Frequency of Test / Checks

Sr. Title Doc. No. Frequency of Test / Check Relevant IS

No Codes
.
1. Soil IS 2720
a) Core cutter test FCN-LB-05  2
At every 100 m of compacted area for
small plinth filling
 At every 500 m3. of compacted earth filling
for mass filling work
b) Standard Proctor Test FCN-LB-06  Once for each source of earth
2. Coarse Aggregate / Fine Aggregate
a) Specific gravity FCN-LB-04  Once or Charge in source IS 2430 - 1986
b) Bulkage of Sand -  In monsoon/Rainy season when concreting
is done by volumetric batching this test is to
be performed daily and necessary Bulkage
corrective to be applied
c) Dry/Loose Bulk density -  As and when required
d) Silt content in Sand FCN-LB-07 For each source
e) Aggregate impact value FCN-LB-08  If the source explored between 501-1500
f) Sieve analysis of cum take one gross sample at each 100
aggregate cum.
g) Aggregate crushing  If the source explored between 1501-5000
value cum, take one gross sample at each 200
h) Flakiness Index cum.
Thickness Test
3. Bricks IS 5454-1978
a) Visual Check -  Total 20 Nos. of Bricks to be selected from
b) Dimensioned Check - three trucks (i.e.; 6 to 7 bricks from each
Truck)
c) Water absorption FCN-LB-09  For each source Random 3 Nos. to be tested
d) Compressive strength from 20 Nos. of bricks as selected in 6 (i) &
6(ii)

Sr. Title Doc. No. Frequency of Test / Check Relevant IS

No Codes
 .
4. Cement IS 3535 -
1986
i. Fineness of cement Manufacturer  For each batch received at site
ii. Standard Test certificate
consistency of or
cement Outside
iii. Setting time laboratory or
iv. Compressive FCN-LB-12
strength
v. Soundness
5. Reinforcement Steel IS 1786-1985
i. Rolling margin FCN-LB-15  For bar dia. < 10mm – One sample from
each 25 tonne or part thereof
 For bar dia. 10mm to 16mm – One sample
from each 35 tonne or part thereof
 For bar dia above 16mm – One sample
from each 45 tone or part thereof
 One sample consists of 3 Nos. of bars of
at least 0.5m length
ii. Tensile Test Manufacturer  For each lot received at site
iii. Elongation Test Certificate
iv. Bend – Rebend test or Test Report
from outside
laboratory
6. Structural Steel IS 2062-1992
i. Rolling Margin FCN-LB-15  One sample for each 20 MT or part thereof

ii. Tensile test Manufacturer

iii. Elongation Test Certificate
iv. Bend – Rebend test or Test Report
from outside
laboratory

Sr. Title Doc. No. Frequency of Test / Check

No
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7. Concrete
i. Slump Test FCN-LB-10  For each concrete cube set
ii. Compressive  The cube samples shall be taken for each grade of concrete
strength for following daily concrete quantity
Qty. of concrete in Number of Samples
Cum (Daily)
1-5 1
6-15 2
16-30 3
31-50 4
51 and above 4 plus one additional for each 50 cum.
of concrete
 One sample consists of six nos of cubes. Three for 7 days
and three for 28 days strength. However where 7 days
strength is not required the sample size may be reduced to
three nos of cubes for 28 days strength only.
 Standard deviation to be taken every month
 The frequency is to maintain for initial period, till consistent
results are obtained. It may be reduced as per engineer
incharge’s discretion
8. Calibration of test FCN-LB-01  As per frequency set in Laboratory Manual
equipment
9. Inspection and test status FCN-CC-01  Daily
10. Control of non conforming FCN-CC-03  On occurrence of Nonconformity
product
 Inspection And Test Status

Sr. Date of Component of Reference Conforming Conforming Non- Initials of

No. inspecti product / Activity Drg. No. / to Drg. to conformity if inspecting
on checked Doc. No. specification any authority
Yes No Yes No

CONTROL OF NON CONFORMING PRODUCT

Site :___________________
Location:________________

Description of non-conformity :
 
 
 
 
 

Identified by : _________________ Date :_____________

Action to be taken :

Reworked Acceptable with/out repair Acceptance for alt. use Rejected / scrapped

 
 
 
 
Duration for disposition of the non-conformity : Action to be carried
out by:

Verification :

Remarks if any : Verified by : ______________ Date : ____________