Fastener Tightening Specifications: Application Specification Metric English
Fastener Tightening Specifications: Application Specification Metric English
Fastener Tightening Specifications: Application Specification Metric English
2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.2L or 2.4L | Specifications | Document ID: 1960098
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Cam Cover to Ground Cable Stud 10 N·m 89 lb in
Camshaft
l Camshaft Cap Bolt 10 N·m 89 lb in
l Camshaft Position Actuator Solenoid Valve Bolt 10 N·m 89 lb in
l Camshaft Position Sensor Bolt 10 N·m 89 lb in
l Camshaft Timing Chain Tensioner 75 N·m 55 lb ft
l Exhaust Camshaft Position Actuator -- First Pass 30 N·m 22 lb ft
l Exhaust Camshaft Position Actuator -- Final Pass 100 degrees
l Intake Camshaft Position Actuator -- First Pass 30 N·m 22 lb ft
l Intake Camshaft Position Actuator -- Final Pass 100 degrees
l Intake Camshaft Rear Cap Bolt 25 N·m 18 lb ft
Chain Guide Plug 90 N·m 59 lb ft
Connecting Rod Bolt
l First Pass 25 N·m 18 lb ft
l Final Pass 100 degrees
Crankshaft Balancer Bolt
l First Pass 100 N·m 74 lb ft
l Final Pass 125 degrees
Crankshaft Bearings - Lower Crankcase to Block - Bedplate
l First Pass 20 N·m 15 lb ft
l Final Pass 70 degrees
Crankshaft Position Reluctor Ring 15 N·m 11 lb ft
Crankshaft Position Sensor Bolt 10 N·m 89 lb in
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Flywheel Bolt - Automatic Transmission
l First Pass 53 N·m 39 lb ft
l Final Pass 25 degrees
Flywheel Bolt - Manual Transmission
l First Pass 53 N·m 39 lb ft
l Final Pass 25 degrees
Frame to Body Bolts - Use new bolts 155 N·m 114 lb ft
Front Cover to Block Bolt 25 N·m 18 lb ft
Front Lift Bracket Bolt 25 N·m 18 lb ft
Fuel Pipe Bracket Bolt 10 N·m 89 lb in
Fuel Rail Bracket Stud 10 N·m 89 lb in
Generator Control Module Coolant Pump to Block Bolts 25 N·m 18 lb ft
Generator to Block Bolt 23 N·m 17 lb ft
Heat Shield to Exhaust Manifold Bolt 22 N·m 16 lb ft
Ignition Coil Bolt 10 N·m 89 lb in
Intake Manifold to Cylinder Head Bolt 10 N·m 89 lb in
Intake Manifold to Cylinder Head Nut 10 N·m 89 lb in
Intake Manifold to Cylinder Head Stud 6 N·m 53 lb in
Knock Sensor Bolt 25 N·m 18 lb ft
Lower Crankcase to Block Perimeter Bolt 25 N·m 18 lb ft
Oil Filter Housing Cover 22 N·m 16 lb ft
Oil Gallery Gerotor Cover - Rear Bolt 6 N·m 53 lb in
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Timing Adjustable Chain Guide Bolt 10 N·m 89 lb in
Timing Chain Oil Nozzle Bolt 10 N·m 89 lb in
Timing Fixed Chain Guide Bolt 15 N·m 11 lb ft
Timing Upper Chain Guide Bolt 10 N·m 89 lb in
Torque Converter to Flexplate Bolts 60 N·m 44 lb ft
Vent Tube to Cylinder Head 15 N·m 11 lb ft
Water Jacket Drain Plug 20 N·m 15 lb ft
Water Pipe Support Bracket Bolt 10 N·m 89 lb in
Water Pump Access Cover Bolt 7 N·m 62 lb in
Water Pump/Balance Shaft Chain Tensioner Bolt 10 N·m 89 lb in
Water Pump Bolts 25 N·m 18 lb ft
Water Pump Sprocket Bolt 10 N·m 89 lb in
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Document ID: 1564516 Page 1 of 4
2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.2L or 2.4L | Specifications | Document ID: 1564516
cardiagn.com
l Compression Ratio 10:01
Balance Shaft
0.030- 0.0012-
l Bearing Clearance
0.060 mm 0.0024 in
20.050- 0.7894-
l Bearing Diameter - Inside - Carrier
20.063 mm 0.7899 in
41.975- 1.6526-
l Bearing Diameter - Outside - Carrier
41.995 mm 1.6534 in
20.000- 0.7874-
l Bearing Journal Diameter
20.020 mm 0.7882 in
0.033- 0.0013-
l Bushing Clearance
0.102 mm 0.0040 in
36.776- 1.4479-
l Bushing Diameter - Inside
36.825 mm 1.4498 in
36.723- 1.4458-
l Bushing Journal Diameter
36.743 mm 1.4466 in
0.050- 0.0020-
l End Play
0.300 mm 0.0118 in
Block
42.000- 1.6535-
l Balance Shaft Bearing Bore Diameter - Carrier
42.016 mm 1.6542 in
40.763- 1.6048-
l Balance Shaft Bushing Bore Diameter
40.776 mm 1.6054 in
64.068- 2.5224-
l Crankshaft Main Bearing Bore Diameter
64.082 mm 2.5229 in
87.992-
© 2010 General Motors Corporation. All rights reserved. 3.4668-
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l
20.021 mm 0.7882 in
0.070- 0.0028-
l Connecting Rod Side Clearance
0.370 mm 0.0146 in
l Connecting Rod Straightness - Bend - Maximum 0.021 mm 0.0083 in
l Connecting Rod Straightness - Twist - Maximum 0.04 mm 0.0157 in
Crankshaft
49.000- 1.9291-
l Connecting Rod Journal Diameter
49.014 mm 1.9297 in
0.050- 0.0012-
l Crankshaft End Play
0.380 mm 0.0150 in
0.031- 0.0012-
l Crankshaft Main Bearing Clearance
0.067 mm 0.0026 in
55.994- 2.2045-
l Crankshaft Main Journal Diameter
56.008 mm 2.2050 in
Cylinder Head
l Overall Height - Minimum 128.9 mm 5.07 in
l Surface Flatness - Block Deck - Longitude 0.050 mm 0.002 in
l Surface Flatness - Block Deck - Overall 0.1 mm 0.004 in
l Surface Flatness - Block Deck - Transverse 0.030 mm 0.0012 in
6.000- 0.2362-
l Valve Guide Bore - Exhaust
6.012 mm 0.2367 in
6.000- 0.2362-
l Valve Guide Bore - Intake
6.012 mm 0.2367 in
12.013- 0.4730-
l Valve Lifter Bore Diameter - Stationary Lash Adjusters
12.037 mm 0.4739 in
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Lubrication System
344.75-
l Oil Pressure - Minimum - @1000 RPM 50-80 psi
551.60 kPa
l Oil Capacity 4.8L 5.0 quarts
Piston Rings
l Piston Ring End Gap - First Compression Ring 0.15-0.30 mm 0.006-0.012 in
l Piston Ring End Gap - Second Compression Ring 0.20-0.45 mm 0.008-0.018 in
l Piston Ring End Gap - Oil Control Ring - Rails 0.15-0.51 mm 0.006-0.020 in
l Piston Ring to Groove Clearance - First Compression 0.0015-
0.04-0.08 mm
Ring 0.0031 in
l Piston Ring to Groove Clearance - Second 0.030- 0.0012-
Compression Ring 0.070 mm 0.0030 in
0.027- 0.0011-
l Piston Ring to Groove Clearance - Oil Control Ring
0.176 mm 0.0069 in
1.170- 0.0461-
l Piston Ring Thickness - First Compression Ring
1.190 mm 0.0469 in
1.471- 0.0579-
l Piston Ring Thickness - Second Compression Ring
1.490 mm 0.0587 in
l Piston Ring Thickness - Oil Control Ring - Rail -
0.473 mm 0.0186 in
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Maximum
1.460- 0.0575-
l Piston Ring Thickness - Oil Control Ring - Spacer
1.537 mm 0.0605 in
Pistons and Pins
0.007- 0.0003-
l Pin - Piston Pin Clearance to Connecting Rod Bore
0.026 mm 0.0010 in
0.004- 0.0002-
l Pin - Piston Pin Clearance to Piston Pin Bore
0.014 mm 0.0006 in
19.995- 0.7872-
l Pin - Piston Pin Diameter
20.000 mm 0.7874 in
0.410- 0.0161-
l Pin - Piston Pin End Play
1.266 mm 0.0498 in
87.967- 3.4633-
l Piston - Piston Diameter - @14.5 mm up
87.982 mm 3.4638 in
20.004- 0.7876-
l Piston - Piston Pin Bore Diameter
20.009 mm 0.7878 in
0.0988-
l Piston - Piston Ring Groove Width - Oil Control 2.51-2.53 mm
0.0996 in
0.0598-
l Piston - Piston Ring Groove Width - Second 1.52-1.54 mm
0.0606 in
0.0484-
l Piston - Piston Ring Groove Width - Top 1.23-1.25 mm
0.0492 in
0.010- 0.0004-
l Piston - Piston to Bore Clearance
0.041 mm 0.0016 in
Valve System
l Valves - Valve Face Runout - Maximum 0.04 mm 0.0016 in
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Document ID: 1601440 Page 1 of 1
2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.2L or 2.4L | Specifications | Document ID: 1601440
cardiagn.com
Fuel Injector Tip Insulators Engine Oil 12345610 993193
Intake and Exhaust Valve Stems Lubricant 12345501 992704
Main Bearings Lubricant 12345501 992704
Oil Filter Cap - Threads and O-ring Lead-in
Engine Oil 12345610 993193
Chamfers
Oil Pan to Bedplate Joint Sealant 12378521 88901148
Oil Pump - Pump Elements Engine Oil 12345610 993193
Oxygen Sensor Threads Anti-seize 12397953 --
Piston Pin to Piston/Rod - Pin Bores of Piston and
Engine Oil 12345610 993193
Rod
Rod Bearings - Rod Pins of Crankshaft Engine Oil 12345610 993193
Stationary Hydraulic Lash Adjusters Lubricant 12345501 992704
Timing Chain Guide Bolt Access Hole Plug Sealant 12345382 10953489
Valve Rocker Arm/Valve Tip Lubricant 12345501 992704
Water Feed Tube O-rings Lubricant 12345579 1974984
Water Pump Drain Plug Sealant 12346004 10953480
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Document ID: 2131834 Page 1 of 13
2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.2L or 2.4L | Specifications | Document ID: 2131834
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Table 16: Cylinder Head - Back View
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Engine Block - Back View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
M8 x
1 210 206 207 208 209 18 0.709 THRU
1.25
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M10 x
2 215 211 212 213 214 29 1.161 THRU
1.5
M12 x
3 855 856 857 858 859 39 1.535 33.5 1.32
1.75
M16 x
4 860 861 862 863 864 21 0.827 15 0.59
1.5
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Engine Block - Right Side View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
1 M6 x 1 205 201 202 203 204 20.5 0.807 16 0.63
M10 x
2 215 211 212 213 214 23.5 0.925 18.5 0.73
1.5
M12 x
3 865 856 857 858 859 19.5 0.768 12.5 0.49
1.75
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Engine Block - Left Side View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
1 M6 x 1 205 201 202 203 204 20.5 0.807 16.5 0.65
M10 x
2 215 211 212 213 214 23.5 0.925 18 0.71
1.5
M8 x
3 210 206 2047 208 209 30.5 1.201 22.5 0.89
1.25
M12 x
4 865 856 857 858 859 15.5 .061 12.5 0.49
1.75
M12 x
5 865 856 857 858 859 19.5 0.768 12.5 0.49
1.75
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Engine Block - Bottom View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
M8 x
1 210 206 207 208 209 28 1.102 22 0.87
1.25
M10 x
2 514 511 N/A 512 513 60 2.362 53.5 2.11
1.5
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Engine Block - Top View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
M8 x
1 210 206 207 208 209 23.5 0.925 18.5 0.73
1.25
M11 x
2 507 504 N/A 505 506 113.3 4.461 107.3 4.22
1.5
M12 x
3 865 856 857 858 859 13.5 0.531 12.5 0.49
1.75
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1 210 206 207 208 209 23.5 0.925 18.5 0.73
1.25
M8 x
2 210 206 207 208 209 30.5 1.201 25.5 1.00
1.25
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M10 x
1 215 211 212 213 214 29.5 1.161 THRU
1.5
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Lower Crankcase - Bottom View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
M8 x
1 210 206 207 208 209 23.5 0.925 18.5 0.73
1.25
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1 215 211 212 213 214 34 1.339 27 1.063
1.5
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Cylinder Head - Top View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
1 M6 x 1 205 852 N/A 203 204 24 0.945 20 0.787
2 M6 x 1 205 201 202 203 204 20 0.787 16 0.63
M8 x
3 854 206 207 208 209 THRU THRU
1.25
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Cylinder Head - Exhaust Manifold Deck View
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1.25
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Cylinder Head - Front View
Service Thread Counterbore Drill Depth Tap Depth
Call Out Size Insert Drill Tool Tap Driver (Maximum) (Maximum)
J 42385-850 MM (IN) MM (IN)
1 M6 x 1 205 201 202 203 204 20 0.787 16 0.63
M8 x
2 210 206 207 208 209 25 0.984 20 0.787
1.25
M22 x
3 No Service Tools Available THRU THRU
1.5
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Document ID: 1870301 Page 1 of 2
2009 Saturn VUE - AWD | VUE, VUE Hybrid (VIN Z), Captiva Sport Service Manual | Engine |
Engine Mechanical - 2.2L or 2.4L | Component Locator | Document ID: 1870301
Engine Identification
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Identification can be made through the use of the Broadcast Code label on the engine front
cover (1) and the use of the partial VIN etched on the oil filter bowl (2).
• Barcode (1)
• Sequence Number (2)
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• Day (3)
• Month (4)
• Year (5)
• Engine Assembly Plant (6)
• Broadcast Code (7)
• Part Designation (8)
• Engine Assembly Number (9)
• Broadcast Code (10)
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