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Answer Reference Hart Problem 31 - 12062012

This document describes a linear programming problem for a manufacturing company that makes 3 products in 3 departments. The company wants to determine the optimal production quantities to maximize total profit, given labor hour constraints in each department. Initially, only production quantities are considered as decision variables. Later, setup costs are added, requiring the use of binary variables to indicate if each product is produced. The problem is formulated as a linear program in part (a) and a mixed-integer linear program in part (d) to account for setup costs.
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0% found this document useful (0 votes)
215 views3 pages

Answer Reference Hart Problem 31 - 12062012

This document describes a linear programming problem for a manufacturing company that makes 3 products in 3 departments. The company wants to determine the optimal production quantities to maximize total profit, given labor hour constraints in each department. Initially, only production quantities are considered as decision variables. Later, setup costs are added, requiring the use of binary variables to indicate if each product is produced. The problem is formulated as a linear program in part (a) and a mixed-integer linear program in part (d) to account for setup costs.
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© © All Rights Reserved
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Problem 31(Algorithmic)

Hart Manufacturing makes three products. Each product requires manufacturing operations in three
departments: A, B, and C. The labor-hour requirements, by department, are as follows:

Department Product 1 Product 2 Product 3

A 1.5 3 2

B 2 1 2.5

C 0.25 0.25 0.25

During the next production period, the labor-hours available are 450 in department A, 350 in
department B, and 50 in department C. The profit contributions per unit are $25 for product 1, $28 for
product 2, and $30 for product 3.

(a) Formulate a linear programming model for maximizing total profit contribution.

If required, round your answers to two decimal places. For those boxes in which you must enter
subtractive or negative numbers use a minus sign. (Example: -300)

Let Pi = units of product i produced

Max P1 + P2 + P3

s.t.

P1 + P2 + 2P3 ≤

2P1 + P2 + P3 ≤

P1 + 0.25P2 + P3 ≤

P1, P2, P3 ≥ 0
(b) Solve the linear program formulated in part (a). How much of each product should be produced, and
what is the projected total profit contribution?

P1 =

P2 =

P3 =

Profit = $

(c) After evaluating the solution obtained in part (b), one of the production supervisors noted that
production setup costs had not been taken into account. She noted that setup costs are $400 for
product 1, $550 for product 2, and $600 for product 3. If the solution developed in part (b) is to be used,
what is the total profit contribution after taking into account the setup costs?

Profit = $

(d) Management realized that the optimal product mix, taking setup costs into account, might be
different from the one recommended in part (b). Formulate a mixed-integer linear program that takes
setup costs into account. Management also stated that we should not consider making more than 175
units of product 1, 150 units of product 2, or 140 units of product 3.

If required, round your answers to two decimal places. For those boxes in which you must enter
subtractive or negative numbers use a minus sign. (Example: -300)

Here introduce a 0-1 variable yi that is one if any quantity of product i is produced and zero otherwise.

Max P1 + P2 + P3 + y1 + y2 + y3

s.t.

P1 + P2 + 2P3 ≤
2P1 + P2 + P3 ≤

P1 + 0.25P2 + P3 ≤

P1 + y1 ≤

P2 + y2 ≤

P3 + y3 ≤

P1, P2, P3 ≥ 0; y1, y2, y3 = 0, 1

(e) Solve the mixed-integer linear program formulated in part (d). How much of each product should be
produced, and what is the projected total profit contribution? Compare this profit contribution to that
obtained in part (c).

P1 =

P2 =

P3 =

Profit = $

The profit is - Select your answer –increased/decreased Item 46 by $ 0.00

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