap) Number (sap) Part Number (sap)
Pin 12 & 13 = 40, 42, 46, or 50 volts
375-93247-010 375-93247-011 375-93247-012
QTC4165T, QTC4185T
(671804) (671735) (671740)
375-93247-020 375-93247-021 375-93247-022
QTC4210T
(671409) (671410) (671421)
392-12861-000 392-12861-001 392-12861-002
QTC4175T
(919442) (919443) (919444)
Pin 12 & 13 = 17, 28, or 58 volts
392-09377-010 375-93247-011 392-09377-012
QTC4165T, QTC4185T
(919367) (671735) (919368)
392-09377-020 375-93247-021 392-09377-022
QTC4210T
(919369) (671410) (919370)
392-12864-000 392-12861-001 392-12864-002
QTC4175T
(919457) (919443) (919458)

NOTE: 
Pin 54 = X (Level 0 Noise Reduction Kits), E ( Economical Low Noise Kits), R (Level 1 Noise Reduction Kits), or A (Basic Noise Reduction Kits)

92 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 50 - Wire Enclosure Kit Pin 54 = N


Full Kit Top Section part Bottom Section
Model
Number (sap) Number (sap) Part Number (sap)
Pin 12 & 13 = 40, 42, 46, or 50 volts
375-93251-010 375-93251-011 375-93251-012
QTC4165T, QTC4185T
(798628) (798629) (798630)
392-02031-020 392-02031-021 392-02031-022
QTC4210T
(804860) (804861) (804862)
392-12863-000 392-12863-001 392-12863-002
QTC4175T
(919452) (919453) (919454)
Pin 12 & 13 = 17, 28, or 58 volts
392-09393-010 375-93251-011 392-09393-012
QTC4165T, QTC4185T
(919415) (798629) (919416)
392-09394-020 392-02031-021 392-09394-022
QTC4210T
(919421) (804861) (919422)
392-12866-000 392-12863-001 392-12866-002
QTC4175T
(919461) (919453) (919462)

NOTE: Pin 54 = N (Level 2 Noise Reduction Kits)

JOHNSON CONTROLS 93
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 51 - Wire Enclosure Kit Components - Top


York SAP
Item Pin 54= Models Description figure
Number Number
N QTC4175T, QTC4210T Rail, Support,
100 075-84415-000 671299 33
X,E,R,A QTC4165T - QTC4210T LVRS
N QTC4165T, QTC4175T, QTC4185T Panel, Cover,
101 075-79567-001 671311 33
X,E,R,A QTC4165T - QTC4210T Wiring Tray
X,E,R,A QTC4165T - QTC4210T 075-79568-001 671312
Panel, Cover,
102 QTC4175T 075-79568-018 758530 33
N Wiring Tray
QTC4165T, QTC4185T 092-09018-003 833006
X,E,R,A QTC4165T, QTC4185T, QTC4210T 075-79569-001 671313
Panel, Cover,
103 QTC4165T, QTC4185T 075-79569-003 758545 33
N Wiring Tray
QTC4175T 075-94088-002 813841
QTC4175T, QTC4210T 075-79570-003 677261
X,E,R,A
QTC4165T, QTC4185T Panel, Cover, 075-79570-001 671315
104 33
QTC4165T, QTC4185T Wiring Tray 075-79570-011 758572
N
QTC4175T 075-79570-021 758574
N QTC4165T, QTC4175T, QTC4185T Panel, Cover,
105 075-79567-002 671316 33
X,E,R,A QTC4165T - QTC4210T Wiring Tray
X,E,R,A QTC4165T - QTC4210T 075-79568-002 671317
Panel, Cover,
106 QTC4175T 075-79568-019 758531 33
N Wiring Tray
QTC4165T, QTC4185T 075-79568-022 758534
QTC4175T, QTC4210T 075-79570-004 671414
X,E,R,A
QTC4165T, QTC4185T Panel, Cover, 075-79570-002 671318
107 33
QTC4165T, QTC4185T Wiring Tray 092-09018-004 833007
N
QTC4175T 075-79570-022 758575
X,E,R,A QTC4165T - QTC4210T
108 Support, Grill 075-93336-000 671319 33
N QTC4165T - QTC4210T
X,E,R,A QTC4165T, QTC4185T, QTC4210T
109 Support, Grill 075-93336-001 671320 33
N QTC4165T, QTC4185T, QTC4210T
QTC4165T, QTC4185T, QTC4210T 075-93336-002 671321
X,E,R,A
110 QTC4175T Support, Grill 075-93336-001 671320 33
N QTC4165T, QTC4185T 075-93336-002 671321
N QTC4165T, QTC4185T
075-93336-003 671322
X,E,R,A QTC4165T, QTC4185T
111 X,E,R,A Support, Grill 33
QTC4210T 075-93336-004 671416
X,E,R,A,N QTC4175T 075-93336-005 697733
Panel, Cover,
112 X,E,R,A QTC4175T 075-94088-001 697749 33
Wiring Tray
N QTC4165T, QTC4185T, QTC4175T
200 Wire Grille 026-46614-000 671327 33
X,E,R,A QTC4165T - QTC4210T
N QTC4165T, QTC4175T, QTC4185T
201 Wire Grille 026-46612-000 671328 33
X,E,R,A QTC4165T - QTC4210T
N QTC4165T, QTC4175T, QTC4185T
202 Wire Grille 026-46602-000 671329 33
X,E,R,A QTC4165T - QTC4210T

94 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 85 - wire ENCLOSURE KIT COMPONENTS - tOP (Cont'd)


York SAP
Item Pin 54= Models Description figure
Number Number
N QTC4165T, QTC4175T, QTC4185T
203 Wire Grille 026-46613-000 671391 33
X,E,R,A QTC4165T - QTC4210T
N QTC4165T - QTC4210T
204 Wire Grille 026-46609-000 671392 33
X,E,R,A QTC4165T - QTC4210T
N QTC4165T, QTC4175T, QTC4185T Screw, Trilobular
208 021-19309-000 730436 33
X,E,R,A QTC4165T - QTC4210T Thread
217 X,E,R,A,N QTC4175T Wire Grille 026-46724-000 697751 *
Panel, Cover,
218 N QTC4175T 075-94088-003 813842 *
Wiring Tray

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 95
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

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5,*+76,'(9,(: %$&.9,(:
     




         
0RGHO6KRZQ
  
 

/()76,'(9,(: 
   
%$&.9,(:




 
           

      0RGHO6KRZQ
/'

Figure 33 - wire ENCLOSURE KIT COMPONENTS - tOP

96 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 52 - Wire Enclosure Kit Components - Bottom


Pin PArt SAP
Item Pin 12/13= Models Description figure
54= Number Number
Angle, Support,
100 X,E,R,A All QTC4210T 075-94066-000 671393 34
Louvers
N QTC4165T, QTC4185T Angle, Support,
101 All 075-94066-001 671394 34
X,E,R,A QTC4210T Louvers
Angle, Support,
X,E,R,A QTC4165T, QTC4185T, QTC4210T 075-94066-002 671395
Louvers
102 All 34, 35
Angle, Support,
N QTC4175T 075-94066-078 813840
Louvers
40,42,46,50 QTC4165T, QTC4175T, QTC4185T
N Angle, Support,
103 QTC4210T 075-94066-003 671398 34, 35
All Louvers
X,E,R,A QTC4165T - QTC4210T
Angle, Support,
104 X,E,R,A All QTC4210T 075-94066-004 671396 34
Louvers
Angle, Support,
105 X,E,R,A All QTC4210T 075-94066-005 671397 34
Louvers
Angle, Support,
106 X,E,R,A All QTC4165T, QTC4185T 075-94066-006 671803 34
Louvers
Angle, Support,
114 X,E,R,A All QTC4175T 075-94066-008 695561 35
Louvers
Angle, Support,
115 X,E,R,A All QTC4175T 075-94066-009 695562 35
Louvers
Angle, Support,
116 X,E,R,A All QTC4175T 075-94066-010 695563 35
Louvers
Angle, Support,
117 X,E,R,A All QTC4175T 075-94066-011 695564 35
Louvers
X,E,R,A QTC4165T, QTC4185T, QTC4210T 026-46610-000 671400
200 All QTC4165T, QTC4185T Wire Grille 026-46727-000 678467 34, 35
N
QTC4175T 026-46730-028 813190
201 X,E,R,A All QTC4165T - QTC4210T Wire Grille 026-46615-000 671401 34, 35
202 X,E,R,A All QTC4165T - QTC4210T Wire Grille 026-46616-000 671405 34, 35
203 X,E,R,A All QTC4165T, QTC4185T, QTC4210T Wire Grille 026-46617-000 671402 34, 35
N QTC4210T 026-46601-000 671403
204 All Wire Grille 34, 35
X,E,R,A QTC4165T - QTC4210T 026-46601-000 671403
205 N 40,42,46,50 QTC4165T, QTC4175T, QTC4185T Wire Grille 026-46600-000 671404 34
17,28,40,42,
206 X,E,R,A QTC4210T Wire Grille 026-46618-000 671406 34
46,50,58
17,28,40,42,
211 X,E,R,A QTC4175T Wire Grille 026-46692-000 671420 35
46,50,58
17,28,40,42,
212 X,E,R,A QTC4175T Wire Grille 026-46725-000 697752 35
46,50,58
17,28,40,42,
213 X,E,R,A QTC4175T Wire Grille 026-46726-000 697753 *
46,50,58

NOTE: Items with an * are NOT represented.

JOHNSON CONTROLS 97
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

5,*+76,'(9,(:

)$181,76
)$181,76

)$181,76 
     
 )$181,76
/()76,'(9,(:
)$181,76
)$181,76

)$181,76 
  )$181,76     
%$&.9,(:


 





  
)52179,(: 




 

  /'

Figure 34 - W
 ire enclosure kit components - Models QTC4165T, QTC4185T & QTC4210T

98 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

)52179,(: 5,*+76,'(9,(:

      

%$&.9,(: /()76,'(9,(:

  


   

 













/'

Figure 35 - Wire Enclosure Kit Components - Model QTC4175T

JOHNSON CONTROLS 99
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 53 - Acoustical Arrangement, Basic and Level 0 Reduction


Part SAP
Item Description Pin 54 = Model QTY figure
Number Number
X, A QTC4165T 010-07735-000 556330 2
Lagging, Sound
1 X, A QTC4185T, QTC4210T 010-07735-001 684340 2 36
Suction
X, A QTC4175T 010-07735-002 684631 2
Kit, Compr
2 X QTC4165T - QTC4210T 010-07808-000 728960 2 36
Blanket
Lagging,
4 Sound, Pipe X, A QTC4165T - QTC4210T 010-06568-000 636215 5 36
Discharge
Kit, Lagging QTC4165T 2
Sound, 8" Oil 010-07809-000 664085
QTC4185T 1
Separator
5 X, A 36
Lagging,
Sound, Oil QTC4175T 010-07734-000 728854 2
Separator
Lagging,
6 Sound, Oil X, A QTC4185T 010-07734-000 728854 1 36
Separator

NOTE: Items with an * are NOT represented.

LD17454

Figure 36 - Acoustical Arrangement, Basic and Level 0 Reduction

100 JOHNSON CONTROLS


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 54 - Top Edge Guard Kit


Model FANS Edge Guard KIT
QTC4165T, QTC4185T 10 375 94097 010
QTC4210T 12 375 94097 012
QTC4175T 8 375 94097 200

1. See Table 89 on page 252 and Figure 101 on page 252 and Figure 102 on page 252 for individual Tope Edge Guards.

JOHNSON CONTROLS 101


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 55 - Top Edge Guards


Item Model Fans Description Part number Quantity FIGURE
1 All All Top Edge Guard Component 075 94098 001 1 37, 38
2 All All Top Edge Guard Component 075 94098 002 1 37, 38

QTC4165T, QTC4185T,
10, 12 Top Edge Guard Component 075 94098 003 2
3 QTC4210T 37, 38

QTC4175T 8 Top Edge Guard Component 075 94098 007 1


8, 12, 16,
QTC4175T, QTC4210T Top Edge Guard Component 075 94098 007 1
4 20 37, 38
QTC4165T, QTC4185T 10, 14, 18 Top Edge Guard Component 075 94098 004 1
8, 12, 16,
QTC4210T Top Edge Guard Component 075 94098 008 1
20
5 37, 38
QTC4165T, QTC4185T 10, 14, 18 Top Edge Guard Component 075 94098 005 1
QTC4175T 8 Top Edge Guard Component 075 94098 006 2
QTC4165, QTC4185T,
10, 12 Top Edge Guard Component 075 94098 006 4
6 QTC4210T 37, 38
QTC4175T 8 Top Edge Guard Component 075 94098 009 1
QTC4175T 8 Top Edge Guard Component 075 94098 010 2
7 QTC4165T, QTC4185T, 37, 38
All Top Edge Guard Component 075 94098 009 1
QTC4210T
8 QTC4165T - QTC4210T All Top Edge Guard Component 075 94098 011 2 37, 38

8
7
1 See Detail A 3 6

7
4 2
8
5

Detail A

Figure 37 - Top Edge Guards - Model QTC4175T


102 JOHNSON CONTROLS
LD19089
FORM QTC4-RP1
ISSUE DATE: 5/20/2015

14, 16, 18, 18, 20


20 Fan Fan
See Detail A 3 3 4
8 1 3

18, 20
14, 16, 18,
Fan
20 Fan
5 3 3 3 2 8

Detail A

LD16173

Figure 38 - Top Edge Guards - Models QTC4165T, QTC4185T, QTC4210T

JOHNSON CONTROLS 103


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 56 - Desuperheaters
Part SAP
Item Model Description figure
Number number
Heat Exchanger Plate
20 QTC4185T 026-45020-001 884607 39
B60 X 30 Sys 2
Heat Exchanger Plate
QTC4165T 026-45020-001 884607
B60 X 30 Sys 1 & Sys 2
Heat Exchanger Plate
21 QTC4175T, QTC4210T 026-45021-001 884608 39
B60 X 40 Sys 1 & Sys 2
Heat Exchanger Plate
QTC4185T 026-45021-001 884608
B60 X 40 Sys 1

21

System 1

20
21

System 2

LD19090

Figure 39 - Desuperheaters

104 JOHNSON CONTROLS


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 57 - Vibration Isolators


ONE INCH DEFLECTION SPRING ISOLAtoR CROSS REFERENCE
Weight Range Weight Vendor PART PART sap
Color
(lbs) Range (KG.) NUMBER NUMBER number
FOR UNITS WITH ALL POINT LOADS LESS THAN 1404 LBS. (637 KG)
UP to 435 LBS UP to 197 CP-1D-510 Black 029 25334 002 433668
435 to 766 LBS 197 to 347 CP-1D-900 Dark Green 029 25334 003 433669
766 to 1021 LBS 347 to 463 CP-1D-1200 Gray 029 25334 004 433670
1021 to 1157 LBS 463 to 525 CP-1D-1360 White 029 25334 005 433871
1157 to ***1785 LBS 525 to 810 CP-1D-1785N Gray/Red 029 25334 006 433872
FOR UNITS WITH ANY POINT LOADS LESS THAN 1404 LBS. (637 KG)
UP to 1149 LBS UP to 521 C2P-1D-1350 Dark Purple 029 25334 008 433997
1149 to 1531 LBS 521 to 694 C2P -1D-1800 Dark Green 029 25334 009 433998
1531 to 2041 LBS 694 to 926 C2P-1D-2400 Gray 029 25334 010 433999
2041 to 2313 LBS 926 to 1049 C2P-1D-2720 White 029 25334 012 434000
2313 to ***3570 LBS 1049 to 1619 C2P-1D-3570N Gray/Red 029 25334 013 434001

NEOPRENE ISOLAtoR CROSS REFERENCE


**Weight Range Weight Vendor PART PART sap
Color
(lbs) Range (KG.) NUMBER NUMBER number
UP to 826 LBS UP to 375 RD-3 Charcoal-WR Charcoal 029 25335 001 434002
826 to 1689 LBS 375 to 766 RD-4 Brick Red-WR Brick Red 029 25335 002 434004
1689 to ***4000 LBS 766 to 1814 RD-4 Charcoal-WR Charcoal 029 25335 004 434005

TWO INCH DEFLECTION SEISMIC ISOLAtoR CROSS REFERENCE


Weight Range Weight Vendor PART PART sap
Color
(lbs) Range (KG.) NUMBER NUMBER number
UP to 392 LBS UP to 178 Y2RSI-2D-460 Green 029 25336 006 688690
392 to 605 LBS 178 to 274 Y2RSI-2D-710 Dark Brown 029 25336 008 688691
605 to 741 LBS 274 to 336 Y2RSI-2D-870 Red 029 25336 009 688692
741 to 1021 LBS 336 to 463 Y2RSI-2D-1200N Red/Black 029 25336 010 688693
1021 to 1438 LBS 463 to 652 Y2RSI-2D-1690 Pink 029 25336 011 688694
1438 to 2245 LBS 652 to 1018 Y2RSI-2D-2640N Pink/Gray 029 25336 012 688695
2245 to 2619 LBS 1018 to 1188 Y2RSI-2D-2870N Pink/Gray/Orange 029 25336 013 688697
2619 to ***3740 LBS 1188 to 1696 Y2RSI-2D-3280N Pink/Gray/Dark Brown 029 25336 014 688698
NOTES: * Value is de-rated by 15%
**Value is de-rated by 25%
***Value is not de-rated
Isolators with 1” deflection (PIN 55=1) must be of the same class for the entire unit. IE. Must use C2P’s at all locations on a
selected unit, or all CP’s.
Reference M-1021 (YVAA Weights and Isolators Standard) for isolators selection program.

JOHNSON CONTROLS 105


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 58 - Autotransformer
Pins Enclosure Wire
Pin 17 = Model Kit Transformer
12 & 13 Kit Kit
17 371-05673-001 025-39694-001
375-94075-000 375-55899-001
28 371-05673-002 025-39694-002
B, D, M, 40
N, O, P, QTC4165T - QTC4210T
S, or T 42
N/A N/A N/A N/A
46
50
N QTC4165T - QTC4210T 58 371-05673-105 025-39694-005 375-94075-000 375-55899-103
B, D, M,
O, P, S, QTC4165T - QTC4210T 58 371-05673-005 025-39694-005 375-94075-000 375-55899-003
or T

NOTE: PIN 17 = O or T not available when PIN 12 and 13 = 17 or 28.

106 JOHNSON CONTROLS


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 59 - Language Kits


PART SAP
DESCRIPTION
NUMBER NUMBER
Overlay, Keypad English 024-34930-001 251881
Overlay Keypad French 024-34930-003 694217
Overlay Keypad German 024-34930-004 694218
Overlay Keypad Hungarian 024-34930-007 694220
Overlay Keypad Italian 024-34930-005 694231
Overlay Keypad Polish 024-34930-008 694232
Overlay Keypad Portuguese 024-34930-006 736120
Overlay Keypad Spanish 024-34930-002 694233
Docushare Document 075-34930-000 669189
Operating Instruction, English 035-23219-100 745655
Operating Instruction, French 035-23219-300 694234
Operating Instruction, German 035-23219-200 694235
Operating Instruction, Hungarian 035-23219-350 694236
Operating Instruction, Italian 035-23219-400 694237
Operating Instruction, Polish 035-23219-250 694238
Operating Instruction, Portuguese 035-23219-800 745656
Operating Instruction, Spanish 035-23219-500 694239
Label Kyoto Protocol (English) 035-21888-100 417997

Table 60 - Flow Switch


Pin 43 = 1 pin 43 = 3
Pin 46 quantity
Pin 24 = L or G Pin 24 = C Pin 24 = L, C or G
S 1 per Chiller
T 2 per Chiller 024-26116-100 024-26116-200 024-12144-000
U 3 per Chiller

Table 61 - Differential Pressure Switch Table 63 - E-Link


Pin 46 quantity Part SAP
Description
D 1 per Chiller Number number

E 2 per Chiller 025-30919-000 E-Link Kit (Pin 21 = E) 392-03712-000 805630

F 3 per Chiller E-Link W/Serial Ports 025-43893-000 703143


E-Link Optiview/Latitude
025-43894-000 703144
Panel
Table 62 - Thermal Dispersion Switch E-Link Kit (Pin 21 = L) 392-03712-002 805631
Pin 46 Quantity E-Link W/Serial Ports (Lon) 025-44384-000 740489
G 1 per Chiller E-Link Optiview/Latitude
025-43894-000 703144
H 2 per Chiller 375-94519-001 Panel
I 3 per Chiller

Table 64 - EPROM
Part SAP
Model Description
Number number
QTC4165T - QTC4210T Eprom Control Board 031-02476-301 835931

JOHNSON CONTROLS 107


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

Table 65 - Logic Board Kits Table 66 - VSD Power Assembly


Part SAP Part SAP
Description Description
Number number Number number
LOGIC BOARD KIT 331-02507-610 865548 QTC4175T
Logic Board 031-02507-000 360014 VSD Power Assy Kit 371-04181-404 865752
VSD Logic U52 Flash 031-02649-010 743997 VSD Power Assy 371-04181-104 772685
VSD Logic U35 EPROM 031-03422-010 947512 Plug Fla 5/8 Tube Size 023-22713-000 733711
EPROM Instructions 035-21738-000 745348 Instra Replacement
035-21551-000 865547
LOGIC BOARD KIT 331-02507-611 865549 Power Assy
Logic Board 031-02507-100 538835 Coolant/Glycol 013-03344-000 171119
VSD Logic U52 Flash 031-02649-011 743998
VSD Logic U35 EPROM 031-03422-010 947512
Table 67 - Consumables
EPROM Instructions 035-21738-000 745348
LOGIC BOARD KIT 331-02507-612 865550 Legacy
Component
Logic Board 031-02507-000 360014 description material
number
number
VSD Logic U52 Flash 031-02649-012 743999
Refrigerant R-134A
VSD Logic U35 EPROM 031-03422-010 947512 011-00569-000 728994
(Bulk)
EPROM Instructions 035-21738-000 745348
Oil Compr York Oil "L" 011-00591-000 728997
LOGIC BOARD KIT 331-02507-613 1150227
Sealer Refrigerant Pipe 013-02894-000 588490
Logic Board 031-02507-003 947328
Compound, Heat
VSD Logic U52 Flash 031-02649-013 897648 013-00898-000 616572
Conductive, 4 Oz
VSD Logic U35 EPROM 031-03422-010 947512
Ins Therm 1-1/8 Id X 1/2 010-02841-000 616553
EPROM Instructions 035-21738-000 745348
Ins Therm 2-1/8 Id X 1/2 010-02842-000 728785
LOGIC BOARD KIT 331-02507-614 1150228
Logic Board 031-02507-003 947328
VSD Logic U52 Flash 031-02649-014 1031009
VSD Logic U35 EPROM 031-03422-010 947512
EPROM Instructions 035-21738-000 745348
LOGIC BOARD KIT 331-02507-615 1150229
Logic Board 031-02507-003 947328
VSD Logic U52 Flash 031-02649-015 1137177
VSD Logic U35 EPROM 031-03422-010 947512
EPROM Instructions 035-21738-000 745348
LOGIC BOARD KIT 331-02507-616 1150230
Logic Board 031-02507-003 947328
VSD Logic U52 Flash 031-02649-016 1137178
VSD Logic U35 EPROM 031-03422-010 947512
EPROM Instructions 035-21738-000 745348
LOGIC BOARD KIT 331-02507-617 1150341
Logic Board 031-02507-003 947328
VSD Logic U52 Flash 031-02649-017 1137179
VSD Logic U35 EPROM 031-03422-010 947512
EPROM Instructions 035-21738-000 745348

108 JOHNSON CONTROLS


FORM QTC4-RP1
ISSUE DATE: 5/20/2015

The following factors can be used to convert from


English to the most common SI Metric values.

Table 68 - SI Metric Conversion

Measurement Multiply English Unit By Factor To Obtain Metric Unit

Capacity Tons Refrigerant Effect (ton) 3.516 Kilowatts (kW)

Power Horsepower 0.7457 Kilowatts (kW)

Flow Rate Gallons / Minute (gpm) 0.0631 Liters / Second (l/s)

Feet (ft) 0.3048 Meters (m)


Length
Inches (in) 25.4 Millimeters (mm)

Weight Pounds (lbs) 0.4538 Kilograms (kg)

Velocity Feet / Second (fps) 0.3048 Meters / Second (m/s)

Feet of Water (ft) 2.989 Kilopascals (kPa)


Pressure Drop
Pounds / Square Inch (psi) 6.895 Kilopascals (kPa)

Temperature
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 27.2°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range

JOHNSON CONTROLS 109


P.O. Box 1592, York, Pennsylvania USA 17405-1592 800-861-1001 Subject to change without notice. Printed in USA
Copyright © 2015 www.Quantech-HVAC.com ALL RIGHTS RESERVED
Form QTC4-RP1 (515)
Issue Date: May 20, 2015
New Release

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