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Dayang Enterprise Sdn. BHD.: INSPECTION AND TEST PLAN (Vessel Buttering Repair)

This document provides an inspection and test plan for vessel buttering repair work. It outlines 4 key activities: 1) work scoping and marking, 2) WPS and WQT (welding procedure and welder qualification), 3) welding work, and 4) blasting and painting. Each activity lists the inspection methods, verifying documents, acceptance criteria, and roles of the supervisor, QAQC, and client at various control points. The plan aims to ensure the repair work meets standards including ASME, PTS, and client requirements.

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78 views3 pages

Dayang Enterprise Sdn. BHD.: INSPECTION AND TEST PLAN (Vessel Buttering Repair)

This document provides an inspection and test plan for vessel buttering repair work. It outlines 4 key activities: 1) work scoping and marking, 2) WPS and WQT (welding procedure and welder qualification), 3) welding work, and 4) blasting and painting. Each activity lists the inspection methods, verifying documents, acceptance criteria, and roles of the supervisor, QAQC, and client at various control points. The plan aims to ensure the repair work meets standards including ASME, PTS, and client requirements.

Uploaded by

Amy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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DAYANG ENTERPRISE SDN. BHD.

(61505-V)

INSPECTION AND TEST PLAN (Vessel Buttering Repair)


ACTIVITY INSPECTION VERIFYING ACCEPTANCE CONTROL POINT
ACTIVITY
ITEM METHOD DOCUMENT CRITERIA SUPERVISOR QAQC CLIENT
1.0  Work scoping and marking repair area 
 Visual Check pitted area  PTS 31.22.10.32 (Pressure
 Marking the area  Work Pack Vessel)
 Check physical condition  ASME VIII
1.1  Vessel shell body I/H H R/W

2.0 WPS and WQT  


 Approved WPS  PTS 31.22.10.32 (Pressure
Welding Procedure  NDT  Approved WPS Vessel)
2.1  ASME IX H H H/R
Specification  Mechanical Test  PQR
 WQT  ASME VIII
 PTS 31.22.10.32 (Pressure
 Welder ID Vessel)
 Approved WQT
2.2 Welder's Qualification  Welder WQT  ASME IX H H H/R
 Revalidation Date Record
 Welder Revalidation Update
 ASME VIII
 Welding Rods as per
Approved WPS  QA-WI-013 (Fabrication
 PTS 31.38.01.31 (Shop
 Check packing upon receipt and Welding Consumable
and Steel Fabrication of
2.3 Consumable Control  Check storage condition Control Procedure) M H/I R
Steel Piping)
 Check batch no. during  Manufacturer instruction /
issuance recommendation
 Backing & Holding (SMAW)

3.0 Welding Work

 Check correct WPS  PTS 31.22.10.32 (Pressure


Welding Process  Check welding parameters  Approved WPS Vessel)
3.1 I/H I/H I/R
(Buttering)  Check welding rod used  Work pack  ASME IX
 Check surface preparation ASME VIII
 Visual check on fill

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DAYANG ENTERPRISE SDN. BHD.
(61505-V)

INSPECTION AND TEST PLAN (Vessel Buttering Repair)


ACTIVITY INSPECTION VERIFYING ACCEPTANCE CONTROL POINT
ACTIVITY QAQC
ITEM METHOD DOCUMENT CRITERIA SUPERVISOR CLIENT
 PTS 31.38.01.31 (Shop and
 Weld Appearance  AFC Drawings /DESB Steel Fabrication of Steel
3.2 Visual Inspection  Weld Size Prepare DWG, Piping) I/H W/H W/R
 Surface defect  Report form no: DE-F-117  ASME IX
ASME VIII
 Refer NDT Vendor
3.3   NDT  Check for Defect  NDT(MPI/DPI) Report M/H H/R R
Document
 Internal defect repair  PTS 31.38.01.31 (Shop and
 Re-visual inspection repair Steel Fabrication of Steel
 WPS/PQR
3.4 Weld Repair welds Piping) M/H H I/R
 NDT Procedure
 Carry out NDT method on  ASME IX
repair areas  ASME VIII
4.0 Blasting Painting
 PTS 30.48.00.31
  Refer Blasting Painting  Check Blasting & Painting  Work pack (Protective coating and
3.4 H H/W I/R
ITP Activities  Painting Report (DE-F-52) Lining)

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DAYANG ENTERPRISE SDN. BHD.
(61505-V)

INSPECTION AND TEST PLAN (Vessel Buttering Repair)

Definitions of Terms used in the Legend:

I Inspect : Verification inspection or test activity, jointly carried out by NIPPON & DESB team.

S Surveillance : Routine or random observation of construction process.

H Hold : No further work progress until the activity is verified and approval given.

R Review : Verification of documentation, carried out after activity is done.

M Monitor : Routine observation and verification of process.

D Documentation : Production of document record which verifies the inspection or test activity and compiles.

W Witness : QAQC to give notice before activity takes place, for Client to witness.

Prepared by; Agreed by; Accepted by;

Name : Name : Name :

Position : Position : Position : JX Nippon Technical Authority


Date : Date : Date :

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