MW512 GW512 MW612 GW612 GW712 MWC12 GWC12 GWM12 GWL12 Service Manual PDF

®
SMARTDRIVE
PHASE 7
ELECTRONIC WASHING MACHINES
517790D
517790D MARCH 2006
The specifications and servicing procedures outlined in this manual are subject to change without
notice.
The latest version is indicated by the reprint date and replaces any earlier editions.
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517790D
FISHER & PAYKEL
PHASE 7
ELECTRONIC WASHING MACHINE
Covering the following product codes
New Zealand Australia Rest of World Markets
MW512-NZ 92194-A/B MW512-AU 93194-A/B MWC12-HK 94194-A/B
GW512-NZ 92195-A/B GW512-AU 93195-A/B MWC12-PF 95194-A/B
MW612-NZ 92186-A GW612-AU 93196-A GWC12-HK 94195-A/B
GW612-NZ 92196-A GW712-AU 93200-A GWC12-HK (SA) 95195-A/B
GW712-NZ 92200-A GWM12-HK 94196-A
GWL12-HK 94200-A
GWL12-TW 95199-A
GWL12-PH 94199-A
GWL12-TH 95200-A
Fisher & Paykel Appliances Fisher & Paykel Customer Fisher & Paykel Appliances
Ltd Services Pty Ltd Singapore
PO Box 58-732, Greenmount PO Box 798, Cleveland, 150 Ubi Avenue 4,
78 Springs Rd QLD 4163 Sunlight Building #02-00
East Tamaki A.C.N. 003 3335 171 Singapore 408825
New Zealand 19 Enterprise Street Ph: 6547 0100
Ph: (09) 2730660 Cleveland, QLD 4163 Service Ph: 6741 0777
Fax: (09) 2730580 Ph: (07) 3826 9100 Fax: 6547 0123
Fax: (07) 3826 9164
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517790D
CONTENTS
1 SPECIFICATIONS .................................................................................................................... 6
1.1 Dimensions .................................................................................................................... 6
1.2 Maximum Capacity (Full Load) (AS 2040)..................................................................... 6
1.3 Water Consumption ....................................................................................................... 6
1.4 Water Fill Temperature (Approximate Factory Settings) ............................................... 6
1.5 Wash Motor ................................................................................................................... 6
1.6 Pump Motor ................................................................................................................... 6
1.7 Water Valves ................................................................................................................. 7
1.8 Thermistor (GW Only).................................................................................................... 7
1.9 Cabinet .......................................................................................................................... 7
1.10 Lid .............................................................................................................................. 7
1.11 Top Deck ................................................................................................................... 7
1.12 Inner Bowl.................................................................................................................. 7
1.13 Outer Bowl ................................................................................................................. 7
1.14 Console...................................................................................................................... 7
1.15 Agitator ...................................................................................................................... 7
1.16 Water Conservation Rating* ...................................................................................... 8
1.17 Fabric Softener Dispenser ......................................................................................... 8
1.18 Electric Supply ........................................................................................................... 8
1.19 User Guide................................................................................................................. 8
1.20 Lid Lock ..................................................................................................................... 8
1.21 Control Panel - GW.................................................................................................... 8
1.22 Control Panel - MW ................................................................................................... 8
2 TECHNICAL OVERVIEW ......................................................................................................... 9
2.1 Electronics ..................................................................................................................... 9
2.2 Stand By Mode ............................................................................................................ 10
2.3 Out of Balance Detection – ‘Bump Detect’ .................................................................. 10
2.4 Water Temperature Sensing........................................................................................ 11
2.5 Water Valves ............................................................................................................... 13
2.6 Water Level Measurement........................................................................................... 13
2.7 Motor............................................................................................................................ 15
2.8 Pump ........................................................................................................................... 18
2.9 Lid Lock ....................................................................................................................... 19
2.10 Inner and Outer Bowls ............................................................................................. 20
2.11 Agitator .................................................................................................................... 21
2.12 Lint Removal System............................................................................................... 21
2.13 Fabric Softener Dispensing ..................................................................................... 22
3 SIZE SETTING MODE ............................................................................................................ 24
4 DIAGNOSTIC MODE .............................................................................................................. 24
4.1 Last Fault Data ............................................................................................................ 24
4.2 Drain Pump Test.......................................................................................................... 24
4.3 Water Valve Test ......................................................................................................... 25
4.4 Restart Feature............................................................................................................ 25
4.5 Recycle Feature........................................................................................................... 25
4.6 Hot Bowl Flag .............................................................................................................. 26
4.7 Data Download ............................................................................................................ 26
4.8 User Warnings ............................................................................................................. 26
4.9 SmartDrive® Diagnostic Table ..................................................................................... 28
5 WIRING DIAGRAM ................................................................................................................. 30
6 VOLTAGE READINGS FROM CONTROLLER...................................................................... 31
7 RESISTANCE READINGS FROM CONTROLLER................................................................ 32
8 BINARY DECODING CHART – 8 BITS (0-255) ..................................................................... 33
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9 DETAILED FAULT CODES .................................................................................................... 34

9.1 FAULT DESCRIPTIONS ............................................................................................. 34
10 SERVICE PROCEDURES ..................................................................................................... 46
10.1 Removal of Lid......................................................................................................... 46
10.2 Components in Console Area.................................................................................. 46
10.3 Removal of Display Module ..................................................................................... 46
10.4 Removal of Water Valves ........................................................................................ 47
10.5 Removal of Thermistor (if fitted) .............................................................................. 47
10.6 Removal of Motor Control Module ........................................................................... 47
10.7 Removal of Cord Set ............................................................................................... 48
10.8 Removal of Lid Lock ................................................................................................ 48
10.9 Removal of Top Deck .............................................................................................. 48
10.10 Removal of Neck Ring ............................................................................................. 49
10.11 Removal of Agitator ................................................................................................. 49
10.12 Removal of Inner Bowl............................................................................................. 50
10.13 Removal of Clutch Mechanism (Spline Drive / Spline Driven) ................................. 50
10.14 Removal of Pump Hood........................................................................................... 50
10.15 Removal of Outer Bowl From The Cabinet.............................................................. 51
10.16 Removal of Rotor..................................................................................................... 51
10.17 Removal of Stator .................................................................................................... 52
10.18 Removal of Rotor Position Sensor........................................................................... 52
10.19 Removal of Pump .................................................................................................... 53
11 SPECIALISED SERVICE PROCEDURES ............................................................................ 54
11.1 Blocked Pump Procedure ........................................................................................ 54
11.2 Shaft & Bearing Replacement ................................................................................. 55
11.3 Shaft & Bearing Assembly ....................................................................................... 57
12 WASH PERFORMANCE INFORMATION............................................................................. 59
12.1 Creasing .................................................................................................................. 59
12.2 Soiling ...................................................................................................................... 59
12.3 Linting ...................................................................................................................... 59
12.4 Detergent Residue................................................................................................... 59
12.5 Black Marks on Clothes ........................................................................................... 59
12.6 Grey Marks on Clothes ............................................................................................ 59
12.7 Dye Transfer ............................................................................................................ 59
12.8 Tangling ................................................................................................................... 59
13 OPERATING PROBLEMS .................................................................................................... 60
13.1 No Power ................................................................................................................. 60
13.2 Flooding / Leaking ................................................................................................... 60
13.3 Noisy........................................................................................................................ 60
13.4 Continuous or Slow Spinning................................................................................... 61
13.5 Siphoning................................................................................................................. 61
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1 SPECIFICATIONS
1.1 Dimensions
Compact Washer Medium Washer Large Washer
Height to lid
Open 1320mm – 1350 mm 1360mm – 1390 mm 1410mm – 1440mm
Closed 950 mm – 980 mm 950 mm – 980 mm 950mm – 980mm
Height to console 1010 mm – 1050 mm 1010 mm – 1050 mm 1010mm – 1050mm
Width 560 mm 600 mm 650mm
Depth 560 mm 600 mm 650mm
Inlet hose length 1200 mm 1200 mm 1200mm
Packed weight 50.4 kg 55.3 kg 60.5
Unpacked weight 43.5 kg 47.7kg 52.0
Note: Exact height of the SmartDrive® is dependent on how far the feet are inserted into the
base of the machine.
1.2 Maximum Capacity (Full Load) (AS 2040)
Dry Weight 5.5kg 6.5kg 7.5kg
1.3 Water Consumption
Fill (High) 65 litres 75 litres 90 litres
Spray & Deep Rinse 130 litres 150 litres 175 litres
Save Water 110 litres 130 litres 150 litres
Eco Rinse 73 litres 90 litres 105 litres
1 Deep Rinse 120 litres 140 litres 165 litres
2 Deep Rinse 160 litres 190 litres 215 litres
*Note: Approximate water consumption for a high water level load for each rinse option
offered.
1.4 Water Fill Temperature (Approximate Factory

Settings)
MW Washer GW Washer
Supply Water Fill Temp Supply Water Fill Temp
Hot Supply temperature Hot 60 oC
Warm 36 - 38oC* Hot / Warm 50 oC
Cold Supply temperature Warm 40 oC
Warm / Cold 35 oC
Cold Plus 20 oC
Cold Supply temperature
Recommended hot water inlet temperature 65 oC. (Max)
*Dependent on hot and cold supply temperatures and water pressures
1.5 Wash Motor

Electronically commutated direct drive 3 Phase brushless DC Motor’ 36 Poles.
Copper Wound Stator: Resistance per Phase 16Ω +/- 10% @ 20 oC. Refer Section 2.7.
Aluminium Wound Stator: Resistance per Phase 25.5Ω +/- 10% @ 20 oC. Refer Section 2.7.
1.6 Pump Motor

Part Number Voltage Frequency Resistance
420324P 230V AC 50Hz 33Ω +/- 8% @ 20oC
426491P 230V AC 60Hz 28.8Ω +/- 8% @ 20oC
Note: Thermal cut-out fitted
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1.7 Water Valves

Supply Mode of Operation Voltage Resistance Flow Rate
Cold Digitally Operated 24V DC 64Ω @ 20oC 16 litres per minute
Hot Digitally Operated 24VDC 64Ω @ 20oC 10 litres per minute
Note: Flow rate will vary slightly depending on pressure.
Operating pressures: Maximum 1034 kPa (150psi) / Minimum 34 kPa (5psi)
Note: Pressures below 34kPa (5psi) can create seating problems with the internal
diaphragm of the valve, and may cause water to drip into the inner bowl when the machine
is not in use.
1.8 Thermistor (GW Only)

NTC-type temperature sensor (Thermistor) Resistance 10,000Ω @ 25oC
1.9 Cabinet
Pre-painted steel
1.10 Lid
ABS plastic (co-injected)
1.11 Top Deck
Polypropylene
1.12 Inner Bowl
Stainless steel: Grade 430T
Bowl base and balance ring: Polypropylene
Inner Bowl Weights

Compact 7.303kg +/- 225g
Medium 9.225kg +/- 175g
Large 10.480kg +/- 275g
Inner bowl speed

Fast Spin 1,000 RPM
Medium Spin 670 RPM
Slow Spin 300 RPM
Stir Speed 25 RPM
1.13 Outer Bowl

Aluminium insert over-moulded with polypropylene
1.14 Console
ABS plastic with ABS plastic insert for display module.
1.15 Agitator
Polypropylene
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1.16 Water Conservation Rating*

AAAA: A very high level of water efficiency
*Issued by the Water Services Association of Australia
1.17 Fabric Softener Dispenser

Dosage 75cc
1.18 Electric Supply

Operating Voltage 220/240V AC 50Hz
Maximum Current 2.8 amps
1.19 User Guide

User Guide 420706
1.20 Lid Lock

Resistance 63Ω +/- 10% @ 20oC (68oF)
Note: Normally low voltage, potentially 230V if harness is grounded on the cabinet!
1.21 Control Panel - GW
1.22 Control Panel - MW
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517790D
2 TECHNICAL OVERVIEW
This Service Manual contains information on the Product Specifications, Diagnostic Mode, Detailed
Fault Codes and the complete disassembly and assembly instructions for the Phase 7
SmartDrive® washing machine.
2.1 Electronics
2.1.1 Motor Control Module

The Motor Control microprocessor performs a wide variety of tasks. Primarily it controls the
electronic switching hardware to control the three phase currents in the Smart Drive DC motor.
The micro can accurately control not only the velocity of the motor but also the acceleration. This
accurate control is required to perform all the different agitator profiles, or wash actions, that are
used for caring for clothes. The Motor Control module performs the functions of spin, fill, wash,
drain and spray rinse when commanded to by the Display.
The Motor Control module microprocessor has a wide range of control with great accuracy over
spin speed, agitate action, fill temperature and water level. Having such control insures the wash
cycle selected provides the optimum soil removal combined with appropriate gentleness for the
washing and care of the clothes load.
The Motor Control Modules for the Phase 7 Washers are air-cooled in the same way as the Phase
5, and 6 machines are, and are coloured brown, the same colour that is used for Phase 6, Series
11 & 12 machines.
This Motor Control Module is not inter-changeable with other any other Phase or Series of
machines.
Identification
The physical shape of the Motor Control Module is different to the Phase 6 machines. The Phase
7 module also has a yellow label attached to the top of the housing stating P7CP (Phase 7,
Conventional Pump).
Motor Control Module Identifier Label Motor Control Module

Phase 7 Phase 6 – Series 11 & 12
Note: When replacing a Motor Control Module ensure that the pressure tube is clear of any
water droplets before operating the machine on a fill cycle. If the bowl is full of water drain
the water then blow down the tube.
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2.1.2 Display Module

The Display Module provides the link between
the washing machine electronics and the user.
Input on wash type, water level, spin speed,
start/stop and wash cycle time is given by the
user via the display push buttons.
Feedback on selection is given to the user by

Light Emitting Diodes (LEDs). Sound effects
accompany button presses.
2.2 Stand By Mode

If a Phase 7 machine has not received any instructions for 10 minutes after being switched on at
the power point, or after completing the cycle, it will automatically go into a low power “Stand By”
mode in the same way as the Series 9, 11 & 12 SmartDrives®. The control panel will be blank as if
it was powered off at the wall.
Before entering the Diagnostic or Option Adjustment modes, the machine must be taken out of the
Stand By mode. To do this, the POWER button will have to be pressed, or the machine turned off
and back on at the power point.
2.3 Out of Balance Detection – ‘Bump Detect’

Past electronic machines have used a lever connected to a mechanical switch to detect if the load
in the inner bowl is out of balance. On Phase 7 machines this system has been replaced with
electronic sensing known as ‘Bump Detect’. ‘Bump Detect’ is software written into the Motor
Control Module, which looks at specific feedback from the Rotor Position Sensor.
No fault codes are associated with ‘Bump Detect’, and there are no hard and fast tests that can be
carried out.
If a machine continually goes into an out of balance condition then the following needs to be
checked in the order given.
1. Even distribution of the clothes load.
2. Ensure that the machine is both level and stable on the floor.
3. Check the weight of the inner bowl. Bowl weights are as follows:
• Compact: 7.303kg +/- 225g
• Medium: 9.225kg +/- 175g
• Large 10.48kg +/- 275g.
4. Check the RPS using a RPS Tester.
Note: If the OOB problem persists after checking the above, we would then recommend
replacing both the suspension rods and the rotor. It is highly unlikely that the Motor
Control Module will be the cause.
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2.4 Water Temperature Sensing

GW Washer
The thermistor for sensing water temperature in

the GW Washer is located in the back of the
outlet elbow on the valve assembly, and is
connected directly to the Motor Control Module.
For details on the wash temperature adjustment

Refer to Section 2.4.2 & 2.4.3.
Specifications
NTC-type temperature sensor (Thermistor)
Resistance 10,000Ω @ 25oC
Thermistor
MW Washer
As there is no thermistor (temperature sensor) in the MW Washer the only temperature that can be
adjusted is the warm wash temperature. The temperature of the warm wash is entirely dependent
on a number of factors:
a. Cold water temperature

b. Cold water pressure
c. Hot water temperature
d. Hot water pressure.
e. Warm wash setting.
As the above will vary from installation to installation it would be impossible to predict what
temperature each installation will ultimately achieve.
However under the conditions outlined below, a temperature of between 36–38oC should be
achieved.
Cold water temperature: 20 oC

Cold water pressure: 320 kPa (46.5 psi)
Hot water temperature: 60 oC
Hot water pressure: 320 kPa (46.5 psi)
Warm wash setting: Default setting (9 min wash LED – 3rd Green wash LED from the left).
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2.4.1 Warm Wash Temperature Adjustment (MW Only)

The warm wash temperature adjustment will alter the amount of time that the hot valve pulses on
and off for.
1. Turn machine on at the wall but do not press POWER.

2. Press START/PAUSE and hold down, then press POWER. Two quick beeps will be heard and
the machine will show an unusual pattern of lights. In this mode the lights are used to indicate
the different options available.
3. Select the Warm Wash Temperature.
4. Advancing the Wash Progress LED by pressing ADVANCE will increase the wash
temperature. If the ADVANCE button is kept pressed, the light will scroll back to the coldest
setting available for that wash temperature.
5. Press the POWER to ‘lock’ in the setting.
Note:
If the required temperature still can’t be obtained, advance the wash progress LED (as
described in the procedure above) across to the spin LED and manually adjust the flow of
the taps.
2.4.2 Wash Temperature Adjustment (GW Only)

3. Select the WASH TEMPERATURE to be adjusted.
4. The wash progress lights show the temperature adjustment possible for that temperature.
Pressing the ADVANCE will cause the wash progress light that is on to change. Advancing the
Wash Progress light will increase the wash temperature. If the ADVANCE button is kept
pressed, the light will scroll back to the coldest setting available for that wash temperature
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2.4.3 Controlled Cold (GW Only)

If the cold water temperature is very low (below 20oC), a very effective wash will not be obtained.
The controlled cold option solves this problem by adding a small amount of hot water to raise the
temperature of the wash. We have called this ‘Controlled Cold’.
3. Select COLD wash temperature.
4. The Wash Progress lights show the temperature adjustment possible. When the first progress
light is on, the machine will fill with cold water only. Press ADVANCE to select the second light
and the SmartDrive® will control the temperature to approximately 20°C. Each following light
equals approximately a 1°C temperature rise.
2.5 Water Valves

The Phase 7 machines use a new dual valve
block assembly. Independent coils control the
hot and cold water supply, which feeds the
water through a common outlet.
The GW valve block has a location feature for

the thermistor. There is no thermistor location
feature on the MW Washer.
2.6 Water Level Measurement

®
SmartDrive is fitted with a pressure sensor, which can control the fill to any water level. The
pressure sensor is incorporated within the Motor Control Module and cannot be removed. The
pressure tube connects from the Motor Control Module to the air bell at the bottom of the outer
bowl, and is part of the harness assembly. Care must be taken when removing or refitting the
pressure tube to the pressure sensor as too much force can damage this device.
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2.6.1 Manual Water Level – (MW & GW)

The agitator has 5 levels marked on its stem that can be used to help the user select the correct
water level. Select the correct water level by using the mark nearest to the top of the clothes.
The levels marked on the agitator are a guide for the clothes and do not correspond exactly to the
water level.
SmartDrive® may occasionally add water during agitation. This is to maintain the water level due
to the release of air trapped in the garments.
As the MW Washer only has 3 water levels (low, medium and high), if the garments sit between
these levels we would recommend using a lower water level than that of the garments or more
garments be added to the load.
For example: If the garments sat between the medium and high marks on the agitator, choosing a
medium water level would be better than choosing a high water level. Alternatively additional
garments could be added so that the garments were brought closer to the high mark.
High GW712 (54mm)

GW612 (50mm)
MW612 (50mm)
GW512 (60mm)
MW512 (60mm)
Medium High GW712 (105mm)

GW612 (110mm)
GW512 (115mm)
Medium GW712 (170mm)

GW612 (175mm)
MW612 (175mm)
GW512 (180mm)
MW512 (180mm)
Medium Low GW712 (245mm)

GW612 (250mm)
GW512 (255mm)
Low GW712 (300mm)
GW612 (305mm)
MW612 (50mm)
GW512 (310mm)
MW512 (310mm)
SmartDrive® Water Level Settings

Tolerance for each water level = +/- 15mm
2.6.2 Auto Water Level – (GW only)

SmartDrive® automatically selects the appropriate water level for the load when AUTO Water Level
is selected, and will choose one of the pre-existing 5 water levels (low, medium low, medium,
medium high and high). During fill SmartDrive® pauses occasionally to sense the water level.
SmartDrive® checks if the water level is correct by using a series of 2 different agitate strokes. A
slow stroke to sense the load and an agitate stroke to mix the load. If SmartDrive® detects that
that water level is too low it will fill with more water and check the level again.
• When washing an unusual load eg. large bulky garments, pillows, it is recommend that the
water level is manually selected.
• Manually select the water level if there is already water in the bowl.
If SmartDrive® does not fill to the correct level, the water level that SmartDrive® selects can be
modified using Option Adjustment Mode.
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2.7 Motor
2.7.1 Copper Stator
This stators used on the Phase 7 machines are unique to this Phase only and therefore it is not
interchangeable with any previous phase or series of machines. The stator has 36 poles instead
of 42 poles, and the pole tips are curved. The resistance of the windings remains the same as for
the Phase 5, Series 9, and Phase 6, Series 11 and 12 machines at 16 ohms per winding. The
rotor position sensor is also unique to this stator. (Refer to Section 2.7.4.)
Phase 7 Stator (36 Poles) Curved pole tips
2.7.2 Aluminium Stator – Introduced April 2007

In April 2007 an aluminium wound stator was introduced to the MW & GW compact machines. As
a result the service code changed from A to B.
The aluminium stator must not be fitted to a GW Medium or GW Large, all Intuitive models or the
AquaSmart machines. They also shouldn’t be fitted GW Compact or MW Compact prior to the
change, the reason for this is that the models which are produced with the aluminium stator, have
also had changes to the software in the electronics.
Visually the aluminium stator is similar to that of the copper stator however the resistances
between them are different (Refer to the wiring diagram below).
Wiring Diagram
RED BLUE YELLOW RED BLUE YELLOW
51Ω 51Ω
32 32 32 32
16 1625.5Ω
STAR POINT STAR POINT

16
16
25.5Ω 25.5Ω
16
16
32
51Ω
32
Copper Stator Aluminium Stator (MW & GW Compact

Machines only)
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2.7.2.1 Testing the Stator

If the stator needs to be tested we would first recommend testing the resistance of the windings
from the harness that is connected to the Motor Control Module. (Refer to Section 7).
Note: Ensure that the Rotor or bowl is stationary when measurements are made.
Testing the stator from the console

The resistance of each individual winding is approximately 16 ohms (25.5 ohms aluminium stator),
however when testing the stator from the console we are testing across two windings therefore the
resistance should be approx 32 ohms (25.5 ohms aluminium stator) +/- 10%.
To test all windings you will need to measure across:

• Red & Blue
• Red & Yellow
• Blue & Yellow
If the meter shows an incorrect reading we would then recommend testing the stator from
underneath the machine as there could be a fault in the wiring harness. To test the stator, both
rotor and stator need to be removed. Refer to Sections 10.16 and 10.17.
Note: Two clamp plates are used to secure the Stator, one on each side. The four bolts are
tightened to a torque of 5 Nm. The plastic bolt for securing the Rotor requires a 16mm
socket and should be tightened to 8 Nm.
Testing the Stator

After removing the Stator, it can now be tested.
Test points are:

Red / Blue
Red / Yellow
Blue / Yellow
The value should be approx 32Ω (25.5 ohms

aluminium stator) +/- 10% across any of the two 32.0Ω
windings.
2.7.3 Rotor
The rotor is also unique to the Phase 7 machines. It has 16 blocks containing 3 individual
magnets, as opposed to 14 blocks, containing 4 magnets for Phase 5, and Phase 6 machines.
The rotors between Phase 7 and previous Phases of machines can physically be interchanged,
however electrically they are incompatible.
If a Phase 7 rotor is fitted to a Phase 6 or earlier machine, fault code 240 will occur. Conversely
fault code 240 will also occur if a rotor from a Phase 6 or earlier machine is fitted to a Phase 7
machine.
Apart from the number of magnets the other (and easiest) way to identify the Phase 7 rotor is by
the number of holes. The Phase 7 rotor has larger holes around the outer perimeter and an
additional set of large holes on the inner perimeter.
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The photographs below show the difference between a Phase 7, and a Phase 6 Rotor.
Phase 7 Phase 6
2.7.4 Rotor Position Sensor (RPS)

One of the inputs that the Motor Control Module module needs in order to determine which
switches to turn on is the position of the rotor. The rotor position sensor (RPS) supplies this
information.
The RPS is a printed circuit board that contains

three Hall Sensors. These detect the magnetic
field of the individual magnets in the rotor. As
the motor turns, the position of a group of
magnets is detected. There are 5 wires on the
RPS, 2 for power supply and 3 signal wires.
Data on the position of the rotor is supplied to
the microprocessor in the Motor Control Module
module via the three signal wires.
The printed circuit board sits in a plastic housing
encapsulated by resin to protect the board. The
only exposed area of the board is the connector
for the main harness.
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2.7.4.1 Testing the Rotor Position Sensor

To test the RPS use a RPS tester, part number 502105, which is powered by a 9V battery. To test
the RPS of a Phase 7 Washer it will also require an adaptor harness, part number 420892. The
tester has 3 LEDs, and the pattern of these LEDs will change as the magnetic field of the Rotor
passes the hall sensors.
Connect the RPS tester to the RPS harness. Turn the bowl and note the pattern of lights. A valid
pattern is a pass. A fail will indicate a failure of either the harness or the RPS. If a failed pattern is
showing, connect the RPS tester directly on to the RPS and retest.
A pass is when 1 or 2 LEDs are illuminated at a

time, 0 or 3 LEDs illuminated indicates fail. Any
flickering of the fail LED will indicate that the
RPS or rotor is faulty. A faulty rotor would give
a fail at certain points of rotation.
Note: This tester does not test all the functionality of the RPS. It tests the 3 outputs but
cannot indicate all faults, for example if a capacitor on the RPS is cracked.
The rotor may also be tested with a RPS Tester. A complete rotation will test all the magnets.
If the rotor has cracked or chipped magnets it will work fine, and does not need to be replaced.
2.8 Pump
The pump is coupled directly to the outer bowl.
This eliminates bowl to pump hoses and the
accompanying seals, clips etc. The pump
housing is an integral part of the outer bowl.
When removing the pump up to a litre of water

may leak from the pump cavity. When refitting
the pump lubricate the seal face with liquid soap
or detergent (do not use grease).
Blocked Pump Detection

This is achieved by monitoring the water level
during drain. If the water level has not dropped
by approximately 3mm within a predetermined
time period (approximately 9-10 minutes), then the product will report a blocked pump fault.
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2.9 Lid Lock

The Phase 7 Washer uses the same lid lock that is used on
the Phase 6 series 11 & 12 machines. During the spin and
drain out part of the cycle prior to spray rinse, the lid will lock
down until the completion of the spin. Once the spin has
completed, the lock will release and the lid can be opened.
The Lid Locked LED will illuminate on the GW and MW
machines.
If the lid is left open, the machine will be unable to lock the lid
and the cycle will be halted. The machine will play a tune
and the lid lock will flash until the lid is closed and
START/PAUSE is pressed.
• If the lid-lock fails in the closed position, the locked lid can be forced upwards and out of the
lock. Note: This is the only time in which we would recommend doing this.
• If the harness is damaged, the complete lid lock assembly will need to be replaced.
The chart below shows the stages when the lid is locked.
If the power supply is cut during the spin cycle, the machine Fill Unlocked
will keep the lid locked until the rotor has ceased to turn (3 to Agitate Unlocked
10 secs). Only then will it release the lock. The motor is Spray Rinse Locked
acting like a generator and allows the lock to stay energised Deep Rinse Unlocked
under the bowls inertia. Spin Locked
In a brown out situation, the machine will restart at the start of whatever section of the cycle it was
on and continue the wash. The lid lock would then be reactivated if it happened to be on a spin
cycle.
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2.10 Inner and Outer Bowls

The outer bowl is the assembly to which all the motor, pump system, suspension rods, etc are
mounted. Within the outer bowl are the inner bowl and the agitator. During spin, the agitator and
inner bowl have to be coupled together and turn as a single unit. In agitate, the agitator and inner
bowl are free to rotate independently.
In SmartDrive® the inner bowl is free to move in a vertical direction. The position of the inner bowl
is determined by the water level. At the base of the inner bowl is a flotation chamber consisting of
a number of individual cells. When SmartDrive® is filling with water, the pressure on the air in
these cells increases as the water level rises until eventually the inner bowl floats upwards and
disengages the driven spline from the drive spline. This action frees the agitator from the inner
bowl and allows it to move freely in both directions.
When the water is draining from SmartDrive®, the pressure on the air trapped in the cells of the
flotation chamber decreases allowing the inner bowl to settle back down onto the drive spline and
re-engage the driven spline, thus allowing the agitator and inner bowl to turn as one unit. The
floating bowl is also used to detect if the user has selected the correct water level for the size of the
clothes load in SmartDrive®.
The point at which the bowl starts to float is determined by the water level and the size of the load.
The greater the load, the more water is needed before the inner bowl will float. By detecting the
point at which the bowl floats, SmartDrive® can determine whether the correct water level for the
particular clothes load has been chosen by the operator. If the operator has chosen a level that is
too low for the load, SmartDrive® will override that choice and fill to the correct level. This is to
ensure optimum wash performance and minimal clothes wear. If the user has selected a level that
is higher than necessary, SmartDrive® will still fill to the users selected level.
2.10.1 Detection Of Inner Bowl Float Off Point – Bowl Check

During fill the inner bowl will rotate to ensure that the clothes are evenly saturated with water.
When the chosen water level is reached, and before the agitate cycle is started, SmartDrive® will
carry out inner bowl float checks (bowl check). The inner bowl will stop and commence a number
of small agitate type actions. During this action SmartDrive® determines if the inner bowl has
floated. If it has, SmartDrive® will determine the required water level and check if the operator has
selected the correct level. If the inner bowl has not floated, SmartDrive® will continue filling and
check again later. The water level at which the inner bowl floats is not necessarily the same as the
final water level.
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517790D
2.10.2 Detection of Inner Bowl Re-Engagement – Bowl Check

After SmartDrive® has pumped out the water, the inner bowl will sink down and re-engage onto the
drive spline. To ensure the inner bowl has re-engaged correctly, SmartDrive® will carry out a bowl
re-engage test sequence (bowl check). Bowl check consists of a series of short agitate type
actions before the spin cycle starts. A sound may be heard as the inner bowl re-engages.
2.10.3 Balance Rings

The inner bowl has 2 balance rings, one at the top, and one at the bottom. These are sealed
compartments half full of water. This water allows the bowl to balance. If one or both of these
rings have lost water then the inner bowl must be replaced. The easiest way to determine a loss of
water is to weigh the bowls on n accurate set of scales.
Inner Bowl Weights

Compact 7.303kg +/- 225g
Medium 9.225kg +/- 175g
Large 10.480kg +/- 275g
2.11 Agitator
®
Smart Drive’s agitator design differs from conventional designs in that it is made of very flexible
plastic that bends and flexes as the clothes are moved around the bowl. The agitator action is
similar to that of a fish moving through the water, so the side-wards motion is translated to forward
thrust. This is not only more forgiving on the clothes but helps to slowly move the clothes around
the bowl in a toroidal motion, ie. a vertical circular motion. The fins at the top of the agitator pull
the clothes on the surface of the water inwards and then push them downwards. The bottom fins
then push the clothes towards the outside of the bowl again and back up to the surface.
The agitator also features guides on the side to help the user choose the correct water level for
each load size. The guides relate to the level that the dry clothes come up to, which relates back
to the correct water level. The agitator also gives the user information when measuring detergent,
to ensure that they dose correctly for the load size.
2.12 Lint Removal System

®
Smart Drive’s self cleaning lint removal system
works by continuous water circulation, resulting
in the separation of lint from the wash water. As
the agitator moves, the specially designed
vanes on the bottom create turbulence. The
agitator acts as a centrifugal pump, circulating
the wash water.
As a result of the agitator action, lint and wash

water are sucked into the agitator stem and
down to the base where they are directed into
the cavity between the inner and outer bowls.
The extruded holes of the inner bowl are
shaped to allow the wash water to flow back into
the bowl, but prevent the lint from following.
The lint then floats to the surface of the water
between the inner and outer bowl and remains
there until it is flushed out the drain at the end of
the wash cycle.
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2.13 Fabric Softener Dispensing

TYPE: It is recommended that softener sheets should be used in the dryer rather than using liquid
softener in the washing machine. Liquid softener has been known to produce a waxy build-up
inside washing machines, called Scrud. We do however, provide a fabric softener dispenser for
those who prefer liquids. It is recommended thinner varieties be used over thicker ones as they
dispense more cleanly.
WHERE: The liquid fabric softener goes in the dispenser cup on top of the agitator. The fabric
softener is automatically dispensed into the final deep rinse. In this way the fabric softener and
detergent are separated, as they are not compatible.
Pour fabric softener into the dispenser as shown
Here's how it works on the Heavy Duty, Regular

and Wool Cycles.
1. Fabric softener remains in the dispenser cup

during the fill, agitate and drain phase of the
wash program.
2. During the first phase of the spray rinse it is
centrifuged out of the cup into the body of the
dispenser.
3. The fabric softener is held hard up against the
sides of the dispenser body by centrifugal force
throughout the spray rinse.
4. At the end of spray rinse the softener drains out
of the dispenser, down the centre of the
agitator where it is dissolved in the incoming
deep rinse water.
For the Delicate and Permanent Press cycles the fabric softener remains in the dispenser cup
throughout the wash and first deep rinse. SmartDrive® then spins to release the fabric softener,
delivering it down the agitator stem as SmartDrive® fills for the final rinse.
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2.13.1 Scrud
If fabric softener is used regularly it will eventually cause a build up within the outer bowl. This can
result in black flakes present in the wash load that can stain garments. To remove scrud follow the
procedure below.
Step1: Add a full cup of a good quality dishwashing powder such as Active™ or a similar product
into the machine.
Step 2: Set the machine to a Heavy Duty cycle, select a Hot Wash temperature, High Water level
and allow the machine to agitate for 10 minutes.
Step 3: Leaving the lid closed, turn the machine off and allow to soak overnight.
Step 4: The following day, turn the machine on and advance to the spin cycle to drain the water
from the machine. After the water has drained, turn the machine off then back on again, and select
a Heavy Duty cycle, Hot wash, High Water level, and allow the machine to complete a full cycle to
ensure that all of the loose scrud and residual detergent has been flushed away.
Note: If there is an extremely heavy build up the above procedure may have to be repeated.
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517790D
3 SIZE SETTING MODE

To set the size switch, turn the power on at the power point and off at the console. Press and hold
WASH TEMPERATURE SETTING UP then press POWER. SmartDrive® will give 4 short beeps
and the pattern of LEDs will change.
One of the following buttons needs to be pushed to lock the size into memory.
• Press WASH TEMPERATURE SETTING UP, the COLD LED is on for 5.5kg (560mm wide).
• Press WATER LEVEL UP, the LOW WATER LED is on for 6.5kg / 7.0kg (600mm wide).
• Press SPIN SPEED UP, the SPIN HOLD LED is on for 7.5 / 8.0kg (650mm wide).
• Press POWER to confirm the setting and also exit this mode.
If the size setting is wrong, SmartDrive® will have the following settings incorrect: -
• The Auto Water Levels chosen may be incorrect.

• The High Water Level may be incorrect by as much as 40mm.
• The wash profiles may be incorrect resulting in poor wash performance or vigorous wash
actions causing tangling, splash over or excess linting.
• Water saver settings.
4 DIAGNOSTIC MODE
To enter diagnostic mode follow the steps below.
1. Turn the power on at the power point but off at the machine.
2. Press and hold WASH TEMPERATURE SETTING DOWN and then press POWER until the
machine gives 2 short beeps and lights up.
3. Release the buttons after the beeps as the beeps indicate diagnostic mode has been entered.
4.1 Last Fault Data

When in diagnostic mode the last fault can be found by pressing the SPIN SPEED UP or DOWN
buttons until the HOLD and SLOW lights are illuminated. Binary can then be read from the wash
progress lights.
128 64 32 16 8 4 2 1
4.2 Drain Pump Test

MW Washer
When in diagnostic mode press SMART TOUCH CYCLES to activate the drain pump. To
deactivate the pump, press SMART TOUCH CYCLES again.
GW Washer
When in diagnostic mode press REGULAR to activate the drain pump. To deactivate the pump,
press REGULAR again.
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517790D
4.3 Water Valve Test

The water valves can be activated in diagnostic mode by pushing WASH TEMPERATURE
SETTING UP to activate the Hot Valve and WASH TEMPERATURE SETTING DOWN to activate
the Cold valve as with previous models.
Pressing each button once will activate the valve. To de-activate valve press the same button
again. This is also good to use when installing machines as it takes the shock out of the fittings
and seals and allows checking for leaks on the inlet hoses, both machine end and tap or super-tub
end.
Caution: Do not leave the machine unattended when either or both valves are operating.
4.4 Restart Feature

If a fault occurs in the machine, the diagnostic system will detect it. However, instead of displaying
a fault code immediately, the machine will try to restart. If the fault was only of temporary nature,
the machine will restart and finish the cycle. If there is a continuous fault the machine will try to
restart a number of times.
This process could take up to 8 minutes depending on the type of fault. After this, if the machine
still cannot restart, the fault code is displayed and the machine will beep continuously. The number
of retries will depend on the fault that it has detected, however the maximum number or retries for
any one fault is 32 times.
The restart feature is turned on when a machine leaves the factory. For servicing we strongly
recommend that this feature be disabled.
To turn the restart feature on follow the procedures below:
1. Enter diagnostic mode (Refer to Section 4).

2. Press WATER LEVEL DOWN so that the low water level LED is lit.
3. Press POWER to turn the display off (the 5 leftmost wash progress LEDs will be flashing).
4. Press POWER to turn the machine on.
5. The machine can now be tested on any cycle.
To turn the restart feature off, either repeat the steps above or switch off the power to the machine.
The restart feature can be permanently programmed in to the machine’s memory. When in
diagnostic mode press and hold ADVANCE down at the same time as pressing WATER LEVEL
DOWN. A long beep will acknowledge the setting has been retained in EEPROM. Press POWER
to retain selection as with size switching. To remove from the permanent memory, repeat the
above procedure.
Note: This feature is designed as a service aid only and should be left on in the customer’s
home. To return to normal operation, and to reset the restart feature to the factory setting,
switch the machine off at the wall or disconnect from the mains supply.
4.5 Recycle Feature

The recycle feature, when enabled, will cause the machine to continuously repeat the cycle that
has been selected. At the completion of the spin cycle the machine will power off briefly then
power back up again and will start the cycle programmed.
This feature would be useful to help identify an intermittent problem, and would be best used if the
machine had been taken back to a workshop for service.
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517790D
To turn the recycle feature on follow the procedures below:
1. Enter diagnostic mode (Refer to Section 4).

2. Press WATER LEVEL UP so that the Medium water level LED is lit.
3. Press POWER to turn the display off (the 3 rightmost wash progress LEDs will be flashing).
4. Press POWER to turn the machine on.
The machine can now be tested on any cycle.
Note: This feature is designed as a service aid only and should be OFF in the customer’s
home. To return to normal operation, and to return the recycle feature to the factory
setting, switch the machine off at the wall or disconnect from the mains supply.
4.6 Hot Bowl Flag

If a SmartDrive® machine has been filled with hot water and has not had a cold rinse, it will not spin
up to its full speed of 1000 RPM. Its maximum speed will instead be restricted to a maximum of
700 RPM. This is to prevent distortion of any internal plastic componentry that may occur at a high
spin speed.
The hot bowl flag works the same for the GW as it does for the MW, however as the MW does not
have as many LEDs as the GW, the hot bowl flag is not visible unless a GW display is fitted.
To check to see if this flag has been enacted, firstly enter diagnostic mode (Refer to Section 4).
The LED adjacent to WATER SAVER will be lit.
To clear this flag and allow SmartDrive® to spin to 1000RPM:
GW Washer: Either press the OPTIONS button while in diagnostic mode, or put SmartDrive®
through a complete final rinse.
MW Washer: Put SmartDrive® through a complete final rinse or plug in a GW display module and
clear through diagnostics as described above.
4.7 Data Download

Enter diagnostic mode. Press START/PAUSE. The Lid Lock LED will now be on and flickering.
Place the download pen over this LED and follow the instructions supplied with the data download
programme.
4.8 User Warnings
There are a number of warnings which are generally caused by the user or poor installation.
These warnings should be able to be corrected by the user. SmartDrive® signals user warnings by
flashing LEDs and a rippling set of 5 beeps repeated every 6 seconds. This is the same tone that
is heard when SmartDrive® is first plugged into the mains power.
Most of this information is available to the user in the ‘Use and Care Manual’.
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517790D
4.8.1 Hot Water Temperature LED Flashing (Insufficient Hot Water) -

GW Machine only
Possible causes:
1. Check that the hot water is connected and that the tap is turned on.
2. Check that the water temperature is not too low. The water temperature may need to be 60oC
for a hot wash.
3. Check that the hot water inlet hose is not connected to the cold water supply.
4. Check that there are no kinks in the inlet hoses.
5. Check that the filter on the hot inlet hose at the tap end is not blocked.
6. Check that the filter screen in the hot inlet valve is not blocked.
7. Check the resistance of the thermistor. Resistance is 10,000Ω @ 25oC. Replace if well
outside of this range.
8. Check the size is set correctly.
Note: If the machine is set to controlled cold, hot water may be required to achieve 20 oC.
4.8.2 Cold Water Temperature LED Flashing (Insufficient Cold

Water) - GW Machine only
Possible causes:
1. Check that the cold water is connected and that the tap is turned on.
2. Check that the flow rate is not too low. The product requires a minimum flow rate of 3 litres per
minute.
3. Check that the cold water inlet hose is not connected to the hot water supply.
5. Check that the filter on the cold inlet hose at the tap end is not blocked.
6. Check that the filter screen in the cold inlet valve is not blocked.
7. Check the resistance of the thermistor. Resistance is 10,000Ω @ 25oC. Replace if well
outside of this range.
4.8.3 Hot & Cold Water Temperature LED’s Flashing (No Water)
Possible causes:
1. Check that water is connected and that the taps are turned on.
3. Check that the filters on the inlet hoses at the tap end are not blocked.
4. Check that the filter screens in the inlet valves are not blocked.
5. Check that the flow rate is not too low. The product requires a minimum flow rate of 3 litres per
minute.
6. Check that the drain hose is not too low or the drain hose is not pushed into the standpipe too
far and the water is siphoning out of the machine.
4.8.4 High Water Level LED Flashing (Overloaded Product)

Possible causes:
1. Check that the product is not overloaded.

2. Check the user has not selected the wrong water level.
3. Check that the rotating bowl assembly is not jammed to the agitator with any foreign object that
may be caught under the agitator skirt.
4. Check that the clutch teeth are not locked together with dirt, detergent or lint. Check that the
teeth are not broken.
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517790D
4.8.5 First Rinse or Final Spin and Current Spin Speed LED Flashing
(Out of Balance)
Possible causes:
1. Check that SmartDrive® is correctly installed, is level and does not rock on the floor.
2. Check the bias spring is fitted between the top of the neck ring and the front left hand
suspension rod.
3. Check the suspension is not catching or bouncy. If so, replace all four suspension rods.
4. Check both balance rings on the inner bowl contain water. The most accurate way is to check
the weight of the inner bowl (Refer to Section 1.12).
5. Check that the holes on the inner bowl have been punched through or are not blocked.
4.8.6 Suds (First Rinse LED is flashing or Final Spin LED is flashing)
This warning is generated if the SmartDrive® senses too much drag on the inner bowl.
1. Too much detergent generally causes this. If so, dissolve the suds by flushing water through
the machine and re-test.
2. Check that the pump is not partially blocked, or that the drain hose is not kinked.
3. Check that a garment or foreign object is not restricting the movement of the inner bowl.
4. Check that the main bearings are not tight.
4.8.7 Lid Lock LED Flashing

This warning is generated if the electronics have detected that the lid has not been closed.
1. Check that the tang on the lid is not bent or broken.

2. If the lid is closed and the tang is ok, replace the lid-lock assembly.
4.8.8 Demonstration Mode (All LEDs flashing in patterns)

This feature is designed for in store demonstration purposes. SmartDrive® can draw attention to
itself with a selection of flashing LEDs. In this mode SmartDrive® cannot be started. To Select
demonstration mode press and hold Advance, then press Power.
During demonstration mode the LEDs will alternate between all on, LEDs flashing, and all LEDs
off. To return SmartDrive® to normal operation, the mains supply must be switched off.
4.9 SmartDrive® Diagnostic Table

To use this table, firstly enter Diagnostic Mode (Refer to Section 4). The different levels of
information can be extracted by using the Spin Speed up and down buttons.
Diagnostic Spin Speed LEDs Diagnostic Info Displayed

Level Fast Med Slow Hold
0 OFF OFF OFF OFF Last User Warning Number
1 OFF OFF OFF ON Last User Warning Cycle Position
2 OFF OFF ON OFF Factory use only – Not applicable to the field
3 OFF OFF ON ON Fault Code at last fault (if within the last 8 cycles)
4 OFF ON OFF OFF Factory use only – Not applicable to the field
5 OFF ON OFF ON Cycle count at last fault (low byte)
6 OFF ON ON OFF Cycle count at last fault (high byte)
7 OFF ON ON ON Cycle position at last fault
8 ON OFF OFF OFF Water Temp (deg C)
9 ON OFF OFF ON Cycle count (low byte)
10 ON OFF ON OFF Cycle count (high byte)
11 ON OFF ON ON Motor speed (RPM)
12 ON ON OFF OFF Water Level
13 ON ON OFF ON EEPROM version number
14 ON ON ON OFF Factory use only – Not applicable to the field
15 ON ON ON ON Factory use only – Not applicable to the field
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517790D
Diagnostic mode 0, Last User Warning Number:

When in this level, use the binary count on the Wash Progress LEDs as used to obtain the last
fault data. Use the chart below to identify which was the last user warning.
Binary Count User Warning

0 No warning
1 No taps
2 Overload
3 OOB
4 Suds
5 No Hot
6 No Cold
7 Agitate overloaded
Diagnostic mode 1: Last User Warning Cycle Position

To find out which stage in the cycle the last user warning occurred, use this level. A LED on the
wash progress LEDs will identify the stage, ie if the user warning was suds (in diagnostic level 0)
and the 1st Rinse LED was lit in this level, this was the stage in the cycle where the user warning
occurred.
Diagnostic mode 3: Last fault data

This level is sometimes referred to as the detailed fault code. By adding up the LEDs on the wash
progress in binary form (Refer to Section 4), this will relate to a fault code (fault codes are
contained in the last section of this manual). If there are no LEDs lit, a fault code hasn’t occurred
in the last 8 cycles.
Diagnostic mode 5&6: Cycle count at last fault (Low byte, High byte).
These levels will indicate how many cycles ago the last fault occurred. Even though the last fault
gets wiped from diagnostic level 3 after 8 cycles, the cycle where the fault occurred is permanently
stored in the memory.
The low byte refers to binary numbers from 1 through to 128. The high byte Refers to numbers
from 256 though to 32768. It always pays to check the low and high bytes.
Diagnostic mode 7: Cycle position at last fault

An LED that is illuminated on the Wash Progress will indicate the cycle where the last fault
occurred.
Diagnostic mode 8: Water Temperature (deg C)

By adding up the LEDs on the wash progress in binary form (Refer to Section 4), this will give the
temperature of the thermistor in OC.
Note: This feature is not available on the MW model, as there it has no thermistor.
Diagnostic mode 9 & 10: Cycle count low byte & high byte
These levels work in the same way as for Diagnostic levels 5&6, which allows the Service
Technician to establish how many cycles the machine has completed.
Note: A completed cycle is counted at the end of the spin cycle.
Diagnostic mode 11: Motor Speed (RPM)

Add up the LEDs on the wash progress, and multiply this figure by 10. The result will give the spin
speed in RPM.
Diagnostic mode 12: Water Level

Add up the LEDs on the wash progress, and multiply this amount by 2. The result will give a
reading of the water level in millimetres.
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517790C
5 WIRING DIAGRAM
30
517790C
6 VOLTAGE READINGS FROM CONTROLLER
6 7
2 3
1 4 5
1. Water Valves 6. Display Module

Varies between 13 – 22V DC
Note: Accurate voltages can only be
obtained by using a True RMS multimeter.
2. Supply voltage
230 VAC
0 – 5 V DC
3. Wash Motor
No accurate readings are possible.
7. Lid lock
4. Pump Motor
Pulses up to 30V when locking, when
230V AC locked, sits at approx 10V DC
5. RPS
8. Thermistor
Individual phases will be 15 or 0 5 V DC

volts, will change as motor turns
C B A Should always
be 15V DC
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7 RESISTANCE READINGS FROM CONTROLLER
2 3 4 5
1
1. Water Valves 5. Lid lock

64 Ω +/- 10%
63Ω +/- 10% @ 20oC (68oF)
2. Wash Motor
32Ω across any two windings
6. Thermistor
10,000Ω @ 25oC
3. Pump Motor
33Ω
4. RPS - Unable to be tested with

multimeter.
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8 BINARY DECODING CHART – 8 BITS (0-255)

128 64 32 16 8 4 2 1
8 WASH PROGRESS LEDs
short rinse spin
wash
ΟΟΟ ΟΟ< Ο<Ο Ο<< <ΟΟ <Ο< <<Ο <<<

ΟΟΟΟΟ 0 1 2 3 4 5 6 7
ΟΟΟΟ< 8 9 10 11 12 13 14 15
ΟΟΟ<Ο 16 17 18 19 20 21 22 23
ΟΟΟ<< 24 25 26 27 28 29 30 31
ΟΟ<ΟΟ 32 33 34 35 36 37 38 39
ΟΟ<Ο< 40 41 42 43 44 45 46 47
ΟΟ<<Ο 48 49 50 51 52 53 54 55
ΟΟ<<< 56 57 58 59 60 61 62 63
Ο<ΟΟΟ 64 65 66 67 68 69 70 71
Ο<ΟΟ< 72 73 74 75 76 77 78 79
Ο<Ο<Ο 80 81 82 83 84 85 86 87
Ο<Ο<< 88 89 90 91 92 93 94 95
Ο<<ΟΟ 96 97 98 99 100 101 102 103
Ο<<Ο< 104 105 106 107 108 109 110 111
Ο<<<Ο 112 113 114 115 116 117 118 119
Ο<<<< 120 121 122 123 124 125 126 127
<ΟΟΟΟ 128 129 130 131 132 133 134 135
<ΟΟΟ< 136 137 138 139 140 141 142 143
<ΟΟ<Ο 144 145 146 147 148 149 150 151
<ΟΟ<< 152 153 154 155 156 157 158 159
<Ο<ΟΟ 160 161 162 163 164 165 166 167
<Ο<Ο< 168 169 170 171 172 173 174 175
<Ο<<Ο 176 177 178 179 180 181 182 183
<Ο<<< 184 185 186 187 188 189 190 191
<<ΟΟΟ 192 193 194 195 196 197 198 199
<<ΟΟ< 200 201 202 203 204 205 206 207
<<Ο<Ο 208 209 210 211 212 213 214 215
<<Ο<< 216 217 218 219 220 221 222 223
<<<ΟΟ 224 225 226 227 228 229 230 231
<<<Ο< 232 233 234 235 236 237 238 239
<<<<Ο 240 241 242 243 244 245 246 247
<<<<< 248 249 250 251 252 253 254 255
The above table shows the 8 wash progress LEDs with the SPIN LED corresponding to the LED
on the far right hand side.
8 bit binary calculations: Least Significant Byte (LSB) is the SPIN LED. If it is on this has a value
of 1. The Most Significant Byte (MSB) is the first wash LED, this has a value of 128 if it is on. The
intermediate LEDs have values of 64, 32, 16, 8,4 and 2.
By adding up the value of all the LEDs that are illuminated the 8 bit binary value may be calculated.
Note: If the Spin LED is optically downloading it will be ‘flickering’, this does not
necessarily count as part of the 8 bit value.
To calculate a 16 bit value (eg. cycle count) TOTAL = (high byte x256) + (low byte).
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517790C
9 DETAILED FAULT CODES
PHASE 7 DETAILED FAULT CODES

INTRODUCTION
The format for fault description in this booklet follows the Primary, Secondary, Tertiary and
Quaternary fault source system. These sources have mostly been arranged in order of most likely
source of fault, but in some cases the sequence has been modified to aid the servicing procedure.
It should be noted that the fault source Pump System includes the pump and drain hose
assembly.
These fault codes are specific to the Phase 7 machines.
Fault code shows the last recorded fault. Always confirm fault.
9.1 FAULT DESCRIPTIONS
1. (00000001) Motor Control Module Fault

The Motor Control Module has encountered an error when writing to an EEPROM address.
Primary Source: Motor Control Module.
Action: Replace Motor Control Module.
3. (00000011) Motor Control Module Fault

The Motor Control Module has found a memory error.
9. (00001000) Size Switch Error
The Display size switch setting does not match that which is stored in memory.
Action GW Machines: Reselect the size of the machine by using the SIZE SETTING
MODE.
To set the size switch, turn the power on at the power point and off at
the console. Press and hold Wash Temperature Setting Up then
press Power. SmartDrive® will give 4 short beeps and the pattern of
LEDs will change.
One of the following buttons needs to be pushed to lock the size into
memory.
• Press Wash Temperature Setting Up, the Cold LED is on for 5.5kg
(560mm wide).
• Press Water Level Up, the Low Water LED is on for 6.5kg / 7.0kg
(600mm wide).
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517790C
• Press Spin Speed Up, the Spin Hold LED is on for 7.5 / 8.0kg
(650mm wide).
• Press Power to confirm the setting and also exit this mode.
Action IW Machines: To access Size Setting Mode, push and hold the Fabric Care button
and then press the Power button to enter Size Setting mode. Select
the correct size on the display by pushing the Adjust button to
highlight the correct size. Size setting is then achieved by pressing
the Power button. Powering off will set the size into the memory.
Note: Fault code 9 will only be logged into the memory of IW machines. GW and MW
machines can display this fault but it will not be recorded.
10. (00001010) Temperature Sensor (Thermistor) Error

The temperature sensor may be open circuit or the ambient temperature is below minus
10oC. This fault is only applicable in the GW models.
Primary Source: Thermistor
Secondary Source – Motor Control Module
Action: 1. Check the connection of the thermistor to the Motor Control
Module.
2. Check resistance of temperature sensor. Resistance should be
10k ohms @ 25oC or 12.5k ohms @ 20oC. Replace if faulty.
3. Replace Motor Control Module.
12. (00001100) Flood Protection Error

The Motor Control Module has found the water level to be above the flood level and tried to
pump the excess water out. (Under extremely high flow rate conditions the machine may
overfill during the “top-up” routine in agitate.) After pumping for 30 seconds, it has been
unable to lower the water level below the flood level. Either the water valves have stuck on
and are letting water in at a flow rate that is higher than the pump can handle, or the pump
is blocked and can’t remove the excess water.
Primary Source: Water Valves.
Action: If the water valves are on continuously, check that the water valves
turn off mechanically (remove power from machine).
Secondary Source: Pump system.
Action: Check the pump for blockages and drain hose for correct height and
kinking
Tertiary Source: Motor Control Module.
Action: If water valves are being driven on electrically, replace Motor Control
Module.
26. (00011010) Detergent Valve Fault

The Motor Control Module has measured a voltage from the valve diagnostic circuit that
indicates the detergent valve (with Purple Clip) is faulty. The most likely cause is that the
valve harness has not been connected correctly or the valve is open circuit. See fault code
49 for service procedure.
27. (00011011) Fabric Softener Valve Fault

indicates the fabric softener valve (with Yellow Clip) is faulty. The most likely cause is that
the valve harness has not been connected correctly or the valve is open circuit. See fault
code 49 for service procedure.
36. (00100100) Water Leak Fault

The Motor Control Module has needed to top up the water level more than 4 times during
agitate. This is excessive, as normally only one or two top ups are required to replace the
air that has escaped from a full load during agitate. The most likely cause is that the
machine is siphoning. The other alternative is that the machine has developed a leak.
Primary Source: Pump System.
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Action 1) Check the height of the drain hose outlet. Minimum 850mm,
maximum 1200mm.
2) Check that the hose guide is fitted and check that the hose does
not protrude more than 20mm beyond the guide.
Secondary Source: Mechanical.
Action: 1) Check the pressure tube connections on the outer bowl and Motor
Control Module.
2) Check that the drive shaft seal and the pump housing seal have
not developed a leak.
37. (00100101) Pump Blocked Error (No change in the water level)
While draining, the water level reading from the pressure sensor has not changed for over 3
minutes. There are three likely reasons for this fault. One is that the drain hose or the
pressure switch hose has been squashed or kinked and the pump out rate has been
dramatically reduced. The second possibility is that the pump is partially or fully blocked.
The third is that the pump is not operating due to Motor Control Module, wiring or pump
failure. This fault could also appear if the machine is pumping to an unusually high head of
drain hose or into an extended length of drain hose. The fourth possibility is a diverter
valve fault or blockage, water level is not altering as the diverter is stuck in the recirculation
mode, giving the module the appearance the pump is not lowering the water level.
Primary Source: Pump System.
Action: 1) Check that the drain hose has not been kinked.
2) Check the length of the drain hose and try to reduce the length if
excessively long. A 1-metre extension hose of the same diameter
fitted to the existing drain hose is the maximum allowable length.
3) Check for open circuit windings in the pump. (Note: Pumps are
fitted with a thermal cut-out, which will reset on cooling.)
4) If the bowl is empty of water, remove the pump from the pump
housing and check that it is not blocked. Also check the drain
hose is not blocked.
5) If the bowl contains water, then service the pump from the top of
the machine by removing the top deck and inner bowl. Bail out the
water, remove the pump cap and hood and clear the restriction.
Secondary Source: Wiring.
Action: 1) Check the pump harness is connected correctly to the pump.
2) Check continuity of the pump harness.

Action: Activate the pump by operating the machine in spin mode. Check the
pump is rotating. If it is not operating, and Primary and Secondary
checks have been performed, then replace the Motor Control Module.
38. (00100110) Pressure Sensor Fault

The Motor Control Module has recorded a water level of empty while it is agitating. The
water level must have been greater than empty for the machine to enter the agitate mode
initially. The most likely cause of this fault is that the pressure sensor hose has been
severed or fallen off during agitate. Alternatively, the pressure sensor may be faulty.
Primary Source: Mechanical.
Action: Check that the pressure tube is intact and has not been cut.
Secondary Source: Motor Control Module.
Action: Replace the Motor Control Module if the pressure tube shows no sign
of being faulty.
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39. (00100111) Pressure Tube Fault

The probable cause of this fault is that the pressure tube has become blocked or kinked or
has fallen off completely. Alternatively, the pressure sensor may be faulty.
Action: Check that the pressure tube is intact and not blocked with water or
dirt and is not kinked.
Action: Replace the Motor Control Module.
40. (00101000) Bowl Dis-engage Fault

While carrying out a bowl check, the Motor Control Module has found that the bowl is not
engaged even though the pressure sensor indicates that the bowl is empty. The Motor
Control Module continues to check for 2 minutes, after which time it displays this fault. The
first two areas to check are the clutch and the pressure tube. If these two appear correct,
then the fault could be in the pressure sensor in the Motor Control Module.
Action: 1) Check that there are no clothes or other foreign objects preventing
the clutch from re-engaging. Excessive suds can stop the bowl
rotating.
2) If the machine is empty of water, carry out a clutch disassembly
procedure and check the spline drive.
3) Next check that the pressure tube has not come off and that it is
not kinked.
41. (00101001) Temperature Sensor Fault (Thermistor)

The temperature sensor is measuring temperatures above 110oC. The fault is probably
due to a short circuit in the sensor line. This fault is only applicable in the GW models.
Primary Source: Thermistor.
Action: 1) Check the connection from the thermistor the Motor Control
Module
2) Check the resistance of the thermistor. It should read 12.5k ohms
at 20oC. Replace if faulty.
3) Replace the Motor Control Module.
45. (00101101) Display Memory Check Fault

On power up, the display has checked its memory against a known reference and found
differences.
Primary Source: Display Module.
Action: Replace Display Module.
46. (00101110) Display Memory EEPROM Check

The Intuitive™ Display has detected a problem with its internal EEPROM.
49. (00110001) Cold Valve or Cold Valve & Hot Valve Faulty
indicates the cold valve or both the cold and hot valve is faulty. The most likely cause is
that the valve harness has not been connected correctly or the valve(s) is open circuit.
Primary Source: Wiring.
Action: Check the valve harnesses are correctly fastened to the valves and
the motor control module or the pins are not bent backwards.
Secondary Source: Water Valves.
Action: Measure the resistance of the cold and hot valve coils.
Tertiary Source: Motor Control module.
Action: Replace the Motor Control module.
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50. (00110010) Hot Valve Faulty

indicates the hot valve is faulty. The most likely cause is that the valve harness has not
been connected correctly or the valve is open circuit. See fault 48 for service procedure.
51. (00110011) Diverter Valve Fault

The motor controller has registered a drop in water level in the recirculation phase of the
wash cycle. Water is being drained instead of recirculated.
Primary Source: Diverter valve.
Action: Remove the diverter valve and check for blockages as well as
checking that the hinge mechanism on the valve hasn’t broken.
Remove the hinge from the solenoid and check that the flap is free to
move. Check that water hasn’t been sprayed onto the valve from an
external source and caused the solenoid to blow.
Action: Turn the power off at the machine but leave the power on at the wall,
then measure the voltage across the terminals of the wax actuator. If
a reading of 230V is achieved, the motor controller has failed due to a
valve fault and both will need to be replaced.
52. (00110100) Diverter Top-up Fault

More than 6 attempts have been made to top-up the water level in the bowl. This then
signifies the valve has not closed and is diverting to drain, or the top-up was not increasing
quickly enough, suggesting the valve has a blockage and is also draining.
Primary Source: Diverter valve.
Action: Remove the diverter valve and check for blockages as well as
checking that the hinge mechanism on the valve hasn’t broken.
Remove the hinge from the solenoid and check that the flap is free to
move.
Secondary Source: Wax solenoid
Action: Check the resistance of the wax solenoid. Also look for corrosion
(greenish deposit) on the terminals. Resistance range will be
between 0.7kΩ and 2.5kΩ. Resistance will depend on ambient
temperature and when the valve was last actuated. Anything outside
of these resistances and the valve should be automatically replaced.
56. (00111000) Bowl Check No Valid Fault

While carrying out a bowl check, the machine has not been able to determine a valid bowl
status and so the Display flags this fault. This fault differs from fault 40 in that a valid bowl
status could not be determined.
Primary Source: Loading.
Action: Remove items until the remaining ones can move freely, or rearrange
the load so that the clothes are evenly distributed around the bowl, or
select a higher water level. If the load was to one side of the bowl or
too heavy, it can be possible for the agitator to bind in one direction
when trying to sense bowl float.
Secondary Source: Mechanical.
Action: 1. Check the machine is not syphoning.
2. Check that there are no clothes or other foreign objects preventing
the clutch from re-engaging, and that there aren’t any defects with
the clutch mechanism.
3. Check that the pressure tube has not come off and that it is not
kinked.
Tertiary Source: Rotor Position Sensor.
Action: Replace the Rotor Position Sensor.
Quaternary Source: Motor Control Module.
Action: Replace the Motor Control Module.
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57. (00111001) Brown Out During Display EEPROM Write Fault

The Display has requested the Motor Control Module to perform an EEPROM write. Prior
to writing, the Motor Control Module has tested the 15 Volt supply and found that it is below
the safety level for writing EEPROM and has reported this to the Display. This may be due
to transients at the time of writing or due to a faulty Motor Control Module.
60. (00111100) Motor Control Memory Check Fault

On power up, the Motor Control Module has checked its memory against a known
Reference and found differences.
68. (01000100) Pressure Transducer Error – Count Too High

The pressure transducer has measured a water level far above what the machine should
physically be able to measure. This suggests that the pressure sensor has been
disconnected from the Motor Control Module, damaged or not actually placed on the PCB.
69 (01000101) Pressure Transducer Error – Zero Too Low

The pressure sensor is zeroed in the factory, but to compensate for zero-drift during the life
of a product the zero is adjusted at the end of each cycle if required. The product only
zeros the pressure sensor once, on first power up when the Pressure Transducer EEPROM
locations are out of the expected zero bounds. During the zeroing process if the zero value
is below what is expected then fault code 69 is flagged.
70 (01000110) Pressure Transducer Error – Zero Too High

Similar to fault code 69, however, it protects against a zero, which is too high and could
cause flooding.
72. (01001000) Pressure Transducer Error – Maximum Positive Drift

Over the life of a product it is expected that the pressure transducer characteristics will drift
slightly. To compensate for this the zero is re-calibrated at the end of every cycle. If this
zero is significantly different to the original factory programmed zero the fault code 72 is
flagged.
104. (01101000) See Fault Code 106
105. (01101001) Comms Error Time Out

These faults are reported when the Display Module detects an error in the communications
between the Display Module and the Motor Control Module.
Tertiary Source: Rotor Position Sensor
Action: Replace Rotor position Sensor. If this corrects the fault refit the
original Display Module and/or Motor Control Module.
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106. (01101010) Display Module to Motor Control Module Communications Error

These faults are reported when the Display Module detects an error in the communications
between the Display Module and the Motor Control Module.
108. (01101100) Comms CRC Error – See Fault Code 106
107. (01101011) Motor Control Module Reset Error

The Display Module has detected that the Motor Control Module has reset when it should
not have. This can be due to a Motor Control Module supply disturbance or microprocessor
failure.
109. (01101101) AC Pump Triac Over Temperature

This fault occurs when the electronics have detected that the temperature of the pump
Triac has exceeded what would be expected under normal conditions. The most likely
cause of this is that the pump has gone low in resistance.
Primary Source: Pump
Action: Check the pump resistance (Refer to Section 1.6)
110. (01101110) Motor Bridge Thermistor Open Circuit

The motor bridge thermistor has been detected as open circuit. This means that the Motor
Control Module can no longer monitor motor bridge temperatures. This suggests that the
motor bridge thermistor has been damaged or removed from the PCB.
111. (01101111) Motor Bridge Thermistor Short Circuit

Similar to Fault Code 110, however instead of detecting an open circuit, the motor bridge
thermistor has been detected as being short circuit.
112. (01110000) Motor Current Sense Too High

This fault occurs if the Motor Control Module detects that the motor current has reached an
unrealistically high level for greater than 2 seconds. This suggests that the motor current
sense circuit is faulty.
Primary source: Motor Control Module.
113. (01110001) AC Pump Thermistor Short Circuit

The AC Pump thermistor has been detected as being short circuit. This means that the
Motor Control Module can no longer monitor AC pump Triac temperatures correctly.
Primary source: Motor Control Module.
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130. (10000010) Single Rotor Position Sensor Error

The Motor Control Module has found an error in the pattern received from the Rotor
Position Sensor. Likely causes of this fault are a bad connection on the harness between
the Rotor Position Sensor and the Motor Control Module, or a faulty Rotor Position Sensor.
Action: Check for corrosion on the RAST connector of the Rotor Position
Sensor and the Motor Control Module connector.
Secondary Source: Rotor Position Sensor.
Action: Check the Rotor Position Sensor with an R.P.S. tester. Replace if
faulty.
Quaternary Source: Rotor
Action: Ensure the correct rotor for this phase of machine has been fitted
(refer to Section 2.7.3).
136. (10001000) Motor Stall

The Motor Control Module has been unable to start the motor. Possible causes of this fault
are: Faulty motor harness, faulty or jammed motor, seized bearings or seals, faulty Motor
Control Module, faulty Rotor Position Sensor or harness.
Action: Measure/check the motor harness, connectors and motor for
discontinuity. This can be done by taking a resistance measurement
between phases of the motor harness at the Motor Control Module
end. If an incorrect reading is obtained the reading should be taken
directly from the stator.
Secondary Source: Motor.
Action: 1) Check free rotation of the agitator and bowl by rotating by hand.
Bearings and seals may be seized.
2) Check the Rotor Position Sensor and associated harness for
water, mechanical damage or corrosion.
Action: If the primary and secondary checks pass inspection, then replace
the Motor Control Module.
160. (10100000) Bowl Engaged

The bowl has re-engaged itself during agitate. Possible causes for this are a leak in the air
bell, the bowl is over-loaded with clothes, the clutch has jammed or is fouled with a foreign
object.
Action: 1) Check that the rotating bowl assembly is not jammed to the
agitator with any foreign object that may be caught under the
agitator skirt.
2) Check that the clutch teeth are not locked together with dirt, lint,
etc.
3) Make sure the bowl is not overloaded with too many clothes.
4) If none of the above appear to be at fault, then check the air bell at
the bottom of the inner bowl for leaks.
Action: If the machine is empty of water at fault, it is possible that the pump
circuit is faulty and has caused a pump out during wash. This would
cause the bowl to re-engage during agitate and the Motor Control
Module to display this fault. Replace Motor Control Module.
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220. (11011100) EEPROM Model Map Not Programmed

Similar to fault code 60.
Primary Source: Motor Control Module
Action: Replace Motor Control Module
230. (11100110) EEPROM Value out of Range

Wrong version detected
Primary Source: Motor Control Module is the wrong version.
Action: Change Motor Control Module.
232. (11101000) COMMS Timeout 5 Sec

IW only problem, either the Display or Motor Control Module has not responded in time.
Primary Source: Display Module fault.
Secondary Source: Motor Control Module fault.
233. (11101001) EEPROM Read Error

Problem reading the EEPROM data coming from the Motor Control Module.
Primary Source: Motor Control Module fault.
234. (11101010) Lid Lock Open Circuit

Check Harness to Lid Lock and connections at the Motor Control Module and lid lock ends.
Primary Source: Connector to the harness, either end could be at fault.
Action: Replace Harness.
Secondary Source: Lid Lock has failed to be activated.
Action: Replace Lid Lock housing.
Tertiary Source: Motor Control Module has not responded to the Lid Lock being
activated.
Action: Check the lid has a tang and is fitted correctly to activate the Lid
Lock. If this is all in order, the Motor Control Module must be at fault
and needs to be replaced.
235. (11101011) Lid Lock Short Circuit

Lid Lock fault, not activated when instructed to by the Motor Control Module.
Primary Source: Lid Lock mechanism has jammed or failed.
Action: Check resistance across the connections. If out of specification,
replace the lid lock, (63Ω +/- 10% @ 20oC (68oF)).
236. (11101100) Incompatible EEPROM Version

Failure to start and fault immediately displayed.
Primary Source: Motor Control Module is the wrong version.
237. (11101111) Temperature Sensor Error

The electronics have picked up a continuity problem, same as fault code 10 or 41.
Primary Source: The sensor has failed either in the harness or connection to the
thermistor.
Action: Replace the Thermistor (temperature sensor)
Secondary Source: Motor Control Module has failed to read the temperature. Check
connections.
Action: Replace Motor Control Module if connections look fine and the fault
still occurs.
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238. (11101110) Lid Lock Fail In-Line Test (1)

Final on line tests, final check before going to the field.
239. (11101111) Lid Lock Fail In-Line Test (2)

Final on line tests, final check before going to the field
240. (11110000) Hall Out Of Order. RPS Fault

Same as previous Hall Error faults See fault code130 for directions.
241. (11110001) Function Time Out

Display crashed.
Primary Source: Display Module has failed.
Secondary Source: Motor Control Module has failed.
243. (11110011) Stepper Test Failure

The stepper test injects current into each phase of the motor in turn, making sure that
sufficient current flows in all motor phases. If any of the phases cannot conduct enough
current, then fault code 243 is reported. The test takes approximately 1.5 seconds, during
which the motor will move slightly and make an unusual sound. It is usually performed prior
to entering spin, but this varies between washer models.

Action: Measure/check the motor harness, connectors and motor for
discontinuity. This can be done by taking a resistance measurement
between phases of the motor harness at the Motor Control Module
end. If an incorrect reading is obtained the reading should be taken
directly from the stator.
Secondary Source: Motor Control Module
Action: Replace the Motor Control Module
245. (11110101) SmartPump Stall

This fault is normally as a result of the pump stalling during its operation.
Primary Source: Pump Stator Windings Open Circuit.
Action: Measure the resistances of the pump stator. For more information
refer to the AquaSmart™ service manual.
Secondary Source: Pump System.
Action: Follow procedures as for Fault Code 249.
247. (11110111) SmartPump Flapper Fault

The Motor Control Module has registered a drop in the water level during the recirculation
phase of the wash cycle. Water is being drained instead of recirculated. The most likely
cause is that the flapper is stuck in the drain position.
Primary Source: Flapper valve.
Action: Check for free movement of the flapper (replace if broken or
damaged).
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248. (11111000) SmartPump Top Up Fault

More than 6 attempts have been made to top-up the water level in the bowl during
recirc. This then signifies that the flapper valve has not closed full and some water
is diverting to drain.
Primary Source: Poor Flapper Seal.
Action: 1) Clean any foreign objects out of the pump, concentrating especially
on the flapper and drain/recirc port areas.
2) Remove the flapper to ensure no foreign objects exists below and
around the flapper.
3) Check for flapper damage, especially the lip seals. If damaged,
replace.
Secondary Source: Cap not tight, warped, damaged (worn).
Action: 1) Check that the hood/cap are tight. If loose and screws are difficult
to tighten, foreign objects could be in screw boss. Remove pump
fully and inspect/replace if in doubt.
2) Check the cap is not warped or it is not excessively worn in the
area where it contacts the flapper. Replace the cap if warped or
worn.
Tertiary Source: Damaged Pump Housing Port
Action: Check there is no excessive wear to the pump housing port caused
by foreign objects. Replace pump if necessary.
Quaternary Source: Motor Control Module.
249. (11111001) SmartPump Timeout Fault (No change in the water level)
While draining, the water level reading from the pressure sensor has not changed for 3 minutes.
This fault will generally be caused by a problem in the pump system, from either a blockage, or
restriction in the pump system. This fault will also flag if the machine is ‘By-Passing’.
Primary Source: Pump System
Action: 1) Check that the drain hose has not been kinked.
2) Check the length of the drain hose. A 1-meter extension
hose of the same diameter fitted to the existing drain hose is
the maximum allowable length.
3) Check that the machine is not pumping to a head that
exceeds the pumps limits (2.4metres is the maximum head
height).
4) Remove the inner bowl and check that the pump hood hasn’t
been fitted around the wrong way.
5) Check for lint streaming from the pump hood that may be
blocking the pump cap inlet.
6) Remove the pump hood and cap, check for lint, grit and
debris.
7) Check for free movement of the impeller and that the impeller
hasn’t come off the rotor.
8) Check for free movement of the flapper (replace if broken or
damaged).
9) Check for lint and foreign object in the ports of the pump
housing.
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250. (11111010) SmartPump Loss Of Sync

This fault is normally as a result of the pump not starting. This fault is usually caused by an
object that has gotten into the pump, and is either under or on top of the impeller, which is
causing the motor to stall when it is trying to start.
Primary Source: Pump Stator Windings Open Circuit.
Action: Measure the resistances of the pump stator. For more information
refer to the AquaSmart™ service manual.
Secondary Source: Pump System.
Action: Follow procedures as for Fault Code 249.
252. (11111100) Bridge Test Failure

The Motor Control Module has tested the motor bridge electronics and sensed current
when there should not have been any.
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10 SERVICE PROCEDURES
In order to service and to gain access to components within SmartDrive®, certain procedures must
be followed. These procedures are set out below.
Servicing note
(a) To avoid stripping screws, do not overtighten when re-assembling parts. If using a power
screwdriver, have the torque setting on low.
(b) Take care not to damage wire terminals on removal as some of these have release clips.
(c) On completion of any service carried out to the washing machine, all safety tests as required
by law must be carried out.
10.1 Removal of Lid

(a) Open the lid fully, then lift off vertically.
Reassembly
Refit in reverse manner, ensuring that the hinge
lugs on the lid are vertical.
Lift
10.2 Components in Console Area

(a) Remove the lid. (Refer to Section 10.1).
(b) Remove the two screws at the rear of the console securing the console to the top deck.
(c) Tilt the console forward.
Reassembly:
Refit in reverse manner.
10.3 Removal of Display Module
(a) Follow instructions for removal of console.
(Refer to Section 10.2).
(b) Disconnect the wiring harness from the
Motor Control Module.
(c) Push the tab clear and slide the module.
(d) Lift the display module clear of the console.
Reassembly:
Push tab Slide tab
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10.4 Removal of Water Valves

(a) Follow procedures for removal of Display
Module. (Refer to Section 10.2).
(b) Disconnect wiring harness to each coil by
first pulling downwards on the retaining clip.
(c) Remove screw securing the outlet nozzle to
the top deck.
(d) Pull upwards on the spigot to release the
nozzle from the seal in the top deck. As
soon as the seal is broken most of the
residual water will drain from the nozzle.
Remove the water valves from the top deck
ensuring no water comes in contact with
any electrical connections.
Reassembly:
10.5 Removal of Thermistor (if fitted)

(b) Disconnect thermistor wiring harness to the
(c) Slide body of thermistor out from the valve.
Reassembly:
Refit in reverse manner, ensuring when refitting
the thermistor that the thermistor is pushed until
Thermistor
it comes to a stop against the back wall of the
elbow.
10.6 Removal of Motor Control Module

(b) Disconnect all wiring harnesses to the
(c) Remove the pressure tube by squeezing on
the legs of the spring clip. Pull gently on
the tube to slide it off the spigot. Note: If
too much force is used on removal or
reinsertion, damage to the pressure
transducer may occur.
(d) Pull the tab on the top deck harness clamp
towards the front to release the Motor
Control Module. Pull tab
(e) Lift the Motor Control Module upwards at
the front and out.
Reassembly:
Refit in reverse manner. Important: When refitting pressure tube to pressure transducer ensure
that the pressure tube is clear of any water droplets before operating the machine on a fill cycle. If
the bowl is full of water, drain the water then blow down the tube.
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10.7 Removal of Cord Set

(a) Follow procedures for removal of water
valves. (Refer to Section 10.4).
(b) Disconnect the mains plug to the Motor Slide
Control Module.
(c) Slide the strain relief to the left and slide
out.
Reassembly:
Refit in reverse manner. When refitting the
thermistor, ensure that the thermistor is pushed
until it comes to a stop against the back wall of
the elbow.
10.8 Removal of Lid Lock

(a) Follow procedures for components in
console area. (Refer to Section 10.2).
(b) Disconnect lid lock wiring harness to the
(c) Remove Motor Control Module from the top
deck (Refer to Section 10.6) leaving all
remaining harnesses connected.
(d) Remove wiring cover from top deck.
(e) Carefully remove the two lid buffers from
the front side top of the deck by levering
upwards, taking care not to damage the top
deck.
(f) Remove the two screws under the buffers
securing the top deck to the cabinet. (h)
(g) Lift the top deck upwards and remove the
screw securing lid lock to the underside of the top deck.
(h) Move the front of the lid lock downwards and outwards.
(i) Unclip the right hand rear tab of the top deck from the cabinet and raise the corner of the top
deck upwards slightly to allow the wiring harness to be removed.
Reassembly:
Refit in the reverse manner.
10.9 Removal of Top Deck

(a) Follow procedures for removal of Motor
Control Module. (Refer to Section 10.6).
(b) Follow procedures for removal of water
valves. (Refer to Section 10.4).
(c) Follow procedures for removal of cord set.
(d) Carefully remove the two lid buffers from
deck.
(e) Remove the two screws under the buffers
securing the top deck to the cabinet.
(f) Lift the top deck upwards and release the
two rear tabs.
(g) Lift the top deck clear.
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Reassembly:
Note: The inlet nozzle can be removed when the top deck is lifted.
10.10 Removal of Neck Ring

(a) Follow procedures for removal of lid. (Refer
to Section 10.1).
(b) Carefully remove the two lid buffers from
deck.
(c) Remove the two screws under the buffers
securing the top deck to the cabinet.
(d) Lift the top deck upwards.
(e) Release the bias spring from the front left
suspension rod.
(f) Unclip the neck ring from the outer bowl
and remove.
Reassembly
Refit in reverse manner
10.11 Removal of Agitator

(a) Lift lid.
(b) Remove fabric softener dispenser.
(c) Release the agitator bolt by turning ant-clockwise.
(d) Lift agitator out and clear.
Reassembly:
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10.12 Removal of Inner Bowl

(a) Follow procedures for removal of Neck Ring. (Refer to Section 10.10).
(b) Follow procedures for removal of Agitator. (Refer to Section 10.11).
(c) Lift inner bowl upwards and clear of machine.
Note: If the inner bowl is tight on the shaft pressure may need to be placed on the top of
the shaft, while at the same time jiggling the inner bowl upwards.
Reassembly:
10.13 Removal of Clutch Mechanism (Spline Drive / Spline

Driven)
(a) Follow procedures for removal of Inner
Bowl. (Refer to Section 10.12).
(b) Remove the 3 screws securing the spline
driven to the inner bowl.
Reassembly:
Refit in the reverse manner. Ensure that the
screws are tightened sufficiently with out over
tightening.
10.14 Removal of Pump Hood

(a) Follow procedures for removal of Inner
(b) Remove the bolt securing the pump hood to
outer bowl.
Reassembly:
Refit in the reverse manner. Ensure that the
gasket is not pinched between the pump hood
and outer bowl.
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10.15 Removal of Outer Bowl From The Cabinet

(a) Follow procedures for removal of the Top Press tab and rotate fixture carefully
Deck. (Refer to Section.10.9).
(b) Follow procedures for removal of Inner
(c) Thread the drain hose back in to the
cabinet.
(d) Remove the screw securing the drain hose
fixture to the cabinet.
(e) Press tab and rotate fixture carefully so
remaining tabs clear the cabinet.
(f) Remove all four suspension rods, by lifting

upwards on the top suspension bracket.
Start with the suspension rod that attaches
to the drain hose / wiring assembly, then do
the opposing side.
Note: The pressure tube linkage will need to
be unclipped from the suspension rod first.
(g) With the suspension rods removed from the

cabinet carefully lift the outer bowl
assembly out of the cabinet, taking care not
to cut the drain hose on any sharp edges of
the cabinet.
Reassembly:
10.16 Removal of Rotor

(a) Lay machine down or against a wall. If
leaning the machine against a wall ensure
that the machine is stable, and take
necessary precautions not to damage the
wall or the machine.
(b) Using 16mm or 5/8” socket, loosen Rotor
bolt. As the Rotor bolt is loosened, the
Rotor will withdraw off the base of the main
shaft.
Note: Place the Rotor in a plastic bag as the

Rotor has very strong magnets and can
attract fine metal objects.
Reassembly
Refit in reverse manner. Tighten the Rotor bolt
to a torque of 8Nm.
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10.17 Removal of Stator

(a) Follow procedures for removal of Rotor.
(b) Unscrew the four bolts securing the Stator to
the outer bowl.
(c) Lift Stator off the base of the outer bowl and
clear of the shaft.
(d) Disconnect the wiring to the terminals.
Reassembly:
(a) Connect the wires to the Stator before
locating the Stator on to the outer bowl.
Ensure that the correct colour wire is fitted
to the correct terminal. The Stator is
marked RBY (Red, Yellow, and Blue).
(b) Ensure that there is a small amount of grease on the Stator side of the clamp plates.
(c) Fit the four bolts and only tighten to a torque of 5nm.
Note: The Stator should have a slight radial movement of approximately 0.5 – 1mm when
correctly tightened, and should have a maximum axial (rocking movement) of 0.5mm.
10.18 Removal of Rotor Position Sensor

(a) Follow procedure for removal of Stator.
Refer to Section 10.17.
(b) Disconnect the harness plug to the RPS.
(c) Unclip the RPS by releasing the tabs on
either side of the RPS holder.
(d) Slide RPS upwards.
Reassembly:
(a) Slide the legs of the RPS housing into the
Stator until the retaining clips engage.
(b) Refit RPS harness into strain relieving
labyrinth.
The adjacent photo shows the main harness

connected to the RPS. The plastic retaining clip
is part of the main harness and is used to
provide support to the connector as PCB is
single sided.
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10.19 Removal of Pump

(a) Lay machine down or against a wall. If
leaning the machine against a wall ensure
that the machine is stable, and take
necessary precautions not to damage the
wall or the machine.
(b) Remove the wiring harness to the pump and
the earth wire.
(c) Release the locking tab by pulling it away
from the pump. Keep pressure on the tab
and turn the body of the pump in an anti-
clockwise direction. Continue to turn until
Push Tab
the pump disengages.
Note: Approximately 250mls of water remains in the pump sump after pump out and will
spill when the pump is removed. Take care not to spill this water over electrical
connections by using a towel or small container to catch the water.
Reassembly:
(a) Locate the bayonet fixture correctly, then turn the pump in a clockwise direction until you hear
the locking tab clicks into place.
(b) Connect the earth wire ensuring that the tab is locked into place by applying gentle pressure on
the wire.
(c) Connect main harness. Ensure that the wiring is routed correctly and will not foul on any
moving components.
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11 SPECIALISED SERVICE PROCEDURES

11.1 Blocked Pump Procedure
It is possible to clear a blockage/obstruction from the pump without having to drain the water from
the machine or disturbing the pump. If however there are concerns over the condition of the water
and there may be a risk of infection, ie from hepatitis etc, then bail the water from the machine first.
While it is possible in some cases to be able to flick the pump from underneath the machine to
remove the obstruction, our recommendation is to carry out the procedure below which leaves the
pump undisturbed.
This way the object causing the obstruction can be identified, as well as the integrity of the pump
remains in tact.
Impellor
(a) Follow procedure for removal of pump hood.

Impellor
(b) Remove pump cap.
(c) Locate object and check for free movement
in both directions of the impellor.
(d) Refit pump cap and pump hood, ensuring
that the seal is not pinched.
(e) If water is in the machine, enter diagnostic
mode and run the pump (Refer to Section
4.2) to drain the remaining water out of the
machine.
(f) Check for and remove any other foreign
objects that may be present in the bottom of
the outer bowl.
Reassembly:
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11.2 Shaft & Bearing Replacement

Procedures described in this section as well as section 11.3 can only be carried out by using the
Bearing Removal Tool Kit, part number 502009.
The contents of the kit are as follows:
Bearing Removal Tool Kit

502009
Note: The extractor mandrel was designed for the older shaft with the external thread,
however will work with the shaft on this machine with the internal thread.
(a) Follow procedures for Removal of Outer Bowl From Cabinet. (Refer to Section 10.15).
(b) Lay the outer bowl on its side before removal of the shaft. This ensures that the shaft does not
fall directly onto the floor.
Note: The shaft can only be removed towards the inside of the outer bowl. Remove the
shaft. If the shaft is difficult to remove, use a puller and a mandrel. Refit the thick Stator
motor clamp plate onto the outer bowl and secure with the four Stator mounting bolts. The
Stator clamp plate may be used to hold the legs of the puller in place.
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WARNING: Make sure the Stator clamp plate is flat before reusing. If in doubt, replace.
(c) Remove the outer bearing using the bearing removal tool.
WARNING: Do not remove the bearings with a hammer and

drift as serious damage to the bearing housing or outer bowl
may result. Use the bearing removal tool as illustrated.
(d) Remove the seal with the aid of a screwdriver handle

levering from side to side.
(e) Remove inner bearing using the bearing removal tool.

Insert the threaded rod and extractor washer up from the
bottom of the outer bowl. Place the collar and large
locating spigot on the threaded rod and extract the
bearing.
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517790C
3mm
Note: The outer bearing will be proud of the housing by approximately 3mm.
11.3 Shaft & Bearing Assembly

(a) The bearings must be inserted separately with the inner bearing fitted first and pulled down
with the bearing tool onto the shoulder in the bearing housing.
IMPORTANT: There must be no gap between the bearing outer race and the shoulder of the
aluminium extrusion. Remove the insertion tool at this point and check that the inner bearing
is fully home.
(b) Fit the bearing spacer and press in the outer bearing using the bearing tool. Check the spacer
has no end float but has slight sideways movement to allow for shaft insertion.
57
517790C
(c) Ease the shaft through the bearings from inside the outer bowl. Take care the shaft is fitted
with the threaded retaining nut section facing downwards in the direction of the base.
(d) Fit the shaft retention nut. Use the spline tool and spanner to tighten the shaft retention nut.
(e) Invert the outer bowl. Take care not to damage the shaft or flooring. Fit the assembly
thimble sleeve onto the shaft before fitting the seal. Lubricate the seal outside diameter
with liquid detergent and then slide into position by pressing down on both sides of the seal.
Note: The seal should be flush with the lip on the base of the outer bowl.
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12 WASH PERFORMANCE INFORMATION

12.1 Creasing
Creasing can be caused by over loading SmartDrive® or the dryer. Permanent Press or Delicate
cycles have been designed to minimise creasing as they use a lower spin speed. Do not leave wet
clothes to sit in the washer or laundry basket.
12.2 Soiling
Soiling is the result of insufficient detergent for the load. White clothes are better washed
separately. Separate lightly and heavily soiled items, as clothes can pick up soil from dirty wash
water. Cold water below 20oC does not wash effectively. Select the wash temperature according
to soil type. For example, blood and mud are better washed in cold water, while sweat and oil
based soil wash better in warmer water. Loads made up of articles of varying sizes will wash
better (e.g. full loads of sheets may not wash that well). Hard water requires more detergent than
soft water.
12.3 Linting
Wash lint givers (eg. towels, flannelette sheets) separately from lint collectors (eg. synthetic
fabrics). Over loading SmartDrive® can increase the likelihood of linting. Insufficient detergent for
the load can increase linting as there will not be enough detergent to hold the lint in suspension.
Over drying synthetic fabrics in a dryer can cause a build-up of static electricity and result in the
fabrics attracting lint.
12.4 Detergent Residue
Over loading SmartDrive® can result in detergent residue being caught in the creases of the
fabrics. If this occurs, decrease the load size. Some detergents need to be pre-dissolved. Check
the instructions for the detergent. Cold ambient temperatures, cold washes or short agitation times
may not let the detergent dissolve properly. In these cases pre-dissolve the detergent.
Overdosing of detergent can also cause residue when foam breaks down and will show as white
specs on the clothing. Poor quality detergents can result in residue.
12.5 Black Marks on Clothes
A build up caused by the interaction of fabric softener and detergent (scrud) can flake off and mark
clothes. Do not use too much fabric softener, maximum 75cc. If this is a problem, it is
recommended that SmartDrive® is periodically filled with hot water, plus 1-2 cups of dishwasher
powder and left to soak.
12.6 Grey Marks on Clothes
Not enough detergent for the amount of soil on the clothes can result in grey marks on clothes. If
this is a problem it is recommended that SmartDrive® is periodically filled with hot water, plus
detergent and left to soak.
12.7 Dye Transfer
Wash and dry non-colourfast clothes separately. Non colourfast clothes left sitting in a washer or
laundry basket can transfer dye to other clothes.
12.8 Tangling
Washing with too much water (i.e. under loading) can cause the clothes to tangle around each
other. Do not load SmartDrive® by wrapping clothes around the agitator.
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13 OPERATING PROBLEMS
13.1 No Power
If the machine appears dead, and there is no response from pressing the power button, then check
the following.
• Check the supply voltage and that the machine is plugged in and switched on.
• Remove the lid and the console.
• With the power supply isolated, physically check all the plug connections to the Motor Control
Module.
• With the power supply switched, on check all voltage readings as described in section 6.
• Prior to replacing a Motor Control Module, check all resistances of the components as
described in section 7. We also recommended that a visual inspection of the motor and pump
area be carried out. Check for corrosion and signs of water leaking as well as damage that
may have occurred to any of the wiring harnesses.
13.2 Flooding / Leaking
• Check for obvious signs of leaks from taps, inlet hoses, inlet washers, water valves and mixing
chamber. There should be no signs of water within the top-deck area.
• Check for obvious signs of leaks in the standpipe, drain hose, pump, and air bell. The pump
can leak if the pump bracket is not secured properly.
• Check that the drain hose is inserted correctly, and that the drain is not blocked, or pushed too
far into the standpipe.
• Check that the water valves are not jammed on, or dripping when off.
• Has the pressure tube been connected when the bowl contained water? The pressure tube
must be connected when the bowl is empty, otherwise flooding may occur on the next cycle.
• Has the machine oversudsed, caused by too much, incorrect use of or poor quality detergents.
• Has the correct water level been selected for the clothes load? Too much water for the clothes
load will cause water to splash.
• Check that the size setting of SmartDrive® is correct.
• Check that the high water level is acceptable. Acceptable limits are 10-110mm from the top of
the agitator to the water. If it is less than 10mm, then splashing may be a problem. Empty the
bowl, remove then refit the pressure tube to the Motor Control Module, and then retest. If
water levels are outside these limits, replace the Motor Control Module.
• Otherwise it could be that SmartDrive® was overloaded or in a humid environment. Too much
detergent could have been used.
13.3 Noisy
If the user is complaining about noise, it may be in a number of different areas. Is the noise during
spin? Is it a banging sound? This would typically be the drain hose, inlet hoses, mains lead or
harness. If it is an out of balance noise, check that the machine is level and stable. Check the
bias spring and balance rings. Remove the inner bowl and check that its weight is within
specification (Refer Section 1.12).
If it is a ‘clunk’ that occurs up to 3 times per cycle, this would be a bowl check and is completely
normal. It occurs when SmartDrive® is draining and ¾ empty. This is a ‘feature’ and a noise that
cannot be reduced.
Other things to check are:

• Is SmartDrive® level and on all four feet equally.
• Check the mains lead, inlet hoses and drain hose outside the wrapper, behind SmartDrive®.
• Check the harness and drain hose inside is not banging on the wrapper during spin.
• Check the bias spring is fitted correctly.
• Check the 2 balance rings in the inner bowl contain water. Check the bowl weight.
• Check for noisy suspension rods.
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• If the inner bowl or agitator are noisy, check for obstructions. Check the spline drive is clean.
If there is a grating sound, check the single stainless steel washer beneath the spline drive.
• If the motor is abnormally noisy, chipped or cracked Rotor magnets are unlikely to affect the
noise.
• If the pump is noisy, check for obstructions. Change parts as necessary.
13.4 Continuous or Slow Spinning
The most likely cause of slow or continuous spinning is ‘Out of Balance’. To correct this, refer to
section 4.8.5.
Too much detergent can cause final spin to stop and respin 4 times. This is due to suds build up
between the bowls, and normally will sound a User Warning.
A more likely cause of slow spinning is the Hot Bowl Flag (Refer to Section 4.6).
13.5 Siphoning
Typically this occurs when the Standpipe height is too low. The minimum is 850mm from the floor.
This is 90mm ABOVE the drain hose outlet on SmartDrive®. With a very low standpipe and a very
high water level, this could result in water pouring down the standpipe prior to SmartDrive®
completing fill and resulting in no water in the bowl during agitate.
If the drain hose is pushed too far into the standpipe or drain, SmartDrive® will siphon during rinse,
which could result in a ‘No Taps’ user warning.
Siphoning can result from a restricted drain hose or partial pump block.
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Notes
62

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FISHER & PAYKEL

9 DETAILED FAULT CODES .................................................................................................... 34

1.4 Water Fill Temperature (Approximate Factory

1.5 Wash Motor

1.6 Pump Motor

1.7 Water Valves

Note: Flow rate will vary slightly depending on pressure.

Operating pressures: Maximum 1034 kPa (150psi) / Minimum 34 kPa (5psi)

1.8 Thermistor (GW Only)

Inner Bowl Weights

Inner bowl speed

1.13 Outer Bowl

1.16 Water Conservation Rating*

*Issued by the Water Services Association of Australia

1.17 Fabric Softener Dispenser

1.18 Electric Supply

1.19 User Guide

1.20 Lid Lock

1.21 Control Panel - GW

1.22 Control Panel - MW

2.1.1 Motor Control Module

Motor Control Module Identifier Label Motor Control Module

2.1.2 Display Module

Feedback on selection is given to the user by

2.2 Stand By Mode

2.3 Out of Balance Detection – ‘Bump Detect’

2.4 Water Temperature Sensing

The thermistor for sensing water temperature in

For details on the wash temperature adjustment

a. Cold water temperature

Cold water temperature: 20 oC

2.4.1 Warm Wash Temperature Adjustment (MW Only)

1. Turn machine on at the wall but do not press POWER.

2.4.2 Wash Temperature Adjustment (GW Only)

2.4.3 Controlled Cold (GW Only)

2.5 Water Valves

The GW valve block has a location feature for

2.6 Water Level Measurement

2.6.1 Manual Water Level – (MW & GW)

High GW712 (54mm)

Medium High GW712 (105mm)

Medium GW712 (170mm)

Medium Low GW712 (245mm)

SmartDrive® Water Level Settings

2.6.2 Auto Water Level – (GW only)

Phase 7 Stator (36 Poles) Curved pole tips

2.7.2 Aluminium Stator – Introduced April 2007

STAR POINT STAR POINT

Copper Stator Aluminium Stator (MW & GW Compact

2.7.2.1 Testing the Stator

Testing the stator from the console

To test all windings you will need to measure across:

Testing the Stator

Test points are:

The value should be approx 32Ω (25.5 ohms

2.7.4 Rotor Position Sensor (RPS)

The RPS is a printed circuit board that contains

2.7.4.1 Testing the Rotor Position Sensor