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Solutions For EV Fast Chargers: Multi Purpose DC Grid Trolley Chargers

PRE Power Developers supplies modular power electronics components and systems for electric vehicle fast charging. This includes 12.5kW AC/DC modules for motorway and home/office charging, 10kW bidirectional modules for vehicle-to-grid home/office charging, and 150kW DC fast chargers. PRE is innovating in areas like silicon carbide converters, reactive power capability, and integrated vehicle-to-grid and solar charging solutions. Their technology enables fast charging from DC distribution networks like trolley systems at up to 150kW, supporting over 700km of driving per hour.

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113 views25 pages

Solutions For EV Fast Chargers: Multi Purpose DC Grid Trolley Chargers

PRE Power Developers supplies modular power electronics components and systems for electric vehicle fast charging. This includes 12.5kW AC/DC modules for motorway and home/office charging, 10kW bidirectional modules for vehicle-to-grid home/office charging, and 150kW DC fast chargers. PRE is innovating in areas like silicon carbide converters, reactive power capability, and integrated vehicle-to-grid and solar charging solutions. Their technology enables fast charging from DC distribution networks like trolley systems at up to 150kW, supporting over 700km of driving per hour.

Uploaded by

pysoga
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Solutions for EV fast chargers

Multi purpose DC grid trolley chargers


Menno Kardolus (MSc EE)
PRE power developers
CEO

www.PR-Electronics.nl
https://www.facebook.com/PreNL/
https://www.linkedin.com/company/pr-electronics/
PRE Power Developers – Quick facts

• Founded 1984, 50 people


• High-tech industry of Power Electronics
• Supply modules for EV fast chargers since 2009
PRE supplies…...

• Products:
* power modules
* charge controllers

• Technology:
* blueprints for charger concepts
Charging solutions

• Fast charging (EVC products) 12.5kW AC//DC


Motorway charging
200-400 km / hour
Charging solutions

• Fast charging (EVC products) 12.5kW AC//DC


• Home/office DC charging (V2G products) 10kW AC//DC bidirectional
Home/Office fast charging:
100km per hour
Home/Office bidirectional V2G charging:
100km per hour – support grid – get benefits
Charging solutions

• Fast charging (EVC products) 12.5kW AC//DC


• Home/office DC charging (V2G products) 10kW AC//DC bidirectional
• Charger parks (EVDC) 25kW DC//DC (u.d.)
Charge from DC network (trolley, tram)
150kW (700km per hour)
Technology / Modular systems

• Reliability (N+1)
• Future expandable
• 2 plugs at same time
• Low acoustic noise
• 500V and 1000V DC
• Easy to service
→ lowest TCO

• Image source: EVTEC


Technology / Cooling & protection of Charger

• Air cooling
or
• Liquid cooling
→ For compact/slim chargers
→ For invisible (under-the-ground) chargers
→ Dust and water proof option (IP65)

• Image source: Tritium


Technology / ready for future batteries

• Current: EV batteries: 200 to 500V


• New: EV batteries: 200 to 1000V (Porsche Taycan)
• Future: 1400 V DC / 800kW – competition for Trolley systems?

• Higher battery voltage


→ Lower charging current
→ Thinner/Lighter cables

• Image source: Porsche


Technology / DC charging cables

• Today: 200A natural cooled


• Coming: 500A liquid cooled

• Innovation:
→ 400A DC natural cooled

• Image source: Phoenix contacts


Example 150kW Espresso & Charge

• 20kW to 150kW, in steps of 10kW


• DC output: 170-1000V, up to 400A
• Charging multiple cars simultaneously
• CHAdeMO (2), CCS (2) and AC (2) output
• Dynamic power management
• Air cooled cable (400A) - proprietary
• Optional DC storage

• Image source: EVTEC


DC storage / 500kW bidirectional - example

• Battery: 700 V DC
• Trolley grid: 700 V DC (over voltage category III)
• Power: 500kW bidirectional (50 modules)

Features:
• Modular reliability
• Galvanic isolation
• 98% efficiency, from 2kW to 500kW
• DC charging from battery
• Solar charging to battery
PRE’s working area and industries

• Solar inverter companies


• AGV companies (fast chargers)
• Marine cathodic protection companies
• Water treatment (Chlorine, UV) companies
• Explosion hazardous areas (chemical plants)
• Stand-alone energy supply companies (inverters)

Since 2009:
• Several charger companies
(EVTEC, ABB, Delta Europe, etc.)
PRE’s strategy

• One stop shopping – the best solution for every charger


• Services: Reference designs for chargers, up to 500kW
• Reliable supply (multi-source) for manufacturing

Key success factors:


• PRE’s leading in innovations and patents
• Vertical understanding up to the end product/customer
• Anticipate on Change.. the energy market, energy transition, standardization
Market of Electrical energy

• Generation: 0.03 to 0.06 EURO per kWh


• Consumer rate: 0.25 EURO (flat rate) → 6 times cost price!
DC charging: 0.29 – 0.59 EUR per kWh (Fastned)
• Today: Month price - based on highest month peak
(= Punishment system)
• Future: depend on supply and demand, and congestion
(= Reward system)
V2G in Europe

• Ovo Energy (UK)


• Newmotion

OEM’s
• Nissan
• Mitsubishi
PRE’s innovations

• Full range of SiC converters for any charger


• Future (standardization) proof
• Reliable modular concept
• Patents

Examples:
• Reactive power capability
• Vehicle to grid (V2G) converters
• Integrated solution: V2G + direct solar charging
V2G + direct solar charging / features...

• Zero-energy dwelling: no grid interaction (8 months)


• Cost reduction (50%) for PV solar investment
• No Solar grid entry, no taxes
• Charge EV or HES
Fast charging solutions / summary

• Motorway charging: 12.5kW AC/DC module


• Home / office charging: 12.5kW AC/DC module
• Home / office V2G charging: 6kW / 10kW bidirectional module
• Trolley catenary charging: 15kW DC/DC module
• Charger parks: 15kW DC/DC module
• Energy storage systems: 10kW bidirectional module

Datasheets: PRE power developer products


Summary PRE power developers

• Innovative, leading product portfolio to serve OEM charging companies


• Fast charging from trolley/tram catenary system: (cost) efficient solution

• Thank you for your attention!


PRE on the web – links..

• Products PRE power developers


• LinkedIn
• Facebook
• Flyer

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