Turbine start up falls into one of the following four modes:

Cold start up : T* < 204°C

Warm start up : 204 ≤ T* < 408°C
Hot start up : 408 ≤ T* < 510°C
Extremely hot start up : T* ≥ 510°C ( *first stage temperature)

Initial cold startup of turbine

1. Start generator seal oil and hydrogen system to charge hydrogen to 0.2～0.25 Mpa
2. Start generator stator cooling water pump and put stator cooling water system into
service.
3. Start jacking oil pump and put TG on turning gear, record the turning gear
current and the shaft swinging value, which shall not be 0.0254 mm above its original
cold state value. Before rolling, turbo-generator shall be on turning gear continuously
for at least 4 hours.
4. Start motor driven boiler feedwater pump to fill the boiler as needed.
5. Warm auxiliary steam pipeline up and put it normal service. Warm up pipes from aux.
steam header to deaerator and to gland seal system for service
6. Close vacuum breaker valve, start vacuum pump and gland air fan to create vacuum,
confirm that there is no water in gland seal steam pipeline, then supply steam to each
gland pipes, keeping gland steam header pressure at 0.031MPa according to the
principle that there is no more steam out of gland and sealing well, temperature shall
be at 150°C, keeping negative pressure of gland steam condenser at approx 6.3KPa, it
is forbidden to supply steam to gland system when turbine is in stillness.
7. When condenser vacuum reaches 60 KPa, inform boiler operator to light up furnace.
8. Apply the LP casing sprayer when LP casing exhaust temperature exceeds 80°C.
9 Closely observe change in casing metal temperatures and in differential temperatures,
observe tightness of each valve. Check that vacuum is maintained above 60KPa.
10 Cold startup of turbine
Main control parameters for turbine cold startup:（Bypass in services）
Main steam pressure: 8.75MPa Main steam temperature: 340～380°C
Condenser pressure: < 16.7KPa(a) EH oil pressure: 13.5～14.5 MPa
EH oil temperature: 37～60°C Axial displacement: -1.05mm～0.6mm
Lube oil pressure: 0.0096～0. 124MPa Lube oil temperature: 40～45°C
HIP differential expansion: -3mm～6mm LP differential expansion：< 14mm
Inner and outer wall temperature differences of HP and IP outer casings: < 50°C.
HP inner casing inner and outer wall temperature differences < 50°C.
HP MSV shell inner and outer wall temperature difference < 55°C
Temperature difference between HIP outer casing inner wall and HP inner casing
outer wall < 50°C.
Temperature difference between upper and lower half of HIP outer casing outer wall
< 50°C
Temperature difference between upper and lower half of HP inner casing outer wall
< 35°C.
HIP outer casing flange inner and outer wall temperature difference < 80°C.
Left and right upper half flange temperature difference of HIP outer casing <10°C.
LP casing exhaust steam temperature: < 65°C
All monitoring and display system are in normal service.
All turbine drain valves are open.
Confirm with C&I department that turbine main protections are put into service.
 Turbine start-up with bypass in service (start-up by admitting steam to both HP
and IP casings)
The status of the turbine before admitting steam should be as follows:
a The turbine must be rolling on turning gear .
b Not less than 56°C superheat about main steam temperature and reheat steam
temperature
c When the turbine latch and the DEH should be in OPERATOR AUTO mode .

Turbine and Bypass System Status before Rolling Turbine

SYSTEM/VALVE STATUS
Throttle Valves Fully closed
Governor Valves Run fully open by operator with Valve Position
Limiter (SingleValve Mode)
Interceptor Valves Fully closed
Reheat Stop Valves Open
HP Turbine Exhaust Vent Valve Open to keep HP turbine under vacuum
HP Exhaust CheckValve Closed due to pressure difference between Cold
Reheat and HP exhaust.
HP Drain Valves Open
IP Drain Valves Open
VVV Inlet LoopVent Valves Open
LP Exhaust Hood Sprays Closed
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint

ATTENTION: Water must be available to the exhaust hood spray control valve and lub
oil cooler when ever the turbine is rolling over 3 rpm.
Turbine and Bypass system Status at 600rpm
SYSTEM/VALVE STATUS
Throttle Valves Fully closed
Governor Valves Fully open(Single Valve Mode)
Interceptor Valves Half of the valves will be throttling in speed control
(demand to valve has a small bias)
Reheat Stop Valves Fully open
HP Turbine Exhaust Vent Valve Open to keep HP turbine under vacuum
HP Exhaust Check Valve Closed due to pressure difference between Cold
Reheat and HP exhaust.
VVV Inlet Loop Vent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays Closed
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint
The eccentricity recorder < 600 rpm ( less than 0.076 mm )
Monitor vibration at speeds above 600 rpm.

Turbine and Bypass system status (during the turbine speed ramp up to the IV to
TV/IV transfer speed)
SYSTEM/VALVE STATUS
Throttle Valves Begin opening to take control of speed
Governor Valves Fully open(Single Valve Mode)
Interceptor Valves Half of the valves will be throttling in speedcontrol
(demand to Valve has a small bias) until IV to IV/TV
transfer speed is reached. Once transfer is complete, IV
is will throttle alongwith TV is to hold speed.
Reheat Stop Valves Fully open
HP Turbine ExhaustVent Valve Open to keep HP turbine under vacuum
HP Exhaust Check Valve Closed due to pressure difference between Cold
Reheat and HP exhaust.
VVV Inlet LoopVent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays Closed
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint

TheTurbine 1200 rpm jacking oil pump has stopped automatically

Turbine and Bypass System Status at TV/IV to TV Transfer Speed.

SYSTEM/VALVE STATUS
Throttle Valves Begin opening to take control of speed
Governor Valves Fully open(Single Valve Mode)
Interceptor Valves Half of the valves will be throttling in speed control
to hold speed at the IV to IV/TV transfer speed
(half of the valves will remain closed because of a
bias in control). Once the interceptor valve position
is memorized, they will be frozen at that position,
moving only in response to a change in hot reheat
pressure to maintain a constant total flow to the IP
Reheat Stop Valves Fully open
HP Turbine Exhaust Vent Valve Open to keep HP turbine under vacuum
HP Exhaust CheckValve Closed due to pressure difference between Cold
Reheat and HP exhaust.
VVV Inlet LoopVent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays On at 2600 r/min.
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint

Turbine and Bypass System Status at TV/GV Transfer

SYSTEM/VALVE STATUS
Throttle Valves Throttling in speed control to hold turbine at the
TV/GV transfer speed, then opened fully after closing
of governor valves causes a drop in speed of 30 r/min.
Governor Valves Begin closing to take control of speed
Interceptor Valves Holding pressure compensated position
Reheat Stop Valves open
HP Turbine ExhaustVent Valve Open
HP Exhaust Check Valve Closed due to pressure difference between Cold
 Reheat and HP exhaust.
VVV Inlet Loop Vent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays On
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint

Set target speed at “ 3000 rpm hold 30 minut

During steady operation of unit, perform the following tests as per the testing procedure of
control & protection system.
Emergency governor oil injection test
HP trip protection module solenoid valve online test
Over Speed Protection (OSP) solenoid valve online test
Valve tightness test .

Electrical over speed protection.

1. Check that all parameters are normal, put in electrical overspeed protection.
Then contact electric team to carry out electrical tests.
2. Raise generator hydrogen pressure to 0.4 Mpa as per requirement and adjust each
cooler to maintain air/water/oil/ temperature to requirements.
3. As electrical testing might take a long period of time in which turbine is running
without carrying load, be sure to observe and maintain exhaust temperature not to
rise.
4. Then, inform electrical operator that the unit may be synchronized with an
initial load of 5%. Increase the unit load gradually to 7% rating at rate of 1MW/min
and keep this load for 30 minutes. Then apply put 1st stage pressure feedback or
power feedback as required.
5. Increase the unit load to 10% rating at rate of 1MW / min and keep steady
operation for 4 hours. Then disconnect the unit from Grid and carry out
electrical overspeed test (include 103% rating OSP action test and 110% rating
electrical over speed test) and mechanical over speed test. (Measure rotor coast-
down curve during shutdown.)
6. After passing over speed tests, the unit can be brought on-load.

Turbine and Bypass System Status at Synchronizing Speed

SYSTEM/VALVE STATUS
Throttle Valves Fully opened
Governor Valves Throttling hold synchronous speed
Interceptor Valves Holding pressure compensated memorized position
Reheat Stop Valves open
HP Turbine Exhaust Vent Valve Open
HP Exhaust Check Valve Closed due to pressure difference between Cold
Reheat and HP exhaust.
VVV Inlet LoopVent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays On
HP Bypass Controlling Main Steam pressure at its setpoint
LP Bypass Controlling Hot Reheat pressure at its setpoint
Turbine and Bypass System Status after Synchronization Up to Minimum Load
SYSTEM/VALVE STATUS
Throttle Valves Fully opened
Governor Valves Opened to 5% load position (pressure compensated)
immediately on Synchronization.
Interceptor Valves Opened to 5% load position (pressure compensated)
immediately on Synchronization.
Reheat Stop Valves Open
HP Turbine Exhaust Vent Valve Closed after the breaker is closed for 60 seconds
and cold reheat Pressure is low to 0.84 Mpa
HP Exhaust Check Valve Open after HP Exhaust vent valve is closed
VVV Inlet LoopVent Valves Closed
HP Drain Valves Open
IP Drain Valves Open
LP Exhaust Hood Sprays On
HP Bypass Controlling Main Steam pressure at its set point
LP Bypass Controlling Hot Reheat pressure at its set point

Turbine and Bypass System Statues during Load Changing ( Constant Pressure )
SYSTEM/VALVE STATUS
Throttle Valves Pully opened
Governor Valves Controlling a constant low throttle pressure.
Interceptor Valves Fully opened at approximately the same load as by pass
valves are fully closed.
Reheat Stop Valves open
HP Turbine ExhaustVent Valve Close
HP Exhaust CheckValve Open
VVV Inlet LoopVent Valves Closed
HP Drain Valves Close at 10% load
IP Drain Valves Closed at 20% load
LP Exhaust Hood Sprays Off at 10% load
HP Bypass Closed ( in Standby mode )
LP Bypass Closed ( in Standby mode )

Sliding parameter shutdown of unit

Main and RH steam temperature decay rate: ≤1°C /min

Main and RH steam pressure decay rate: ≤ 0.1MPa/min
Super heat degree of main and RH steam: ＞ 50°C
Metal temperature decay rate of HP inner casing upper inner wall: ≤ 1°C /min.

When the 5th stage extraction pressure falls to 0.147MPa, deaerator steam source will change
over from 4th stage extraction to auxiliary steam automatically.
Decrease load gradually to 330MW.

When load decreases to 200MW, one BFP can be stopped.

When load decreases to 90MW, change over from “Sequence valve” to “Single valve”control
mode.
At 30% rated load, drain valves of LP cylinder extraction pipes are opened.
At 20% rated load, drain valves of cold and hot reheaters, reheat stop and intercept valve, IP
cylinder and all IP extraction stages are opened.
At 10% rated load, drain valves of HP valve, HP cylinder and steam-guide pipe, and HP
cylinder extraction pipes are opened.
When rotor speed decreases to 1200 rpm, jack oil pump shall be started.
When rotor speed decreases to 300 rpm, open vacuum break valve
When rotor speed decreases to zero, keep on turning gear and stop vacuum valve, and note
down shaft hogging value and turning gear motor current.
Don’t stop turning gear and jack oil pump until upper wall temperature of HP inner cylinder
decreases below 150°C.

LIMITATION

Exhaust steam from HP Turbine (Cold Reheat ) 427 °C unit trip

LP Temperatur Exhaust Hood temp high alarm 79 °C and trip 121°C

Rotor position in base on a nominal Thrust Bearing of 2.50 mm ± 5%

Oversepeed Rotor Turbine Generator ( ± 110 % )

LP defferential expantion for long rotor alarm 12.0768 and trip 12.32 input I & C mA

LP defferential expantion for short rotor alarm 6.8736 and trip 7.1168 input I & C mA

HP defferential expantion for long rotor alarm 18.016 and trip 18.624 input I & C mA

HP defferential expantion for short rotor alarm 6.752 and trip 7.36 input I & C mA

Metal Bearing normal 66°C – 106 °C

Alarm 107 °C and trip 113°C

Thrust bearing temperature alarm 99 °C and trip 107 °C

Bearing oil discharge temp should not excces 82 °C alarm 77°C

Bearing oil pressure alarm 0.075 -0.084 Mpa shut down 0.069 -0.075 Mpa

Cold start up HP or IP rotor metal temperature < 204°C

Cold start up,steam is admitted to the Turbine with a minimum of 56°C superheat at the throttle
valve inlet but not more the 427°C total temperature

Hot start up HP or IP rotor metal temperature more > 204°C

Temperatue steam for start up >56 °C upper saturated steam maximum 111 °C

The Turning gear operation until rotor temperature 149- 204 °C

Normal alarm shut down

Bearing back to the oil temperature 71 °C 77 °C 82 °C

Radial bearing metal temperature 90.5°C 107°C 113°C

Thrust bearing metal temperature 90 °C 99 °C 107°C

Bearing lubricating oil press kpag 0.96-1.24 0.75-0.82 0.69-0.75

(AOP start) (EOP start)

Bearing lubricating oil press kpag 0.48-0.62 0.34-0.48

Bearing LO press interlock with Turning gear and lifting oil pump 0.31 kpag

Lifting oil system oil pres 14-15 Mpag is normal

Lifting oil system oil pres > 4.2 Mpag turning gear can put into work

Lifting oil system oil pres < 6.5 Mpag spare lifting oil pump into work

Probe Thrust bearing operation of 2.50 mm ± 5 %

Rotor position is based on nominal thrust bearing clearance of 0.38 mm

Eccentricity should not exceed 0.076 mm double amplitude ( Turning Gear to 600 rpm)

Any bearing oil ring should not exceed 0.0254 mm

Bearing Vibration 0.127 mm alarm ,Trip 0.254 mm double amplitude

Drain from sources up stream of the Turbine reheat stop valves close 10 % load

Drain from sources up stream of the Turbine Interceptor valves close 20 % load

Gland steam operation temperature 121 °C - 177°C normal operation 142 °C minimum 14°C
Superheat .Diff temp rotor and steam must less than 110 °C

Pressure swing 105 % press and accidental swing pressure 120 % does not exceed 12 hour over any
12 months. The temperature differential between multiple Condenser (or Condenser zone ) should
not excess 17 °C and alarm at 11°C differential and trip the unit at 17 °C differential. The permissible
pressure differential between multiple Condenser ( or Condenser zones ) is 8.6 kpa (a) alarm at 6.9
kpa (a) differential and trip the unit at 8.6 kpa (a)

Relay setting

14-1/SD speed ≥ 200 r/min ( TSI to turning gear )

14-2/SD speed ≥ 600 r/min ( TSI to Jacking oil circuit )

Zero speed speed ≥ 1 r/min ( TSI to turning gear )

TEMPERATURE & PRESSURE SWITCH

Electrical pump start oil temp. above 10°C

Turning Gear oil temp above 21°C

Bearing to back to the oil temp below the 71°C is normal

Bearing to back to the oil temp .77°C alarm

Bearing to back to the oil temp. 82°C shutdown

Radial bearing metal temp below 90.5 °C is normal

Radial bearing metal temp below 107 °C alarm

Radial bearing metal temp below 113 °C shutdown

Thrust bearing metal temp. below 90 °C normal

Thrust bearing metal temp. below 99 °C alarm

Thrust bearing metal temp. below 107 °C trip

Bearing lubricating oil pressure 0.096 – 0.124 Mpa ( g) is normal

Bearing lubricating oil pressure 0.075 – 0.082 Mpa ( g) auxialiarypump(AC)

and the HP start up oil pump put into work

Bearing lubricating oil pressure 0.069 – 0.075 Mpa ( g) the emergency oil pump put into work

Bearing lubricating oil pressure 0.048 – 0.062 Mpa ( g) alarm

Bearing lubricating oil pressure 0.034 – 0.048 Mpa ( g) shut down

Bearing lubricating oil pressure 0.031 Mpa ( g) interlock with turning gear and lifting oil pumps

Lifting oil system oil pressure 14 -15 Mpa(g) is normal

Lifting oil system oil pressure > 4.2 Mpa(g)turning gear can put into work

Lifting oil system oil pressure < 6.5 Mpa(g) spare lifting oil pumpput into work

The actual pressure setting values are specified on the “Turbine Control Setting”.All the pressure
switch in lubricating oil supply system must test at least once a year

ROTOR CRITICAL SPEED

Bearing no 1 1517 rpm

Bearing no 2 1517 rpm

Bearing no 3 1550 rpm

Bearing no 4 1550 rpm

Bearing no 5 1561 rpm

Bearing no 6 1561 rpm

 Bearing no 7 730/1907 rpm

Bearing no 8 730/1907 rpm

Bearing no 9 > 4000 rpm

Turbine Speed Hold recommendation

For Cold start ,hold the speed out of blade resonant speed range and shaft critical speed for warning
period determined from the curve “Cold start rotor warning prosedure”

1. Speed 1475 rpm until 1620 rpm

2. Speed 1775 rpm until 1950 rpm
3. Speed 2120 rpm until 2295 rpm
4. Speed 2515 rpm until 2920 rpm
TURBINE JACKING OIL PUMP

Motor type YB225S-4.2 X

Power 37 Kw

Voltage 400 V

Flow 2 X 63 ltr /mnt

Pressure 21.0 Mpag ( info from manual book 14 -15 Mpa )

Jacking oil work 6.5 Mpa ,Turning Gear can’t worked 4.2 Mpa

GENERATOR AND EQUIPMENTS

Generator change fuction mechanical power of the steam Turbine into electricity.Turn the power of
the steam Turbine is coupled directly to the Generator with rotation 3000 rpm to generate
electricity with a voltage of 22 Kv at 50 Hz freq , and the number of turn of the rotor 1 pair of pole.
Generators installed to generate electricity with the help of outside excitations which are often
called Static Exciter with Scroll Ring existing intermediaries in the shaft generator .

As a generator is equipped with a cooling medium Generator Stator Cooling with water media that
didionisasi make up water with conduktivity 0.5 µs/cm ~ 1.5 µs/cm , as for alarm 5 µs/cm and very
high alarm 9.5 µs/cm

For conditioning Generator ( Rotor ) Hydrogen gas is used media with 4.5 barg pressure ( 4.2 - 4.8
barg ) with temperatures ranging from 40- 48 °C and 50 °C alarm

Normal leaking H2 gas 0.14 m³/day ,when leaking more 0.57 m³/day this is caution may be throuble
by seal oil system and than leaking 11.3 m³/day the Generator mast be shut down.

To avoid leakage of gas H2 is also equipped with oil seal system with normal operation of the
channel Main Lube Oil Pump .
When the Generator and its associated equipment have been completely installed on site.

The following items will be adjusted and inspected prior on the commercial.

Air leakage test of Generator

The Formula

0.2694 x 24 Pe l + P amb 1. Pe 2 + P amb 2

V gen = x VG x ( - )

t 273 + T1 273 + T2

0.2694 x 24 4500.6 + 1011 4489.5 +1009

= x 98 x ( - ) = 1.677 m³/day

24 273 + 27.725 273 + 28.05

V gen = total air leakage = …1.6677 m³ / 24 h

T = test time = 24 hours

VG = generator volume m³ = 98 m³

Pe1 = the pressure of the system when begin testing = …4500.6m bars

Pe2 = the pressure of the system when ending testing = …4489.5 m bars
Pamb1= atmospheric pressure when began to test = 1011 mbar

Pamb2= end of the test atmospheric pressure = 1009 mbar

T1 = gas temperature when start testing = (27.9+27.6 +27.4+28 )/4 = 27.725 °C

T2 = gas temperature when end testing = (28.1+28.1+ 27.7 +28.3 )/4 = 28.05°C

Stp = standard temperature and standard pressure

0 ˚C and 1.013 bars 0.2694 = 373 K / 1013 .25 mbar

If the air leakage is greater than 2.1 m³ 9stp ) ͒/24 h ,then there are existence of leak

*∆ P Gas H2 with oil seal 0.84 kpa range ( 0.5 kpa ~ 0.9 kpa )

Water quality

Normal limit values and reasonable achievable values in normal operation for Condensed steam
sample. Conductivity at 25 °C downstream of strongly acidic sampling cation exchanger continous
measurement at sampling point normal < 0.2 µs/cm for Power plant 0.1 µs/cm

Sodium (Na) < 5 µs/kg 2 µs/kg

Silica (SiO2) < 10 µs/kg 5 µs/kg

Total Iron (Fe) < 20 µs/kg 5 µs/kg

Total Cupper (Cu) < 2 µs/kg 1 µs/kg

µs/kg = 1 part per billion (ppb)

Feed water PH value should be more than 9.6

RECOMMENDED WATER /STEAM QUALITY IN BOILER / STEAM TURBINE CYCLE MONITORING

SAMPLING SYSTEM

No Sampling poit Analized item Target

1 Condensate Make water Specific Conductivity < 0.02 mS/m

2 Condensate Ext Cation Conductivity < 0.03 mS/m

Pump discharge Dissolved Oxigen < 10 µg/l

Water PH 9.3 - 9.6

3. Condensate water PH 9.3 - 9.6

At Deaerator inlet Specific Conductivity 0.55-1.0 mS/m

4 Deaerator effluent Dissolved Oxigen <7 µg/l

Water PH 9.3 - 9.6

5 Boiler feed water Cation Conductivity < 0.03 mS/m

(Economizer inlet) Dissolved Oxigen < 7 µg/l

PH 9.3 - 9.6

6 Boiler Blow Donw PH 9.2 - 9.6

Water Specific Conductivity 6 ms/m

7 Saturated steam Cation Conductivity < 0.03 mS/m

Sodium (Na) 5 µg/l

Silica (SiO2) < 0.02 mg/l

8 Main steam Conductivity < 0.03 mS/m

9 HP Feedwater PH

Heater no5 drain water Specific Conductivity -

10 Close Cycle Cooling PH 9.0 - 11

Water ( CCCW). Specific Conductivity < 250 mS/m

Quality criteria for steam blowing

The steam blowing coefficients of Superheater and Reheater shall be greater than 1.0

The outlets of reheter must be equipped with targets plate

The target width shall be 8 % pipe inside diameter at the installation point of target and not be less
than 25 mm, the thickness not less than 5 mmand the length is longitudinally through the pipe inside
diameter ,the target surface roughness shall reach to Ra 100

Acceptance critical for aluminium target plate , inspect each of two conditionous target plate no
spot above 0.8 mm, and total quantity of the spots between 0.2 mm- 0.8 mm should not be more
than 8

Target plate of steel , cooper or other materials ,the acceptance criteria shall refer to the
manufacturer’s requirement.

Parameter of cleaning

The volume of cleaning system is about 700 m³

Concentration of Na3 PO4 ~ 0.2 % - 0.5 % = 3.5 t (chemical quantity) / 700 = 0.5 %

Concentration of Na2 PO4 ~ 0.1 % - 0.2 % = 1.4 t (chemical quantity) / 700 = 0.2 %
Concentration of anti foam ~ 0.04 % = 0.28 t (chemical quantity) / 700 = 0.04 %

Concentration of A5 ~ 0.2 % = 1.4 t (chemical quantity) / 700 = 0.2 %

Cleaning time 8- 12 hours

Temperature water cleaning 50 ± 5 °C put the auxialiary steam into operating for heating

Water flushing PH ≥ 9

The scope of Alkali Cleaning

Condensor ~ Condensate Pump ~ Gland steam Condensor ~ LP Heater (water and steam side) ~
Deaerator ~ feed water Pump ~ HP Heater ( water and steam side ) ~ included the piping of
Condensate & feed water system

Boiler Cold Start up

1. Complete all the pre start up preparation

2. Boiler filling normal level (all clean condition)
Filling the Deaerator outlet water is less than 200 ppb
When iron in water Collecting tank outlet more than 500 ppb,the water can be put through
the Codensate polishing system,standard iron outlet water the Collecting tank oulet 30 ppb
and temperature water filling more 21 °C
3. Furging the furnace more 25 % normal flow time is more 5 menit
4. To ignite and warm up
Fluid temperature change leaving any of the furnace passes must not excced 111°C/ h during
cold start up
5. To get through water swilling period
6. To increase temperature and pressure and warm piping
Pressure 0.21Mpa vent valve close
The Boiler could be operated by
- Constant pressure ( CP)
- Sliding pressure ( SP)
7. Turbine rolling standard ( cold start up curve )
Main steam pressure 8.5 Mpa and temperature 373 °C
Reheat steam pressure 1 Mpa and temperature 337 °C
8. Generator synchronizing and operate in initial load
9. Start to burn coal and increase the Boiler load
Gas temperature limit 538°C retractable thermoprobe automatic
10. The sparator state turns moisture to dry and Boiler is one through operation
11. To oparate till full load
Steam and water flow process

1. Feedwater from HP heater

2. Economizer inlet header , eco. Banks and stringer tube , eco outlet header
3. Down comer tube
4. Inlet header of Bottom furnace
5. Spiral tube
6. Transition header
 7. Vertical tube
8. Outlet header of upper furnace
9. Mixed header
10. Separator

Water separated ( operated water Benson point)

1. Water collecting tank

2. BCP
3. Inlet header of economizer
4. Steam separated
5. Roof , side enclosure on PCP, enclosure on HCP
6. Primary super heater
7. Spray attemperature platen SH
8. Spray attemperature
9. Scondary SH inlet
10. Final SH

Specification and material of RH tubes

Item unit tube

RH inlet section intermediate section horizontal bank1 horizontal 2-3

Tube (ODx thickness) mm Φ 60 x 4.5 Φ 60 x 4.5 Φ 60 x 4.5

Tube spacing(side/back) 225/80 112.5/80 112.5/80

Material 12Cr1MoVG 15CrMoG 20G

Application temp limit ͦC 580 560 450

RH outlet section tube in furnace

Tube (ODxthicness) mm Φ 51 x 4.0/4.5

Tube spacing 225/70

Material SA-212T91 , SA 213 TP3474H

Application temp limit ͦC 635/655

Main pipes of start up system

Name specification material value

Main outlet pipe of the separator Φ457.2x65 12Cr1MoVG 1

Vertical steam water separator Φ947.2x96.5 SA-335P91 2

302 line Φ51x7 12Cr1MoVG 1

Steam exhaust pipe of WCT Φ335.6x80 12Cr1MoVG 1

341 line Φ325x45 SA -106C 1

341-1 line Φ245x35 SA -106C 1

341-2 line Φ245x35 SA -106C 1

380 line Φ406.4x50 SA -106C 1

381 line Φ325x45 SA -106C 1

382 line Φ194x28 SA -106C 1

383 line Φ133x20x22 SA -106C 1

384 line Φ76x14 20G 1

385 line Φ51x9 20G 1

386 line Φ51x9 20G 1

387 line Φ76x14 12Cr1MoVG 1

387 line Φ51x10 20G 2

388 line Φ51x9 20G 1

Monitoring system of thermal expansion

Setting of Boiler thermal expansion center

In order to get the expected movement at three different directions during the Boiler operation, the
fixed expansin center is setup ,which is symmetrically laid out from left to right ,and 915 mm away
from the rear wall center line. Physically ,this is the crossing of the axial line of expansion point fixed,
the hanger –buckstay system is developed, which is olso the basis of each pressure part expansion
,piping stress and flexibility analysis calculation

Fluid temperature change at the outlet of any furnace pass must not exceed
the rate 1.85-2.0℃/min. .

Caution: More sootblowing is not necessarily better. Excessive blowing frequency and pressure
beyond what is needed to keep unit clean, will result in erosion damage to tubes.