Workflow: Advanced Toolpath Accelerator
Workflow: Advanced Toolpath Accelerator
: workflow
Advanced Toolpath Accelerator
What is Workflow:
- Ribbon toolbar layout is designed to work from left to right taking you through each stage
Step 1 - Start
Load the Solid Model
Step 2 - Setup
Add stock, fixtures and machine
Step 3 - Features
Find the Features
Step 4 - Manufacture
Run the Planning Board and apply machining strategies
Step 5 - NC Code
Simulate the machining and then generate the NC Code
: strategy manager
True Knowledged Based Machining
Edgecam Strategy Manager extends the Edgecam Strategy Manager® does not Key Benefits
feature based approach of Edgecam impose rules or working methods, instead
Solid Machinist® and combines this with it allows you to utilize the knowledge of • Reduce time to market and lower costs
the knowledge and experience of skilled your top programmers with every part you
engineers on the shop floor to produce need to machine. The process is entirely • Capture design and manufacturing intent
machining strategies tailored to your own graphical and no knowledge of high level
best practices. programming languages is required. • Apply your proven manufacturing process
It effectively drives the CAM process and Edgecam Strategy Manager® can be used • Reduce programming time
as a result, machining methods are kept to automate any Edgecam machining
consistent, best practices maximized and, application. • Eliminate programming errors
once set up, programming time is drastically
reduced. • Increase repeatability and traceability
• Part-to-toolpath associativity,
eliminating rework after design changes
Learn more about Strategy Manager’s features and potential for your business at www.edgecam.com.
®
: milling
Program simple milling machines up to sophisticated
In process stock
multi-axis machining centers
Rest material removal
Edgecam Milling provides functionality to program wire Total tool path control
Edgecam Milling works with Edgecam Solid Machinist® and Strategy Manager® to automate
your milling applications.
• Part-to-toolpath associativity,
eliminating rework after design changes
: turning
Program simple turning centers up to sophisticated Increase machine tool utilization
Y- and B-Axis milling and drilling take place within the Full support for canned cycles
same program as turning, to provide a fully integrated Reduce tooling inventory and stock
programming solution.
• B Axis Support
Edgecam Turning works with Edgecam Solid Machinist® and Strategy Manager® to automate
your turning applications.
• Part-to-toolpath associativity,
eliminating rework after design changes
: waveform roughing
Consistent Material Engagement Waveform Roughing :
consistent. The tool path moves in a smooth path to Keeps constant chip load
avoid sharp changes in direction which maintains the Cuts deeper and faster
machine tool’s velocity.
Constant Engagement With Material For pocket regions the tool will helical
Although the Concentric pattern looks in to depth at the center and open Tool engagement is constant
much simpler at the first glance the the pocket up so that it can create a
problem is that the tool “digs” into each continuous spiral cut until the edge of
corner causing the tool to overload, the pocket is reached. Any remaining
leading to reduced tool life or tool corners are then removed.
breakage. In reality the machine tool
operator may have to reduce the cycle Automatic Adjustment for Tool
feed rate to compensate and thus, Engagement
increase the manufacturing time. To maintain the tool engagement
and the chip load, the tool path is
As Waveform maintains a constant automatically adjusted to compensate.
engagement the feed rate can remain at
the optimal value throughout the cycle. When cutting into a concave area tool
This will improve the tool life and greatly engagement is increased. The cycle
Tool engagement is 100%
reduce the risk of tool breakage. adjusts the step over between the
passes to compensate and maintain
The Waveform Pattern the desired engagement.
To maintain a constant chip load the
cycle uses the philosophy that we When cutting a convex area the
machine from “Stock to part”. This opposite affect occurs. As the material
reduces the amount of intermittent cuts, falls away the tool path step over is
particularly on external regions, which increased to maintain the desired
means the tool is engaged with the engagement.
material for longer without lifting clear.
Traditionally, cycles generally offset the
component until they meet the stock.
This can lead to the generation of sharp
corners and discontinuous tool paths.
pattern. This ensures the cycle is easy Feed Rate 5700mm/min 50 in/min
to apply and is integrated into the main
Speed 9500 rpm 3128 rpm
Roughing cycle.
: wire edm
Advanced 2 and 4 axis Wire EDM solutions intuitive graphical user interface
By using Edgecam Wire EDM, your programming time will be minimised and your
toolpaths will become more efficient, saving further time on the machine.
Applying cutting technologies Multiple tagging and auto removal Automatic Cutting Strategies
Geometry drawn in or imported into In Edgecam Wire EDM it is possible to Edgecam Wire offers predefined cutting
Edgecam Wire EDM is used to create select from several different methods of strategies for automatic ordering of
‘Wire Features’ ready for the application unattended machining. If your machine is rough, finish and tag removal passes
of cut technologies. Wire Features are equipped with automatic wire threading, to accommodate common shop floor
used whether a single component profile then you will most likely want to run needs such as ‘attended day cutting’ and
or no-core section is being programmed unattended as long and as often as ‘unattended night cutting’. Other features
or as upper and lower sections for 4 axis possible. Unattended machining is include :
machining. Individual Wire Features can performed by leaving the slugs attached
be generated by directly interrogating while all of the preliminary cuts are taken. • 4 Axis ‘null span’ support including
wireframe or solid geometry and Edgecam Numerous strategies are available to cut reliable offsetting where small spans are
Wire EDM can be used to quickly find linked the part; for instance, taking all of the rough eliminated.
items. Multiple Punch or Die profiles can cuts before finishing, in which case all
be generated by the user selecting a set of rough cuts are taken while leaving the tags • Square, conic and constant radius
lines and arcs representing the profiles, as attached, then the tags are removed, and corner modes for variable taper.
typically appears on a press tool plate and finally the finish cuts are taken. Alternatively,
where Edgecam Wire EDM will automatically take the rough and finish cuts while leaving • Separate clearance for main cuts and
and rapidly create discrete profiles from the component or waste material in place tag removal available.
the largest amounts of data. 4-Axis Upper and then remove the tag and finish this area.
and Lower profiles can be automatically • Additional M-Codes including ‘Stop/
synchronised, however, Edgecam Wire EDM Optional stop’, ‘Power on/off’ and ‘Wire
also benefits from full manual override and cut/Thread’.
the use of 3D constraint lines, which define
how the upper shape will be matched to the • Automatic start hole file creation.
Lower shape.
• Incremental lead on points to help
eliminate ‘witness marks’ on finished
component.