7 +brakes
7 +brakes
7 +brakes
1 Brake fluid
2 Brake pedal
3 Brake switch
4 Master cylinder
5 Power brake unit
6 Front brake (disc)
7 Rear brake (disc)
CAUTION:
• Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If it is spilled,
wipe it off immediately.
NOTE:
• Keep the fluid level in the reserve tank at 3/4 full or more during the air bleeding.
• Begin air bleeding with the master cylinder and then continue with the brake caliper that is furthest away
from the master cylinder. Finish by bleeding air from the master cylinder again.
Specified fluid
1. Remove the bleeder cap from the brake caliper, and connect a vinyl tube to the bleeder screw.
2. Place the other end of the vinyl tube in a clear container, and fill the container with fluid during air
bleeding.
3. Working with two people, one should depress the brake pedal a few times and then depress and hold the
pedal down.
4. While the brake pedal is being held down, the other person should loosen the bleeder screw using the
SST , and bleed any fluid containing air bubbles. Once completed, tighten the bleeder screw.
Tightening torque
1. Remove the vacuum hose between the power brake unit and the intake manifold using pliers.
2. Verify that air can be blown from the power brake unit side of the vacuum hose towards the intake
manifold side, and that air cannot be blown in the opposite direction.
• If there is any malfunction of the inner check valve, replace it together with the vacuum hose as a
single unit.
BRAKE PEDAL
BRAKE PEDAL INSPECTION
1. Measure the distance from the center of the upper surface of the pedal pad to the insulator and verify
that it is as specified.
CAUTION:
• The brake switch may not operate normally after adjusting the pedal height. Whenever adjusting the
pedal height, replace the brake switch with a new one.
• The interlock cable may not operate normally after adjusting the pedal height. Whenever adjusting the
pedal height, refer to the interlock cable installation note. (See Interlock Cable Installation Note .)
1. Loosen the locknut and turn the push rod to adjust the pedal height.
Tightening torque
1. Depress the pedal several times to release the vacuum in the power brake unit.
2. Gently depress the pedal by hand, and measure the pedal play.
• If not within the specification, inspect the wear of the clevis pin and replace it if there is any
malfunction.
NOTE:
• If there is no malfunction in the clevis pin, there is a possibility that the power brake unit has
some malfunction. Verify that there are no malfunctions, and replace it if necessary.
1. Start the engine and depress the pedal with a pedal force of 147 N {15.0 Kgf, 33.0 lbf} .
2. Measure the distance between the pedal pad center and the insulator, and verify that it is as specified.
CAUTION:
• The clearance between the brake switch and the brake pedal is automatically adjusted to the correct
amount when the brake switch connector is connected after the brake switch has been properly installed.
If the brake switch is not properly installed or the connector is connected before installation, the
clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake
switch is properly installed before connecting the connector.
• Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore,
replace the switch with a new one when replacing the power brake unit or the pedal, or performing any
procedure that changes the pedal stroke.
• When replacing the brake pedal (AT), it is possible that the installation of the interlock cable could
become defective. Always refer to the interlock cable installation note when replacing the brake pedal.
(See Interlock Cable Installation Note .)
NOTE:
• When the brake switch connector is connected to the brake switch, the clearance between the pedal and
the brake switch is adjusted automatically. However, this mechanism will only function one time.
1. Install the new brake switch to the brake pedal (MT) or the interlock cable (AT), and secure it by turning
it clockwise 45°° (AT) or counterclockwise 45°° (MT).
BRAKE SWITCH
BRAKE SWITCH INSPECTION
CAUTION:
• If the brake switch is removed from the brake pedal or the interlock unit, its proper functioning cannot
be guaranteed when reinstalled. Therefore, inspect the brake switch with it still installed, or replace the
brake switch if it is removed.
CAUTION:
• If the master cylinder is installed at an angle, the master cylinder piston may push against the push rod
retainer of the power brake unit causing poor air bleeding, brake drag, or other malfunctions. Be sure to
install the master cylinder at a perpendicular angle to the power brake unit.
1. Install the SST to the power brake unit and tighten to the specified torque.
NOTE:
Standard L dimension
CAUTION:
• After installing the master cylinder, if air still exists in the brake lines even after performing
brake bleeding, brake drag occurs, or other malfunctions are present, it is possible that the master
cylinder piston is jammed against the push rod retainer of the power brake unit. If air cannot be
bled completely, brake drag exists, or other malfunctions occur, remove the master cylinder and
reinstall it properly.
• Do not install the master cylinder with the front seal lip protruding. Doing so will create a
vacuum leak and loss of braking force.
1. Disconnect the brake fluid level sensor connector from the master cylinder.
2. Inspect for continuity according to fluid level between the brake fluid level sensor terminals.
• If not as indicated in the table, replace the reserve tank.
NOTE:
• The following inspection methods are simple inspection methods to judge the function of the power
brake unit.
• If there is any malfunction in the power brake unit, replace the power brake unit as a single unit.
Operation inspection
Using SST
Pre-inspection preparation
1. Install the SST (49 D043 002) in the orientation shown in the figure. (with DSC)
NOTE:
1. With the engine stopped and the vacuum amount at 0 kPa {0 mmHg, 0 inHg} if the pedal force and
fluid pressure correlation is within the specification, the system is normal.Standard fluid pressure
1. Start the engine and when the vacuum amount reaches 66.7 kPa {500 mmHg, 19.7 inHg} , depress the
brake pedal.
2. At this time, apply the indicated pedal force and if the fluid pressure is within the specification, the unit
is normal.Standard fluid pressure
1 Brake pipe
2 Vacuum hose
3 Snap pin
4 Clevis pin
5 Nut
6 Power brake unit
7 Gasket
8 Fork
9 Locknut
Description
1. Steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying
brakes at a vehicle speed of 100140 km/h {62.1 86.8 mph} .
Floor vibration
1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not
influenced by vehicle speed.
1. When applying brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to
the brake pedal.
2. The following are the main possible causes of brake judder:
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.
1. If the runout is more than 0.05 mm {0.002 in} at the position 10 mm {0.39 in} from the disc plate edge,
uneven wear occurs on the disc plate because the pad contacts the plate unevenly.
2. If the runout is less than 0.05 mm {0.002 in} , uneven wear does not occur.
1. Repeated panic braking may raise the temperature in some portions of disc plate by approximately
1,000 °C {1,832 °F} . This results in a deformed disc plate.
Due to corrosion, the thickness and friction coefficient of disc plate change.
1. If a vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of disc
plate.
2. The thickness of corrosion is uneven and sometimes appears like a wave pattern, which changes the
friction coefficient and causes a reaction force.
1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in} , inner diameter more
than 12 mm {0.47 in} ) between each hub bolt and the hub nut, then tighten all the hub nuts.
NOTE:
• The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable
washer.
2. After tightening all the hub nuts to the same torque, put the dial gauge on the friction surface of disc
plate 10 mm {0.120.28 in} from the disc plate edge.
3. Rotate the disc plate one time and measure the runout.
Runout limit
(w) RX8 - Brakes
Page 15
o 0.05 mm {0.002 in}
3. Subtract the minimum value from the maximum, and if the result is not within specification, machine
the disc plate using a lathe.
WARNING:
CAUTION:
• Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the
disc plate while installed on the vehicle.
Minimum
o 22 mm {0.87 in}
1. Jack up the front of the vehicle and support it with safety stands.
2. Remove the wheel and tires.
3. Verify the remaining thickness of the pads.
Minimum thickness
1 Bolt
2 Caliper
3 Disc pad
4 Shim
5 Guide plate
1 Bleeder cap
2 Bleeder screw
3 Bolt
4 Sleeve
5 Piston
6 Dust seal
7 Piston seal
8 Caliper body
CAUTION:
• The piston could be damaged if blown out with great force. Blow the compressed air slowly to prevent
the piston from suddenly popping out.
1. Insert a piece of wood in the caliper as shown in the figure, and then blow compressed air through the
bleeder screw hole to remove the piston from the caliper body.
Description
1. Steering wheel vibrates in the rotation direction. This characteristic is most noticeable when applying
brakes at a vehicle speed of 100140 km/h {62.1 86.8 mph} .
Floor vibration
1. When applying the brakes, the vehicle body shakes back and forth. The seriousness of the shaking is not
influenced by vehicle speed.
1. When applying brakes, a pulsating force tries to push the brake pad back. The pulsation is transmitted to
the brake pedal.
2. The following are the main possible causes of brake judder:
Due to an excessive runout (side-to-side wobble) of the disc plate, the thickness of the disc plate is uneven.
1. If the runout is more than 0.05 mm {0.002 in} at the position 10 mm {0.39 in} from the disc plate edge,
uneven wear occurs on the disc plate because the pad contacts the plate unevenly.
2. If the runout is less than 0.05 mm {0.002 in} , uneven wear does not occur.
1. Repeated panic braking may raise the temperature in some portions of disc plate by approximately
1,000 °C {1,832 °F} . This results in a deformed disc plate.
Due to corrosion, the thickness and friction coefficient of disc plate change.
1. If a vehicle is parked in damp conditions for a long time, corrosion occurs on the friction surface of disc
plate.
2. The thickness of corrosion is uneven and sometimes appears like a wave pattern, which changes the
friction coefficient and causes a reaction force.
1. To secure the disc plate and the hub, insert the washer (thickness 10 mm {0.39 in} , inner diameter more
than 12 mm {0.47 in} ) between each hub bolt and the hub nut, then tighten all the hub nuts.
NOTE:
• The component parts of the SST (49 B017 001 or 49 G019 003) can be used as a suitable
washer.
2. After tightening all the hub nuts to the same torque, put the dial gauge on the friction surface of disc
plate 10 mm {0.39 in} from the disc plate edge.
3. Rotate the disc plate one time and measure the runout.
Runout limit
3. Subtract the minimum value from the maximum, and if the result is not within specification, machine
the disc plate using a lathe.
WARNING:
CAUTION:
• Excessive runout may result if the disc plate is removed from the vehicle then machined. Machine the
disc plate while installed on the vehicle.
Minimum
o 16 mm {0.63 in}
1. Jack up the front of the vehicle and support it with safety stands.
2. Remove the wheel and tires.
3. Verify the remaining thickness of the pads.
Minimum thickness
1. Remove any rust or foreign material from the wheel hub and disc plate.
2. Align the marks made before removal and install the disc plate to the wheel hub.
1. After installing the parking brake cable, verify that the operating lever returns to the stopper nut with the
parking brake lever released.
CALIPER (REAR)
CALIPER (REAR) DISASSEMBLY/ASSEMBLY
1 Bleeder cap
2 Bleeder screw
3 Bolt
4 Sleeve
5 Piston
6 Dust seal
7 Piston seal
1. Rotate the piston counter-clockwise using the SST , remove the piston from the caliper body.
3. Rotate the piston clockwise using the SST slowly and push the piston inwards completely.
4. Verify that the dust seal is installed into the groove of the piston securely.
1 ABS HU/CM
2 Front ABS wheel-speed sensor
3 Rear ABS wheel-speed sensor
Preparation
Operation inspection
1. Perform "Preparation".
2. Connect the WDS or equivalent to the DLC-2.
3. Set up an active command mode inspection according to the combination of commands below.
NOTE:
• When working with two people, one should press on the brake pedal, and the other should
attempt to rotate the wheel being inspected.
(w) RX8 - Brakes
Page 32
6. Send the command while depressing the brake pedal and attempting to rotate the wheel being inspected.
7. Performing the inspection above determines the following:
• The ABS HU/CM brake lines are normal.
• The ABS HU/CM hydraulic system is not significantly abnormal (including inside ABS
HU/CM).
• The ABS HU/CM internal electrical parts (solenoid, motor and other parts) are normal.
• The ABS HU/CM output system wiring harnesses (solenoid valve, relay system) are normal.
However, the following items cannot be verified.
• Malfunction of ABS HU/CM input system wiring harnesses and parts
• Extremely small leaks in the ABS HU/CM internal hydraulic system
• Malfunction with intermittent occurrence of the above items
Notes:
CAUTION:
• The internal parts of the ABS HU/CM could be damaged if dropped. Be careful not to drop the ABS
HU/CM. Replace the ABS HU/CM if it is subjected to an impact.
1. Remove the front suspension tower bar. (See FRONT SUSPENSION TOWER BAR
REMOVAL/INSTALLATION .)
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
1 Connector
2 Brake pipe
3 Nut
4 ABS HU/CM
5 Stud
1. Pull the lock lever up, and then remove the connector.
1. When removing/installing the ABS HU/CM from/to the vehicle, attach a strip of protective tape on the
ABS HU/CM connector to prevent brake fluid from entering.
1. After connecting the connector, verify that the lock lever is completely pushed in.
FLR ABS
LR wheel- LR ABS
wheel-speed sensor Continuity • Wiring harness
F speed sensor wheel-speed Continuity
connector terminal detected (FLR ABS
(ground) sensor
B wheel-speed
sensor connector
H
J
K
L
M
N
• Wiring harness
DLC-2 ODLC-2 Continuity
O CAN_H Continuity (ODLC-2
(CAN_H) terminal CAN_H detected
terminal
CAN_H)
P
Q
• Wiring harness
DLC-2 RDLC-2 Continuity
R CAN_L Continuity (RDLC-2
(CAN_L) terminal CAN_L detected
terminal CAN
L)
S
T
U
Car-
Vcar-navigation • Wiring harness
Vehicle navigation Continuity
V Continuity unit (Vcar-
speed output unit detected navigation unit)
Auto
• Wiring harness
leveling Vauto leveling
(Vauto
control control module
leveling control
module
module)
W
YAC
(Brake pedal
B+
depressed with
ignition switch at
• Wiring harness
Brake ON)
Y Brake switch Voltage (Tbrake
switch YAC switch)
• Brake switch
(Brake pedal not
1 V or less
depressed with
ignition switch at
ON)
Power
supply
Under any
AB Battery Voltage B+ • Wiring harness
condition
(ABS motor (ABbattery)
operation)
Ground
Continuity • Wiring harness
AC Ground point Continuity ACground point
(ABS detected (ACground
system) point)
Ground
Continuity • Wiring harness
AD Ground point Continuity ADground point
detected (ADground
(ABS motor)
point)
NOTE:
• If there is any malfunction in the front ABS wheel-speed sensor unit, replace the wheel hub component.
1 Connector
2 Bolt
3 Front ABS wheel-speed sensor wiring harness
Resistance
o 0.792.2 kilohms
1. Lift up the vehicle, and connect an oscilloscope to the ABS wheel-speed sensor connector.
2. While rotating each wheel by hand inspect the voltage pattern.
• If there is distortion or noise, replace the front ABS wheel-speed sensor.
•
• Oscilloscope setting:
NOTE:
• As the vehicle speed increases, the voltage increases and the wave period shortens.
• RF_WSPD
Notes:
1 Connector
2 Bolt
3 Rear ABS wheel-speed sensor
Clearance Inspection
1. Verify the clearance between the ABS sensor rotor and the ABS wheel-speed sensor.
• If there is any malfunction, check for improper installation, and replace if necessary.
Resistance Inspection
Standard
o 1.31.7 kilohms
1. Lift up the vehicle, and connect an oscilloscope to the ABS wheel-speed sensor connector.
2. While rotating each wheel by hand inspect the voltage pattern.
• If there is distortion or noise, inspect the sensor rotor.
•
• Oscilloscope setting:
NOTE:
• As the vehicle speed increases, the voltage increases and the wave period shortens.
• RR_WSPD
1 DSC HU/CM
2 Front ABS wheel-speed sensor
3 Rear ABS wheel-speed sensor
4 Combined sensor
5 Brake fluid pressure sensor
6 Steering angle sensor
7 DSC OFF switch
Preparation
1. Perform "Preparation".
2. Connect the WDS or equivalent to the DLC-2.
3. Set up an active command mode inspection according to the combination of commands below.Brake
pressure retention
Inspected wheels
Command name
LF RF LR RR
LF_TC_VLV
RF_TC_VLV
OFF
LF_DSC_V
RF_DSC_V
ABS_POWER ON
LF_INLET ON
OFF
LF_OUTLET OFF
OFF
LR_INLET ON
OFF
LR_OUTLET OFF
RF_INLET ON
RF_OUTLET OFF
RR_INLET ON
Inspected wheels
Command name
LF RF LR RR
LF_TC_VLV
RF_TC_VLV
OFF
LF_DSC_V
RF_DSC_V
ABS_POWER ON
LF_INLET
ON OFF
LF_OUTLET
OFF
LR_INLET
ON OFF
LR_OUTLET
RF_INLET
OFF ON
RF_OUTLET
OFF
RR_INLET
OFF ON
RR_OUTLET
PMP_MOTOR ON
5. CAUTION:
• To protect the DSC HU/CM, the solenoid valve and the pump motor used during active
command mode stay on for only 10 s or less each time they are switched on.
NOTE:
• When working with two people, one should press on the brake pedal, and the other should
attempt to rotate the wheel being inspected.
6. Send the command while depressing on the brake pedal and attempting to rotate the wheel being
inspected.
7. While brake pressure is maintained and a DSC HU/CM operation click sound is heard, confirm that the
wheel does not rotate. While brake pressure is being reduced and an DSC HU/CM operation click sound
is heard, confirm that the wheel rotates.
• Performing the inspection above determines the following:
The DSC HU/CM brake lines are normal.
The DSC HU/CM hydraulic system is not significantly abnormal (including DSC
HU/CM).
The DSC HU/CM internal electrical parts (solenoid, motor and other parts) are normal.
The DSC unit and DSC HU/CM output system wiring harnesses (solenoid valve, relay
system) are normal.
• However, the following items cannot be verified.
Malfunction with intermittent occurrence of the above items
Malfunction of DSC HU/CM input system wiring harnesses and parts
1. Perform "Preparation".
2. Connect the WDS or equivalent to the DLC-2.
3. Set up an active command mode inspection according to the combination of commands below.
CAUTION:
• To protect the DSC HU/CM, the solenoid valve and the pump motor used during active
command mode stay on for only 10 s or less each time they are switched on.
Inspected wheels
Command name Understeer control inhibited Oversteer control inhibited
LF RF LR RR
LF_TC_VLV ON OFF ON
RF_TC_VLV OFF ON OFF
LF_DSC_V
OFF
RF_DSC_V
ABS_POWER ON
LF_INLET ON
OFF
LF_OUTLET
OFF
LR_INLET ON
OFF
LR_OUTLET
RF_INLET ON OFF
RF_OUTLET OFF
RR_INLET ON OFF
RR_OUTLET OFF
PMP_MOTOR ON
4. Send the command while rotating the wheel being inspected by hand in a forward direction.
5. Confirm that the wheel does not rotate easily while a DSC HU/CM operation click sound is heard.
• Performing the inspection above determines the following:
The DSC HU/CM brake lines are normal.
DSC CONFIGURATION
3. Input vehicle information following the directions on the screen of the WDS or equivalent.
4. Select "Module programming" from the WDS or equivalent menu.
5. Select "Programmable Module Installation".
6. Select "ABS/TCS".
7. Clear DTCs using the WDS or equivalent, then verify that there is no DTC present.
CAUTION:
• When replacing the DSC HU/CM with a new one, configuration procedure must be performed before
removing the DSC HU/CM. If configuration is not completed before removing the DSC HU/CM, DTC
B2477 will be detected.
• The DSC may not function normally when the DSC HU/CM is replaced. After installation, always
perform the initialization procedures for the combined sensor and the steering angle sensor.
• The internal parts of the DSC HU/CM could be damaged if dropped. Be careful not to drop the DSC
HU/CM. Replace the DSC HU/CM if it is subjected to an impact.
1. Rotate the lock lever in the direction of the arrow, and remove the DSC HU/CM connector.
1. When removing/installing the DSC HU/CM from/to the vehicle, attach a strip of protective tape on the
DSC HU/CM connector to prevent brake fluid from entering.
1. After connecting the connector, rotate the lock lever in the direction of the arrow to install the DSC
HU/CM connector.
• Wiring harness
Yaw rate Acombined
Combined Continuity (Acombined
A (reference Continuity sensor connector
sensor detected sensor
signal) terminal A
connector
terminal A)
• Wiring harness
Dcombined
Yaw rate (test Combined Continuity (Dcombined
D Continuity sensor connector
signal) sensor detected sensor
terminal C
connector
terminal C)
Ground
Ebrake fluid
Brake fluid
pressure sensor Continuity
E (brake fluid pressure Continuity
connector terminal detected • Wiring harness
pressure sensor
A (Ebrake fluid
sensor)
• Wiring harness
Fcombined
Yaw rate Combined Continuity (Fcombined
F Continuity sensor connector
(signal) sensor detected sensor
terminal B
connector
terminal B)
• Wiring harness
Gcombined
Lateral-G Combined Continuity (Gcombined
G Continuity sensor connector
(signal) sensor detected sensor
terminal D
connector
terminal D)
• Wiring harness
DLC-2 HDLC-2 Continuity
H CAN_H Continuity (HDLC-2
(CAN_H) terminal CAN_H detected
terminal
CAN_H)
• Wiring harness
DLC-2 IDLC-2 terminal Continuity
I CAN_L Continuity (IDLC-2
(CAN_L) CAN_L detected
terminal
CAN_L)
J
Ignition switch is
1 V or less
off.
M
N
Power supply
Under any
O Battery Voltage B+ • Wiring harness
(solenoid condition
(Obattery)
operation)
• Wiring harness
Ground Pcombined
Combined Continuity (Pcombined
P (combined Continuity sensor connector
sensor detected sensor
sensor) terminal F
connector
terminal F)
Q
R
S
Ground
Ground Continuity • Wiring harness
T Continuity Tground point
point detected (Tground
(DSC system)
point)
U
V
W
X
Y
Z
Car-
AAcar- • Wiring harness
navigation
navigation unit (AAcar-
unit
navigation unit)
AB
• Wiring harness
ACRF ABS
RF wheel- RF ABS (ACRF ABS
wheel-speed sensor Continuity
AC speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(signal) sensor sensor
A
connector
terminal A)
ADground point
• Wiring harness
(Brake pedal
B+ (ADbrake
depressed with
switch)
ignition switch at
• Brake switch
ON)
AD Brake switch Brake switch Voltage
ADground point
• Wiring harness
AERF ABS
RF wheel- RF ABS (AERF ABS
wheel-speed sensor Continuity
AE speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(ground) sensor sensor
B
connector
terminal B)
• Wiring harness
AFRR ABS
RR ABS (AFRR ABS
RR wheel- wheel-speed sensor Continuity
AF wheel-speed Continuity wheel-speed
speed (signal) connector terminal detected
sensor sensor
A
connector
terminal A)
• Wiring harness
AHLR ABS
LR wheel- LR ABS (AHLR ABS
wheel-speed sensor Continuity
AH speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(signal) sensor sensor
A
connector
terminal A)
• Wiring harness
AIRR ABS
RR wheel- RR ABS (AIRR ABS
wheel-speed sensor Continuity
AI speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(ground) sensor sensor
B
connector
terminal B)
• Wiring harness
AJLF ABS
LF wheel- LF ABS (AJLF ABS
wheel-speed sensor Continuity
AJ speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(ground) sensor sensor
B
connector
terminal B)
• Wiring harness
AKLR ABS
LR wheel- LR ABS (AKLR ABS
wheel-speed sensor Continuity
AK speed sensor wheel-speed Continuity wheel-speed
connector terminal detected
(ground) sensor sensor
B
connector
terminal B)
ALLF ABS
LF wheel- LF ABS • Wiring harness
wheel-speed sensor Continuity
AL speed sensor wheel-speed Continuity (ALLF ABS
connector terminal detected
(single) sensor wheel-speed
A
sensor
connector
AM
Ground
Ground Continuity • Wiring harness
AN Continuity ANground point
point detected (ANground
(ABS motor)
point)
• Wiring harness
APDSC OFF
DSC OFF DSC OFF Continuity (APDSC
AP Continuity switch connector
switch switch detected OFF switch
terminal C
connector
terminal C)
1. Remove or install the front ABS wheel-speed sensor in the same order of vehicles with ABS.
1. Inspect the front ABS wheel-speed sensor in the same order of vehicles with ABS.
1. Remove or install the rear ABS wheel-speed sensor in the same order of vehicles with ABS.
1. Inspect the rear ABS wheel-speed sensor in the same order of vehicles with ABS.
COMBINED SENSOR
COMBINED SENSOR REMOVAL/INSTALLATION
CAUTION:
• The internal parts of the combined sensor could be damaged if dropped. Be careful not to drop the
combined sensor. Replace the combined sensor if it is subjected to an impact. Also, do not use an impact
wrench or other similar air tools when removing/installing the sensor.
3. Select the following PIDs, then inspect the lateral acceleration speed and the yaw rate.
LAT ACC: (lateral acceleration speed)
YAW_RATE: (yaw rate)
c. Lateral acceleration speed inspection
1. Verify the LAT ACC change when the combined sensor is tilted to the left and right.
Standard
Standard
WARNING:
• Unless the initialization procedure of the combined sensor is completed, the DSC will not operate,
causing an unexpected accident. Therefore, always perform the initialization procedure to ensure DSC
operation if the combined sensor and DSC HU/CM have been removed or replaced.
5. Access the active command mode, select the following commands, and then follow the indication on the
monitor.
YAWRATE (Yaw rate)
LATACCEL (Lateral acceleration)
6. Drive the vehicle forward.
7. After 5 min of driving, verify that the DSC system is normal.
1. Turn the ignition switch to the ON position, then measure the voltage between brake fluid pressure
sensor terminal C and ground.
• If there is any malfunction, inspect the wiring harness between brake fluid pressure sensor
terminal C and DSC HU/CM terminal C, then repair or replace if necessary.
Standard voltage
o 4.755.25 V
2. Measure the voltage between brake fluid pressure sensor terminal A and the ground.
• If there is any malfunction, inspect the wiring harness between brake fluid pressure sensor
terminal A and DSC HU/CM terminal E, then repair or replace if necessary.
Standard voltage
o 0V
3. Turn the ignition switch off.
4. Install the SSTs to the master cylinder.
NOTE:
• Install the SST (49 D043 002) to the master cylinder using a commercially available flare nut
wrench.
Flare nut across flat: 12 mm {0.47 in}
5. Bleed the air from the SSTs and the brake line. (Bleed air from the SSTs through air bleeding valve A.)
6. Connect the WDS or equivalent to the DLC-2.
NOTE:
• The steering angle sensor is integrated into the combination switch to ensure sensor performance.
Replace the steering angle sensor and combination switch as a single unit. (See COMBINATION
SWITCH REMOVAL/INSTALLATION .)
• If there is any malfunction, inspect the wiring harness between steering angle sensor terminal B
and battery, then repair or replace if necessary.
Standard voltage
o B+
3. Turn the ignition switch to the ON position, then measure the voltage between steering angle sensor
terminal A and ground.
• If there is any malfunction, inspect the wiring harness between steering angle sensor terminal A
and ignition switch, then repair or replace if necessary.
Standard voltage
Standard voltage
o 0V
5. Turn the ignition switch off.
6. Connect the WDS or equivalent to the DLC-2.
Standard
WARNING:
• Unless the initialization procedure of the steering angle sensor is completed, the DSC will not operate,
causing an unexpected accident. Therefore, always perform the initialization procedure to ensure DSC
operation if the power supply to the steering angle sensor has been cut off due to disconnection of the
steering angle sensor connector or negative battery cable, or any other cause.
NOTE:
• The steering angle sensor requires battery power to store the steering angle initial position. Therefore
when the battery power supply is cut off, a stored steering angle initial position is cleared.
1. Inspect the wheel alignment, inflation pressure, and the installation condition of the steering wheel.
• If there is any malfunction, adjust the applicable part.
2. Connect the negative battery cable.
3. Turn the ignition switch to the ON position.
4. Confirm that the DSC indicator light illuminates and that the DSC OFF light flashes.
5. Turn the steering wheel to full right lock, then turn it to full left lock.
6. Confirm that the DSC OFF light goes out.
7. Turn the ignition switch off.
8. Turn the ignition switch to the ON position again, and confirm that the DSC indicator light goes out.
• If the DSC indicator light does not go out, disconnect the negative battery cable, and perform the
procedure again starting from Step 2 shown above.
9. Drive the vehicle for approx. 10 min , and confirm that the ABS warning and DSC indicator lights do
not illuminate.
1. Access the DSC OFF switch from behind of the dashboard, and squeeze the tabs of the switch.
2. Pull the DSC OFF switch towards the driver's side to remove it.
Stroke Inspection
Standard
o 13 notches
3. Turn the adjusting nut and adjust the parking brake lever.
4. After adjustment, pull the parking brake lever one notch and verify that the parking brake warning light
illuminates.
5. Verify that the rear brakes do not drag.
Notes:
1. Any one or a combination of the ABS warning and BRAKE system warning lights illuminate even when
the system is normal.
Conditions
Warning lights that
Condition under which the under which
may illuminate and/or ABS, EBD control
light may illuminate the light will
flash
go out
Under any of the following
conditions:
• ABS: Disables
• When the control.
front wheels are • EBD:
jacked up, stuck, or 1. Disable
placed on a chassis control, in cases
roller, and only the After turning where the light
Any or all the
front wheel ABS ignition may illuminate,
following lights
wheel speed sensors switch off, only when ABS
illuminate:
are spun for 20 s or vehicle is HU/CM detects
more . driven at that wheel speed
• ABS
speed greater sensors determine
warning light
than 10 km/h that two or more
• BRAKE Parking brake is not fully
{6.2 mph} rear wheels are
system warning released while driving.
and normal malfunctioning.
light (*1 ) Brake drag. operation is 2. Enables
Sudden confirmed. control, if wheel
acceleration/deceleration. speed sensors
determine that
Left/right or front/rear tires three or more
are different. (Size, radius, wheels are
tire pressure, or wear is functioning
other than that listed on tire correctly.
label.)
Battery
All the following lights
voltage rises
illuminate:
above
Battery voltage at ABS approx. 10 V.
• ABS ABS: Enables control.
HU/CM ignition terminal Z
warning light
drops below approx. 9 to 10 (Only
• BRAKE EBD: Enables control.
V. (*2 ) BRAKE
system warning
system
light
warning light
goes out.)
2. * 1
3. The light will illuminate only when ABS HU/CM detects that a rear wheel-speed sensor is
malfunctioning.
4. * 2
The ABS is composed of electrical and mechanical parts. It is necessary to categorize malfunctions as
being either electrical or hydraulic when performing troubleshooting.
DTC from the ABS HU/CM memory. Also, if the ABS related parts have been replaced,
verify that no DTC is displayed after repairs.
• After repairing the ABS wheel-speed sensor or ABS sensor rotor, or after replacing the
ABS HU/CM, the ABS warning light may not go out (* ) even when the ignition switch is
turned to the ON position. In this case, drive the vehicle at a speed of 10 km/h {6.2 mph}
or more , make sure that ABS warning light goes out, and then clear the DTC.
* The BRAKE system warning light also illuminates when there is any rear wheel
deformation.
• When repairing, if the ABS related connectors are disconnected and the ignition switch is
turned to the ON position, the ABS HU/CM will mistakenly detect a fault and record it as
a malfunction.
• To protect the ABS HU/CM, make sure the ignition is off before connecting or
disconnecting the ABS HU/CM connector.
b. Malfunctions in hydraulic system
• Symptoms in a hydraulic system malfunction are similar to those in a conventional brake
malfunction. However, it is necessary to determine if the malfunction is in an ABS
component or the conventional brake system.
• The ABS hydraulic unit contains delicate mechanical parts. If foreign material gets into
the component, the ABS may fail to operate. Also, it will likely become extremely
difficult to find the location of the malfunction in the event that the brakes operate but the
ABS does not. Make sure foreign material does not enter when servicing the ABS (e.g.
brake fluid replacement, pipe removal).
1. The ABS warning light and/or BRAKE system warning light and/or DSC indicator light and/or DSC
OFF light illuminate even when the system is normal.
The DSC is composed of electrical and mechanical parts. It is necessary to categorize malfunctions as
being either electrical or hydraulic when performing troubleshooting.
Also, past and present malfunctions are in the control module. This function can find
malfunctions that do not occur during periodic inspections. Connect the WDS or
equivalent to the DLC-2, the stored malfunctions will be displayed in the order of
occurrence. To find out the causes of DSC malfunctions, use these on-board diagnostic
results.
• If a malfunction occurred in the past but is now normal, the cause is likely a temporary
poor connection of the wiring harness.
The control module usually operates normally. Be careful when searching for the cause
of malfunction.
• After repair, it is necessary to clear the DTC from the control module memory.
Also, if the DSC related parts have been replaced, verify that no DTC is displayed after
repairs.
• After repairing the ABS wheel-speed sensor or ABS sensor rotor, or after replacing the
control module, the ABS warning light may not go out even when the ignition switch is
turned to the ON position. In this case, drive the vehicle at a speed of more than 10
km/h {6.2 mph} , make sure the ABS warning light goes out, and then clear the DTC.
• When repairing, if the DSC related connectors are disconnected and the ignition switch is
turned to the ON position, the control module will mistakenly detect a fault and record it
as a malfunction.
CAUTION:
• In DSC vehicles, when the DSC HU/CM, steering angle sensor, or combined
sensor is replaced, perform the initialization procedure for each sensor.
• To protect the control module, make sure the ignition is off before connecting or
disconnecting the control module connector.
b. Malfunctions in hydraulic system
• Symptoms in a hydraulic system malfunction are similar to those in a conventional brake
malfunction. However, it is necessary to determine if the malfunction is in a DSC
component or the conventional brake system.
• The hydraulic unit contains delicate mechanical parts. If foreign material gets into the
component, the DSC may fail to operate. Also, it will likely become extremely difficult
to find the location of the malfunction in the event that the brakes operate but the DSC
does not. Make sure foreign material does not enter when servicing the DSC (e.g.brake
fluid replacement, pipe removal).
Vibration method
• If a malfunction occurs or becomes worse while driving on a rough road or when the engine is vibrating,
perform the following steps.
(w) RX8 - Brakes
Page 75
NOTE:
• There are several reasons why vehicle or engine vibration could cause an electrical malfunction. Inspect
the following:
Connectors not fully seated.
Wire harnesses not having full play.
Wires laying across brackets or moving parts.
Wires routed too close to hot parts.
• An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched
between parts.
• The connector joints, points of vibration, and places where wiring harnesses pass through the firewall,
body and other panels are the major areas to be inspected.
NOTE:
• If the engine starts and runs, perform the following steps at idle.
3. Access PIDs for the switch you are inspecting.
4. Turn the switch on manually.
5. Slightly shake each connector or wiring harness vertically and horizontally while monitoring the PID.
NOTE:
• If the engine starts and runs, perform the following steps at idle.
3. Access PIDs for the switch you are inspecting.
4. Slightly shake each connector or wiring harness vertically and horizontally while monitoring the PID.
NOTE:
1. Perform the malfunction reappearance test according to malfunction reappearance mode and
malfunction data monitor. The malfunction cause is found in the malfunction data.
• Verify the symptoms, and perform troubleshooting according to the appropriate number.
No. Symptom
Any of the following lights do not illuminate when the ignition switch is turned to the ON position.
There is a malfunction in the system even though ABS warning light, BRAKE system warning light, DSC
9
indicator light and DSC OFF light do not illuminate.
ABS or TCS*1 operates frequently.
10
TCS does not work correctly.
DSC*2 operates frequently.
11
DSC does not work correctly.
*1
DSC system contains traction control function; DSC indicator light illuminates and goes out while DSC
is operating.
*2
• The OBD test inspects the integrity and function of the ABS and outputs the results when requested by
the specific tests.
• On-board diagnostic test also:
Provides a quick inspection of the ABS usually performed at the start of each diagnostic
procedure.
Provides verification after repairs to ensure that no other faults occurred during service.
• The OBD test is divided into 3 tests:
Read/clear diagnostic results, PID monitor and record and active command modes.
• This function allows you to read or clear DTCs in the ABS HU/CM memory.
• This function allows you to access certain data values, input signals, calculated values, and system status
information.
• This function allows you to control devices through the WDS or equivalent.
1. After repairs have been made, perform the DTCs reading procedure .
2. Erase DTC using WDS or equivalent.
3. Ensure that the customer's concern has been resolved.
NOTE:
• When driving, the ABS motor and each valve automatically turn ABS_POWER on, and then each
command on. ABS_POWER regulates the power supply for the ABS motor and 8 valves.
2. Turn the ignition switch to the ON position (engine off) or start the engine.
3. Activate active command modes using WDS or equivalent.
DTC Table
DTC
WDS or System malfunction location Page
equivalent
B1318 Power supply system (See DTC B1318 [ABS] .)
B1342 ABS HU/CM system (See DTC B1342 [ABS] .)
C1095 Pump motor, motor relay system (See DTC C1095, C1096 [ABS] .)
C1096 Pump motor, motor relay system (See DTC C1095, C1096 [ABS] .)
C1140 ABS HU/CM (pump) system (See DTC C1140 [ABS] .)
C1145 RF ABS wheel-speed sensor system (See DTC C1145, C1155, C1165, C1175 [ABS] .)
(See DTC C1148, C1158, C1168, C1178, C1234,
C1148 RF ABS wheel-speed sensor system C1233, C1235, C1236 [ABS] .)
C1155 LF ABS wheel-speed sensor system (See DTC C1145, C1155, C1165, C1175 [ABS] .)
ABS_LAMP
• ABS warning light
Inspect the ABS
On/Off illuminated: On
(ABS warning light driver warning light.
• ABS warning light
output state)
not illuminated: Off
ABSLF_I
• Solenoid valve
Inspect the ABS
(Left front ABS pressure On/Off activated: On
HU/CM.
retention solenoid valve output • Solenoid valve not
state) activated: Off
ABSLF_O
• Solenoid valve
Inspect the ABS
(Left front ABS pressure On/Off activated: On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSLR_I
• Solenoid valve
Inspect the ABS
(Left rear ABS pressure On/Off activated: On
HU/CM.
retention solenoid valve output • Solenoid valve not
state) activated: Off
ABSLR_O
• Solenoid valve
Inspect the ABS
(Left rear ABS pressure On/Off activated: On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSPMPRLY
Inspect the ABS
On/Off
HU/CM.
(Motor relay output state) • Relay activated: On
(w) RX8 - Brakes
Page 84
• Relay not activated:
Off
ABSRF_I
• Solenoid valve
Inspect the ABS
(Right front ABS pressure On/Off activated: On
HU/CM.
retention solenoid valve output • Solenoid valve not
state) activated: Off
ABSRF_O
• Solenoid valve
Inspect the ABS
(Right front ABS pressure On/Off activated: On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSRR_I
• Solenoid valve
Inspect the ABS
(Right rear ABS pressure On/Off activated: On
HU/CM.
retention solenoid valve output • Solenoid valve not
state) activated: Off
ABSRR_O
• Solenoid valve
Inspect the ABS
(Right rear ABS pressure On/Off activated: On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
BRAKE_LMP
Inspect the brake
On/Off • Brake system system warning
(BRAKE system warning light
warning light light.
output state)
illuminated: On
(w) RX8 - Brakes
Page 85
• Brake system
warning light not
illuminated: Off
• DTCs detected:
CCNTABS
Perform the DTC
255
1 inspection.
(Number of continuous codes)
• No DTCs detected: 0
LF_WSPD
• Vehicle stopped: 0 Inspect the ABS
KPH, MPH KPH, 0 MPH wheel-speed E, I
(Left front ABS wheel-speed
• Vehicle running: sensor.
sensor input)
Vehicle speed
LR_WSPD
• Vehicle stopped: 0 Inspect the ABS
KPH, MPH KPH, 0 MPH wheel-speed C, F
(Left rear ABS wheel-speed
• Vehicle running: sensor.
sensor input)
Vehicle speed
RF_WSPD
• Vehicle stopped: 0 Inspect the ABS
KPH, MPH KPH, 0 MPH wheel-speed D, G
(Right front ABS wheel-speed
• Vehicle running: sensor.
sensor input)
Vehicle speed
RR_WSPD
• Vehicle stopped: 0 Inspect the ABS
KPH, MPH KPH, 0 MPH wheel-speed A, B
(Right rear ABS wheel-speed
• Vehicle running: sensor.
sensor input)
Vehicle speed
CAUTION:
• If the battery voltage drops during the inspection, B1318 will be output as a current malfunction and the
proper diagnosis cannot be made. Be careful not to let the battery voltage drop.
DETECTION
CONDITION • The voltage at ABS HU/CM terminal Z is approx. 10 V or less .
3 • Are the generator and drive belt Adjust drive belt tension if necessary.
tensions normal? No
Replace generator and/or drive belt as necessary.
INSPECT ABS HU/CM POWER SUPPLY Yes Go to the next step.
FOR OPEN CIRCUIT
4 • Start the engine. Repair or replace the wiring harness for open circuit
• Measure the voltage between ABS No between the ABS HU/CM and ground, then go to
HU/CM terminal Z and ground. Step 6.
• Is the voltage above 10 V ?
DETECTION
• The ABS HU/CM on-board diagnostic function detects control module
CONDITION
malfunction.
POSSIBLE CAUSE
• ABS HU/CM internal malfunction
Diagnostic procedure
Diagnostic procedure
3 INSPECT PUMP MOTOR AND MOTOR RELAY FOR Go to the applicable DTC
Yes
MALFUNCTION inspection.
DETECTION
• Solenoid valve operation does not correspond to solenoid ON/OFF
CONDITION
commands from the ABS HU/CM.
• C1186
ABS HU/CM internal fail-safe relay remains OFF (stuck) when fail-
DETECTION
safe relay ON is commanded.
CONDITION
• C1266
ABS HU/CM internal fail-safe relay remains ON (stuck) when fail-
safe relay OFF is commanded.
• Open circuit or short to ground in the wiring harness between the following
ABS HU/CM terminal and the ABS wheel-speed sensor terminal:
DETECTION
• Lock-up of right front and left rear wheels, or left front and right rear wheel
CONDITION
is detected during ABS operation.
POSSIBLE CAUSE
• ABS HU/CM internal pump motor frozen
Diagnostic procedure
• C1095
ABS motor monitor signal does not correspond to ABS HU/CM OFF
signal.
DETECTION
• C1096
CONDITION
ABS motor monitor signal does not correspond to ABS HU/CM ON
signal.
ABS motor monitor OFF signal is input within specified time limit when
the motor signal is switched from ON to OFF by ABS HU/CM.
• The OBD test inspects the integrity and function of the DSC and outputs the results when requested by
the specific tests.
• On-board diagnostic test also:
Provides a quick inspection of the DSC usually performed at the start of each diagnostic
procedure.
Provides verification after repairs to ensure that no other faults occurred during service.
• The OBD test is divided into 3 tests:
Read/clear diagnostic results, PID monitor and record and active command modes.
• This function allows you to read or clear DTCs in the DSC HU/CM memory.
• This function allows you to access certain data values, input signals, calculated values, and system status
information.
• This function allows you to control devices through the WDS or equivalent.
1. After repairs have been made, perform the DTCs reading procedure .
2. Erase DTC using WDS or equivalent.
3. Ensure that the customer's concern has been resolved.
2. Turn the ignition switch to the ON position (engine off) or start the engine.
3. Activate active command modes using WDS or equivalent.
DTC Table
DTC
WDS or System malfunction location Page
equivalent
B1318 Power supply system (See DTC B1318 [DYNAMIC STABILITY CONTROL] .)
B1342 DSC HU/CM system (See DTC B1342 [DYNAMIC STABILITY CONTROL] .)
B1484 Brake switch system (See DTC B1484, C1953 [DYNAMIC STABILITY CONTROL] .)
B2477 DSC HU/CM configuration system (See DTC B2477 [DYNAMIC STABILITY CONTROL] .)
C1093 DSC OFF switch system (See DTC C1093 [DYNAMIC STABILITY CONTROL] .)
C1095 Pump motor, motor relay system (See DTC C1095, C1096 [DYNAMIC STABILITY CONTROL] .)
C1096 Pump motor, motor relay system (See DTC C1095, C1096 [DYNAMIC STABILITY CONTROL] .)
C1119 PCM, TCM communication system (See DTC C1119, C1134 [DYNAMIC STABILITY CONTROL] .)
C1134 PCM, TCM communication system (See DTC C1119, C1134 [DYNAMIC STABILITY CONTROL] .)
LF traction switch solenoid valve (See DTC C1194, C1198, C1210, C1214, C1242, C1246, C1250, C1254, C1400,
C1410
system C1410, C1957, C1958 [DYNAMIC STABILITY CONTROL] .)
LF DSC switch solenoid valve (See DTC C1194, C1198, C1210, C1214, C1242, C1246, C1250, C1254, C1400,
C1958
system C1410, C1957, C1958 [DYNAMIC STABILITY CONTROL] .)
(See DTC C1279, C1280, C1281, C1282, C1951, C1952, C1959, C2768
C1959 Combined sensor system [DYNAMIC STABILITY CONTROL] .)
C1994 DSC control system (See DTC C1994 [DYNAMIC STABILITY CONTROL] .)
(See DTC C1279, C1280, C1281, C1282, C1951, C1952, C1959, C2768
C2768 Combined sensor system [DYNAMIC STABILITY CONTROL] .)
Steering angle sensor (abnormal
C2778 (See DTC C2778 [DYNAMIC STABILITY CONTROL] .)
battery voltage) system
U1900 CAN communication system (See MULTIPLEX COMMUNICATION SYSTEM .)
ABS_LAMP
• ABS warning light
Inspect the ABS
On/Off illuminated: On
(ABS warning light driver warning light.
• ABS warning light not
output state)
illuminated: Off
ABS_VOLT
• Ignition switch at ON: Inspect power
V K
(System battery voltage Approx. 12.2 V supply circuit.
value) • Idling: Approx. 14.1 V
ABSLF_I
• Solenoid valve activated:
Inspect the DSC
(Left front ABS pressure On/Off On
HU/CM.
retention solenoid valve • Solenoid valve not
output state) activated: Off
ABSLF_O
• Solenoid valve activated:
Inspect the DSC
(Left front ABS pressure On/Off On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSLR_I
• Solenoid valve activated:
Inspect the DSC
(Left rear ABS pressure On/Off On
HU/CM.
retention solenoid valve • Solenoid valve not
output state) activated: Off
ABSLR_O
• Solenoid valve activated:
Inspect the DSC
(Left rear ABS pressure On/Off On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSRF_I
Inspect the DSC
On/Off
HU/CM.
(Right front ABS pressure • Solenoid valve activated:
ABSRF_O
• Solenoid valve activated:
Inspect the DSC
(Right front ABS pressure On/Off On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
ABSRR_I
• Solenoid valve activated:
Inspect the DSC
(Right rear ABS pressure On/Off On
HU/CM.
retention solenoid valve • Solenoid valve not
output state) activated: Off
ABSRR_O
• Solenoid valve activated:
Inspect the DSC
(Right rear ABS pressure On/Off On
HU/CM.
reduction solenoid valve • Solenoid valve not
output state) activated: Off
BOO_ABS
• Brake pedal depressed: Inspect the brake
On/Off AD
On switch.
(Brake pedal switch input)
• Brake pedal released: Off
BRAKE_LMP
• Brake system warning Inspect the brake
On/Off light illuminated: On system warning
(BRAKE system warning
• Brake system warning light.
light output state)
light not illuminated: Off
CCNTABS
Perform the DTC
• 255
DTCs detected: 1
(Number of continuous inspection.
• No DTCs detected: 0
codes)
• Vehicle stopped or
driving at constant speed:
0G Inspect the
LAT ACC G G
• Cornering to right: combined sensor.
Changes 0 G positive
• Cornering to left:
Changes 0 G negative
LF_WSPD
• Vehicle stopped: 0 KPH, Inspect the ABS
KPH, MPH 0 MPH wheel-speed AJ, AL
(Left front ABS wheel-
• Vehicle running: vehicle sensor.
speed sensor input)
speed
LR_WSPD
• Vehicle stopped: 0 KPH, Inspect the ABS
KPH, MPH 0 MPH wheel-speed AH, AK
(Left rear ABS wheel-speed
• Vehicle running: Vehicle sensor.
sensor input)
speed
RR_WSPD
• Vehicle stopped: 0 KPH, Inspect the ABS
KPH, MPH 0 MPH wheel-speed AF, AI
(Right rear ABS wheel-
• Vehicle running: Vehicle sensor.
speed sensor input)
speed
Inspect the
TPI % • Closed throttle position: throttle position
0% sensor.
• Wide open throttle:
• Vehicle stopped or
driving straight: 0 deg./s
• Cornering to left:
Inspect the
YAW_RATE deg./s Changes 0 F
combined sensor.
negative
deg./s
• Cornering to right:
Changes 0
positive
deg./s
Command
Output part Operation Operating condition
name
Combined sensor (lateral acceleration) initialization
LATACCEL TRUE/FALSE
start-up
LF_DSC_V LF stability control solenoid valve
LF_INLET LF inlet solenoid valve
LF_OUTLET LF outlet solenoid valve
LF_TC_VLV LF traction control solenoid valve
LR_INLET LR inlet solenoid valve
LR_OUTLET LR outlet solenoid valve
PMP_MOTOR Pump motor On/Off Ignition switch at
ON
RF_DSC_V RF stability control solenoid valve
RF_INLET RF inlet solenoid valve
RF_OUTLET RF outlet solenoid valve
RF_TC_VLV RF traction control solenoid valve
RR_INLET RR inlet solenoid valve
RR_OUTLET RR outlet solenoid valve
SAS_CAL Steering angle sensor initialization start-up TRUE/FALSE
YAWRATE Combined sensor (yaw rate) initialization start-up On/Off
CAUTION:
• If the battery voltage drops during the inspection, B1318 will be output as a current malfunction and the
proper diagnosis cannot be made. Be careful not to let the battery voltage drop.
DETECTION
CONDITION • The voltage at DSC HU/CM terminal K is approx. 10 V or less .
Diagnostic procedure
3 • Are the generator and drive belt Adjust the drive belt tension if necessary.
tensions normal? No
Replace the generator and/or drive belt if necessary.
INSPECT DSC HU/CM POWER SUPPLY Yes Go to the next step.
FOR OPEN CIRCUIT
VERIFY TROUBLESHOOTING Yes Replace the DSC HU/CM, then go to the next step.
COMPLETED
DETECTION
• The DSC HU/CM on-board diagnostic function detects control module
CONDITION
malfunction.
POSSIBLE CAUSE
• DSC HU/CM internal malfunction
Diagnostic procedure
CAUTION:
• If the battery voltage drops during the inspection, B1318 will be output as a current malfunction and the
proper diagnosis cannot be made. Be careful not to let the battery voltage drop.
• B1484
Open circuit in the wiring harness between the DSC HU/CM terminal
DETECTION
and the brake switch terminal
CONDITION
• C1953
Brake switch ON signal is not input when the brake fluid pressure
sensor signal reaches the specified value.
DETECTION CONDITION
• Configuration setting failure is detected.
POSSIBLE CAUSE
• Module configuration procedure was not completed properly.
Diagnostic procedure
1 • Has the DSC HU/CM configuration been Perform configuration using the WDS or
performed? No
equivalent.
DETECTION
CONDITION • Continuous ON signal from the DSC OFF switch for 5 s or more is detected.
• The driver pressed and held the DSC OFF switch for 5 s or more .
POSSIBLE CAUSE • Short to ground in the wiring harness between the DSC HU/CM terminal AP
and the DSC OFF switch terminal C
• DSC OFF switch malfunction
• C1095
DSC motor monitor signal does not correspond to DSC HU/CM OFF
signal.
DETECTION
• C1096
CONDITION
DSC motor monitor signal does not correspond to DSC HU/CM ON
signal.
DSC motor monitor OFF signal is input within specified time limit when
the motor signal is switched from ON to OFF by DSC HU/CM.
• C1119
The engine speed signal from the PCM is not within
specification.
DETECTION CONDITION The throttle angle signal from the PCM is not within
specification.
• C1134
The shift position signal from the PCM or TCM is not within
specification.
POSSIBLE CAUSE • A torque reduction inhibit signal is sent from the PCM.
• An abnormal signal is sent from the PCM and/or TCM.
Diagnostic procedure
• Open circuit in the wiring harness between the following DSC HU/CM terminal
and the ABS wheel-speed sensor terminal:
• Vehicle wheel speed signals of any of the four vehicle wheels indicate abnormal
DETECTION
acceleration that exceeds specification.
CONDITION
• Vehicle wheel speed signals of any of the four vehicle wheels indicate speed that
exceeds specification.
• C1186
DSC HU/CM internal valve relay remains OFF when valve relay ON
DETECTION
is commanded.
CONDITION
• C1266
DSC HU/CM internal valve relay remains ON (stuck) when valve
relay OFF is commanded.
DETECTION
• Solenoid valve operation does not correspond to solenoid ON/OFF
CONDITION
commands from the DSC HU/CM.
NOTE:
• DTC C1222 will be detected when a malfunctioning ABS wheel-speed sensor cannot be specified.
• Short to ground in the wiring harness between the following DSC HU/CM
terminal and the ABS wheel-speed sensor terminal:
C1279, C1280, C1281, C1282, C1951, C1952, C1959, C2768 Combined sensor
DTC
• C1279
The yaw rate value from the combined sensor (yaw rate part) exceeds
specification while the vehicle is stopped or while accelerating from a
standstill.
• C1280
The difference between the yaw rate value calculated by each sensor
and the yaw rate value from the combined sensor (yaw rate part)
exceeds specification.
• C1281
The difference between the lateral-G value calculated by each sensor
and the lateral-G value from the combined sensor (lateral-G part)
exceeds specification.
• C1282
DETECTION Specified signal pattern from combined sensor has not output after the
CONDITION ignition switch is turned to the ON position.
• C1951
The monitor voltage from the combined sensor (lateral-G part) is not
within specification.
• C1952
The monitor voltage from the combined sensor (yaw rate part) is not
within specification.
• C1959
The lateral-G value from the combined sensor (lateral-G part) exceeds
specification.
• C2768
There is an abnormality in the signal from the combined sensor (yaw
rate part).
• Open circuit in the wiring harness between DSC HU/CM terminal A and
combined sensor terminal A or short circuit to ground
• Open circuit in the wiring harness between DSC HU/CM terminal D and
combined sensor terminal C or short circuit to ground
• Open circuit in the wiring harness between DSC HU/CM terminal F and
combined sensor terminal B or short circuit to ground
• Open circuit in the wiring harness between DSC HU/CM terminal G and
combined sensor terminal D or short circuit to ground
POSSIBLE CAUSE
• Open circuit in the wiring harness between DSC HU/CM terminal L and
combined sensor terminal E or short circuit to ground
• Open circuit in the wiring harness between DSC HU/CM terminal P and
combined sensor terminal F
• Combined sensor malfunction
DTC C1288, C1290, C1440, C1730, C1954 Brake fluid pressure sensor
• C1288
The pressure from the brake fluid pressure sensor when the system starts
up is not within specification.
• C1290
The pressure from the brake fluid pressure sensor when not braking
exceeds specification.
DETECTION • C1440
CONDITION The difference between the estimated brake fluid pressure response
calculated by each sensor and the brake fluid pressure response from the
brake fluid pressure sensor is not within specification.
• C1730
The voltage to the brake fluid pressure sensor is not within specification.
• C1954
The output voltage from the brake fluid pressure sensor is not within
specification.
• Open or short circuit in the wiring harness between DSC HU/CM terminal B and
brake fluid pressure sensor terminal B
• Open or short circuit in the wiring harness between DSC HU/CM terminal C and
POSSIBLE
brake fluid pressure sensor terminal C
CAUSE
• Open circuit in the wiring harness between DSC HU/CM terminal E and brake
fluid pressure sensor terminal A
• Malfunction in the brake fluid pressure sensor
• Poor connection at connectors (female terminal)
• C1295
The steering angle sensor detects an internal abnormality.
• C1307
The steering angle sensor detects an abnormality in the signal.
• C1937
The difference between the steering angle calculated by each sensor and
DETECTION
the steering angle from the steering angle sensor exceeds specification.
CONDITION
• C1938
The difference between the steering angle previously received and the
steering angle received at this time is not within specification.
The signal from the steering angle sensor remains unchanged when the
steering angle is turned to the right and left.
• C1956
There is no signal received from the steering angle sensor.
DETECTION
• The steering angle sensor detects that the initialization procedure has not
CONDITION
been performed.
• The initialization procedure for the steering angle sensor has not been
POSSIBLE CAUSE performed.
• Steering angle sensor malfunction
• The negative battery cable connector was disconnected previously.
Diagnostic procedure
2 • Has the steering angle sensor initialization Perform the steering angle sensor initialization
procedure been performed? No
procedure, then go to the next step.
DETECTION
• The programmed vehicle information and the data received from the CAN
CONDITION
do not correspond.
POSSIBLE CAUSE
• The correct DSC HU/CM is not installed.
Diagnostic procedure
DETECTION • DSC control for the front wheels continues for 10 s or more .
CONDITION • During DSC control, the pressure increase operation to any of the all four
wheels does not occur for 1.3 s or more .
POSSIBLE CAUSE • This does not indicate a malfunction since constant control over extended period
of time is inhibited to protect the DSC solenoid valve inside the DSC HU.
Diagnostic procedure
DETECTION
• The steering angle sensor detects an abnormality (open circuit) in the battery
CONDITION
power supply (constant power supply).
ABS warning light and BRAKE system warning light do not illuminate when the ignition switch is
1 turned to ON position.
[TROUBLESHOOTING HINTS]
Install appropriate
amperage fuse.
VERIFY WHETHER MALFUNCTION IS IN WIRING HARNESS Replace the instrument
(INSPECT FOR CONTINUITY BETWEEN INSTRUMENT Yes cluster (open circuit in
CLUSTER POWER SUPPLY AND INSTRUMENT CLUSTER) OR instrument cluster).
INSTRUMENT CLUSTER
*
Inspect for open circuit
3 between instrument cluster
• Turn ignition switch to ON position.
• Measure voltage at instrument cluster connector (12-pin) and ground.
No
terminal 1G.
• Is the voltage approx. 12 V? Repair or replace if
necessary.
CONFIRM DTC U1900 USING WDS OR EQUIVALENT Yes Go to the next step.
4 • Retrieve DTCs from the PCM, ABS and instrument cluster. Inspect the instrument
• Is DTC U1900 retrieved? No cluster. If normal, go to
Step 6.
CONFIRM DTC B2477 FOR INSTRUMENT CLUSTER USING Perform instrument cluster
Yes
WDS OR EQUIVALENT configuration.
6
• Is DTC B2477 retrieved? No Replace the ABS HU/CM.
• When performing an asterisked (*) troubleshooting inspection, slightly shake the wiring harness and
connectors while performing the inspection to discover whether poor contact points are the cause of any
intermittent malfunctions. If there is a problem, Verify that the connectors, terminals and wiring harness
are connected correctly and undamaged.
2 ABS warning light does not illuminate when the ignition switch is turned to the ON position.
[TROUBLESHOOTING HINTS]
Diagnostic procedure
1 • Retrieve DTCs from the PCM, ABS and Inspect the instrument cluster. If normal, go
instrument cluster. No
to the next step.
• Is DTC U1900 retrieved?
CONFIRM THE FOLLOWING PIDs USING Replace the instrument cluster (open circuit
Yes
WDS OR EQUIVALENT: in instrument cluster).
• ABS_MSG
2 • PCM_MSG Inspect network communication for related
• EPS_MSG system malfunction.
• TPM_MSG No
• Is "not present" message displayed on WDS Repair or replace if necessary.
or equivalent?
BRAKE system warning light does not illuminate when the ignition switch is turned to the ON
3 position.
[TROUBLESHOOTING HINTS]
Diagnostic procedure
1 • Retrieve DTCs from the PCM, ABS and Inspect the instrument cluster. If normal, go
instrument cluster. No
to the next step.
• Is DTC U1900 retrieved?
CONFIRM THE FOLLOWING PIDs USING Replace the instrument cluster (open circuit
Yes
WDS OR EQUIVALENT: in instrument cluster).
• ABS_MSG
2 • PCM_MSG Inspect network communication for related
• EPS_MSG system malfunction.
• TPM_MSG No
• Is "not present" message displayed on WDS Repair or replace if necessary.
or equivalent?
Both ABS warning light and BRAKE system warning light stay on 4 s or more when the ignition
4 switch is turned to the ON position.
[TROUBLESHOOTING HINTS]
• ABS HU/CM detects low voltage in power supply (ABS CM ingestion terminal Z voltage is below
about 9 to 10 V).
Diagnostic procedure
INSPECT FOR DTCS IN ABS HU/CM Yes Perform the applicable DTC inspection.
3
• Have DTCs been stored in memory? No Go to the next step.
5 ABS warning light stays on 4 s or more when the ignition switch to the ON position.
[TROUBLESHOOTING HINTS]
Diagnostic procedure
INSPECT FOR DTCs IN ABS HU/CM Yes Perform the applicable DTC inspection.
2
• Have DTCs been stored in memory? No Go to the next step.
INSPECT PID/DATA IN ABS HU/CM Replace the ABS HU/CM (open circuit or short
Yes
to ground in ABS HU/CM).
• Inspect the following items using WDS
or equivalent datalogger function.
ABS_LAMP (ABS warning light)
3
• Is ABS_LAMP ON 4 s or more after No Inspect the instrument cluster.
turning the ignition switch to the ON
position?
*
5 INSPECT WIRING HARNESS BETWEEN Repair the wiring harness between the ABS
Yes
ABS HU/CM AND DLC-2 FOR SHORT TO HU/CM and DLC-2.
BRAKE system warning light stays on 4 s or more when the ignition switch is turned to the ON
6 position. (Parking brake is released.)
[TROUBLESHOOTING HINTS]
• Short to ground in circuit in parking brake switch and/or brake fluid level sensor
Diagnostic procedure
INSPECT FOR DTCs IN ABS HU/CM Yes Perform the applicable DTC inspection.
3
• Have DTCs been stored in memory? No Go to the next step.
Any of the following lights do not illuminate when the ignition switch is turned to the on position:
7 (ABS warning light, BRAKE system warning light, DSC indicator light and/or DSC OFF light).
[TROUBLESHOOTING HINTS]
Diagnostic procedure
VERIFY THAT DSC HU/CM CONNECTOR TERMINAL Yes Replace the DSC HU/CM.
OR RELATED CONNECTOR TERMINALS ARE
CONNECTED
4 Securely connect DSC HU/CM
• Are DSC HU/CM connector terminal, instrument No connector terminal and related
cluster connector terminal, or related connector connector terminals.
terminals securely connected?
Any of the following lights remain on: (ABS warning light, BRAKE system warning light, DSC
8
indicator light and/or DSC OFF light)
[TROUBLESHOOTING HINTS]
(When DSC HU/CM connector is disconnected, ABS warning light and BRAKE system warning
light illuminate)
(When DSC HU/CM ground is not securely connected, ABS warning light and BRAKE system
warning light illuminate but diagnostic trouble code does not displayed)
Diagnostic procedure
There is a malfunction in the system even though the ABS warning light, BRAKE system warning
9 light, DSC indicator light and DSC OFF light do not illuminate.
[TROUBLESHOOTING HINTS]
Diagnostic procedure
• There is a difference in size or air pressure between the front and rear tires
• Incorrect ABS wheel-speed signal is input to DSC HU/CM
• There is a malfunction in the engine control system (TCS malfunction)
Diagnostic procedure
(If any of the above sensors are poorly installed, DSC may operate intermittently)
• When replacing the DSC HU/CM, yaw rate sensor, lateral-G sensor or steering angle sensor,
initialization is not performed.
(If initialization is not performed correctly, DSC may not work correctly)
Diagnostic procedure
1. When installing the wheels and tires, tighten the wheel nuts in a criss-cross pattern to the following
tightening torque.
Tightening torque
1. If any brake line has been disconnected anytime during the procedures, add brake fluid, bleed the
brakes, and inspect for leakage after the procedure has been completed.
CAUTION:
• Brake fluid will damage painted surfaces. Be careful not to spill any on painted surfaces. If it is spilled,
wipe it off immediately.
1. Tighten the brake pipe flare nut using the SST (49 0259 770B) or any commercially available flare nut
wrench.
Connector Disconnection
1. Disconnect the negative battery cable before doing any work that requires handling of connectors.
1. Make sure that there are no DTCs in the ABS/DSC memory after working on ABS/DSC related parts. If
there are any codes in the memory, clear them.
WARNING:
• If the initialization procedure is not completed, the DSC will not operate properly and it might cause an
unexpected accident. Therefore, when replacing or removing the following parts, make sure to perform
the initialization procedure to insure proper DSC operation.
1. When replacing or removing the following parts, perform the initialization procedure.
DSC HU/CM
Combined sensor
Steering angle sensor
Item Specification
CONVENTIONAL BRAKE SYSTEM
Pedal height (reference value) (mm {in}) 175 {6.89}
Pedal play (mm {in}) 25 {0.080.19}
Brake pedal
Pedal-to-floor clearance
(mm {in}) 98.6 {3.88} or more
(Brake pedal when depressed at 147 N {15.0 kgf, 33 lbf})
At 0 kPa
Fluid pressure when pedal depressed at
606 {6.18, 87.9} or
{0 mmHg, 0 more
200 N {20.4 kgf, 44.9 lbf}
inHg}
Power brake
unit At 66.7 kPa
7,310 {74.54, 1,060}
(kPa {kgf/cm2 , psi}) {500 mmHg,
or more
19.7 inHg}
Minimum disc pad thickness (mm {in}) 2.0 {0.079}
Front brake
(disc) Minimum disc plate thickness (mm {in}) 22 {0.87}
Disc plate runout limit (mm {in}) 0.05 {0.002}
Minimum disc pad thickness (mm {in}) 2.0 {0.079}
Rear brake
(disc) Minimum disc plate thickness (mm {in}) 16 {0.63}
Disc plate runout limit (mm {in}) 0.05 {0.002}
SAE J1703, FMVSS
Brake fluid Type
116 DOT-3
PARKING BRAKE SYSTEM
Lever stroke when pulled with 98 N {10 kgf, 22 lbf} at
Parking
point 50 mm {1.97 in} from the end of the parking brake (notches) 13
brake lever
lever