ArvindSR PDF
ArvindSR PDF
ArvindSR PDF
GOOD
& Empower people
build leaders DO IT
WELL to power purpose
MAKE SAFETY A
CULTURE Outsmart legacy
Sustain leadership
Programmes
not projects
The best investments
are in assets you don't own Earn ethically
Co-create
transformations
Distribute equitably
Institutionalise Invest aggressively
interventions Future-proof growth
through product & business portfolio
innovate Go green
to conserve grow clean
Enhance energy
accountability
Rethink Seed agri-economies
Enhance quality Enrich quality of life
Improve energy
productivity THE ENERGY MIX
Harvest high impact areas and
seed change
into
them
WATT IS
SAVED
Zerodischarge
wastage Address criticality
VALUE
WASTE TO
Cultivate
No better
business
compass than a
customer's goal
FUNDAMENTALLY
SUSTAINABILITY
R E P O R T
c O N T E N T S
03 06 11
15 23 33
59 67 77
87 98 105
Reporting Scope
Dear Stakeholder,
Arvind is an organisation with a rich environmental and social challenge. Thus, training was given added
legacy of responsible stewardship. To gain deeper insights into the impetus during the reporting period
While, it is built on a strong efficacy of various cultivation and we introduced a range of
foundation of time tested values, it methods, during the reporting programmes across hierarchies.
continues to remain modern in both period, we undertook a detailed Through a combination of intensive
outlook and decisions. lifecycle analysis of BCI, Organic & training and implementation of
Conventional Cotton and charted safety best practices, we recorded
It is this synergy of age-old wisdom, new five-year roadmaps. a 56% reduction in injuries.
modern management practices and
new-age technology that has steered There exists a tight fit between We made prudent and strategic
Arvind successfully through its Arvind's mission of 'Enriching investments in potentially high-
sustainability journey and helped it Lifestyles' and the overarching growth industry segments like
deliver on its vision of 'enriching purpose of the Sustainable brands and e-commerce.
lifestyles'. Development Goals. Energy is one Additionally, we have also taken
parameter that is crucial for a major position in Ethiopia and are
Keeping pace with the accelerated achieving almost all of the building capacity for 2.8 million
need for sustainability across the Sustainable Development Goals – garments per month over the next
globe, we took large and rapid from eradication of poverty through couple of years.
strides to make our operations more advancements in health, education,
sustainable. Last year we unveiled water supply and industrialisation, to Arvind continued to contribute
our sustainability philosophy combating climate change. We actively to the holistic upliftment
'Fundamentally Right', this year to continued to invest in processes, of those on the margins of society.
turn intent into wide-scale action, practices and technology to enhance Our flagship programme 'Gyanda'
we are releasing our sustainability our energy efficiency, and thus which provides education to
manifesto. The objective is to enable during the reporting period, Arvind thousands of urban poor children,
our 30,000+ employees, to translate became the first Indian company to grew its footprint. We also
the 'Fundamentally Right' philosophy be awarded the ISO-50001:2011 mainstreamed a new initiative
into practise in their day-to-day certification in the 'Composite Textile 'Arvind Clinics' to provide quality
decisions across all six key inputs - Industry-Denim Fabric' category. The healthcare at extremely affordable
Cotton, People, Money, Energy, Water goal is to follow a globally rates.
and Chemicals. benchmarked approach to achieve
continual improvement of energy This report delves deep into our
Cotton is the most commonly grown performance, including energy triple bottom-line performance and
non-food plant in the world, accounts efficiency, energy use and I hope you find it interesting and
for two and a half per cent of arable consumption. informative.
land, and provides income for more
than 250 million people worldwide. The world is changing, stakeholder Regards,
Add to it, the water intensive nature demands are changing even more
of the crop, large-scale use of rapidly. The only way to keep
fertilizers and pesticides, genetic delivering, is to ensure that our key
modification, plus certification assets - our people, are equipped Sanjay S. Lalbhai
concerns and we have a complex with new skills and methodologies. Chairman & Managing Director
03
With our
co-creation
strategy
and an
asset-light
business model,
we are slowly
but surely
transforming
from a textile
and garment
producer into
an end-to-end
solutions
provider for the
entire textile
value chain.
04
05
COMPANY
PROFILE
With a market cap of USD 1.3 billion WE MANAGE
and 85 years of rich business experience,
Arvind is one of the oldest and most
respected conglomerates in India. The
15 GLOBAL
In the last two decades, we have
Group has varied business interests, APPAREL BRANDS introduced some of the biggest clothing
ranging from textiles, retail and IN INDIA brands to cater to the changing needs of
advanced materials, to environmental
the aspirational Indian. The growing
solutions and real estate.
presence in the readymade garment
domain has now put Arvind on the top
We started life as a spinning and
as one-stop solution provider for leading
weaving unit in 1931 and have grown
global and domestic apparel brands.
over the years. But one thing has
remained constant: Change. In mid-
1980s, when several large composite
mills in the country were in crisis due to
WE HAVE
In the last few years, we have also
the introduction of power looms, we
adopted the 'Reno-vision' business
REGISTERED 22 played a part in transforming the way
clothes are made and worn, by
strategy that focussed on international GLOBAL PATENTS collaborating with international brands
markets and high-quality premium FOR ENVIRONMENTAL and enhancing the scope of sustainable
fabrics. Within a decade, we were SOLUTIONS fibres. Year after year, we continue to
among the top three denim producers bring world-class technologies and best
in the world. practices to Indian textile industries; at
the same time, we also continue to
indigenise and innovate better
equipment and production processes.
06
Vision
A BETTER
WE WILL ENABLE PEOPLE TO EXPERIENCE
QUALITY OF
LIFE This underlying theme of enhancing
lifestyle runs across the broad spectrum
of all business activities at Arvind.
07
Philosophy Strategic Growth Vision Business Highlights
TO BE THE
LARGEST
INTEGRATED
TEXTILES AND
APPAREL
PLAYER
IN INDIA WITH
WE BELIEVE LEADERSHIP 2014
In people and their unlimited potential; in POSITION IN Buys 49% stake in Calvin Klein in India.
content and in focus on problem solving;
in teams for effective performance and in
SEVERAL GLOBAL Set up joint venture (JV) with Goodhill
DENIM WOVENS
100
MILLION METRE
PER ANNUM
MILLION METRE
PER ANNUM OF SHIRTING
& BOTTOM WEIGHT FABRICS
Awards not only acknowledge success,
but also the ability, struggle, effort and
above all, excellence put in by the
organisation. We have received
numerous awards and recognitions, from
KNITS VOILES various industry bodies and government
agencies over the years.
ANNUAL KNITTING PRODUCTION Some of the key ones are listed below:
9,400
CAPACITY OF CAPACITY OF
MOST ENERGY
EFFICIENT
TEXTILE UNIT
GARMENT EXPORTS ADVANCED MATERIALS IN INDIA
TO SANTEJ UNIT
CROSSED
TURNOVER SEEM Award - 2nd edition
CAPACITY OF OF INR
22 5
GOLD AWARD
FOR NARODA UNIT
MILLION PIECES BILLION IN
PER ANNUM FY 2015-16
900
In September 2015, we created a new
value department chain 'Unlimited'
BRAND from the existing Megamart chain.
STORES
The Unlimited chain will sell premium
1,400
MULTI-BRAND OUTLETS ACROSS INDIA
brands and will also focus more on
mass-priced franchise brands.
09
CHARTERS, PRINCIPLES
AND COALITIONS
Our long-standing commitment is to be a responsible organisation. Towards the purpose, we have embraced globally best sustainability
practices, and have signed several international charters, principles and coalitions.
Arvind is part of the WRG, funded and As part of WRI’s India GHG program,
founded by IFC and UN, and is engaged Arvind has established the textile
with them in improving the livelihood of working group for GHG emissions
cotton farmers in Maharashtra. reporting and reduction.
Disclaimer: All trademarks and logos used are properties of their respective owners.
10
CORPORATE
GOVERNANCE
As of 31st March 2016, the Board Composition of the Board as on 31st March, 2016
comprised 10 Directors, of whom 6 were Name of Director Executive/Non-executive/Independent
independent and non-executive. The
appointment of the Board members is Mr. Sanjay S. Lalbhai Chairman & Managing Director
based on their credentials and there is
Mr. Punit S. Lalbhai Executive Director
no discrimination due to caste, creed,
minority community or other indicators Mr. Kulin S. Lalbhai Executive Director
of diversity.
Mr. Jayesh K. Shah Whole-time Director & Chief Financial Officer
The independent, non-Executive Dr. Bakul Dholakia Independent Director
Directors, including one female director,
are leading professionals from varied Ms. Renuka Ramnath Independent Director
fields, who not only bring in vast Mr. Dileep Choksi Independent Director
experience and independent judgment
to the Board's discussions and Mr. Vallabh Bhanshali Independent Director
deliberations, but also enable the Mr. Samir Mehta Independent Director
separation of ownership and control.
Mr. Nilesh Shah* Independent Director
* Mr. Nilesh Shah was appointed as an Independent Director with effect from 6th May, 2015.
BOARD COMMITTEES Audit Committee The Audit Committee comprises three Non-executive, Independent
Directors, with an Independent Director acting as the Chairman.
At Arvind, the Board of Directors has
constituted five Board Committees and Remuneration Committee In addition to reviewing and recommending the
determines the terms of reference of compensation and benefits of the Executive Directors, the Remuneration Committee also
these Committees from time to time. administers and supervises the Employee Stock Option Schemes, and reviews HR policies
Meetings of these Committees are and initiatives. The Committee comprises three Non-executive, Independent Directors.
convened by the respective Committee
Chairman/Company Secretary. At each Investors' Grievance Committee The Investors' Grievance Committee looks into the
Board Meeting, minutes of these redressal of investor grievances pertaining to shares, debentures and bonuses etc. It also
Committees are placed before the looks at means to strengthen investor relations. The Committee has four members: two
Directors for their perusal and noting. Non-executive Directors and two Executive Directors.
Our Whistle Blower Policy is freely available • Agriculture & Processed Food Products Export Development Authority
on our corporate website at http://arvind.com/
pdf/Whistleblower/Whistleblower%20policy.pdf • Federation of Indian Export Organisations
• Textiles Committee
Intervention
In early 2014, we commissioned To drive this project, a small task force was constituted in early 2015. The
a large global consulting firm to responsibilities of the special task force included:
help us create a new, more • Working with the implementation partner during the implementation phase
comprehensive compliance
• Supporting the qualitative review of database and imparting training to users
monitoring mechanism.
• Engaging with individual employees on a one-on-one basis to help inculcate
Through collaboration, we
the practice of reporting the compliance status in the new reporting tool
created a customised repository
of legal compliances applicable In early 2016, the new framework was rolled out for Textile, Garments and
to our large businesses, Brands businesses. A comprehensive tool has been created with features like:
identified roles in the
• Weekly notification for compliances that would become due in the next week
organisational hierarchy that
would be responsible for • Reminder for pending compliances as well as notification for compliances that
ensuring the compliance and are fulfilled but not updated in the system
prepared an online dashboard
• Provision to update the status of compliance in the tool with an option to
to review the status of legal uploading the proof of compliance (like copy of challan, return, extract of
compliances. register etc.)
The details provided by the concerned individual are reported to their HOD for review and approval. An online dash
board is available with senior management to review the status of legal compliance across businesses, locations,
departments, legislation category, and period etc.
Sustaining such a framework has its own challenges. There are constant changes in legislations, ownership, roles and
responsibility, businesses, addition of new employees. Besides, there is a need for conducting regular training and
refresher modules. To meet these challenges, we have created a dedicated team that is responsible for monitoring the
status of updates, follow up with individuals to update the status for pending items, training/re-training, addressing
requests for change in mapping and auditing the compliances on a sample basis.
14
SUSTAINABILITY,
WHEN STRATEGICALLY EMBEDDED AT SOURCE,
GETS CASCADED TILL THE
END OF THE VALUE CHAIN
PUNIT LALBHAI & KULIN LALBHAI
Executive Directors | Arvind Limited
15
16
SUSTAINABILITY & US
Sustainability at Arvind, is a core philosophy as well as the unique selling proposition that helps us to create and maintain enduring bonds
with our clients, globally. As sustainability gains greater importance for our clients, we remain well poised to match up to their emerging
expectations and perform at par with international benchmarks.
By adopting input management as our preferred approach to sustainability, we are not just ensuring that our business remains
fundamentally right but also contributing towards achieving the sustainability goals of our clients and staying true to the expectations of
our varied stakeholders.
STAKEHOLDER ENGAGEMENT
Focussed engagement with stakeholder groups helps us understand
their needs and improve our policies, practices, decisions and
disclosures based on their feedback.
STAKEHOLDER IDENTIFICATION
The first step to garner the right interactions and solicit the right insights, is to identify and involve the right stakeholders. With this
view, in FY 2013-14, we collaborated with Ernst & Young LLP for a structured identification of stakeholder groups as a way forward to
our sustainability journey.
Based on various parameters that impact the sustainability of business such as dependency,
responsibility, tension and influence, we have zeroed in on the following key stakeholder groups.
EMPLOYEES
CUSTOMERS INVESTORS MEDIA & WORKERS
LOCAL GOVERNMENT
COMMUNITY AGENCIES SUPPLIERS DISTRIBUTORS
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ENGAGEMENT MECHANISM
The stakeholder identification process was followed by reconstitution of our engagement mechanism. Diverse communication
platforms were institutionalised for each stakeholder group, with the objective of communicating our company policies and
expectations, and collecting timely feedback from stakeholders.
In the reporting period, we continued to engage with all our stakeholders in a two-way dialogue through a host of channels:
EMPLOYEES & WORKERS Understand their career ambitions, job • Structured interactive appraisals,
satisfaction parameters, support career growth, career path guidance, training
training and development. programmes, employee rewards and
recognition (Arvind Stores),
Share organisation's vision, short-term and long development programmes
term goals, workplace needs and expectations. • 'Abhivyakti', employee engagement
survey was conducted during
reporting period
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I N I T I AT I V E S
We invited farmers involved in the Akola BCI Project to visit Arvind's Ahmedabad unit. A two-day visit was structured to make the
farmers fully aware about the activities carried out to manufacture the garments. The objective was to:
This visit achieved the set objectives and also gave them
an overview of the company. The interaction with the
management and other concerned people, showed them
the current scenario and the direction of the future.
CUSTOMER PORTAL
Product Relationship
Promotions Management
Business growth runs parallel with customer satisfaction. To serve our customers in a more effective and delightful way, Arvind's denim
business launched a customer portal which allows them to get all the company related news, photos of the latest collection of denim
products and their detailed specifications online. The customers can register and track their order/ development inquiries, complaints,
and sample requests among other facilities at the click of the button.
This platform will go a long way in further serving, retaining and attracting
valuable customers.
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EMPOWERING EMPLOYEES WITH
THE FREEDOM TO EXPRESS
s • A ct i o n P l a n n i n
hop g
ks
• I
Abhivyakti, an employee engagement
Leadership Wor
m p l e m ti o n
study was conducted with a view to
undertake a work climate analysis.
e nt a
Employees were encouraged to share their
feedback on the organisation including
their satisfaction quotient as well as their ACT
expectations. Towers Watson, a leading
global professional services company,
assisted us in this study and its analysis.
a rk i
ng Study ENGAGE Project Planning
•
Potential areas assessed in this analysis hm
Que
c
roduction • Ben
include leadership & direction, working
st i o n n
conditions, training and development, ANALYSE ASK
sustainable engagement, inclusion and
?
aire desig
corporate responsibility among others.
ration
Resu
Based on the feedback, separate reports
tP
n&
in i s
por
l
were presented before the Board of
tA
nal
T
Re m ran
Directors, the Chairman & Managing
ys i s Ad s
& Roll Out • • Survey
lat i o n
Director (CMD) and the various Business
Heads, while the managers were assigned
with the areas of action for their teams.
This study was developed on a unique ask-
analyse-act paradigm and is enabling us
the opportunity to build on our strengths
4,340 employees participated
and open doors to rooms for improvement. in this work climate analysis study
REVAMPING THE IT INFRASTRUCTURE
At Arvind, we are constantly innovating to enhance our people, processes and systems in our quest for making our operations and their
business outcomes more effective and beneficial for all. During the reporting period, the entire business procedure at Arvind was
integrated to modern IT systems in order to foster an environment of increased transparency and informed decision-making.
A consolidated IT system backed by a robust ERP system leads to better communication and reduces the risk of errors. It augments
productivity as people and other resources can engage in other tasks in the operations.
Here are some of the IT initiatives undertaken during the reporting period:
• Introduction of data centre transparency and ready availability • Restricted and conditional access to
consolidation with an uptime of of relevant data catalyses optimum sensitive information imparts a high
99.98% at Gandhinagar and management control, strategic level of security to the entire business
Bengaluru has led to better planning and effective decision information and statistics at Arvind.
prevention and reaction mechanism in making.
Business Continuity Planning (BCP) • Being in the textile business, our
and Disaster Recovery (DR) • Intranet for all our internal carbon footprint is a factor that is
communications and IT integration continuously monitored and
• Real-time data access and recovery is and automation of our administrative regulated. Virtualisation of servers
made possible with Business and HR procedures has resulted in based on the cost-effective X86
Intelligence dashboards across our paperless offices. architecture has hugely reduced our
operations and businesses. Better power consumption and overheads.
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MATERIALITY
What our stakeholders expect from us, form the foundation of our business decisions. Over the years, it has become increasingly
clear that stakeholders are placing greater emphasis on social and environmental parameters in the same breath as financial
performance. It is therefore significant to listen to them carefully and engage with them on material issues.
For a large business like ours, it is only natural to have diverse stakeholders each with distinct priorities and interests. Materiality
analysis helps us identify the matters that matter the most to Arvind.
In FY 2013-14, a formal materiality process was devised to identify the issues important to our stakeholders and our business, in
consultation with Ernst & Young. For more information about our Materiality Process, please refer to the Sustainability & Us section
in FY 2013-14's sustainability report.
In the reporting period, we reanalysed and validated our materiality to identify and incorporate emerging issues, if any.
Our materiality matrix (presented here) comprises a universe of sustainability issues raised by our stakeholders as well as our
leadership team. These material issues have been plotted against an x-axis (representing impact on business) and a y-axis
(representing issues important to stakeholders). Those on the top right corner of the materiality map represent the highest
significance to Arvind.
Packaging
1.0
0.0 1.0 2.0 3.0 4.0 5.0
IMPACT ON BUSINESS
21
Based on factors such as risks, returns and relevance, we further distilled this materiality matrix and
identified six key material issues and four allied material issues which are grouped under 'others'.
22
HARVEST HIGH IMPACT AREAS
& SEED CHANGE
INTO THEM
PRAGNESH SHAH
CEO | Cotton & Agri Business
23
24
Cotton was cultivated in the cradles of the civilisation. And today, despite a
number of natural and artificial fibres, cotton still continues to remain in
vogue. Being one of the largest producers of textiles and garments in India,
cotton continues to remain a key input material for us - something that is
essential for us to be fundamentally right.
With the demand for garments growing, sustained supply of this vital
ingredient, in sufficient volumes and at competitive rates, is material to us.
52%
INCREASE IN THE NUMBER OF BCI FARMERS
BETWEEN FY 2013-14 AND FY 2015-16
COMPREHENSIVE
FIVE-YEAR PLAN
TO DRIVE BCI AHEAD AND TO DEVELOP GENUINELY ORGANIC COTTON SEEDS
25
CONSUMPTION
The consumption of cotton is predicted to increase, as the global textile industry is projected to grow at a CAGR of 4-5% over the next
10 years. Moreover, the expanding Indian middle class and increasing disposable incomes are poised to grow the Indian textile
industry at a CAGR of 9-10% over the next decade. This translates to a corresponding progress for us; but also means a continuous
climb in cotton requirement. This cotton supply should not only be smooth and of high quality, but also sustainable for the farmers and
the environment.
In the last two years, output at our Better Cotton Initiative (BCI) project farms as well as organic farms stagnated as the farmers opted
for alternative cash crops. Nonetheless, we still remain confident of the long-term merits of both these cultivation methods and are
determined to continue encouraging them in the times to come.
Here is how our Akola-based Organic & BCI farm projects performed during the reporting period.
87,434
Area Under Cultivation (in Acre)
73,584
FY 13-14 FY 14-15 FY 15-16
67,436
BCI 12,069 14,750 11,119
Despite a slump
in the area under cultivation,
the number of BCI farmers
engaged increased by
over 52% between
FY 2013-14 and FY 2015-16.
Across the market, India saw a decrease of 13% in organic cotton production as a result of farmers moving away from cotton in
favour of more lucrative crops. India's domestic and international market for organic food, flowers, and pharmaceutical extracts (such
as marigolds) is growing rapidly, making this trend particularly prevalent amongst organic cotton farmers.
11,155
Farmers Engaged
9,446
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OUR APPROACH TO SUSTAINABLE COTTON
We need to ensure an uninterrupted supply chain, while remaining watchful that the cotton farmers, the community and the mother
Earth reap the benefits as well. To make cotton farming sustainable and responsible, we need to understand and address the
challenges across all three bottom lines.
The challenge is to safeguard farmers' The need of the hour is to find more The task on hand is to find
interest, while ensuring the supply. effective and efficient methods of environmental friendly processes,
farming, enhancing farm yield and to meet the continuously
reducing social evils like child labour. increasing demand.
WE BELIEVE THAT
WHAT COMES OUT
DEPENDS ON
WHAT GOES IN.
As one of the implementers of Better Cotton Initiative in India
and as one of the early proponents of organic farming,
Based on variables such as the quality of soil, access to irrigation and other surrounding conditions, we help farmers choose the correct
option between Organic Cotton cultivation and Better Cotton Initiative (BCI).
Note: To know more about our contract farming process, please refer to Arvind Sustainability Report, 2013-14.
27
ORGANIC COTTON
Organic cotton farming is the process of growing cotton as it was always meant to be – devoid of any genetic modification,
without any artificial fertilizers or pesticides and in harmony with the cycles of nature. This not only protects the soil and
groundwater; it also reduces the overall cost. Rotational cropping of leguminous crops like pulses, and scientific practices improve
the yield per acre over time.
In addition to spreading awareness about the benefits of organic farming, we also help farmers in forming Self Help Groups (SHGs)
and create a self-sustainable, mutual support system, where peer-power is harnessed for problem solving and mobilising funds.
Establishment of the on-ground Implemented irrigation We reworked our strategy for Organic
team and support infrastructure schemes like farm ponds, Cotton and put the expansion of farm area
on - adoption of an intensive check dams, and drip on hold. The future of Organic Cotton Farm
engagement model with farmers irrigation by mobilising project would depend on availability of
to ensure authentic produce external funding support genuine seed and demand for Organic
Cotton from customers
28
BCI COTTON
The Better Cotton Initiatives seeks to grow responsible cotton through carefully
controlled application of water and use of approved fertilizers and pesticides; thereby,
dramatically reducing the environment footprint of cotton farming.
Arvind is one of the largest implementation partners of BCI in India. We see great merit BCI is regarded as the stepping stone
in BCI as an intermediate step towards responsible farming because of advantages like: to Organic Farming.
1 Reduced
cost of
production
2 More
profit
per acre
3 Better nutrient,
pest & disease
management
4 Enhanced
water
efficiency
5 Improved
soil
health
6 Healthier and
more inclusive
community
7 Better work
ethics for
farm workers
We have formed learning groups to educate farmers on various techniques, enable them to harness economies of scale, and help
them to collaborate and share knowledge.
THE STORY
TILL NOW 2015-16
Defined a future-looking
The Road Ahead
roadmap for The LCA report from 2014-15 has
manufacturing of clean, already reiterated to us, the
contamination-free and potential benefits of BCI farming.
sustainable cotton in
We have worked out a five-year
India with the help of
2014-15 state-of-the-art farm
plan to take BCI ahead and deeper
into the Indian farmlands.
mechanisation and
LCA by PE International
irrigation techniques
demonstrated that BCI
scored significantly better Action Plan 2016-2020
than conventional cotton • Enhance yield & fibre quality, ensure
on all environmental safe handling of chemicals and build
aspects
2011-14 a reliable supply of clean cotton
from India
Expanded the BCI
• Improve water linkages and
programme to a larger
sustainable irrigation practices
area. Increased uptake of
BCI in the mills at • Train, build capacity and implement
Ahmedabad. Marketing BCI principles more robustly
of BCI cotton to other
• Work on child education, health, child
spinning mills in India
labour and forced labour
2010-11
• Add new dimensions to ensure
availability and traceability of cotton
First BCI bale produced • Partner with external agencies for
from India, from the Arvind
2009-10
reinforcement with
farm project in Akola Lindsay Corporation for irrigation,
'Better Cotton Fast Track Bayer for high-yield seeds, insecticides
Programme' launched as & pesticides and John Deere for
an independent mechanised sowing & harvesting of
investment vehicle the cotton crop
managed by IDH (the
Sustainable Trade
Initiative).
2008-09 Arvind joins BCI as an
implementation partner.
BCI established as a global,
Starts implementation of
not-for-profit organisation.
BCI in the Akola region,
Better cotton standards
in partnership with local
published
farmers. First BCI project
in India
29
EVALUATING THE BENEFITS FROM RESPONSIBLE COTTON
The best way to plan for the future, is to know exactly where one stands in the present. We have been supporting organic farming
since 2006 and have been a BCI implementation partner since 2008. So in FY 2014-15, we commissioned PE Sustainability Solutions to
conduct an environmental Life Cycle Assessment (LCA) comparison of three types of cotton we cultivate - conventional, BCI and organic.
Note: 1 - The term 'potential' indicates that the impacts could occur if the emitted elements would (a) actually follow the underlying impact pathway and (b)
meet certain conditions in the receiving environment while doing so. 2 - Blue water is water that has been sourced from surface or groundwater resources
BCI shows 14% less acidification potential, 71% less eutrophication potential, and The results confirm that BCI and
40% less global warming potential as compared to conventionally grown cotton. It organic cotton production system
also consumes 53% less energy and 39% less blue water than conventional cotton. are extensive cultivation systems
that are well adapted to available
On the other hand, Organic cotton goes one step further by showing 75% less resources and natural conditions.
acidification potential, 77% less eutrophication potential, and 32% less global The result has encouraged us to
warming potential as compared to BCI. And although it consumes 46% less energy continue supporting BCI and organic
than BCI, it consumes about 19% more blue water. cotton with more fervour.
30
case study
Cotton farms in India have also involved child labour during various stages of farming: sowing, weeding and cotton
picking. What makes child labour at farms different from other situations, is the fact that quite often the children
work on the farms owned by their own family. Although in such situations, the work environment is slightly better
than in conventional child labour, it is still robbing the children off their childhood and education. Child labour in
cotton farms also have an adverse health impact on children over a period of time.
Intervention
At the inception of the supply chain project of Organic and BCI cotton farming at Akola, we did a detailed study by
conducting field surveys in different villages, to analyse the issue of children working in the farms.
We have a strict
anti-child labour policy
at our premises.
We ensure zero child labour
at our organic and
BCI cotton farms.
To ensure its discontinuation, we set up a dedicated team which is based in the farming area to sensitise farmers
about the adverse impact of involving child labour, and benefits of education and schooling through:
• Regular training programmes, conducting events like street plays, essay competition, film screening,
children's summer camps, etc.
• Formation of child group and its awareness training, learning group awareness training
• Interactions with labourers to ensure that they don't send their children to work in farms
Our procurement policies are in line with our no child labour policy. We are also implementing mechanisation projects
to reduce manual labour, thus impacting child labour. Regular visits and monitoring at the farms and the schools,
ensure that no child below 18 years is employed in the farm.
31
Outcome
32
THE BEST INVESTMENTS
ARE IN ASSETS
YOU DON'T OWN
V I N AY B A S S I
Group Head - HR & IR
33
34
EMPLOYEES
To say that, good talent is a necessary condition for success across each of the
triple bottom-lines, is like repeating a well-known truth. The key lies in how well
one executes what is universally known to be fundamentally right.
8,963
MAN-DAYS TOTAL TRAINING GIVEN
DURING THE REPORTING PERIOD
56%
DECREASE IN INJURIES
BETWEEN FY 2014-15 & FY 2015-16
PROJECT NEEV
A COMPREHENSIVE, COMPETENCY-BASED
STANDARD FOR IDENTIFYING EMPLOYEE
POTENTIAL & STRUCTURING CAREER GROWTH
BS OHSAS
18001:2007
CERTIFICATION FOR SANTEJ UNIT
35
TRAINING & DEVELOPMENT
We are committed to the growth, development and well-being of our 31,000+ workforce. Towards these goals, we design and
implement comprehensive employee engagement and development programmes, foster a conducive work environment, and
consistently provide opportunities for professional and personal development.
Training and development programmes at Arvind are formulated to help employees acquire new
skills, sharpen existing ones, and evolve as professionals, enhanced performance and productivity,
boost employee satisfaction, which in turn increases retention.
5,014
4,863
4,503
27% increase in the man-days of training given in FY 2015-16 Man-days of training given
Total no. of participants
*For officer level employees only
TO GIVE OUR WORKERS A LARGER SENSE OF PURPOSE AND ENCOURAGE THEM TO ASPIRE
FOR MORE, WE REFER TO THEM AS FRONT LINE MANAGERS (FLMS).
36
DEVELOPMENT PROGRAMMES
When we develop potentials that have never been tapped, we unlock productivity and passion that has never been seen. We
conduct a wide array of development programmes across the organisational hierarchy.
Pragati helps supervisors set Towards the end of 2015-16, we An initiative aimed at identifying and
expectations of their roles and introduced a progressive continuing creating a high potential talent pool.
responsibilities, manage self and others. education policy for all management Every year under Samvad, we identify
The programme enhances self- cadre employees. It encourages them to and assess select employees from senior
awareness, inculcates skills to manage take-up higher studies and thereby management and take them through a
Front Line Managers (FLMs) at the upgrade their knowledge and skills. structured development journey.
workplace, helps develop better The programme is at a nascent stage
The programme includes sharing
relationships for better results and right now, but we expect it to grow in
individual reports and feedback to the
boosts overall capability to become the coming years.
employee by a coach. It also includes
effective in their current role.
26 employees are currently creation of a development plan and
We plan to train 450 supervisors enrolled for new higher-education talent review with the business head.
under Pragati. In 2015-16, we courses under this programme
trained 20.
iRise is focused towards enhancing the iGnite equips managers with the These programmes aide the senior
overall capability of individual requisite competence to achieve the management executives to hone their
contributors and shift managers and help strategic objectives of the organisation, leadership skills, develop an attitude for
them perform their role more effectively. build skills for effective problem solving success, and mould them into able
The initiative is termed as iRise as it and decision making, plus develop professionals who can positively
signifies the rise of an individual in terms interpersonal and leadership skills for transform business results.
of undertaking more responsibility by better team management.
becoming more accountable to the 40 leaders undertook iLead in the
organisation. 60 managers were trained under reporting period.
iGnite in 2014-15. In 2015-16, an
43 managers were trained additional 34 managers were
under iRise in 2015-16. trained.
37
NEEV – LAYING
A STRONG FOUNDATION
FOR PRODUCTIVITY
5. Individual contributors
Managing work in
individual capacity
38
We have structured policies and processes under the various management standards pertaining to prohibition of employment of
child & forced labour; freedom of association and right to collective bargaining; grievances redressal mechanism; working hours;
remuneration; health & safety; discrimination; engagement & welfare initiatives; disciplinary proceedings etc. All such policies &
processes have been communicated to all stakeholders (internal / external) in most amicable way. Also, we review the same from
time to time and communicate the changes, if any, to all concerned stakeholders well in advance.
I N I T I AT I V E
A TEST OF IR
EFFECTIVENESS UPGRADATION OF FLM CANTEEN AT NARODA
AT SANTEJ During the reporting period, we completely overhauled and upgraded the FLM canteen
at Naroda.
Our Santej facility operates
• A larger and better designed seating area
around the clock and in three
shift operations. To keep the • Enhanced hygiene standards in the cooking area as well as the seating area
operations running smoothly, we
• Card-based access system for better management and accounting
have dedicated Industrial
Relations professionals to
oversee the shop-floor activities
on a continuous basis.
39
SAFETY
In the textile industry, due to the inflammable nature of our raw materials, fire is a key risk. A comprehensive fire protection system
has been implemented at all our facilities with the objective to prevent fire in the first place and in case of any incident, mitigate its
spread and extinguish it at the earliest.
Additionally, we have introduced SOPs that are common to many industries, but are not usually seen in textile facilities. This includes
work permit systems, use of industry-grade Personal Protection Equipment like safety shoes and masks. We also iterated our focus
on safety to everyone in the production line by starting a series of weekly safety meets to take stock of on-ground situations and
address them in a timely manner.
Severity Rate
9.06
169.52
6.72
127.72
4.09
76.46
56% 42%
40
case study
Intervention
We launched the 'Swachh, Swasth, Surakshit' (Clean, Healthy, Secure) programme at Naroda with
an aim to:
Healthy competition is a continual source of motivation and therefore we gamified cleanliness and
safety. Created teams and introduced a system of audit, points and rewards.
• Each team has a supervisor or a foreman whose job is to ensure that the team maintains optimum
levels of cleanliness, safety and quality in their respective shop-floors
• Regular as well as surprise audits are conducted and the groups are given points on all three
aforementioned parameters
• Based on the scores and feedback of department heads, every month the best performing team,
the best 6S zones and the best individual contributors are identified and felicitated with
certificates and a rolling trophy
41
Outcomes
Cleaner
surroundings
Improved enthusiasm
for work
Greater ownership of
their own workspace
Enhanced maintenance
schedules
42
case study
Intervention
A state-of-the-art fire protection system has been installed at our Santej facility. It includes equipment
to actively detect fire and well-established systems to control a fire if it were to ever occur. Also part of
the exercise was the rationalising of components to curb the spread of the fire and training the staff.
• Extra vigilance to manage fire triggers viz. phasing out loose electrical wire.
• Mutual aid with Vadsar Air Force Base to assist one another in the event of any emergency
• Conducting various fire awareness drive viz. fire demonstration and training
43
Outcome
65.75%
reduction in Fire incidents
44
case study
Intervention
The only way to bring about a lasting impact in our safety performance, is to root out hazards at the bud. A
comprehensive safety management plan has been implemented at Santej which incorporates best practices to address
all key enablers of safety excellence: policies & processes, infrastructure management, awareness & training,
implementation & audit, emergency preparedness.
• Implementation of 'permit to work' system for high risk activities viz. working on heights, Confined space entry, etc.
• Conductance of safety committee meeting for deliberation on various safety issues, and inspection reports
• Extensive trainings to FLMs as well as staff employees in accordance with their need
• Comprehensive accident investigation system to find out root cause for preventing accident reoccurrence
45
STRENGTHENING OF
WORK PERMIT SYSTEM
Various ongoing maintenance and construction related
activities were major contributors to the overall
accident numbers. We implemented a work permit
system during the reporting period, which helped us
govern the safety measures that are required for a
particular task according to the risk analysis carried out
by Safety Department for that particular work.
INTRODUCTION OF WEEKLY
MEETINGS & DEPLOYMENT OF PPE
Upon analysis of several incidents from 2013-14, it was
observed that a lot of injuries could have been avoided
if the workmen were adhering to the stipulated use of
PPEs. One of the key intervention implemented over
2015-16 was strict enforcement and counselling on
adherence to PPE usage which included upgrade of
several PPE to better quality materials - especially
safety shoes, ear plugs and masks.
These two initiatives led to improvement in working conditions by eliminating unsafe conditions as well as PPE
helped in reduction in injuries.
Outcomes
55.08%
reduction in aFR
52.25%
reduction in ASR
in fy 2015-16 as against fy 2014-15
46
case study
UPGRADATION OF OCCUPATIONAL
HEALTH CLINIC | santej
Challenge
The occupational health centre at Santej was capable of handling only primary treatments and in case
of major injuries, ailments or emergencies, the patients were required to be shifted to other health
facilities in Kalol or Ahmedabad city which are approximately 45 minutes to one hour away.
Intervention
During the reporting period, in accordance with the Rule 68-U of Gujarat Factories Rules-1963, we
upgraded our Occupational Health Centre (OHC) into a state-of-the-art facility that can also cater to
more severe medical emergencies.
• Equipment to conduct advanced tests like pulmonary function, ECG, Audio metric, Vision test etc.
• Treatment of occupational injuries with minor operation i.e. Stitches on cut wound, first
line treatment of head injury, burns injury treatment, etc.
We have also opened the usage of this upgraded OHC to workers of neighbouring factories.
47
Impact
1,000
employees per month - not only
work-related, but also for
regular ailments.
48
EMPLOYEE SNAPSHOT - ARVIND LIMITED
FY 2014-15 FY 2015-16
Workforce by Gender
Male 20,046 21,880
Female 7,470 8,884
Attrition Rates
Officers 23% 22%
- Senior Management 14% 14%
- Middle Management 11% 9%
- Junior Management 26% 24%
49
50
SOCIETY
Our approach to Corporate Social Responsibility (CSR) is based on our conviction that corporations and society are interdependent.
Social responsibility thus permeates all business functions creating a 'corporate social integration'.
51
SHARDA TRUST AND OTHER TRUSTS
The Strategic Help Alliance for Relief to Distressed Areas Trust (SHARDA Trust), set up in 1995, is the organisational base for our urban
CSR programmes. As a registered public charitable trust, the broad objective is to improve the quality of life of the urban poor in India.
S H A R DA T R U ST ’ S M O D E L
Working on programmes of social renewal for rural and tribal poor since over 35 years.
It is structurally working under a Board of Trustees, the Chairman of which is directly
responsible for the overall policy direction and guidelines for the trust. NLRDF carries
a o a
out operations in various sectoral areas like Education & Skill Building, Agriculture & a a
Animal Husbandry, Rural Infrastructure and Health & Well-being.
52
1,300+
STUDENTS COVERED
THROUGH THE GYANDA
PROGRAMME IN FY 2015-16
53
FOCUS AREAS OF SHARDA TRUST
We believe in spearheading programmes, and not projects. The objective is to institutionalise systemic change, not symptomatic
band-aid. We aim to make a lasting difference to the lives of people, even if it sometimes takes years in the making.
Our corporate headquarters and two of our biggest manufacturing facilities are based in and around Ahmedabad, and thus most of our
initiatives are centred in these regions. To ensure that we don't spread ourselves too thin we have zeroed in on three impact areas:
1
EDUCATION
2
PRIMARY
3
DEVELOPING
HEALTHCARE VOCATIONAL SKILLS
EDUCATION
Education is the most powerful tool in the fight against poverty and social evils. An educated generation will be the last generation
in poverty. It is also a gift that once given stays with the recipient for their entire life.
GYANDA PROGRAMME
Broadly, there are three kinds of
education models:
• Formal schools set up by local and
national governments
54
Interventions
Primary School Programme This programme works with the students of class 5, 6 and
1,000+
7 studying in a number of municipal schools in Ahmedabad through two-hour long
support classes on Gujarati, Maths, English and Computers conducted by SHARDA
teachers within the municipal school premises and also through an education support
centre where students from multiple schools attend. students covered
380
Secondary School Programme The academic curriculum expands tremendously after
class 8 and requires a lot of personalised attention and subject-wise coaching. We
conduct 3-hour classes for these students after school hours. Currently, there are
2 centres where these classes are conducted. students from various schools
Impacts
In 2016, Gyanda completed a decade of public service, and we undertook an extensive study to gauge the impact of the programme
on the lives of the students and the community they come from.
MAJOR • A comparison of the successful Gyanda students with their peers (siblings/cousins) revealed that
there was a 70% drop-out rate amongst peers not exposed to Gyanda.
FINDINGS
OF THE • Students who dropped out ended up as manual labourers, doing unskilled jobs or serving as
household help, etc. The Gyanda students who continued their education are on their way to
STUDY become Engineers, Teachers, Accountants, Psychological Counsellors, in the field of IT and similar
careers in the organised sector.
• All female peers who dropped out, were married between the age of 14-19. Gyanda girls, have
continued their study and intend to marry at an appropriate age of 23-24.
55
If I would have not been
educated, then I would
have found it difficult to
A major difference has live amongst the educated
come in me through people staying around me.
Had SHARDA Trust not education. Previously, And, I too would be
been there to support me, I used to feel that I was vending vegetables like
I would have got married useless. The school and my parents.
after class VII and might SHARDA Trust teachers Komal
have had 2 children by gave me confidence. General nursing student at
Civil Hospital, Ahmedabad
now like all my female Now, I am able to
cousins. I now aspire to be recognise myself and
a psychological counsellor feel strong in society.
and I want to indulge in
Afsana
social work and do MA (Sociology) Student,
wants to be a teacher
something for women
Ruksana
Pursuing MA in Psychology
at LD Arts College
Future Plans
Going forward, we want to identify,
assess and prevent drop-outs before
they happen. One way of doing this is to
monitor gradual drops in marks scored
and attendance. For this, we are
working on a software that will track
each student and monitor academic and
attendance data in real time.
We plan to integrate a Finishing School As of 2015-16, 1,300+ students are part of the Gyanda Programme.
Programme in Gyanda. This programme
will work on improving their
We intend to expand this to
presentation skills, confidence and other
life skills required to excel in the
6,500 students by 2020.
professional world. This would make up approx. 10% of the school-going population of Ahmedabad.
56
PRIMARY HEALTHCARE
Healthcare in India continues to be a trade-off between availability, affordability and
quality - if it is available and affordable, the quality is suspect; and if it is available and
of good quality, it is seldom affordable. Even in urban areas, there are pockets where
healthcare services are not easily available or affordable.
Keeping this in mind, SHARDA Trust signed an MoU with Swasth Foundation to set up
primary health centres, called Arvind Clinics, in the urban slum areas of Ahmedabad.
Swasth is Mumbai's largest non-governmental provider of primary healthcare and dental
care and has a rich experience of working in diverse business and social scenarios. Swasth Foundation
ARVIND CLINICS
The Arvind Clinics are designed to act as one-stop solutions for all primary medical needs of people. These clinics will provide following
services at highly affordable charges:
Doctor (consultation) A trained doctor will be available to diagnose the ailment and
differentiate between minor cases and severe ones
As per our
Dental care It has been found that dental problems is one of the major ailment-groups calculations, the
in impoverished areas. A dentist with a basic dental engine set-up will be available to
handle such cases
model will cost a
patient about INR 100
Diagnosis (Pathological Tests) Many a time, pathological tests end up becoming
costlier than doctor's consultation. Moreover, when the doctor prescribes a test, there
with diagnosis and
is always a chance that the patient will neither get them done due to cost constraints, three days' worth of
nor will they come for follow-up visit. To prevent this, Arvind Clinics will provide in- medicines - which is
house diagnostic services at very affordable rates.
about one-third of
Drug (Strip Packed Quality Medicines) For minor ailments, the medicines will be what they are
provided through a pharmacy within the clinic set-up
spending now.
Daytime Care Provision for daytime observation, when required
Three Arvind Clinics are expected to be functional in Ahmedabad within a period of 18 months,
starting from April 2016. In all, 10 such centres have been envisaged for the city. Each centre is
expected to serve about 40 patients per day - thereby serving 10,000 - 12,000 patients every year.
57
DEVELOPING VOCATIONAL SKILLS
The youth are the workforce of today and growth engines of tomorrow. But for them to
fully actualise their potential, they need to be equipped with the right knowledge and Our journey is skill building
skill set to be able to contribute to the growth of the nation. as a social initiative, has only
just begun. But we envision
Our Youth Advancement Programme, one of our newer initiatives, aims to provide the
rich dividends from these
youth of Ahmedabad a learning platform to acquire knowledge and skills. It is carried
forward in four phases:
programmes in the years
to come.
IMPART KNOWLEDGE | DEVELOP SKILLS | INCULCATE VALUES | MEASURE PERFORMANCE
Musical Instruments
3 34
44
Keyboard 4 23
Total No. of
Tabla 4 6 Participants
Harmonium
Guitar
Drum set
4
18
8
4
65
14
169
58
59
STRADDLE THE VALUE CHAIN WHERE
VALUE CREATION
IS HIGHEST
J AY E S H S H A H
Wholetime Director & CFO | Arvind Limited
60
In March 2015,
Credit Analysis and
Research Ltd.
(CARE) awarded
A1+
rating
Capital is the fundamental building At Arvind, we put money where our
block of any corporate. A key resource heart is and follow a 'financial prudence
essential for a business to start up, scale first' strategy. For 85 years now, we have
up, branch out, think beyond as well as been using different financial tools to
to Arvind Ltd.'s
leap forward. access capital for expansion and growth.
commercial papers
worth WE CAREFULLY INVEST IN EXPANSION OF OUR CAPACITIES,
This is testament to
the strong growth
potential associated
with our diversified
brand portfolio and
the widespread retail
distribution network.
Our pursuit of
profits is powered
This 360° asset building strategy not just liberalisation, to fuel the growth of
by an ensures enough muscle to manoeuvre
through the diverse expectation of our
denims and high quality fabrics in the
international market. We made the first
uncompromising clients, maximise value for our
stakeholders and maintain leadership
direct access in international debt
market in 1995-96 to raise USD 15
focus on integrity, position but also enables us to pay key
contribution to the growth of textile
million term loan to build our zero-
discharge facility at Santej, Ahmedabad.
bringing innovation to textile industry Money has been powering our growth
besides using it in our daily operations. even today, as we move from our
Starting with a share capital of N2.5 capital-intensive textile business to an
million in 1931, we floated a Euro issue asset-light, consumer-centric model,
of USD 125 million in 1990s after which focusses on brands and retail.
61
8%
growth in
5%
growth
5%
growth in
E 51,947 mn
economic
revenues in profit Operating value
before tax EBITDA distributed
All figures for FY 2015-16
ECONOMIC VALUE
Strong financial performance is key to sustainable growth. The more value we generate,
the more we can distribute to our stakeholders and the more we can invest in sustainable
innovation. Value creation is hence material for Arvind as it directly affects our
stakeholders including employees, local communities, and investors.
Here is a summary of our economic value generated, distributed and retained in the
reporting period.
in INR million
We started with a
share capital of
H 2.5
million
in 1931
USD125
million
in 1990s after liberalisation,
to fuel the growth of denims
and high quality fabrics in
the international market.
62
Going ahead, over the next five years, Arvind's value creation agenda will be driven by:
DIVIDENDS
Dividend pay-outs not only signal financial strength of the company, but also its
maturity in consistent sales and profits. In the reporting period, Arvind continued to We have been
recommended dividend to its shareholders.
consistently
FY 13-14 FY 14-15 FY 15-16
declaring dividends
23.50% 25.50% 24%
over last five years
(M2.35 per share) (M2.55 per share) (M2.40 per share)
R&D
In today's globally competitive market where organisations need to keep innovating, R&D becomes a crucial component in
developing new competitive advantages. We have two R&D centres - at Naroda and Santej, which fuel our drive for new products,
processes and technologies. These centres are fully recognised and approved by the Department of Scientific and Industrial Research,
Ministry of Science and Technology, Government of India.
WOVEN FABRICS
Our fabric business delivered strong Achieved 8% growth in volume at Achieved 4.5% growth in volume at
112 116.9
growth despite volatile external
environment.
The average price realisation per meter The average price realisation per meter
grew by 1%. Driven by both increase in remained flat as compared to last year.
volume as well as selling price, the
revenue grew by 9%.
GARMENTS
Garments, which is part of Arvind's
verticalisation strategy, continued its
growth momentum; the revenues will
3%
Registered revenue growth
24%
Registered revenue growth
likely be higher next year with expected
commencement of full scale operations The volume grew by Arvind Goodhill Suit Manufacturing
26%
at the upcoming plant in Ethiopia. Private Limited, the joint venture company
set up to manufacture suits, grew from
A490million
in 2016.
64
BUSINESS 2014-15 2015-16
DENIMS
We stand among the largest denim Witnessed muted growth in volume at Witnessed de-growth in volume to
manufacturers in the world, yet
experienced muted growth in the face
of bottlenecks in production.
106
million meters
101
million meters,
as well as in revenue by 3%.
The average price realisation
per meter though grew marginally. This is on account of bottlenecks in
capacity utilisation due to changes
in product mix. The average price
realisation per meter grew marginally
during the year, partially due to
conscious effort to avoid low margin
product categories.
KNITS
This business segment posted an Registered a significant growth of Continued to demonstrate high growth
32%
encouraging growth graph. Future trajectory and registered a growth of
10%
looks even more promising because the
business is expanding its capacities in revenue
following the footsteps of woven fabric in revenues
business.
VOILES
The reporting period was a mixed bag Registered a revenue growth of Registered a decline in revenue by
10% 4%
for the Voiles business.
65
WE ENCOURAGE AND SUPPORT
EMPLOYMENT
OF PEOPLE FROM
WITHIN NEARBY
COMMUNITIES
66
WATT IS SAVED
IS EARNED
SUSHEEL KAUL
CEO | Lifestyle Fabrics, Knits & Woven Fabrics
67
68
Ecological imbalance, sluggish pace of progress, increasing energy costs, and spiralling
health issues - the implications of use, overuse, and abuse of energy are not just
hindering the environment but also the business and the society.
At Arvind, we believe that energy is both an enabler and a bottleneck for business
growth. While it largely remains as an inimitable resource, the demand-supply deficit
may cause hiccups in the long-term business continuity.
60,400 kWh
CUMULATIVE POWER SAVINGS IN BENGALURU THROUGH
DAYLIGHT HARVESTING SYSTEM - FY 2014-15 AND FY 2015-16
ISO-50001:2011
certification
ARVIND IS THE FIRST INDIAN COMPANY TO GET THE CERTIFICATION
IN THE 'COMPOSITE TEXTILE INDUSTRY-DENIM FABRIC' CATEGORY
11.78%
DECREASE IN GHG EMISSIONS
(DIRECT+INDIRECT) AT NARODA IN FY 2015-16
69
We have put in practice a business-wide Energy Policy with a commitment to
continually improve the energy performance of all units of Arvind. Objectives and
targets are being set and reviewed to maximize the outcome of every unit of energy
consumed. To ensure effective implementation of this policy, we have also instituted
the Energy Conservation Cell which is overseen by the CEO.
1 2
In the reporting
Improved Reduced
period, our operating
Energy Security Energy Costs
unit at Santej
achieved an
3Productivity
Enhanced
4 Emissions
Lower encouraging reduction
in specific electricity
consumption.
As compared to
FY 2013-14, the energy
use per meter of
production reduced by
8%
at Santej.
Going ahead, we will continue to conduct energy audits for all units in order
to identify and implement further opportunities to minimise the wasteful use
of power. We also aim to add renewable power to our energy mix.
70
at arvind, Energy productivity focuses on achieving greater
economic output from each individual unit of energy. This helps
achieve the dual objective of de-linking economic growth from
commensurate growth in our environmental footprint.
CONSUMPTION
ENERGY
At Arvind, we primarily depend on energy in three forms: coal, electricity and
Compressed Natural Gas (CNG). Accordingly, we measure the energy consumption of
our operations in two broad categories:
4,202.12
including several smaller units in to our reporting boundary.
4,164.18
TOTAL DIRECT ENERGY CONSUMPTION in TJ
480,282
71
SPECIFIC ELECTRICITY CONSUMPTION (in kWh/meter production)
1.56
1.26
1.15
1.79
1.77
EMISSIONS
The apparel industry accounts for 10% of global carbon emissions. As an integral part
The apparel industry accounts for
10%
of this industry, we assume our responsibility towards restricting emissions by
enhancing the energy efficiency of our processes as well as investing in low-carbon
technologies.
The nature of our operations is such that we only produce carbon dioxide. Over the
years, a focused drive to improve the efficiencies of our operations has resulted in OF GLOBAL CARBON
managing emissions to a significant extent. A case in point is the downward trend in
the specific GHG emissions witnessed by our Santej and Naroda units. EMISSIONS
TOTAL GHG EMISSIONS (DIRECT & INDIRECT) in TCO2
72
SPECIFIC GHG EMISSIONS in kg CO2/meter production
2.27
3.26
Downward
2.25
3.18
trend
3.08
2.20
witnessed
in the specific
GHG emission
in FY 2015-16.
2013-14 2014-15 2015-16 2013-14 2014-15 2015-16
CONSERVATION
When it comes to energy conservation, every watt counts. Our teams, across units, remain on a vigil to continuously improve the
processes and ferret out alternatives in order to use less energy per unit of produce. Our conservation efforts span both thermal and
electrical energy.
Over and above enthusing our employees to continuously conserve, we also enhance the energy conservation awareness of our
vendors through trainings, workshops and seminars. This empowers us to conserve beyond our sphere of operations and thereby
contribute to the climate narrative on a larger scale.
73
Presented below is a glimpse of some of the key interventions:
SANTEJ UNIT
Installation of VFDs at various VFD with Replacement of existing 6 nos. 30 kW pump sets
locations and processes Pressure Transducer pump sets with replaced by 2 nos. 55kW pump
At three Auto Coner machines: energy-efficient pump sets sets - resulting in energy
kWh/Annum conserved
VFD without
IE
FIC N
2.51 lac
kWh/Annum
T
Y EF
Pressure Transducer
PUMP
At Pressure Dryer of 6 nos. 110 kW pump sets
Dyeing Machine: replaced by 3 nos. 160 kW
RG
0.5 mn ENE
S pump sets - resulting in energy
savings of
units/year
conserved 1.4 mn
kWh/Annum
Replacement of the existing
pumps with new, 48.8
kWh/Day
Installation of O2 sensor and Annual coal savings of
2,594
energy-efficient pumps
insulation improvement in
steam boilers
Installation of additional
pumps with better ratings 7.65 lac
kWh/Annum
tonne
1,689
at the shirting pump house
Installation of Economizer
in 20 TPH boiler
Introduction of dynamic Power savings of
0.07
rinsing process
tons
of coal saved equivalent to
(VIVO & miDori®) in the
yarn dyeing section kWh/kg
of fabric rinsed 9.83 lac
Steam savings of Kcal
9.2%
kg/kg of approximately 10°C at the
of fabric rinsed Thermopack machine
Action Conservation
interventions
Installed a Variable Frequency Drive (VFD) in
cooling tower motor and energy-efficient pump
for water supply
450
kWh/Day
to enhance
boiler
Introduced VFD for microtech boiler
600
kWh/Day
efficiency
earned us
Tube lights replaced by energy efficient LED lights
860 recognitions
kWh/Day at Steamtech
2016
Introduction of new humidification plants with
VFD air washer pump 1,200
kWh/Day
75
BENGALURU UNIT
Action Conservation I N I T I AT I V E S
Replacing Fluorescent
tube lights and metal 171
kWh/Day
TURNING INCINERATORS INTO
HEAT HARNESSERS - SANTEJ UNIT
halide lamps with LED
dome light Heat recovery is an established approach to harness the power of
steam, a key energy source in textile operations. Incinerators are
great tools not just to manage waste, but also to generate thermal
Replacing the mild steel
impeller with FRP Impeller
in three spray booth
~35
Units/Day
energy. Building on this approach, we installed heat exchangers in
steam boiler nearby the incineration system for generating steam.
With a capacity worth 2,000 litre/hour at a 70°C rise temperature,
blower motor fans. (for three fans the exchangers will further add to the heat recovery strength of
combined) Arvind. Total capital cost of this intervention is INR 12 Lac, and the
energy returned on the investment is 400 kg of coal saved per day.
Skylights
have effectively reduced
the need for artificial lighting
resulting in energy savings of
570 kWh
per day.
At Bengaluru,
daylight harvesting
system resulted in
90%
power saving
76
77
DEMONSTRATION IS THE
BEST FORM OF
ADVOCACY
ASHISH KUMAR
CEO | Lifestyle Apparel
78
Water is an important resource in textile production. The textile Industry ranks among
the top ten water consuming industries, and natural fibre processing has a larger water
footprint than artificial fibres.
17.42%
DECREASE IN FRESHWATER CONSUMPTION AT NARODA
100%
PROCESS WATER REQUIREMENT SOURCED THROUGH
TREATED MUNICIPAL WASTEWATER AT BENGALURU
3
10.88 mn m TOTAL WATER TREATED & REUSED
IN THE PROCESS DURING THE REPORTING PERIOD
6.5 litre/kg
of knit fabric
WATER SAVED AT SANTEJ THROUGH ONE-BATH BIOPOLISHING & DYEING
800 kl/day
COMMUNITY SEWAGE WATER TREATED AND RECYCLED AT ANKUR TEXTILES
79
CONSUMPTION
Our production volume grew across both woven and denim segments during the
reporting period of FY 2014-15 and FY 2015-16. But through a combination of
conservation, recycling and process innovations, we ensured that our freshwater
consumption didn't increase at a commensurable rate.
6,783
in '000 m3
6,200
6,147
GED (Bengaluru)* 201 217 269
At Santej, although production volumes increased during reporting period, the total freshwater consumption did not cross FY 2013-14
levels. Thus, the Santej Unit has been able to produce more using less water.
SPECIFIC WATER CONSUMPTION The Santej unit has been able to produce
MORE
In litre of water consumed/meter of production
LESS
Denim (Naroda) 40.43 37.85 34.45
GED (Bengaluru) 50 38 42
(in litre of water/garment manufactured)
80
ZERO
EFFLUENT MANAGEMENT Our Santej Plant has been a
Over the years due to persistent efforts and newer initiatives, we have achieved a
consistent rise in the recycling and reuse of wastewater in various processes across
our plants.
Liquid Discharge plant since
inception in 1998.
5,682
5,205
TOTAL WATER TREATED & REUSED IN PROCESS in '000 m3
4,771
Units FY 13-14 FY 14-15 FY 15-16
3,544
Units FY 13-14 FY 14-15 FY 15-16
*Excludes the Electronic City unit as at this unit all the wastewater is treated and reused in process,
flushing & gardening
81
Our Santej unit is equipped
with a wastewater treatment
plant which recycles up to
98% of our
effluent.
82
WATER MANAGEMENT & CONSERVATION INITIATIVES
SANTEJ UNIT
Our Santej unit is equipped with a Wastewater Treatment Plant which recycles up to 98% of our effluent. Thus, the net withdrawal of the
water from bore wells is limited to evaporation and consumption losses. But there is always room for improvement. If we cannot
enhance the quantum of water conserved, we can conserve the amount of energy used to conserve this water. Thus, during the
reporting period, we introduced technologies and process that make water conservation more energy-efficient.
I N I T I AT I V E
CONS
ER
U
WAT
MPTION
ON
RED CTI
U
WATER CONSUMPTION
AT SANTEJ UNIT
HAS BEEN REDUCED
BY ENHANCING THE
UTILISATION OF
MACHINE EFFICIENCY
ELECTRO OXIDATION ONE BATH BIO-POLISHING AND THROUGH A
PROCESS AND DYEING COMBINATION OF STEPS
SUCH AS:
To enhance energy efficiency and reduce Bio-polishing is a finishing process that
sludge generation, Electro Chemical enhances fabric quality by decreasing
Creating awareness about draining and
Oxidation was introduced as a pilot the pilling tendency and fuzziness of
flushing during changeover from dark
project in the ETP at Santej. In this (cellulose) knitted fabrics. In the regular
shade to light shade, such that
process, the pollutants are broken down process, the fabric undergoes a number
unnecessary flushing doesn't happen
through oxidation at the anode and are of baths like pre-treatment, dyeing and
transformed into non-toxic substances. bio-polishing. Thereafter it goes for
Thereby, the effluent's COD (Chemical finishing and is finally packed. Each bath
Each machine operator has been trained
Oxygen Demand) is reduced substantially. consumes substantial quantities of water.
to optimise utilisation of water; this
training and behavioural change has
This technology is simple, eco- We have devised and incorporated helped us save around
300-400 m3
friendly, energy-efficient and has a sustainable process where
low maintenance cost. The treated bio-polishing and dyeing happen in
wastewater can be then the same bath saving water, steam,
of water per day
effectively reused for dyeing energy and time. Single bath
application. Plans are afoot to bio-polishing and dyeing is carried out
scale up the process in future. for almost 95% of piece dyed fabrics.
In sanforiser, the water required to cool
the blanket is now being collected in
WE HAVE ESTIMATED THAT THIS PROCESS SAVES trough and is reused in the process;
21,600
The Naroda unit is our oldest, and continues to remain one of
the most important in terms of productivity. During the
reporting period, a number of water conservation initiatives
and equipment upgrades were commissioned at the unit.
I N I T I AT I V E S
m3/annum
This resulted in the generation This process resulted This has resulted in
of a condensate quantity of in savings of approximately water saving of
84
BENGALURU UNIT
When it was commissioned in 2005, the Mysore Road Garmenting Unit at Bengaluru was the first such unit in the area to use 100%
treated water sourced from the local municipality through a specially built pipeline. Even today, no groundwater is used
at this unit. Yet, the scope for rationalising consumption always remains. During the reporting period, following technologies and
processes were introduced to conserve water
I N I T I AT I V E S
e-Soft
technology
ensures
98%
water savings
80%
chemical savings
In a conventional softening process, textile products go through a washer containing and
79%
water and chemicals before being spin dried and tumble dried. Each cycle consumes a
huge quantity of water. Keeping in mind our need to rationalise water consumption, we
have introduced 'e-Soft technology' at our Bengaluru unit.
This ensures 98% water savings, 80% chemical savings and 79% energy savings.
energy savings
e-Soft is based on nanobubble technology which not just negates the need for a separate
bath, it also makes spin drying unnecessary and minimises the tumbler drying cycle.
85
ANKUR TEXTILES,
The e-soft system is low maintenance, AHMEDABAD
10g 2g
of chemicals required of chemicals required
per garment per garment
As sustainability becomes an
0.38 kw/h
power consumed per garment
0.08 kw/h
power consumed per garment
SEWAGE
TREATMENT
PLANT
ZERO
Full discharge of During the reporting period, to
1,000
decrease our dependency on
groundwater, we commissioned a
DISCHARGE
litre
Sewage Treatment Plant (STP) with
capacity to treat 1,500 kl sewage
Note: Calculation is done for a load of water every day at Ankur Textiles.
as wastewater 100kg, were 1 garment is 0.5kg
At this STP, we take sewage waste
from nearby communities, outside
our facility and treat it to salvage
clean water for use in our process.
REDUCING WATER CONSUMPTION THROUGH EIM
Currently, we are treating
800 kl
The Garment Unit at Bengaluru has been using Environmental Impact Measuring
(EIM) software to monitor and control its washing activities since last three years.
This software analyses the environmental impact of a garment finishing process across
parameters such as: sewage water in the STP and
are thereby saving around
• water consumption • energy consumption
• chemical product use • worker health
It also measures the impact of the total process and benchmarks the results against a
defined environmental threshold.
650 kl
OF GROUNDWATER
This enables us to compare the environmental impacts of various finishing processes. In the near future, we are aiming
Our customers can also request access to the environmental information of the to eliminate our dependence on
washing formulas for their orders. groundwater completely.
86
NO BETTER
BUSINESS COMPASS THAN A
CUSTOMER'S GOAL
A A M I R A K H TA R
CEO | Lifestyle Fabrics - Denim
87
88
As a sustainable
supply chain partner,
we work in
conjunction
with our clients
and help them
not only fulfil
market expectations
but also assist
them to exceed
their sustainability
goals.
The look, the feel, the hues, the unique properties - much of what turns a fabric into fashion comes from chemicals. Understanding
the power of chemicals, leveraging its goodness and minimising its ill effects - these are core to making us fundamentally right.
• Assessment of chemical hazard to environment and human health SCREENING FOR HAZARD
• Chemical Safety Management
Internal - Management focus on EHS. This includes adherence to ZDHC roadmap of With an objective to evaluate
ensuring zero discharge of hazardous chemicals by the year 2020, Higg Index 2.0, chemicals from a hazard
Sustainable Apparel Coalition and worker safety perspective, 'GreenScreen for
Regulatory - Certifications like GOTS, OEKO-TEX and REACH Safer Chemicals' was adopted for
REACH the 'Denim Laundry Operations' in
FY 2015-16. GreenScreen provides
a structured approach to evaluate
a comprehensive set of 18 human
and environmental health and
safety end points, as related to
CHEMICAL PURCHASE POLICY chemical substances. We plan to
We continue to be committed towards eliminating the 11 chemical groups of priority expand the scope of GreenScreen
substances from our processes. in coming years.
While we have put in place practices to restrict the use of these substances at our
operations, we are well aware that they may be present in the chemicals we procure HAZARD ENDPOINTS
from our suppliers. We have hence instituted a Chemical Purchase Policy to screen our Environmental Fate
supply chain. Persistence | Bioaccumulation
We ensure that all chemicals used, have below documents in system: Environmental Health
Acute Aquatic Toxicity
• Material Safety Data Sheet / Technical Data Sheets (TDS)
Chronic Aquatic Toxicity
• Technical Data Sheet / Technical information Carcinogenicity | Mutagenicity &
• GOTS / Non-GMO certificate, wherever applicable Genotoxicity | Reproductive
Toxicity | Developmental Toxicity
• REACH SVHC candidate list Endocrine Activity
• ZDHC MRSL compliance declaration
Human Health Group 1
• Certificate of Analysis (COA) Acute Mammalian Toxicity
Systemic Toxicity & Organ Effects
• Product Information LOG (PIL) covering BOD / COD / EC50 / IC50 / Bio-degradability /
Neurotoxicity | Sensitization
GHS classification of chemical
Respiratory Sensitization
• Declaration of RSL on fabric Skin Irritation | Eye Irritation
• Declaration of RSL and MRSL component in chemical / dye
Human Health Group 2
In order to enhance the ease of access and in a move to reduce paper usage, we have started
Reactivity | Flammability
receiving Certificates of Analysis in soft copy. All HODs have access to these COAs.
90
SPILL MANAGEMENT POLICY
Unplanned or uncontrolled release of hazardous chemical is an occupational hazard In addition to giving a comprehensive
that is, unfortunately, a possibility in any industry that involves chemical. But like all SOP to deal with major and minor spills,
accidents, its probability can be minimised. Even in case of an untoward occurrence, the policy also elucidates the dos and
the extent of damage can well be contained if SOPs are in place. don'ts to handle spills of special
chemicals like organic material, alkali
Our Spill Management Policy is aimed to ensure cautious management of hazardous and acids.
material spills. The policy is applicable to all departments, employees, contractors,
and visitors.
I N I T I AT I V E S
INDIGENISED SPILL KITS AUTO DOSING FOR MORE SAFETY AND QUALITY
All departments handling hazardous It is our conscious endeavour to ensure safety and control over the chemicals and dyes
chemical are equipped with spill kits. which are an indispensable part of our manufacturing processes. Our Woven & Knits
The challenge that we usually face in Unit at Santej involves high levels of chemical consumption. Previously, these
procuring these spill kits is that the chemicals had to be manually sorted, mixed as per the required recipe and loaded
replacement of the kits is both time onto machines for further processing. This manual intervention had the potential to
consuming and costly, because good cause both health hazards as well as human errors.
quality, industrial grade spill kits are
usually imported. In order to protect our workers and to ensure the consistency across production
batches, we introduced SCADA-based auto dosing system. Auto dosing dispenses both
To find a way around this, we have solid and liquid chemicals and dyes in accurate quantities at pre-determined intervals -
indigenised one of the most critical and thereby lending speed and efficiency to bulk production.
most used components of the spill kit
known as 'barrier'. Designed to As a result of this intervention, our Santej Unit now has:
perfection, the effectiveness of these • Steady reduction in the direct human exposure to hazardous chemicals and dyes;
indigenised barriers is at par with the ensuring better employee health and safety
commercial ones. • Increased precision in accuracy and quantity; leading to better quality and
minimum wastage
This innovation is helping us to curtail
the cost of the kit per department, and • Complete traceability of order history
most importantly, it is eliminating the
possibility of running out of access to Due to the measurable benefits of the auto dosing system, we are in the process
the spill kit. of incorporating it at our Bengaluru unit also.
91
WASTE GENERATION & MANAGEMENT
WASTE GENERATION
Waste is a by-product of the production process and thus, to some extent, its quantity depends on our output. In FY 2015-16, denim
production at Naroda witnessed a minor de-growth in volume on account of bottlenecks in capacity utilization due to changes in
product mix.
On the other hand, woven fabrics and garments business, both showed growth in volume of 4.5% and 28% respectively. New
spindles were added to Santej unit during both years and some of the yarn production was also moved to in-house production from
the outsourced yarn earlier. This resulted in an increase in non-hazardous solid waste. More specifically, spinning capacity increase
has led to the soft waste increase at Santej which almost doubled year on year over the previous reporting period.
NON-HAZARDOUS WASTE
Solid Waste (Hard) In Tonne
6,086
Woven & Knits (Santej) 1,870 2,226 2,978
5,390
4,908
Denim (Naroda) 2,502 2,673 2,543
10,241
Woven & Knits (Santej) 1,773 3,728 6,271
9,613
8,112
92
HAZARDOUS WASTE
Non-refillable Empty Containers Disposed In Nos.
217,855
Units FY 13-14 FY 14-15 FY 15-16
186,624
204,526
Woven & Knits (Santej) 122,638 139,163 149,830
Note: In FY14-15, Naroda started ordering Liquid Indigo in large containers leading to huge reduction in containers; in FY15-16, a portion of indigo was
resumed in smaller sized containers due to business compulsions; resulting in more containers
4,098
Units FY 13-14 FY 14-15 FY 15-16
3,423
Woven & Knits (Santej) 1,721 779 965
2,791
Denim (Naroda) 1,141 845 1,254
31,320
27,957
11,865
In Ton
1,094
In Ton
Wovens & Knits (Santej) FY 14-15 FY 15-16
93
Garments Export Division (Bengaluru) In Ton
142.7
FY 14-15 FY 15-16
86.3
Paper Waste 3.5 2.3
323.82
281.48
In Ton
Ankur Textiles (Ahmedabad) FY 13-14 FY 14-15 FY 15-16 225.53
Steel Scrap 82.26 192.84 127.21
WASTE MANAGEMENT
As a responsible corporate, it has been our constant endeavour to be an asset to the society and not a liability. Instrumental to this,
has been the focus we have maintained on measuring, assessing and minimising our waste creation and disposal.
I N I T I AT I V E
94
case study
Along with its benefits, stone washing also poses sustainability challanges.
After the stone washing process, the denim is required to be washed several No-Stone System
times in order to completely get rid of the grit. This washing process includes
chemicals like Anti Back Stain (ABS), enzymes and detergents. Over and above
increasing chemical and water consumption, stone washing also enhances
33%
lesser water
carbon footprint, as the stones need to be imported from places like Turkey, consumption
Indonesia and Greece. In order to address these challenges, we have innovated
and created a No-Stone System.
We have replaced the pumice stone with an abrasive drum coating, fastened to the internal drum of
the washing machine which can create a number of finishes through flexible abrasion adjustments.
Traditional No-Stone
Parameter Stonewash System
COMPARATIVE
STUDY BETWEEN No. of Garments 80 pieces 80 pieces
TRADITIONAL
Garment Load ~ 80 kg ~ 80 kg
STONE WASH
AND Pumice Stone Load 160 kg 0
THE NO-STONE Water Consumption 4,200 litre 2,800 litre
SYSTEM Chemical Consumption
- ABS 1.35 kg 0.8 kg
- Enzyme 0.8 kg 0.4 kg
95
no-stone system
not only eliminates
conventional
pumice stone for
garment washing,
but also reduces
chemical consumption,
water use, and
carbon footprint.
96
WA ST E R E D U C T I O N I N I T I AT I V E S AT S A N T E J U N I T
• In the past, soft winding was performed on weight basis. The process has been
changed to length basis; resulting in decreased warping waste
• In selvedge cutting, the edge trimmers have been optimised with adjusted cutter
positions. This resulted in reduction of waste amounting to 1,000 kg/month
• Previously, roll identification mark was mentioned horizontally on each roll. This
marking is now being mentioned vertically, thereby preventing around 10 cm of
fabric width from being cut. Considering an average roll length of 165 m at shirting
unit, this translates into fabric savings of 165,000 sq.cm. per roll
To minimise the manual errors during Since many decades, perfluorochemicals (PFCs) have been used in water-repellent
packaging, we have introduced finishes and in waterproof membranes in outdoor apparel. The two most commonly
automated packing machine that can be used compounds are perfluorooctane sulfonate (PFOS) and perfluorooctanoic acid
programmed and monitored through (PFOA). PFOS is a persistent, bio-accumulative and toxic to mammalian species.
microprocessor interface. This machine
works on the functions like auto rolling, Our PFC-free finish is the sustainable water repellent finish where usage of PFOA and
cutting, sampling, labelling & palletizing. PFOS is eliminated. In comparison with C6 & C8 chemistry, PFC-free products have very
In addition to eliminating manual errors soft handle and good abrasion resistance. Their washing durability is also high with
in marking or weightage, it also saves excellent low temperature curing. This ensures that PFC is not released to environment
on the packing time. and thus would eliminate the health risk to human beings and animal species.
EASY WASH
Easy Wash is a revolutionary innovation that allows removal of everyday stains with just a dab of water. Offering a unique blend of
fashion and technology, every Easy Wash shirt combines the best of liquid repellence and stain release functions on the finest fabric.
Chemicals used for Easy Wash have excellent water repelling characteristics, are durable to laundering and give comfort to wear. The
Easy Wash fabric helps to reduce the impacts at consumer end by enhancing the life of fabric as well as reducing need to wash
garments with detergents frequently.
97
PRODUCT RESPONSIBILITY
Instead of every season, today, fashion changes every month. Consumers are buying more clothes than ever before. Prices are
travelling south. And demand is zooming north. Production ramp-ups to fulfil this demand entails two costs - the stated price on
the tag, and the unstated natural cost borne by the environmental resources. Sustainable fabrics are the need of the hour. Fabrics
that satisfy the current demand; while ensuring ample resources for tomorrow
7.9% 21.59%
LESS LESS FRESHWATER
ENERGY CONSUMPTION
POST-CONSUMER
RECYCLED FIBRES
ARE REUSED IN RING SPINNING TO MAKE SUSTAINABLE DENIM
98
Partnering through Co-Creation
There is a great need in the industry today for large and experienced textile manufacturers like us to expand our role and assist in design
and development. This results in a win-win situation - the customer frees up bandwidth for marketing, positioning and retailing; while we
get to engage with the customer at a deeper level and forge stronger long-term partnerships.
Co-creation has enhanced our understanding of markets and domain expertise and shall propel
us as a preferred partner for more global customers, in the years to come.
NEO-DENIM
Neo Denim is produced using sustainable Neo-dyeing technology which is a closed-loop dye inject technology in Nitrogen environment.
Sustainable characteristics of Neo Denim:
The Neo Technology can also be used to apply sulphur dye which imparts deep dark saturated shades
that make the fabric very versatile.
99
Validation of Neo-Dyeing Technology's
Sustainability Potential
During the reporting period, PE International conducted an environmental Life Cycle Assessment (LCA) of Neo-dyeing and
conventional dyeing. The methods used were in congruence with ISO 14040:2006 and ISO 14044:2006.
Based on the study results, it has been quantified that the Neo-Dyeing (Pre-Dyed Fabric) has
Corduroy Denims are corduroy fabrics As part of our ReNEW process, Khadi Denim is hand spun, hand hank
specially treated using the new Foam we produce recycled polyester dyed in natural indigo and woven on a
Indigo Dyeing technology, and used for from discarded PET bottles handloom. It sports all the properties of
denim manufacturing. Foam finishing is a which would otherwise choke natural denim like comfort, softness, and
wet processing technology that uses air up landfills. It is estimated that ageing. Additionally, the natural indigo
in form of dispersion foam for media recycling 1 ton of PET saves an injects anti-inflammatory, anti-fungal &
application. It saves energy by more than equivalent of about 4.7 barrels anti-bacterial properties into the fabric.
50% and brings down chemical of oil. Producing recycled During the reporting period, we initiated
consumption by 10 to 40%. Moreover, the polyester also consumes 86% commercial shipments of Khadi Denim to
fabric wears longer and fades gradually less water compared to virgin both, large-format brands like Levi's and
just like denim. polyester. niche boutique brands.
I N I T I AT I V E
With fast fashion speeding up trends and shortening seasons, clothing is getting dated
sooner than later and pressure on landfills is increasing by the hour. Extracting fibre
from these discarded garments helps reduce the load on landfills and eases demand
on natural resources.
At Arvind, we use both types of post-consumer recycled fibres - natural and synthetic.
Recycling is undertaken as per Global Recycling Standard (GRS) guidelines. Cotton
fibres extracted from post-consumer waste are used in ring spinning to make
sustainable denim. We also source recycled waste that is certified by Control Union.
100
I N I T I AT I V E
Through sustainable yarn finishing, following environmental benefits that have been realized.
Note: Yarn Combination (1), where dyeing is eliminated for 25% yarn portion | Yarn Combination (2), where dyeing is eliminated for 35% yarn portion
Additionally, in the sustainable process route, bleaching and dyeing steps have also been eliminated;
resulting in water savings of 18 litre per kg of yarn processed and energy savings of 5 kg of steam per
kg of yarn processed.
101
THE RIGHT RAW MATERIAL
Cotton continues to remain the fabric of choice for consumers and is thus the most
important raw material for us. Since 2007, Arvind Agribusiness has been driving the
cause of sustainable agriculture. As an implementer of the Better Cotton Initiative (BCI)
project and an early proponent of organic farming in India, Arvind Agribusiness is
currently working with over 4,000 cotton farmers to enhance their farm productivity
while reducing financial risks.
For more details about the sustainable sourcing of cotton, please refer to the Cotton chapter.
Arvind Agribusiness is
currently working with
OVER
4,000
While we are reducing the environmental footprint of cotton farming, we are also
promoting alternative fibres. These fibres retain the look, feel and durability of a
FARMERS
natural fibres like cotton and wool, but are produced at a considerably less load to the
to enhance their
environment when compared to cotton. Prime amongst these is Tencel®- a man-made
farm productivity
cellulose fibre. while reducing
financial risks
102
Tencel
®
®
Tencel is a man-made,
®
Over and above being 100% biodegradable, Tencel has a host of
desirable properties:
biodegradable fibre from wood
pulp. The wood is sourced from A UNIQUE NANO-FIBRIL STRUCTURE AND A VERY SMOOTH SURFACE
trees grown in notified farms,
where they grow faster, do not EXCELLENT WET STRENGTH AND WET MODULUS
require any artificial irrigation
VERY HIGH ABSORPTION CAPABILITY
and are not genetically modified.
During the reporting period, we introduced following new blends to enhance the versatility of our finished products:
®
Tencel -Cotton blend ®
Tencel -Wool blend
NEW
® ®
With a mixture of Tencel , the The addition of Tencel to wool
strength and regularity of cotton enhances the softness and makes
INTRODUCTIONS improves considerably, resulting in the blend easily washable.
a more attractive fabric with better
performance values.
103
RESPONSIBLE PRODUCTION
Being a manufacturer, production efficiency is vital for both - customer satisfaction plus
environment stewardship. To harmonise both these goals, we employ the best of talent
and the latest in technology, so that we can ramp-up production without a
commensurate increase in our consumption footprint.
Year after year, we have sharpened our production efficiency by introducing new Introducing
equipment and updating existing machinery. Staying ahead on the technology curve
helps us enhance the quality of finished products, reduce consumption of water and new equipment
energy as well as optimise the utilisation of dyes and other chemicals. It also helps us
stand true to our goal of being an innovation-driven textile major.
and updating
the existing
machinery
Major technology introductions and upgradations done during the
reporting period: helps us stand true
to our goal of being a
technology and
innovation-driven
textile major.
Introduction of
Next-generation
Stable Foam Coating
technology.
New warping machine with upgraded We can now offer textile solutions A new sanforizing machine (Monforts)
technology and higher capacity added in with double rubber cylinder installed.
for rapidly growing sectors like
the Warping and Dyeing area.
general industrial manufacturing, It processes fabric at twice
These machines perform better plus infrastructure, transport, energy the speed; resulting in faster
have lesser down-time; which in and personnel protection. production.
turn reduces our turnaround time.
104
REPORTING
SCOPE
This second sustainability report of Arvind Ltd. builds on the maiden report and further
elucidates our economic, social and environmental performance to an array of
stakeholders. It continues to be in line with our approach to sustainability – that of
being fundamentally right by focusing on our core inputs, and has been prepared
through a stakeholder engagement process. THIS REPORT IS IN
We have adopted the reporting parameters suggested by the Global Reporting
ACCORDANCE WITH THE
Initiative (GRI) and thus, this report is in accordance with the G4 CORE guidelines. The G4 CORE GUIDELINES
GRI content index table at the end of this report shows the definition of each reported
disclosure element as well as its location within the report.
The performance disclosures contained in this report pertain to the period between April 01, 2014 and March 31, 2016. We are
determined to report our triple bottom line performance on a regular basis.
REPORTING BOUNDARY
For all profile disclosures, economic performance and employee indicators: Arvind Limited.
I. Naroda (Denims business) The community section of the report describes the corporate social responsibility (CSR)
activities carried by the Strategic Help Alliance for Relief to Distressed Areas (SHARDA)
II. Santej (Woven and Knits business) Trust under the aegis of our newly constituted Arvind Foundation.
III. Bengaluru
(Bommasandra, Electronic City & Mysore Road, No other entities, such as subsidiaries, associates, joint ventures, vendors etc. are
collectively reported as Garments Export Division)
within the reporting boundary.
IV. Kolhapur (Arvind Cotspin)
V. Ahmedabad (Ankur Textiles) Your valuable inputs will help us gauge the efficacy of the present report and make
future reports more engaging and informative. Please send your feedback to:
VI. Ahmedabad (Arvind Intex) [email protected]
105
HIGG
INDEX 2.0
The Higg Index 2.0, developed by the Sustainable Apparel Coalition (SAC), is a set of
indicator-based assessment tools that asks practice-based, qualitative questions to
gauge environmental sustainability performance and drive behaviour for improvement
across three modules: Facility, Brand, and Product.
As a member of the SAC, we have adopted the Facility module of Higg Index and have Deciphering the Scores
assessed our major manufacturing units on their environmental parameters. The units
are scored across material areas like environmental management system, energy & GHG, Level 1
water use, wastewater, air emission, waste management and chemical management.
30
POINTS
Awareness, understanding
& baseline performance
Unit 2013 2014 2015 2016
Level 2
Naroda 55 59 66 74
Santej 62 81 71 71 30
POINTS
Planning &
management
*The Bommasandra and Electronic City units started adopting the Higg Index in 2015
Enhancing Performance
We aim to enhance our current scores by:
106
GRI G4 CORE CONTENT INDEX
G4 Disclosure Title Level of Location of Additional Explanation
Disclosure Reporting Disclosure
Organisational Profile
G4-3 Name of the organization Fully Pg. 5
G4-12 Supply chain Fully Pg. 28-29, We have considered Cotton and Chemical as
90-91 the main components of the supply chain.
G4-13 Significant changes to the organization and its supply chain Fully There were no significant changes to the
organization’s size, structure, ownership, or supply
chain during the reporting period.
G4-14 Precautionary Principle or approach Fully Pg. 99, 100, Arvind Ltd. applies the Precautionary Principle in
104 operational planning, new product development
to reduce or to avoid negative impacts on the
environment.
G4-18 Defining report content and topic Boundaries Fully Pg. 105
G4-20 Explanation of the material topic and its Boundary Fully Pg. 105
G4-21 Explanation of the material topic and its Boundary Fully The report structure has been derived from the
material issues. Hence, every impact - direct and
indirect of every material issue has been
described in detail, in the report.
G4-23 Changes in reporting Fully Pg. 105 The reporting parameter has been changed from
GRI G3.1 to G4
Stakeholder Engagement
Report Profile
G4-29 Date of most recent report Fully This is our second report. Our maiden report covered
our sustainability performance till March 31, 2014.
G4-31 Contact point for questions regarding the report Fully Pg. 105
107
G4 Disclosure Title Level of Location of Additional Explanation
Disclosure Reporting Disclosure
G4-32-a Claims of reporting in accordance with the GRI Standards Fully Pg. 105
Governance
G4-34 Governance structure Fully Pg. 12
G4-DMA-b The management approach and its components Fully Pg. 11, 25, The DMAs have been spread out across the report.
35, 51, 61, Every core input section begins with Arvind
70, 79, 89, Management's approach on that particular
92, 98-99 materiality issue.
G4-DMA-c Evaluation of the management approach Fully We have management systems such as ISO-14001 for
Environment, OHSAS-18001 for Health & Safety &
SA8000 for Labour/social related issues. All these
management systems and associated policies are
reviewed every six months by management
committees that have been formed for each of these
systems. In these meetings Management reviews the
effectiveness of the systems and also provides
direction for doing things differently in case needed.
G4-EN34 The management approach and its components Fully No grievances regarding environmental impacts
filed through formal grievance mechanisms
during the reporting period.
G4-LA16 The management approach and its components Fully No grievances regarding Labour practices were
filed through formal grievance mechanisms
during the reporting period.
G4-HR12 The management approach and its components Fully No grievances regarding Human Rights were filed
through formal grievance mechanisms during the
reporting period.
G4-SO11 The management approach and its components Fully No grievances regarding social impacts were filed
through formal grievance mechanisms during the
reporting period.
G4-PR6 Activities, brands, products, and services Fully The organisation does not manufacture or sell
banned or disputed products in any market.
G4-EN28 Reclaimed products and their packaging materials Fully Pg. 94, 97
G4-LA9 Average hours of training per year per employee Fully Pg. 36
108
ACRONYMS
ABS Anti Back Stain
IR Industrial Relations
JV Joint Venture
PFCs Perfluorochemicals
SHARDA Trust Strategic Help Alliance for Relief to Distressed Areas Trust
109
Ahmedabad – 380025,
Gujarat, India.
Naroda Road,