QTC4 Replacment Parts RP1
QTC4 Replacment Parts RP1
QTC4 Replacment Parts RP1
liquid chillers
LD18970a
R-410a
Issue Date:
May 20, 2015
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 3
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
nomenclature
Y V A A 0 2 4 5 X X X 4 6 B A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
REFRIGERANT
MOD LEVEL Refrigerant R134a
CONDENSER VOLTAGE Development
FAN AND 1 7 :200/3/60 Level B
SOUND 2 8 :230/3/60
FRAME KIT CODE 4 0 :380/3/60
SIZE 4 6 :460/3/60
COMPRESSOR 5 0 :380-415/3/50
UNIT TYPE CODE 5 8 :575/3/60
York
Variable Speed Screw EVAPORATOR
Air Cooled CODE
4 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
LIST OF TABLES
JOHNSON CONTROLS 5
FORM QTC4-RP1
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6 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 7
FORM QTC4-RP1
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8 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 9
FORM QTC4-RP1
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10 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 11
FORM QTC4-RP1
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12 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 13
FORM QTC4-RP1
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14 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 15
FORM QTC4-RP1
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16 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 17
FORM QTC4-RP1
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18 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 19
FORM QTC4-RP1
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20 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 21
FORM QTC4-RP1
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22 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 23
FORM QTC4-RP1
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24 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 25
FORM QTC4-RP1
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26 JOHNSON CONTROLS
FORM QTC4-RP1
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JOHNSON CONTROLS 27
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
28 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
72
167
15 5
94
7
177
33 173
See Detail B
156
93 92 95 94
90 7
183 182
184
See Detail A
17
88
32 31
35
41
166
22
25
SQUARE - D ABB
CONTACTORS CONTACTORS
23
24
DETAIL A
8 8
DETAIL B
LD18909
JOHNSON CONTROLS 29
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
169
37
176
175
178
157
See
Detail C
172
Pin 12 & 13 = 17 & 28
41
42
43
181
DETAIL C
LD18910
30 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
169 37
169 37
157
172
171
Pin 12 & 13 = 40, 42, 46, 50, 58
LD18911
JOHNSON CONTROLS 31
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
34
156
61 190
69
68 9
62
63 59
168
Dual Terminal Blocks 8
used on F Models
154
152
153
28 DETAIL G
70
20
69
152
68 20
58
77 DETAIL F
DETAIL E LD18912
32 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
71
68
174
69
174
71
68
69
LD18913
JOHNSON CONTROLS 33
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
34 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
96'&21752/
3$1(/5()
96'&21752/
3$1(/5()
77 77
/'E
JOHNSON CONTROLS 35
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
M, N 075-79558-000 549084
A, B, C, QTC4165T, QTC4185T, QTC4175T Leg Support Rear Left
4 092-07091-004 860249 7
E, P Hand
C QTC4210T 092-23306-008 1154743
5 All QTC4165T - QTC4210T Leg Support Corsair 075-79540-000 549077 7
Panel Top Cover
7 ALL QTC4175T 075-93303-000 695627
Corsair
M, N 075-79566-000 549094
8 A, B, C, QTC4165T - QTC4210T Channel Support Side 7
092-07091-005 860250
E, P
M, N 075-79565-000 549095
9 A, B, C, QTC4165T - QTC4210T Channel Support Side 7
092-07091-006 860481
E, P
11 ALL QTC4210T Brace Rear Corsair 075-93309-000 665289 7
M, N 075-79533-000 549078
A, B, C, QTC4165T, QTC4185T, QTC4210T
092-07091-007 860482
E, P Channel Side Coil
15 7
M, N Support 075-93304-000 695628
A, B, C, QTC4175T
092-07091-012 861606
E, P
M, N 075-79539-000 549079
A, B, C, QTC4165T, QTC4185T, QTC4210T
092-07091-008 860483
E, P Channel Side Coil
16 7
M, N Support 075-94073-000 695629
A, B, C, QTC4175T
092-07091-008 860483
E, P
QTC4210T 075-93738-000 668480
M, N QTC4165T, QTC4185T 075-79541-000 549080
QTC4175T Channel Side Coil 075-93244-000 636186
17 7
QTC4185T Support 092-07091-017 863016
A, B, C,
QTC4210T 092-07091-019 863018
E, P
QTC4175T 092-07091-009 860484
36 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 37
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
0RGHOVKRZQ
/'D
38 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Part SAP
Item Model Description figure
Number NUmber
QTC4165T, QTC4185T, QTC4210T 075-79507-000 549111 8, 9, 10, 11,
1 Rail Base 12, 13, 14,
QTC4175T 075-93292-000 702285
15, 16, 17
QTC4185T, QTC4210T 075-93316-000 667052 8, 9, 10, 11,
2 QTC4165T Rail Base 075-79508-000 549107 12, 13, 14,
QTC4175T 075-93293-000 702286 15, 16, 17
QTC4185T, QTC4210T 075-93315-000 667053 8, 9, 10, 11,
3 QTC4175T Rail Base 075-93294-000 702287 12, 13, 14,
QTC4165T 075-79509-000 549108 15, 16, 17
8, 10, 12,
4 QTC4175T Rail Base 075-79554-000 549106 14, 15, 16,
17
8, 9, 10, 11,
5 QTC4165T - QTC4210T Rail Base 075-79511-000 549110 12, 13, 14,
15, 16, 17
QTC4175T 075-93297-000 667049 8, 9, 10, 11,
6 Rail Base 12, 13, 14,
QTC4175T, QTC4185T, QTC4210T 075-79520-000 758459 15, 16, 17
QTC4165T, QTC4185T, QTC4210T 075-79521-000 549113 8, 9, 10, 11,
7 Rail Base 12, 13, 14,
QTC4175T 075-94081-000 702288 15, 16, 17
QTC4185T, QTC4210T 075-89909-000 569820 8, 9, 10, 11,
Rail Base
8 QTC4175T 075-79520-000 758459 12, 13, 14,
QTC4165T Bracket Filter Drier 075-89942-000 636184 15, 16, 17
8, 9, 10, 11,
Plate Lifting
9 QTC4165T - QTC4210T 075-65620-000 561203 12, 13, 14,
Reinforcing
15, 16, 17
8, 9, 10, 11,
Channel Side
10 QTC4165T - QTC4210T 075-65622-001 755431 12, 13, 14,
Connection
15, 16, 17
QTC4210T 075-93299-000 674876 8, 9, 10, 11,
11 Rail Base 12, 13, 14,
QTC4165T, QTC4185T, QTC4210T 075-79554-000 549106
15, 16, 17
8, 9, 10, 11,
12 QTC4165T - QTC4210T Bracket Cooler 075-55617-000 753101 12, 13, 14,
15, 16, 17
QTC4185T 075-94040-000 667054 8, 9, 10, 11,
13 QTC4175T Rail Base 075-94072-000 702289 12, 13, 14,
QTC4165T 075-79553-000 549112 15, 16, 17
8, 9, 10, 11,
14 QTC4185T, QTC4175T, QTC4210T Bracket Filter Drier 075-89942-000 636184 12, 13, 14,
15, 16, 17
8, 9, 10, 11,
15 QTC4185T, QTC4175T, QTC4210T Bracket E-Ductor 075-79579-000 549115 12, 13, 14,
15, 16, 17
JOHNSON CONTROLS 39
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
40 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
7RQO\
77
7
/'
JOHNSON CONTROLS 41
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
7
/'
42 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
part SAP
Item PIN 50= Model Description figure
Number Number
A Coil 375-75763-101 395044
B Coil, Pre Coated 375-75763-105 792566
C QTC4185T, QTC4175T, QTC4210T Coil, CU 375-75763-103 792564
Coil, Pre Coated,
E 392-07095-107 860557
2 Tube Fin 19
M Coil, Microchannel 026-46798-000 741348
QTC4165T - QTC4210T Coil, Post Coated
N 326-46798-000 696081
Microchannel
P QTC4185T, QTC4175T, QTC4210T Coil, Post Coated 375-75763-107 792568
A Coil 375-75763-102 395045
B Coil, Pre Coated 375-75763-106 792567
C Coil, CU 375-75763-104 792565
3 QTC4185T, QTC4175T, QTC4210T 19
Coil, Pre Coated,
E 392-07095-108 860558
Tube Fin
P Coil, Post Coated 375-75763-108 792569
JOHNSON CONTROLS 43
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Control Panel
2 2 2 2 2 2 2
2
LD15159a
44 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
part SAP
Item Voltage Model Description Qty figure
Number Number
Bracket, Support,
1 All All 075-94416-000 762100 1 11
Terminal
Enclosure, Distribution
8 All All 025-42792-000 683771 1 11
IP65
9 All All Ground Terminal Block 029-25918-000 683772 2 11
10 All All Circuit Breaker, 2 Pole 024-37464-000 683773 1 11
17, 28, 40,
Heater, Screw Plug 025-42430-000 556345
11 42, 46, 58 All 2 11
Immersion
50 025-44460-000 740496
QTC4175T Immersion Heater 1/Jb 575-77880-243 683774
12 All 1 11
QTC4165T, QTC4185T Eth1 575-77880-281 710429
QTC4165T 575-77880-282 710472
Immersion Heater 2/Jb
13 All QTC4185T, QTC4175T, 1 11
Eth2 575-77880-287 808463
QTC4210T
QTC4165T 575-77880-283 710473
14 All QTC4185T, QTC4175T, Wiring Harness 1 11
575-77880-288 808464
QTC4210T
Wiring Harness
15 All All 575-84742-001 683777 1 *
Crossover
16 All All Strap, Cable, Black 025-23765-003 524590 12 11
19 All All Relay Base 024-37460-000 683780 1 11
20 All All Relay 024-37461-000 683781 1 11
Housing, Connector,
21 All All 025-19671-000 737534 1 11
Electrical Plug
DIn rail L=101.60mm
23 All All W=35.00mm 071-01472-423 854472 1 11
D=7.50mm
JOHNSON CONTROLS 45
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
8
16
19
9
20
10
23
14
12 13
14
21
14 12 13
11
11
13
LD17299
46 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Table 14 - Fan Components for Low Sound, Ultra Quiet and High Flow / High Static Fans
FAN TYPE
VOLTAGE
ITEM DESCRIPTION LOW ULTRA QUIET HIGH HIGH figure
CODE
SOUND FAN AIRFLOW STATIC
1 Orifice, Flanged ALL 026-45682-000 12
Guard, Fan ALL 026-46008-000
2 12
Guard, Fan CE 50 026-46008-001
Motor, Fan, 2 Hp, 17, 28,
024-36873-107 ----- ----- -----
6 Pole, 950 RPM 46, 50, 58
Motor, Fan, 2 Hp,
40, 42 024-36873-104 ----- ----- -----
6 Pole, 1150 RPM
Motor, Fan, 8 Pole, 17, 28,
----- 024-34980-101 ----- -----
690/850 RPM 46, 58
Motor, Fan, 8 Pole,
40, 42 ----- 024-34980-105 ----- -----
850 RPM
3 Motor, Fan, 8 Pole, 12
50 ----- 024-34980-103 ----- -----
690 RPM
Motor, Fan, 3 Hp, 17, 28,
----- ----- 024-36874-003 -----
6 Pole, 1150 RPM 46, 58
Motor, Fan, 3 Hp,
40, 42 ----- ----- 024-36874-002 -----
1150 RPM
Motor, Fan, 3 Hp,
50 ----- ----- 024-36874-004 -----
6 Pole, 950 RPM
Motor Fan, 5 HP ALL ----- ----- ----- 024-36081-003
ALL 026-46735-000 ----- ----- -----
4 Support, Fan Motor ALL ----- 026-45533-000 ----- ----- 12
ALL ----- ----- 075-67014-000
5 Support, Ring ALL 026-36367-000 ----- ----- 12
17, 28, 46,
026-41594-000 ----- ----- -----
40, 42, 58
50 026-41943-000 ----- ----- -----
17, 28,
----- 026-41942-000 ----- -----
6 Fan Impeller, 900mm 46, 50, 58 12
50 ----- 026-45549-000 ----- -----
17, 28, 46,
----- ----- 026-45538-000
40, 58
50 ----- ----- 026-46066-000
14 Spacer, Fan Motor ALL ----- ----- 075-40485-000 ----- 12
15 Spacer, Fan Motor ALL 075-29007-000 075-67017-000 ----- 12
16 Spacer, Fan Motor ALL 075-40484-000 ----- ----- 12
17 Hub, Square ALL 026-41939-005 ----- ----- 12
JOHNSON CONTROLS 47
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
LD15905
Figure 12 - Fan Components for Low Sound, Ultra Quiet and High Flow / High Static Fans
48 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 49
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
50 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler, Discharge 375-89871-000 549123 1 14
4 All All Muffler 375-58655-000 577037 1 14
5 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 14
204 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 1 14
205 All All Dehydrator Less Cores 026-16960-000 740681 2 14
206 All All Valve 022-09779-000 731283 2 14
208 All All Valve, Shut-Off Ball 022-11326-000 731365 1 14
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 14
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 14
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 14
215 All All Valve, Angle Compr 022-11358-000 731384 2 14
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 14
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
217 F M or N Valve, Ball, 3/4" ODS 022-09580-000 48288 2 14
218 All All Fitting, 37 Deg Flared Tube 023-18945-000 556321 4 14
220 All All Valve, Ball, 1/2 Od (C X C) 022-09172-000 731238 2 14
222 All All Valve, Charging Brass 022-09754-000 391983 6 14
224 All All Gasket, Flange, 3" ID 5.75 Bc 028-15296-001 742120 1 14
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 14
226 X All Gasket, Round Flange, Ansi 300 # 028-15965-001 742176 2 14
228 All All Switch, Liquid Level 025-43324-101 636214 2 14
229 All All Valve, Expansion Electronic 025-44027-000 740403 2 14
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 14
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 14
ODS 1/4" Fl
233 All All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 2 14
234 All All Valve, Shut-Off Ball 022-11325-000 444576 1 14
241 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 14
242 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 14
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 14
A, B, C,
270 F Valve, Ball, 3/4" ODS 022-09580-000 48288 2 14
E or P
JOHNSON CONTROLS 51
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
52 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler 375-58655-000 577037 2 15
4 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 15
205 All All Dehydrator Less Cores 026-16960-000 740681 2 15
206 All All Valve 022-09779-000 731283 2 15
208 All All Valve, Shut-Off Ball 022-11325-000 444576 2 15
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 15
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 15
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 15
215 All All Valve, Angle Compr 022-11358-000 731384 2 15
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 15
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
M or N 4
218 All A, B, C, Fitting, 37 Deg Flared Tube 023-18945-000 556321 15
6
E or P
S or X 2
220 All Valve, Ball, 1/2" OD (C X C) 022-09172-000 731238 15
F 4
222 All All Valve, Charging Brass 022-09754-000 391983 6 15
224 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 2 15
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 15
226 X All Gasket, Round Flange, ANSI 300 # 028-15965-001 742176 2 15
228 All All Switch, Liquid Level 025-43324-101 636214 2 15
229 All All Valve, Expansion Electronic 025-44027-000 740403 2 15
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 15
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 15
ODS 1/4" Fl
S or X 2
233 All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 15
F 4
235 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 15
241 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 15
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 15
273 F M or N Valve, Ball, 3/4" ODS 022-09580-000 48288 2 15
JOHNSON CONTROLS 53
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
54 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Part SAP
Item Pin 35 = Pin 50 = Description Qty figure
Number Number
1 All All Muffler 375-58655-000 577037 2 16
4 All All Kit, Evaporator Waterbox Drain 392-07157-000 900408 1 16
205 All All Dehydrator Less Cores 026-16960-000 740681 2 16
206 All All Valve 022-09779-000 731283 2 16
208 All All Valve, Shut-Off Ball 022-11325-000 444576 2 16
210 F All Valve, Ball, 3/4" ODS 022-09580-000 48288 2 16
211 All All Valve, Expansion Electronic 025-41565-000 346234 2 16
212 All All Indicator Moist Liquid Body 026-32399-000 740784 4 16
213 All All Indicator Moist Liquid Cap 026-32800-000 740799 4 16
214 All All Valve, Expansion Electronic 025-44027-000 740403 2 16
215 All All Valve, Angle Compr 022-11358-000 731384 2 16
Eductor Assembly 375-79597-000 549137 2
Block, Oil Eductor 026-47323-000 994839 2
Filter Drier 3/8 Orfs 026-37563-000 740969 2
216 All All 16
O-Ring Neo1 00.364id .070thk M 028-12961-012 618648 8
O-Ring Neo1 00.924id .116thk M 028-12961-006 588821 2
O-Ring Neo1 00.739id .070thk M 028-12961-015 618651 2
A, B, C,
6
218 All E or P Fitting, 37 Deg Flared Tube 023-18945-000 556321 16
M or N 4
F 4
220 All Valve, Ball, 1/2" OD (C X C) 022-09172-000 731238 16
S or X 2
222 All All Valve, Charging Brass 022-09754-000 391983 6 16
224 All All Gasket, Flange, 3-5/8" ID 5.75 Bc 028-15296-000 636248 2 16
225 All All Ctg Dehy 100 Percent Molecular 026-37540-000 740964 6 16
All M or N
226 A, B, C, Gasket, Round Flange, ANSI 300 # 028-15965-001 742176 2 16
X
E or P
228 All All Switch, Liquid Level 025-43324-101 636214 2 16
230 All All Plug, Pipe, 1/4" NPTE Square 023-01195-000 711235 2 16
Valve, Transducer, 1/4" NPTF 3/8"
232 All All 022-12370-000 837987 2 16
ODS 1/4" Fl
F 4
233 All Valve, Ball, 1-5/8" ODS Conn 022-08883-000 731236 16
S or X 2
235 All All Valve, Ball, 3/8" ODS Conn 022-11906-000 695896 2 16
241 F or S All Valve, Butterfly, Size 5 022-10641-005 147048 2 16
264 All All Valve, Check, 1-5/8" 022-12037-000 577074 2 16
JOHNSON CONTROLS 55
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
56 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
4
9
4 4
11
6
4
LD18981
JOHNSON CONTROLS 57
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Table 20 - Standard Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = S)
Model Description Part number SAP number Quantity
COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 1
QTC4185T
COMPR SCREW CTS24SBAD400/200(C 364-50820-400 681339 1
QTC4210T COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 2
QTC4165T COMPR SCREW CTS24SBAD400/200(C 364-50820-400 681339 2
QTC4175T COMPR SCREW CTS36SBAD400/200(A 364-50821-400 681338 2
Table 21 - Optimized Compressor (Pin 12 & 13 = 40, 42, 50, Pin 20 = X, Pin 38 = V)
Model Description part number SAP number Quantity
COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 1
QTC4185T
COMPR SCREW CTS24DBAD400/200C 364-50820-401 770875 1
QTC4210T COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 2
QTC4165T COMPR SCREW CTS24DBAD400/200C 364-50820-401 770875 2
QTC4175T COMPR SCREW CTS36DBAD400/200A 364-50821-401 770882 2
Table 24 - Standard Compressor (Pin 12 & 13 = 17, 28, 46, 58 PIn 20= X, Pin 38 = S)
Model Description part number SAP number Quantity
COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 1
QTC4185T
COMPR SCREW CTS24SAAD460/200(C 364-50820-460 770878 1
QTC4210T COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 2
QTC4165T COMPR SCREW CTS24SAAD460/200(C 364-50820-460 770878 2
QTC4175T COMPR SCREW CTS36SAAD460/200(A 364-50821-460 770885 2
Table 25 - Optimized Compressor (Pin 12 & 13 = 17, 28, 46, 58, Pin 20 = X, Pin 38 = V)
Model Description Part number SAP number Quantity
COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 1
QTC4185T
COMPR SCREW CTS24DAAD460/200C 364-50820-461 770879 1
QTC4210T COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 2
QTC4165T COMPR SCREW CTS24DAAD460/200C 364-50820-461 770879 2
QTC4175T COMPR SCREW CTS36DAAD460/200A 364-50821-461 770886 2
58 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 59
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
20
3
31
21
7
2
9
2
24
25
23
22
LD18952
60 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 61
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
15
18
16
17 3 2
12
(170 Only) 3
2
25
LD18953
21
22 14
25
62 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 63
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
/'
64 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Table 30 - Louvered Enclosure Kits (Basic, Economical, Level 0 and Level 1 Reduction)
JOHNSON CONTROLS 65
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
66 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 67
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
5,*+76,'(9,(:
/()76,'(9,(:
%$&.9,(:
02'(/6777
/'
Figure 21 - T
op Section: Louvered Enclosure Kit Components - Models QTC4165T,
QTC4185T, QTC4175T
68 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
5,*+76,'(9,(:
/()76,'(9,(:
%$&.9,(:
02'(/67
/'
Figure 22 - T
op Section: Louvered Enclosure Kit Components - Model QTC4210T
JOHNSON CONTROLS 69
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
70 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 71
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
Figure 23 - B
ottom Section: Louvered Enclosure Kit Components - Models QTC4165T,
QTC4185T and QTC4210T
72 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 73
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
74 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 75
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
5,*+76,'(9,(:
/()76,'(9,(:
%$&.9,(:
/'
Figure 26 - L
ouvered Enclosure (Cond. Only) mODELS QTC4165T, QTC4185T and QTC4210T
76 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 77
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
109
111
106 107
112
108
110
111
112
LD16165
78 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 79
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
80 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
7
7
/'
JOHNSON CONTROLS 81
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
7
7
/'
82 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 83
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
84 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
402
403
401
402b
402a
401c
LD17288
JOHNSON CONTROLS 85
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
86 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 87
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
88 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 89
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
90 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
6LQJOH3RLQW:LULQJ 6LQJOH3RLQW:LULQJ%XV
%XV%DU.LW)RU %DU.LW)RU&LUFXLW
7HUPLQDO%ORFN %UHDNHU
/LQH6KRZQ
%
$
&
& $ %
% $ &
6HH
'HWDLO$ %
'HWDLO$
'
/'
JOHNSON CONTROLS 91
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
NOTE:
Pin 54 = X (Level 0 Noise Reduction Kits), E ( Economical Low Noise Kits), R (Level 1 Noise Reduction Kits), or A (Basic Noise Reduction Kits)
92 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 93
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
94 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 95
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
5,*+76,'(9,(:
5,*+76,'(9,(: %$&.9,(:
0RGHO6KRZQ
/()76,'(9,(:
%$&.9,(:
0RGHO6KRZQ
/'
96 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
JOHNSON CONTROLS 97
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
5,*+76,'(9,(:
)$181,76
)$181,76
)$181,76
)$181,76
/()76,'(9,(:
)$181,76
)$181,76
)$181,76
)$181,76
%$&.9,(:
)52179,(:
Figure 34 - W
ire enclosure kit components - Models QTC4165T, QTC4185T & QTC4210T
98 JOHNSON CONTROLS
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
)52179,(: 5,*+76,'(9,(:
%$&.9,(: /()76,'(9,(:
/'
JOHNSON CONTROLS 99
FORM QTC4-RP1
ISSUE DATE: 5/20/2015
LD17454
1. See Table 89 on page 252 and Figure 101 on page 252 and Figure 102 on page 252 for individual Tope Edge Guards.
QTC4165T, QTC4185T,
10, 12 Top Edge Guard Component 075 94098 003 2
3 QTC4210T 37, 38
8
7
1 See Detail A 3 6
7
4 2
8
5
Detail A
18, 20
14, 16, 18,
Fan
20 Fan
5 3 3 3 2 8
Detail A
LD16173
Table 56 - Desuperheaters
Part SAP
Item Model Description figure
Number number
Heat Exchanger Plate
20 QTC4185T 026-45020-001 884607 39
B60 X 30 Sys 2
Heat Exchanger Plate
QTC4165T 026-45020-001 884607
B60 X 30 Sys 1 & Sys 2
Heat Exchanger Plate
21 QTC4175T, QTC4210T 026-45021-001 884608 39
B60 X 40 Sys 1 & Sys 2
Heat Exchanger Plate
QTC4185T 026-45021-001 884608
B60 X 40 Sys 1
21
System 1
20
21
System 2
LD19090
Figure 39 - Desuperheaters
Table 58 - Autotransformer
Pins Enclosure Wire
Pin 17 = Model Kit Transformer
12 & 13 Kit Kit
17 371-05673-001 025-39694-001
375-94075-000 375-55899-001
28 371-05673-002 025-39694-002
B, D, M, 40
N, O, P, QTC4165T - QTC4210T
S, or T 42
N/A N/A N/A N/A
46
50
N QTC4165T - QTC4210T 58 371-05673-105 025-39694-005 375-94075-000 375-55899-103
B, D, M,
O, P, S, QTC4165T - QTC4210T 58 371-05673-005 025-39694-005 375-94075-000 375-55899-003
or T
Table 64 - EPROM
Part SAP
Model Description
Number number
QTC4165T - QTC4210T Eprom Control Board 031-02476-301 835931
Temperature
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 27.2°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range