Design of Structures.h
Design of Structures.h
VOCATIONAL EDUCATION
REVITALISATION PROJECT-PHASE II
NATIONAL DIPLOMA IN
CIVIL ENGINEERING TECHNOLOGY
THEORY
Version 1: December 2008`
TABLE OF CONTENTS
1.2 DURABILITY
12.4 CONNECTIONS
INTRODUCTION
When a simply supported member is loaded, it bends and the bottom is subjected to tension and
the top to compression. In the case of a cantilever member, the tension is at the top and the
compression at the bottom. Since steel is good in tension, the member is reinforced with steel at
the lower part (tension) while the top part (compression) is taken care of by the concrete. Such a
member is called a reinforced concrete member. In addition, since steel is good both in tension
and compression a member subjected to direct compression can be borne by both concrete and
steel. Typical examples of the former are slabs and beams while that of the latter is column. The
method of combining these materials (concrete and steel) in the most economical way on one
hand and safety on the other hand is referred to as reinforced concrete design.
1.2 Durability
Concrete structures, properly designed and constructed, are long lasting and should require little
maintenance. The durability of the concrete is influenced by
Concrete can be exposed to a wide range of conditions such as the soil, sea water, de-icing salts,
stored chemicals or the atmosphere. The severity of the exposure governs the type of concrete
mix required and the minimum cover to the reinforcing steel. Whatever the
exposure, the concrete mix should be made from impervious and chemically inert aggregates. A
dense, well-compacted concrete with a low water cement ratio is all important and for some
soil conditions it is advisable to use a sulfate resisting cement. Air entrainment is usually
specified where it is necessary to cater for repeated freezing and thawing.
Adequate cover is essential to prevent corrosive agents reaching the reinforcement through
cracks and pervious concrete. The thickness of cover required depends on the severity of the
exposure and the quality of the concrete. The cover is also necessary to protect the reinforcement
against a rapid rise in temperature and subsequent loss of strength during a fire. Part 1.2
of EC2 provides guidance on this and other aspects of fire design. Durability requirements
with related design
These requirements call for good assessment of the intending loads, right
Choice of materials and sound workmanship. To ensure these, the various
Components forming the reinforced concrete and the concrete itself must pass
various tests as detailed in the controlling code of practice.
The determination of the size of the structural member and the amount of reinforcement required
to enable it withstand the forces or other effects to which it will be subjected is the object of
design or detailed design. Detailed design is, however, only one of the two main parts of
structural design, the other being the primary design. This is the initial planning or arranging of
the members so that the external forces or loads on the structure are transmitted to the foundation
in the most economical manner consistent with the purpose of the structure. This is bone out of
experience, from a study of existing structures and from comparison of alternative designs.
1.4.1 Concrete
The selection of the type of concrete is frequently governed by the strength required, which in
turn depends on the intensity of loading and the form and size of the structural members. For
example, in the lower columns of a multi-storey building a higher strength concrete may be
chosen in preference to greatly increasing the size of the column section with a resultant
loss in clear floor space.
Grinding concrete exposes aggregate stones.
The concrete strength is assessed by measuring the crushing strength of cubes or cylinders of
concrete made from the mix. These arc usually cured, and tested after 28 days according to
standard procedures. Concrete of a given strength is identified by its `class' - a.Class 25/30
concrete has a characteristic cylinder crushing strength (f ck) of 25 Nlmm2 and cube strength of
30 N/mm2'. Table 1.0 shows a list of commonly used classes and also the lowest class
normally appropriate for various types of construction.
Exposure conditions and durability can also affect the choice of the mix design and the class of
concrete. A structure subject to corrosive conditions in a chemical plant, for example, Would
require a denser and higher class of concrete than, say, the interior members of a school or
Office block. Although Class 42.5 Portland cement would be used in most structures, other
cement types can also be used to advantage. Blast-furnace or sulfate-resisting cement may be
used to resist chemical attack, low-heat cements in massive sections to reduce the heat of
hydration, or rapid-hardening cement when a high early strength is required. In some
circumstances it may be useful to replace some of the cement by materials such as Pulverised
Fuel Ash or Ground Granulated Blast Furnace Slag which have slowly developing cementitious
properties. These will reduce the heat of hydration and may also lead to a smaller pore structure
and increased durability. Generally, natural aggregates found locally are preferred; however,
manufactured lightweight material may be used when self-weight is important, or a special
dense aggregate when radiation shielding is required.
The concrete mix may either be classified as 'designed' or `designated'. A 'designed concrete'
is one where the strength class, cement type, and limits to composition, including water-
cement ratio and cement content, are specified. With a 'designated concrete' the producer must
provide a material to satisfy the designated strength class and consistence (workability) using
a particular aggregate size. 'Designated concretes' are identified as RC30 (for example) based
on cube strength up to RC50 according to the application involved. `Designed concretes'
are needed in situations where 'designated concretes' cannot be used on the basis of
durability requirements (e.g
Table 1.0 Strength classes of concrete
Class fck (N/mm2) Normal lowest class for use as specified
Table 1.2 lists the characteristic design strengths of some of the more common types of
reinforcement currently used in the UK. Grade 500 (500N/mm2 characteristic strength) has
replaced Grade 250 and Grade 460 reinforcing steel throughout Europe. The nominal size
of a bar is the diameter of an equivalent circular area.
Grade 250 bars are hot-rolled mild-steel bars which usually have a smooth surface so that
the bond with the concrete is by adhesion only. This type of bar can be more readily bent, so
they have in the past been used where small radius bends are necessary, such as links in
narrow beams or columns, but plain bars are not now recognised in the European Union and
they are no longer available for general use in the UK.
High-yield bars are manufactured with a ribbed surface or in the form of a twisted square. Square
twisted bars have inferior bond characteristics and have been used in the past, although they are
now obsolete. Deformed bars have a mechanical bond with the concrete, thus enhancing
ultimate bond stress. The bending of high-yield bars through a small radius is liable to cause
tension cracking of the steel, and to avoid this the radius of the bend should not be less than two
times the nominal bar size for small bars (<16 mm) or 31/2 times for larger bars. The
ductility of reinforcing steel is also classified for design purposes. Ribbed high yield bars may be
classified as:
Class A - which is normally associated with small diameter (< 12 mm) cold-worked bars used in
mesh and fabric. This is the lowest ductility category and will include limits on moment
redistribution which can be applied and higher quantities for fire resistance.
Class B - which is most commonly used for reinforcing bars.
Class C - high ductility which may be used in earthquake design or similar situations.
Floor slabs, walls, shells and roads may be reinforced with a welded fabric of reinforcement,
supplied in rolls and having a square or rectangular mesh. This can give large economies in
the detailing of the reinforcement and also in site labour costs of handling and fixing.
Prefabricated reinforcement bar assemblies are also becoming increasingly popular for similar
reasons. Welded fabric mesh made of ribbed wire greater than 6 mm diameter may be of any of
the ductility classes listed above.
This code covers the fields of CP 110 and encompasses the structural use of reinforced and
prestressed concrete both cast in situ and precast. Although there are no major changes in
principle from the previous edition, the text has largely been rewritten with alterations in the
order and arrangement of topics. The redrafting and alterations have been made in the light of
experience of the practical convenience in using CP 110 they have also been made to meet the
criticism of engineers preferring the form of CP 114. in this respect sections two to five have
been rewritten with shorter clauses, avoiding as much as possible lengthy paragraphs dealing
with matters that could be broken down into separate sub clauses, to make specific references
easier to identify.
Consideration had been given to including the load factor method which had been introduced
into CP114 in 1957.
The basic approach to design for safety in all codes is the following. A level of loading is
assessed that leads to the worst conditions in the structure which can reasonably be expected to
occur in practice. This is commonly referred to as „working‟ or „service‟ load stresses. A
substantial margin of strength is required between this working condition and the strength of
structure which the designer aims to provide. This margin is necessary to take account of
uncertainties in the loading, the strength of the materials, the construction process and in, the
current state of knowledge of structural behaviour. It is in the way in which this margin is
provided that the elastic, ultimate load and limit state methods of design differ. The elastic (or
permissible stress) approach aims at ensuring that the working stresses do not exceed a set of
defined permissible stresses which are obtained by reducing the material strengths by a safety
factor and it aims to ensure that the strength of the structure, calculated using the expected actual
materials strengths, is sufficient to support this ultimate loading.
It might appear that these two approaches are, in effect, identical but, in fact, this is only strictly
so for materials that are fully elastic up to failure. Nevertheless, by appropriate choice of
coefficients in the various design equations, the two methods can be made to give very similar
results for most common types of structure. In drafting CP 114: 1957 it was felt that if the two
methods were to be expressly permitted in one document then the strict interpretation of load
factor theory would have to be modified in order to avoid the confusion of having different
design loads and stresses specified for the elastic method with the difference that the plastic
stress strain relations were to be assumed in place of Hooke‟s law. This has led ever since to a
confusion in the minds of designers as to what their calculations were actually predicting.
The limit state method of designs introduced in CP 110 in 1972, develops the logic of load factor
design rather further, instead of allowance for all the uncertainties being compiled together into a
single, global, safety factor, a set of partial safety factors are defined, one for each material and
type of load. The relative values of these reflect an assessment of the relative uncertainty
associated with the various loads and materials strengths. As well as treating uncertainty more
logically, the partial safety factor approach when used for structures subjected simultaneously to
different types of loading (for example, vertical load and wind load) where a critical design
condition arises when one loading is at its maximum value and the other at its minimum value.
The global factor approach automatically increases both the maximum and the minimum load
giving a less critical condition than if only the maximum load is increased.
2.1.1 SLAB
SLAB: A slab is the horizontal member of a reinforced concrete building supporting the various
load above such as partition walls and other dead loads and live loads e.g furniture equipment
and machines
A slab is generally similar to beam except that
without
drop panel With With drop
or column column panel and
2.1.2 BEAMS head head but no column
drop paned head
Beams: Are horizontal members of a building frame receiving loads from the slab and
transmitting same through the columns to the foundations.
T and L-Beams
1. T- Section – the lesser of the actual flange width or the width of the web plus one- fifth of
the distance between zero moments.
L- Section:- The lesser of the actual flange width or the width of the web plus one – tenth
of the distance between zero moments
As a simple rule, the distance between the points of zero moments may be taken as 0.7
times the effective span of a continuous beam.
Bf L
bf
X X
bw
T-BEAM L-BEAM
bw
2.1.3 COLUMNS
Column: Is a vertical load – bearing member with the ratio of its lateral dimension less or
equal to 4:1. That is, the greatest lateral dimension is not more than four times its least lateral
dimension. When this is violated, the column is said to be a wall.
h
b if h > 4b; wall
otherwise : column
Braced column: Where the lateral loads are resisted by walls or some other forms of bracing.
Unbraced column: Where the lateral loads are resisted by the bending action of the columns.
2.1.4 Foundations
A building consist of Super structure
Sub Structure – which forms the foundations below ground
The foundations transfer and spread the loads from a structure‟s columns and walls into the
ground.
6. Fire resistance - this must be considered in terms of resistance to collapse, flame penetration
and heat transfer.
7. Special circumstances - any special requirements of the structure which are not covered by any
of the more common limit states, such as earthquake resistance, must be taken into account.
The relative importance of each limit state will vary according to the nature of the structure. The
usual procedure is to decide which is the crucial limit state for a particular structure and base
the design on this, although durability and fire resistance requirements may well influence initial
member sizing and concrete class selection. Checks must also be made to ensure that all other
relevant limit states are satisfied by the results produced. Except in special cases, such as water-
retaining structures, the ultimate limit state is generally critical for reinforced concrete although
subsequent serviceability checks may affect some of the details of the design. Prestressed
concrete design, however, is generally based on serviceability conditions with checks on the
ultimate limit state.
In assessing a particular limit state for a structure it is necessary to consider all the possible
variable parameters such as the loads, material strengths and all constructional tolerances.
situations such as may occur during construction). The values in the last two columns should be
used when the structure is being designed for exceptional accidental design situations such as
the effects of fire or explosion.
Example 3.1 shows how the partial safety factors at the ultimate limit state from tables 2.1 and
2.2 are used to design the cross-sectional area of a steel cable supporting permanent and
variable actions.
EXAMPLE 3.1
Simple design of a cable at the ultimate limit state
Determine the cross~-sectional area of steel required for a cable which supports a total
characteristic permanent action of 3.OkN and a characteristic variable action of 2.0 k
The characteristic yield stress of the 500 N/mm2. Carry out the calculation using limit state
design with the following factors of safety
γG = 1.35 for the permanent action,
γQ = 1.5 for the variable action, and
γm = 1.15 for the steel strength.
= 434N/mm2
= 7.05 x 103
434
=16.2mm2
For convenience, the partial factors of safety in the example are the same as those recommended
in EC2. Probably, in a practical design, higher factors of safety would be preferred for a single
supporting cable, in view of the consequences of a failure.
3.3 LOADS
Load is defined as anything that has the tendency of generating internal stress in a structure
which tends to deform the structure.
Live Load: This are sometimes referred to as imposed loads. Live load of a building is
the sum of all other loads on the structure which may arise from a wide variety of sources
such as: occupants and furniture. This type of load can only be estimated as they vary
from time to time during the normal working condition of the building.
4.0 Load combinations and patterns for the ultimate limit state
Various combinations of the characteristic values of permanent Gk, variable actions Qk, wind
actions Wk, and their partial factors of safety must be considered for the loading of the
structure. For the ultimate Limit state the following loading combinations are commonly
used.
Fig 4.4 singly reinforced rectangular section in bending at the ultimate limit state
For equilibrium, the ultimate design moment, M , must be balanced by the moment of resistance
of the section so that
In equation 4.5
As = M
0.870.87fykz (4.9)*
Equations 4.8 and 4.9 can be used to design the area of tension reinforcement in a singly
reinforced concrete section to resist an ultimate moment, M.
The lower limit of z= 0.82d in the table occurs when the depth of the neutral axis equals 0.45d.
This is the maximum value allowed by EC2 for a singly reinforced section with concrete class less
than or equal to C50/60 in order to provide a ductile section that will have a gradual tension type
failure.
For the serviceability it is normal practice to make use of simple rules which are specified in the
Code of Practice and are quite adequate for most situations. Typical of these are the span-
effective depth ratios to ensure acceptable deflections, and the rules for maximum bar spacings,
maximum bar sizes and minimum quantities of reinforcement, which are to limit cracking.
Design' and detailing of the bending reinforcement must allow for factors such as anchorage
bond between the steel and concrete. The area of the tensile bending reinforcement also
affects the subsequent design of the shear and torsion reinforcement. Arrangement of
reinforcement is constrained both by the requirements of the codes of practice for concrete
structures and by practical considerations such as construction tolerances, clearance between
bars and available bar sizes and lengths.
Adequate concrete cover is required to ensure adequate bond and to protect the
reinforcement from corrosion and damage. The necessary cover depends on the class of
concrete, the exposure of the beam, and the required fire resistance.. This cover may need to
be increased to meet the fire resistance requirements of the Code of Practice.
The strength of a beam is affected considerably more by its depth than its breadth. The
span-depth ratios usually vary between say 14 and 30 but for large spans the ratios can be
greater. A suitable breadth may be one-third to one-half of the depth; but it may be much less
for a deep beam. At other times wide shallow beams are used to conserve headroom. The beam
should not be too narrow; if it is much less than 200 mm wide there may be difficulty in
providing adequate side cover and space for the reinforcing bars.
Suitable dimensions for b and d can be decided by a few trial calculations as follows:
1. For no compression reinforcement
K = M / bd2fck < Kbal
Where
Kbal = 0.167 for fck < C50
3. The span-effective depth ration for spans not exceeding 7m should be within the basic
values given in table 6.10 or figure 6.3. For spans greater than 7m the basic ratios are multiplied
by 7/span.
where t = estimated distance from the outside of the link to the centre of the tension bars (see
figure 4.6). For example, with nominal sized 12 mm links and one layer of 32 mm tension
bars, t= 28, mm approximately. It will, in fact, be slightly larger than this with deformed
bars as they have a larger overall dimension than the nominal bar size.
Fig. 4.6 Beam dimensions
WEEK 5
5.0 DESIGN OF REIFORCED CONCRETE BEAMS (CONTINUED)
Therefore
143 x 106 / 230 x d2 x 25 < 0.167
Rearranging d > 386 mm
Assume a concrete cover of 25 mm to the reinforcement steel. So for 10mm links and, say 32
mm bars
Over beam depth h = d + 25 + 10 + 32/2
= d + 51
Therefore make h = 525 mm as an integer number of brick courses. So that d = 525 – 51 = 474
mm
= 12.1 KN
Example
The beam section shown in figure 5.2 has characteristic material strengths of fck = 25 N/mm2 for
the concrete and fyk = 500 N/mm2 for the steel. The design moment at the ultimate limit state is
165 kN m which causes sagging of the beam.
Solution
1. K= M = 165 x 106 = 0.12
bd2fck 230 x 4902 x 25
This is less than Kba1 = 0.167 therefore compression steel is not required.
2. From the lever-arm curve of figure 7.5 Ia = 0.88, therefore lever arm z = Iad = 0.88 x 490
= 431 mm and
3. As = M = 165 x 106 = 880mm2
0.87fckz 0.87 x 500 x 431
4. Provide three H20 bars, area = 943 mm2
Example:
A roof beam spans 4.2m and is 450mm x 230mm in cross -section. A parapet wall of 1.5m
height is supported by the beam and also a lean-to roof of 4.0m width. If the ultimate total roof
load is 4.5kN/m2, estimate the load on the beam and design the beam for tension only. Assume
the beam to be simply supported with 20-250 concrete and weight of wall and finishes to be
3.47kN/m2.
Exercise:
1: Students to design Tee and Ell beams
Note that for continuous beams carrying slabs, the section at the support is designed as
rectangular while the mid-span section is designed as flanged (tee or ell).
2: Design the beam section shown in figure below has a characteristic material strengths of fck =
30N/mm2 for the concrete and fyk = 600 N/mm2 for the steel. The design moment at the ultimate
limit state is 180 kN m which causes sagging of the beam.
WEEK 6
BS 8110: Part 1, 1997, Section 3.5.2.3 recommends that although a slab should be designed
to withstand the most unfavorable arrangements of design loads, a single load case of
maximum design load will suffice provided the following conditions are met:
In one-way spanning slab, the area of each bay exceeds 30.0m2
The ratio of the characteristic imposed load to the characteristic dead load does not
exceed 1.25.
Excessive deflections of slabs will cause damage to the ceiling, floor finishes or other
architectural finishes. To avoid this, limits are set on the span-depth ratio. These limits are
exactly the same as those for beams. As a slab is usually a slender member, the restrictions
on the span--depth ratio become more important and this can often control the depth of slab
required. In terms of the span-effective depth ratio, the depth of slab is given by
The correction factors account for slab type and support conditions as well as cases of spans
greater than 7 metres and for flat slabs greater than 8.5 metres. The basic ratio may also be
corrected to account for grades of steel other than Grade 500 and for when more
reinforcement is provided than that required for design at the ultimate limit state.
in both directions, where b is the mean width of the tensile zone of section. The minimum
reinforcement provision for crack control, as specified in the code of practice may also have to
be considered where the slab depth exceeds 200 mm. Secondary transverse reinforcement should
not be less than 20 per cent of the minimum main reinforcement requirement in one way slabs.
(b) Maximum areas of longitudinal and transverse reinforcement
The slabs are designed as if they consist of a series of beams of 1 m breadth. The main steel
is in the direction of the span and secondary or distribution steel is required in the transverse
direction. The main steel should form the outer layer of reinforcement to give it the maximum
lever arm.
The calculations for bending, reinforcement follow a similar procedure to that Used in beam
design. The lever arm curve is used to determine the lever arm (z) and the area of tension
reinforcement is then given by
As = M
0.87fykz
For solid slabs spanning one-way the simplified rules for curtailing bars as shown in figure 8.2
may be used provided that the loads are uniformly distributed. With a continuous slab it is also
necessary that the spans are approximately equal. These simplified rules are not given in EC2 but
are recommended on the basis of proven satisfactory performance established in previous codes
of practice.
8.4.1 Single-span solid slabs
The basic span-effective depth ratio for this type of slab is 20:1 on the basis that it is `lightly
stressed' and that grade 500 steel is used in the design. For a start -point in design a value
above this can usually be estimated (unless the slab is known to be heavily loaded) and
subsequently checked once the main tension reinforcement has been designed.
The effective span of the slab may be taken as the clear distance between the face of the supports
plus a distance at both ends taken as the lesser of (a) the
distance from the face of the support to its centreline and (b) one-half of the overall depth of the
slab
Continuous slab
Figure 6.0
Simplified rules for curtailment of bars in slab spanning in one direction
Design Procedure:
Before deriving the formulae, two terms have to be fully understood, namely:
Bending Moment, which is the moment produced by the external forces (applied loads) of
the structure.
BM Compressive stress MR
C, compressive
diagram
a stress
A Under equilibrium conditions, T = C, and similarly, appliedT, tensile stress
a
Estimate the effective depth, d, from: d = 𝑂𝑣𝑒𝑟𝑎𝑙𝑙 𝑑𝑒𝑝𝑡 − 𝑐𝑜𝑣𝑒𝑟 − 0.5(𝑏𝑎𝑟 𝑠𝑖𝑧𝑒).
𝑀
Calculate K-value from K =
𝑓𝑐𝑢 𝑏𝑑 2
𝑀
Calculate area of steel from: As = 0.95𝑓 𝑦 𝑙 𝑎 𝑑
0.55+(477−𝑓 )
And modification factor = 120 (0.90+ 𝑀 𝑠 2.0
𝑏)
Redesign if deflection is excessive by increasing the depth of the slab.
Example:
Given a simply supported slab spanning 3.5m and 0.15m thickness, design for the slab, and
given that finishes are 1.8kN/m2, imposed load is 2.5kN/m2 and partition is say, 2kN/m2. Design
the slab if fcu = 25N/mm2 and fy = 410N/mm2.
Solution:
Load estimation:
Self-weight of slab 0.15m x 24kN/m3 = 3.6kN/m2
Finishes = 1.8kN/m2
Partitions = 2.0kN/m2
Characteristic Dead load, gk = 7.4kN/m2
Ultimate Design load (n) = 1.4gk + 1.6qk = 1.4 x 7.4 + 1.6 x 2.5 = 10.36 + 4 = 14.36kN/m2
Mid-span ultimate bending moment, Mu = wl2/8 = 14.36 x 3.52/8 = 22kNm.
𝜃
Assuming diameter 10mm bar, d = 150 – 25(concrete cover) - 2 (half diameter of bar) = 125mm.
𝑀
K = 𝑏𝑑 2𝑢𝑓 = 22 x 106/25 x 1000 x 1252 = 0.056 < 0.156
𝑐𝑢
La = 0.5 + (√0.25 – k/0.9)
= 0.5 + (√0.25 – 0.056/0.9)
= 0.94.
Z = lad = 0.94 x 125 = 117.5mm
𝑀 𝑢 22 𝑥 10 6
Ast = 0.94𝑧𝑓 = 0.94 𝑥 410 𝑥 117.5 = 486mm2/m
𝑦
Minimum reinforcement .0013 x 1000 x 150 =195mm2/m
Provide Y10 @ 150mm c/c (523mm2/m)
Provide Y10 @ 300mm c/c (261mm2) for distribution reinforcement.
Checking for deflection:
Basic span/Depth = 20 maximum.
Mu/bd2 = 22 x 106/1000 x 1252 = 1.41N/mm2
fs = 2 x fy x Ast required/3 x Ast provided = 2 x 410 x 486/3 x 523 254N/mm2
(477−𝑓𝑠 )
Modification factor = 0.55 + 𝑀𝑢 ≤ 2.0
120(0.9+ )
𝑏𝑑 2
Modification factor = 1.34
Drequired = 3500/20 x 1.34 = 131 > 125mm provided.
Redesign the slab using h = 175mm.
Cracking:
3d = 3 x 131 = 393mm
Clear distance between bars is 150 – (0.5 x 10 x 2) = 140mm
393mm> 140mm ∴ Cracking is okay.
Practical/Exercise
Given a simply supported slab spanning 4.5m and 0.15m thickness, design for the slab, and
given that finishes are 1.8kN/m2, imposed load is 2.5kN/m2 and partition is say, 2kN/m2. Design
the slab if fcu = 30N/mm2 and fy = 460N/mm2.
EXAMPLE
Design of a simply supported slab
The slab shown in figure below is to be designed to carry a variable load of 3.0 kN/m2 plus floor
finishes and ceiling loads of 1.0 kN/m`. The characteristic material strengths are fck= 25 N/mm`
and fyk =500n/mm2 Basic span--effective depth ratio = 19 for a lightly stressed slab from for
class C25/30 concrete and p= 0.5%.
For simplicity, take the effective span to be 4.5 m between centre lines of supports.
Solutions
Bending reinforcement
M = 31.9 x 106__
bd2fck 100 x 1702 x 25
from the lever-arm curve of figure 4.5, la = 0.96. Therefore adopt upper limit of
0.95 and lever-arm z = lad = 0.95 x 170 = 161mm:
As = M = 31.9 x 106__
0.87fykz 0.87 x 500 x 161
VRd,c = vEd,cbd where vRd,c from table 8.2 = 0.55 (note: no concrete strength)
Adjustment since ρ1 < 0.4%). Thus:
from figure 6.3 this corresponds to a basic span-effective depth ratio of 24.0
Hence:
As,prov = 785 = 1.54
As,req 510
EXAMPLE
Design of a continuous solid slab
The four-span slab shown in figure 7.0 supports a variable load of 3.0 kNlm2 plus floor finishes
and a ceiling load of 1.0 kN/m2 . The characteristic material strengths are
Fck = 25 N/mm2 and fyk, = 500 N/mm2
Solution:
As high yield steel is being used and the span is less than 7m the correction factor can be taken
as unity. Try an effective depth of 140 mm. For a class XC -1 exposure the cover = 25
mm. Allowing, say, 5 mm as half the bar diameter of the reinforcing bar:
Slab loading
Self-weight of slab = 170 x 25 10-3 = 4.25kN/m2
Total permanent load = 1.0 + 4.25 = 5.25 kN/m2
Using the coefficients of table 8.1 assuming the end support is pinned, the moment at the middle
of the end span is give by
from the lever-arm curve of figure 4.5, la = 0.945 Therefore lever-arm z = lad =
0.945 x 140 = 132mm:
= 349mm2/m
Provide H10 at 400 mm centres top and bottom, whether there is main reinforcement
(196mm2/m)
and
Where
Msx and Msy are the moments at mid-span on strips of unit width with spans lx and ly respectively.
n = (1.35gk + 1.5qk), that is the total ultimate load per unit area
ly = the length of the longer side
lx = the length of the shortage side
asx and asy are the moment coefficients from table 8.4
and
A sy = Msx per metre width
0.87fykz
The slab should be reinforced uniformly across the full width, in each direction.
The effective depth d used in calculating Asy should be less than that for Asx because of the
different depths of the two layers of reinforcement.
Table 7.0 Bending-moment coefficients for slabs spanning in two directions at right angles,
simply supported on four sides
l y/!x 1.0 1.1 1.2 1.3 1.4 1.5 1.75 2.0
Established practice suggests that at least 40 per cent of the mid-span reinforcement should
extend to the supports and the remaining 60 per cent should extend to within 0. 11xor 0.11y of
the appropriate support.
It should be noted that the above method is not specially mentioned in EC2; however, as the
method was deemed acceptable in BS8110, its continued use should be an acceptable
method of analysing this type of slab.
WEEK 8
Figure 3.7
Simply supported slab spanning in two directions
Solution:
and
= 588mm2/m
Since the reinforcement for this span will have a reduced effective depth, take
z = 176 – 12 = 164 mm. therefore
= 325 mm2/m
EXERCISE
(1) -The slab is 180 mm thick and spans in two directions. The effective span in each direction is
4.5m and 6.3m and the slab supports a variable load of 8 kN/m2. The characteristic material
strengths are fck = 25 N/mm 2 and fyk~ = 400 N / m m2.
Design the reinforcement for a simply supported slab
(2)-Solve at least two problems on continuous solid slab spanning in one direction.
Effective length of a column is defined as 10, where 10 is the actual length of the column and
is a function of the end restraints of the column and whether or not the column is braced.
Clause 3.8.1.5 of the Standard defines braced columns as those laterally supported by wall,
buttressing etc. designed to resist all lateral forces in that plane. It should otherwise be
considered as unbraced.
Clause 2.5 of B.S. 8110: Part 2: 1985, discussed the analytical method of calculating the
effective height of columns as follows:
Framed structures and braced, columns, effective height is calculated from the lesser of:
10 = 10(0.7 + 0.05(α012)) < 10 and
10 = 10(0.85 +0.05 αmin) < 10
Unbraced columns, the lesser of:
(b) Axial, Uniaxial and Biaxial: In terms of load disposition, a column can be categorized as
Axially loaded, Uniaxially loaded and Biaxially loaded. Inexperienced designers design most
columns as axially loaded columns in buildings are axially loaded.
As axially loaded column is subjected to a concentric axial load. That is, moments in both x and
y axes are practically insignificant. The total load is then supported by the compressive action of
both the concrete and steel counterpart of the column, e.g. a truly central column.
A uniaxially loaded column is subjected to an axial load and a moment in one direction (x- or y –
axis). The moments in the other direction is assumed to be practically insignificant e.g. most side
columns, but not all.
A biaxially loaded column is subjected to an axial load and moments in the two axes. A typical
example is a corner column. In fact, all corner columns are biaxially loaded while side columns
can be biaxially or uniaxially loaded.
However, if the engineer is very sure that the column cannot be subjected to
any eccentric loading or moment, then Asc can be
Calculated from: Asc = N – 0.40fcubh
0.8fy – 0.40fcu
`
When Asc returns negative value, minimum steel of 0.4%bh must be provided. This should,
however, not be less than 4-12mm diameter bars for rectangular columns or 6 – 12mm diameter
bars fro round columns.
Providing links, which should be a minimum of ¼ of the size of the largest compression bar at a
spacing of not more than 12times, the size of the smallest compression bar. It is usual to adopt
10mm bars as links at a spacing of 200mm for 225 by 225mm columns. It is also advisable not to
use less than 4No. 16mm diameter bars for any column except the column load is purely nominal
in which case 4No. 12mm diameter bars can be considered.
Example: A braced group floor column supports two suspended floors and a light roof. The area
of the floor supported by cross beams transmitting to the column is 4.0 x 6.0m. Take like load as
3.00kN/m2. Design the column if its effective height is 2.85m and design to 20-250 concrete.
Solution: The first step is to calculate the total load supported by this column. From the question
the following loads are obvious: (i) the roof load (ii) the 2No. floor loads (iii) the beam loads
(roof, 2 floors), (iv) the load of columns above and (v) column own load.
First, the slab load:
Slab, say 150mm, own load = 3.60kN/m2
Finishing, say, = 1.20”
Partition allowance, say, = 1.50”
Total dead load, gk = 6.30kN/m2
Live load, qk, = 3.00kN/m2
Therefore, F = 6.30 x 1.4 + 3.00 x 1.6 = 13.62kN/m per m run.
Assume beam own load as 5.00kN/m run and roof load as 2.25kN/m2. Take the self-weight of
the column as 10.00kN/length.
Loading:
Slab load 13.62 x 4.0 x 6.0 x 2 = 654.00kN
Roof load 2.25 x 4.0 x 6.0 = 54.00 “
Beams 2(4.0 +6.0) x 50 = 100.00 “
Column own 3 x 10.00 = 30.00 “
Total = 838.00kN
From table 8.1, approximate size is 300 by 300m. However, to fit into 225mm wall, a 450 x
225mm size can be adopted.
Checking for slenderness: 2850/225 = 12.667 < 15.00 OK.
Instead of assuming a footing weight of 150 KN at the start of this example it is possible to allow
for the weight of the footing by using a net safe bearing pressure ρnet = 200 – h x unit weight of
concrete
= 200 – 0.6 x 25 = 185.0kN/m2
Therefore
Required base area = 1.0 x column load = 1000 + 350 = 7.30m2
ρnet 185.0
WEEK 9
9.0 Foundations
INTRODUCTION
A building is generally composed of a superstructure above the ground and a substructure which
forms the foundations below qround. The foundations transfer and spread the loads from a
structure's columns and walls into the ground. The safe bearing capacity of the soil must not be
exceeded otherwise excessive settlement may occur, resulting in damage to the building and its
service facilities, such as the water or gas mains. Foundation failure can also affect the
overall stability of a structure so that it is liable to slide, to lift vertically or even
overturn.
The earth under the foundations is the most variable of all the materials that are considered in
the design and construction of an engineering structure. Under one small building the soil
may vary from a soft clay to a dense rock. Also the nature and properties of the soil will
change with the seasons and the weather. For example Keuper Marl, a relatively common
soil, is hard like rock when dry but when wet it can change into an almost liquid state.
It is important to have an engineering survey made of the soil under a proposed structure so that
variations in the strata and the soil properties can be determined. Drill holes or trial pits
should be sunk, in situ tests such as the penetration test performed and samples of the soil taken
to be tested in the laboratory. From the information gained it is possible to recommend safe
bearing pressures and, if necessary, calculate possible settlements of the structure.
Geotechnical design is in accordance with BS EN 1997: Eurocode 7. This code classifies design
situations into three types: (i) category 1- small and simple structures (ii) category 2-
conventional with no difficult ground or complicated loading conditions and (iii) category 3 -
all other types of structures where there may be a high risk of geotechnical failure. The
expectation is that structural engineers will be responsible for the design of category 1
structures, geotechnical engineers for category 3 and either type of engineer could be
responsible for category 2.
The load transfer from the superstructure to the bearing soil is obtained through the use of
appropriate foundation works. Foundations are horizontal or vertical members supporting
the entire structure and transmitting all the loads to the soil below. They are substructures
supporting the super-structures of columns, beams, slabs, walls and roofs.
Generally, foundations can be classified as either shallow or deep. The choice between
shallow or deep foundations can be effected after thorough examination of the following
elements:
The magnitude of the transmitted loads from the super-structure.
o Strip foundation
o Pad foundation
o Strap foundation
Deep foundations:
o Pile foundation
o Diaphragm walls
o Displacement foundations
Strip foundation
Strip footings are used under walls or under a line of closely spaced columns. Even where it is
possible to have individual bases, it is often simpler and more economical to excavate and
construct the form work for a continuous base.
Pad foundation
The footing for a single column may be made square in plan, but where there is a large moment
acting about one axis it may be more economical to have a rectangular base. They are generally
used to support columns and piers or heavy machinery in a factory.
Pressure distributions under footings
Pad-footing –pressure distributions
Combined footings: Where two columns are close together it is sometimes necessary or
convenient to combine their footings to form a continuous base. The dimensions of the footing
should be chosen so that the resultant load passes through the centroid of the base. The shape of
the footing may be rectangular or Trapezoidal. Latter if there is large variation in the loads
carried by two columns.
Raft foundation
This consists of continuous reinforced concrete slab under the whole building, taking all the
downward loads and distributing them over an area large enough to avoid overstressing the soil
beyond its bearing capacity. Where settlement is a problem.
flat stab
Pile foundation
They are used where the will conditions are poor and it is uneconomical or not possible to
provide adequate spread foundation. The pile must extend down to firm soil.
9.3 The design procedure of the foundation for a structure comprises three stages:
o Determine from inspection of the site, the nature of the ground and having selected the
stratum upon which to impose the load, to decide the safe bearing pressure.
o Select the type of foundation and the suitability of one or more types may have to be
compared.
o Design the selected foundation to transfer and distribute the loads from the structure to
the ground.
Wall footing
Solid Raft
Solid Raft with thickening at edge
Fig. Box used for soil with very low bearing cap
For the ultimate design load, obtain the column axial load using (1.4Gk + 1.6Qk)
Obtain the effective depth, d, where d = total depth – concrete cover – 0.5(bar size).
𝑁
Check for shear stress (vc), where vc = 𝑐𝑜𝑙𝑢𝑚𝑛 and vc should be less than 0.8fcu
𝑝𝑒𝑟𝑖𝑚𝑒𝑡𝑒𝑟 𝑥 𝑑
or 5N/mm2, whichever is smaller.
Solution:
Assume a base thickness of 400mm and d = 400 – 50 – 10 = 340mm (assume 20mm diameter
bars will be used).
= 2,042,223mm2 or 2.042m2.
Load causing punching is the total load outside the critical perimeter.
Span = 575mm
Solution
4. Punching shear
The critical section for checking punching shear is at a distance 2d as shown in figure 10.5
= 626 x 103
8134 x 520 = 0.15N/mm2
This ultimate shear stress is not excessive, (see table 8.2) therefore h = 600mm will be a suitable
estimate.
5. Bending reinforcement – see figure 10.7(a)
At the column face which is the critical section
MEd = (239 x 2.8 x 1.2) x 1.2
2
= 482kN
For the concrete
Mbal = 0.167fckbd2
= 0.167 x 30 x 2800 x 5202 x 10-6 = 3793 kNm (> 482)
As = MEd
0.87fykz
From the lever-arm curve, figure 4.5, la = 0.95. Therefore
As = 482 x 106 = 2243 mm2
0.87 x 500 x (0.95 x 520)
Provide twelve H16 bars at 225 mm centers, As = 2412mm2. Therefore
100As, = 100 x 2412 = 0.165 (> 0.15 – see table 6.8)
bd 2800 x 520
Instead of assuming a footing weight of 150 kN at the start of this example it is possible to allow
for the weight of the footing by using a net safe bearing pressure ρnet = 200 – h x unit weight of
concrete
= 200 – 0.6 x 25 = 185.0kN/m2
Therefore
Required base area = 1.0 x column load = 1000 + 350 = 7.30m2
ρnet 185.0
Exercise
The footing is required to resist a characteristic axial load of 1028kN dead and 420kN imposed
from a 500mm square column with 25mm dowels. The safe bearing pressure on the soil is
200kN/m2, Depth of bearing stratum = 1.8m.
Determine (using load combinations due to BS 8110) the following:
i. The base (plan size of the footing).
ii. Thickness, hf of the base in order to develop the critical serviceability and ultimate limit
state.
iii. The required reinforcement to resist bending moment.
Introduction
11.0 Steel structures
Steel frame buildings consist of a skeletal framework which carries all the loads to which the
building is subjected. The sections through three common types of buildings are :
(1) Single-storey lattice roof building;
(2) Single-storey rigid portal; and
(3) Medium-rise braced multi-storey building.
These three types cover many of the uses of steel frame buildings such as factories, warehouses,
offices, flats, schools, etc.
The building frame is made up of separate elements-the beams, columns, trusses and bracing.
These must be joined together and the building attached to the foundations. .
Various methods for analysis and design have been developed over the years.The single -
storey structure in and the multi-storey building are designed by the simple design method,
while the rigid portal in is designed by the continuous design method. All design is in
accordance with the new limit state design code BS 5950: Part1.
Universal beams. These are very efficient sections for resisting bending moment about the-
major axis.
Universal columns. These are sections produced primarily to resist axial load with a high
radius of gyration about the minor axis to prevent buckling in that plane.
Channels. These are used for beams, bracing members, truss members and in compound
members.
Equal and unequal angles. These are used for bracing members, truss members and for purlins
and sheeting rails.
Structural tees. The sections shown are produced by cutting a universal beam or column into
two parts. Tees are used for truss members, ties and light beams.
Circular, square and rectangular hollow sections. These are produced from flat plate. The
circular section is made first and then this is converted to the square or rectangular shape. These
sections make very efficient compression members, and are used in a wide range of
applications as members in lattice girders, in building frames, for purlins, sheeting rails, etc.
Note that the range in serial sizes is given for the members shown in Figure 11 A number of
different members are produced in each serial size by varying the flange, web, leg or wall
thicknesses.
Fig 11.0 Rolled and Formed section
11.4.2 Compound sections
Compound section are formed by the following means (Figure 11.1)
WEEK 12
Built-up sections
12.4 Connections
4.17: Welded Connections: welds which are roughly triangular in cross-section are known as
fillet welds. Structural welding should only be carried out by qualified welders. It is the
most economic method of joining steel components in the fabrication shop, but should
only be used with caution on construction sites.
Figure 14.1: Fillet weld between two plates.
Most structural welding is now done by the electric-arc method, where a welding rod or
electrode is fused to the parent metal by means of the heat generated by the high current
electricity.
There are two basic types of weld – fillet welds (figure 14.1) and butt welds (figure
14.2). from the design point of view, butt welds are easily dealt with. A weld which
passes through the whole thickness of the parent metal is a full-penetration butt weld,
and provided the correct electrodes are used, it can simply be assumed that the weld is at
least as strong as the parent metal.
The fillet welds are specified in terms of leg length. This is the dimension shown the
diagram in figure 14.3
Leg
length
quote Throat
from
the0
45
docum
ent or
the
summ
ary offor fillet welds
Figure 14.3: Key dimensions
an
interes
ting
point.
You
can
positio
Also shown above is the throat size and this is the dimension that determines the strength
of the weld.
Throat size = leg length x cos450
= 0.7 x leg length
Because of the importance of the throat size, a finished weld should always be convex in shape.
The design strength of a fillet weld in grade 43 steel is 215N/mm2. This figure already includes.
WEEK 13
There are two basic types of bolts and they each use a different basic principle to support
the load:
Ordinary bolts These depend for their strength on contact between the bolt shank and the
sides of the holes in the plates to be fixed.
Friction grip bolts. These are tensioned so that they clamp the plates together. Friction
develops between adjacent faces. This produces a very rigid connection and is therefore
better for fixing members subjected to load reversal, such as wind bracing.
Bolt in tension
CONTACT
13.4: Riveted Connections: these were once popular in connecting structures but are now rarely
used. Examples include the Empire State Building in New York, railway bridges. They
are still widely used in the aircraft industry for fixing the aluminium alloy skin to the
wings and fuselage, as they are essentially resistant to vibration
RIVETING
A rivet or bolt may be considered simply as a peg inserted in holes drilled in two or more
thickness of steel in order to prevent relative movement. For example, the two steel plates in Fig.
13.1 tend to slide over each other, but could be prevented from doing so by a suitable steel pin
inserted in the holes in each plate, as shown. In order to prevent the steel pin from slipping out of
holes, bolts with heads and nuts are used or rivet heads are formed, and these produce an
effective connection (Fig. 13.2).
The rivet heads (or bolt heads and nuts) do, in fact, strengthen the connection by pressing the two
thicknesses of plate together, but this strength cannot be determined easily, and so the rivet or
bolt strength is calculated on the assumption that its shank (shown shaded) only is used in
building up its strength.
If the loads W in Fig. 13.2 are large enough, the rivet or bolt could fail, as in Fig. 13.3, in shear,
i.e. breaking by the sliding of its fibres along line A-A. This type of rivet or bolt failure is known
as failure in single shear. The area of steel rivet resisting this failure is the circular area of the
rivet shank, shown hatched in Fig. 13.3, i.e.
1
/4 x (diameter of rivet)2 or 0.7854d2 = A
The permissible shear stress for bolts of strength grade 4.6 and mild steel rivets in single shear is
given in BS449 as follows:
Black bolts
Hand-driven rivets 80 N/mm2
Power-driven rivets
Close tolerance and 100 N/mm2
Turned bolts
Black bolts are manufactured from rolled steel bars and, owing to the difficulties in rolling round
black bars to the exact required diameter, it is customary to drill the holes in the plates, etc., 2mm
greater in diameter than the specified diameter of the bolt.
Close tolerance and turned bolts are made from rolled steel bars which are greater in diameter
than the required size of the bolt. These bolts give a better fit in the holes than black bolts and are
therefore allowed higher stresses. Power-driven rivets are usually driven by a special machine.
The rivets and the rivet heads are formed more accurately than is possible in the case of hand-
driven rivets and they are therefore permitted to higher stress. The holes are drilled 2mm larger
in diameter than the specified sizes of the rivets.
Since rivets are driven while hot and, therefore, their material fills the hole completely, it is
necessary to distinguish between the nominal and the gross diameter of the rivets. The nominal
diameter refers to the specified size of the rivet shank, i.e. the diameter of the rivet when it is
cold, whilst the gross diameter is 2mm larger than the specified (i.e. nominal) diameter of the
rivet. BS449 allows the strength of a rivet to be estimated on its gross diameter.
For example, the safe load in single shear (safe stress x area) of a 16mm diameter power-driven
rivet is
100 x 0.7854 x 182 = 25.4kN
For bolts, the gross diameter is, of course, equal to the nominal diameter. Therefore the safe load
in single shear, or single shear value (s.s.v) of a 16mm diameter black bolt of strength grade 4.6,
is
80 x 0.7854 x 162 = 16kN
Double Shear
In the type of connection shown, for example, in Fig. 13.4 (a double cover butt joint), the rivets
or bolts on one side of the joint would have to shear across two planes, as shown. This is known
as failure in double shear
`
or, simply,
2 x s.s.v. = 2 x 16 = 32kN
WEEK 14
14.1Bearing
The two main ways in which the rivet or bolt itself may fail have been discussed. This type of
failure assumes, however, fairly thick steel plates capable of generating sufficient stress to shear
the rivet.
Consider Fig. 13.5(a). The heavy load of 120kN taken by the 25mm steel plates would certainly
shear the 12mm diameter rivet (single shear).
Now consider the opposite type of case, as in Fig 13.5 (b), there a thick steel rivet (24mm
diameter) is seen connecting two very thin steel plates.
The steel plates in this case are much more likely to be torn by the rivet than the rivet to be
sheared by the weaker steel plates.
This type is known as failure in bearing (or tearing), and note should again be taken of the area
which is effective in resisting this type of stress (Fig. 13.6). The area of contact of the rivet with
the plate on one side of it is actually semi-cylindrical, but since the bearing stress is not uniform,
it is assumed that the area of contact is the thickness of plate times diameter of rivet. This area is
shown shaded in section A-A of Fig. 13.6.
-For bearing purposes as for shear, the gross diameter of the rivet can be taken as the nominal
diameter plus 2mm.
When two plates of the same thickness are being connected, then of course either plate could
tear, and the area resisting bearing would be the thickness of one plate times diameter of rivet
(Fig. 13.7).
Where plates of different thicknesses are used, then the thinner of the two plates would tear first,
so the area resisting bearing or tearing would be the thickness of thinner plate times the diameter
of rivet (Fig. 13.8). Where three thicknesses are concerned, as in Fig. 13.9, the two 15mm plates
are acting together and the 25mm plate would tear before the two 15mm plates, so the area
resisting tearing would be 25 x 18 = 450mm2
The permissible stress in bearing for bolts of strength grade 4.6 and mild steel rivets is given in
BS449 as follows:
Black bolts
Hand-driven rivets
250 N/mm2
Power-driven rivets
Close tolerance and 300 N/mm2
Turned bolts
Criterion Value
It will be seen that rivets or bolts may be designed on the basis of a) their strength in shear, or b)
their
strength in bearing.
In actual design, the lesser of these two values will, of course, have to be used. This is called the
criterion value Example
Solution There are three thicknesses – the web, the angle and the cover plate – but the bolts are in
single shear because the angle and the cover plate act as one.
S.S.V. of one 16mm diameter bolt is
100 x 0.7854 x 162 = 100 x 201 = 20.1kN
Bearing value of the bolt in 13mm plate is
300 x 16 x 13 = 300 x 208 = 62.4kN
Criterion value = shear value = 20.1kN
Safe load = 6 x 20.1 = 120.6kN
This is less than the applied load (reaction). Therefore, either the number of the 16mm diameter
bolts should be increased or larger diameter bolts will have to be used.
In practice the bolts in this type of connection would be also investigated for direct tension since,
according to clause 34.a. of BS449: 2:1969, the reaction must be assumed to be applied at least
100mm from line A-A (Fig. 13.12), thus creating an eccentricity of loading
WEEK 15
One possible chance of failure is that the plate being connected would fail by tearing across face
A-A or B-B under a heavy load. Therefore, no matter how many rivets are employed, the safe
strength in tension across this and other faces could never be exceeded.
The strength of the rivets must be approximately equal to the strength of the member in tension
for the connection to be considered economical.
Example 13.4
A 150mm x 18mm steel plate used as a tension member in a structural frame has to be connected
using double cover butt connection with two 12mm cover plates and 20mm diameter power-
driven rivets.
Design a suitable connection assuming that the permissible stress in tension for the steel plate is
155Nmm2.
Solution: However the rivets are arranged, the section will be weakened by having at least one
rivet hole so the net cross-sectional area of the plate is
(150 – 22) x 18 = 2304mm2
and the safe load carried by the plate must not exceed
155 x 2304 = 357kN
The rivets will be in double shear.
D.S.V. of one 20mm diameter rivet is
2 x 100 x 380 = 76kN
15.1 Efficiency
It is sometimes useful to check the “efficiency” of the connection. This is given by
Increasing the number of rivets above that which is required may, in some cases, actually
weaken the connection.
Consider the connection in Example 13.4. Had six rivets been used as in Fig. 13.5, instead of the
required five, the value of the plate at section A-A would now be
155 x (150 - 2 x 22) x 18 = 296kN
As against 357kN for the leading rivet arrangement.
The slip factor is really the coefficient of friction between the surfaces and may be taken as 0.45
for surfaces complying with the appropriate specification.
The load factor for structure covered by BS449 is usually at least 1.4, although, in cases where
wind forces are considered, it may be reduced to 1.2.
Effective interface is the common contact surface, i.e. a single shear connection has one effective
interface and a double shear connection has two.
Proof load is the minimum shank tension depending on the size of the bolt (See Table 13.1).
Example
Consider the connection in Example 13. Assume that the six bolts are 16mm diameter HSFG
bolts (general grade). Is the connection strong enough now?
Solution
Safe load 0.45
x 1 x 92.1 x 6 = 177kN > 150kN
1.4
It must be pointed out again that here as in the case of Example 13.3, the bolt would also be
subject to tension caused by the eccentricity of loading. This tension reduces the effective
clamping action of the bolts and therefore, the safe load would have to be suitably decreased.
WELDING
Welding for structural purposes is governed by the requirements of BS5135 metal-arc welding of
carbon and carbon-manganese steels and the design of welds is covered by clause 54 of BS449.
The two types of weld used are butt welds and fillet welds.
1. Butt welds These require the edges of the plates to be prepared by beveling or gouging as
shown in Fig. 13.16. This preparation and the need for careful alignment when welding make the
butt weld generally the more expensive of the tow.
For the purpose of strength calculations, butt welds are treated as the parent metal, i.e. the
allowable stresses for the weld are the same as those for the connected plates.
2. Fillet welds No special preparations are needed and the strength of the weld is calculated
on the throat thickness (see Fig. 13.16).
The allowable stress depends on the grade of the steel of the connected parts and is 115N/mm2
for grade 43 steel and 160N/mm2 for grade 50 steel.
The size of the weld is specified by the minimum led length of the weld, e.g. the strength of a
8mm fillet weld for grade 43 steel is
8 x 0.7 x 115 = 644N/mm
Leg
length
quote
from
the Throat
docu
0
45
ment
or
the
sum
mary
Figure 15.0 Key dimensions for fillet welds of an
inter
estin
i.e. each millimeter length of this weld is capablegof carrying a load of 644N.
When deciding on the size of a weld it is well to point
consider that the amount of weld metal
increases faster than the strength of the weld, e.g.. compare
You 6mm and 8mm welds:
can
increase in strength 33% positi
increase in weld metal 78% on
the
Example text
A tension member in a framework consists of an box 80mm x 10mm flat and is subject to a direct
force of 110Kn. Design a suitable fillet weld connection
anyw using a gusset plat, as shown in Fig.
13.17. here
in the
Solution Welding along the along the two edges of docuthe flat requires a minimum length of weld of
80mm on each side (Cl. 54.f. BS449), i.e. minimum ment.length of weld is 160mm.
Use 6mm weld Use
110 000 the
Required length = = 228mm Text
6 x 0.7 x 115 Box
Tool
The weld should be returned continuously arounds the tab corner for a distance not less than 2 x weld
size to comply with clause 54.e. of BS449 and antoallowance of one weld size should be made at
the open end of the weld. chan
The overall length of the welds should be ge
1/2x228+ x6+return end the
SUMMARY form
Rivets and Bolts attin
g of
the
pull
quote
text
box.]
S.S.V of one rivet bolt = Aq
D.S.V of one rivet or bolt = 2Aq
B.V of one rivet or bolt in a plate of thickness t mm = dtb
A is the area of cross-section of the rivet shank or bolt shank.
For rivets, A may be taken as the area of a circle 2 mm greater in diameter than the specified
(nominal) diameter.
For bolts, A is the area calculated from the nominal diameter.
In certain problems, the strength of the plate in tension may have to be investigated. The
permissible tension stress for grade 43 steel is 155N/mm2
When deducting the areas of rivet or bolt holes to determine the strength of a plat, the diameter
of the hole is taken as 2mm greater than the nominal diameter of the rivet or bolt.
HSFG bolts rely on their tensile strength to induce friction between the connected parts.
EXERCISE
(Note: permissible tension stress for Grade 43 steel = 155N/mm2)
the size of each plat in a simple lap joint is 100mm x 12mm and there are six
20mm diameter turned bolts in a single line. Calculated the safe load in
tension.
In a double cover butt connection, the joined plate is 125mm x 12mm and the
over plates are 125mm x 8mm. There are two 20mm diameter power-driven
rivets each side of the joint (four rivets in all). Calculate the maximum safe
A simple lap joint with five 24mm diameter hand-driven rivets is shown in
safe load W.
(Calculations are required for the strength of the middle plate at sections A-A
and B-B; the strength of the cover plate at C-C, and the strengths of the rivets
Fig 15.7