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Dayang Enterprise Sdn. BHD.: Inspection and Test Plan (Instrument)

This document outlines an inspection and test plan for instrumentation on a project. It details 7 key activities that will be inspected including material receiving, verification, welding procedures, installation, testing, and documentation compilation. For each activity, it specifies the inspection methods, verifying documents, acceptance criteria, and identifies who is responsible for inspection and obtaining client approval at various control points. The goal is to ensure all quality control documents and test reports are in place before signing off on the as-built drawings.

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384 views2 pages

Dayang Enterprise Sdn. BHD.: Inspection and Test Plan (Instrument)

This document outlines an inspection and test plan for instrumentation on a project. It details 7 key activities that will be inspected including material receiving, verification, welding procedures, installation, testing, and documentation compilation. For each activity, it specifies the inspection methods, verifying documents, acceptance criteria, and identifies who is responsible for inspection and obtaining client approval at various control points. The goal is to ensure all quality control documents and test reports are in place before signing off on the as-built drawings.

Uploaded by

Amy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DAYANG ENTERPRISE SDN. BHD.

( 61505-V )

INSPECTION AND TEST PLAN (INSTRUMENT)


PROJECT : WO# : AREA :

ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
1.0 MATERIAL RECEIVING INSPECTION
1.1 Material receiving inspection • Check material against DO • DO/ PO/ Mill certificate • Material receiving and inspection report H W/ R
• Dimension Check against • Certificate of compliance
AFC Drawings • Factory acceptance test
• Check quantity and condition documents
• Project specification
• Test/ warranty certificate
2.0 MATERIAL VERIFICATION
2.1 Material verification and Material grade • Mill certificate • Material verification report H W/R
dimensional check Heat no • AFC drawings
Dimensional check • MTO
3.0 WPS AND WQT
3.1 WPS • Approved WPS and PQR • AWS D1.1 • WPS and WQT record H W
3.2 Welder qualification • Welder ID • WQT • WQT H H/ R
• WQT • AWS D1.1 • Revalidation date record
• Welder revalidation update • Revalidation date record
4.0 INSPECTION
4.1 Fit up inspection and • Weld preparation • AFC drawing • Fit up report W W/ R
dimensional check • Dimensional check
4.2 Visual inspection • Visual check • Approved WPS • Visual inspection report W W/ R
• AFC drawings
• AWS D1.1
5.0 Calibration functional check • Accuracy of instruments • Instrument specification • Inspection test report H W/ R
• Functional test of individual • Manufacturer’s data
instrument • Calibration procedure
6.0 Instrument installation • Location and elevation • Manufacturer’s data • Inspection test report H W/ R
• Position and orientation • Cable schedule
• Workmanship
• Type of instrument
7.0 TEST
7.1 Run instrument tubing and • Tubing routing • Manufacturer’s data • Inspection test report H W/ R
perform leak test • Test pressure • AFC drawing
• Duration & leak test • Project specification
• Test gauges
DAYANG ENTERPRISE SDN. BHD.
( 61505-V )

INSPECTION AND TEST PLAN (INSTRUMENT)


PROJECT : WO# : AREA :

ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
7.2 Functional and loop check • System functional of • Loop drawing • Inspection test report H W/ R
(open/ closed) individual instrument (open • P&ID
loop)/ pair of instrument in • Manufacturer’s data
circuit (closed loop) • Project specification
8.0 Compilation of QAQC • Check all QC documents and H R
documentation test report in place and sign
• As built drawings

LEGEND

H (Hold): No further work progress until the activity is verified and approval given by QAQC Department and/or Client.
I (Inspect): Verification inspection or test activity. Carried out by Operation Team or Quality Department.
R (Review): Verification of documentation, carried out after activity is done.
W (Witness): Notice to be given before activity takes place for Client or QAQC Department to witness. Activity continues if inspector or client representative not present as scheduled.
PREPARED BY AGREED BY ACCEPTED BY

NAME : ALIZZAWATI BT MOHAMAD SAPA NAME : IR YEM MOHAMAD SHARIF NAME :


POSITION : QAQC ENGINEER POSITION : PROJECT MANAGER POSITION : JX NIPPON TECHNICAL AUTHORITY
DATE : DATE : DATE :

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