Cold Formed Sections Design

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The document discusses the properties, load calculations and capacity checks of an I-section.

The section is a 90CS50X2 I-section with a depth of 90mm, width of 50mm and lip thickness of 15mm. Its properties like area, moments of inertia, section modulus etc. are provided.

Calculations for shear capacity, bending moment capacity, axial capacity and deflection are presented. Stresses due to different loads are calculated.

Section: Depth Width Lip Thickness

90CS50X2 90 50 15 2
Capacity IR
Load Details: Shear (end) 1.15 kN 5.27 0.22
Shear (intermediate) 5.4 kN 11.70 0.46
Moment-x 1.87 kN-m 3.28 0.57
Moment-y 0.21 kN-m 0.91 0.23
Axial force 10.625 kN 41.38 0.26
Properties: Length (L) 1600 mm 0.99
Area (A) 4.06 cm2
Web area (Aw) 180 mm2
InRadius (Ri) 3 mm
MoI, (Ix) 52.7 cm4
MoI, (Iy) 13.9 cm4
CG distance, (Cy) 1.79 cm
S Modulus (Zx) 11.71 cm3
S Modulus (Zy) 4.33 cm3
R. Gyration rx = 3.60 cm
R. Gyration ry = 1.85 cm
Distance from shear centre, x0 = 4.44 cm
St Venant torsion constant, J = 0.053 cm4
warping constant, Cw = 253 cm6

Yield Strength (Fy) 350 MPa


Allowable stress, F 210 Mpa (for bending and axial load)
140 Mpa (for shear)
Bearing Length, N 40 mm (width of the supporting section)

Shear Capacity-
Check - h/t = 40.00 < = 4590/sqrt(Fy) 76.82 OK - follow Cl 6.4.1.a of IS 801
Fv = 1904.51 kgf/cm2
Shear yielding Max allowable shear stress, Fv,all = 1428.00 kgf/cm2
(Cl 6.4 of IS 801) Shear area (Aw) 1.6 cm2
Shear stress, fv = 344.04 kgf/cm2
Shear Capacity V 22.41 kN

Maximum concentrated load capacity


Web Crippling
Pmax(end) = 5.27 kN
(Cl 6.5 of IS 801)
Pmax (int) = 11.70 kN

Shear Capacity , V(end) 5.27 kN


Final check
Shear Capacity , V(int) 11.70 kN
against
IR for shear (end)= 0.22 OK- section is safe in shear
shear/crippling
IR for shear (int)= 0.46 OK- section is safe in shear

Bending Capacity-
Effective Section for load determination
Effective area as limiting w/t for full effectiveness = 1435/sqrt(f) (f is the developed stress on the effective section
per Cl 5.2.1.2 of 31.01
IS 801 Actual w/t = 20.00 OK - Flanges are fully effective
Effective Section Properties
Effective width (beff) 40.00 mm -Full section effective
Width reduction,br 0.0 mm
Effective Section
Cg 45.00 mm
Properties
y 0.00 mm
neglecting
MoI, (Ixe) 52.70 cm4
ineffective
MoI, (Iy)e 13.9 cm4
portions
S Modulus (Zxe) 11.71 cm3
S Modulus (Zye) 4.33 cm3
Effective area (Aeff) 4.06 cm2

Actual stress due to bending, fbw = 1220.78 kg/cm2


Major axis
Bending stress
and capacity Allowable stress 2142.00 kg/cm2 -as per Cl 6.1 of IS 801
checks BM capacity 2.46 kN-m
IR for bending 0.57 OK- the stress in the beam is within allowable

Actual stress due to bending, fbw = 370.77 kg/cm2


Minor axis
Bending stress
and capacity Allowable stress 2142.00 kg/cm2 -as per Cl 6.1 of IS 801
checks BM capacity 0.91 kN-m
IR for bending 0.17 OK- the stress in the beam is within allowable

Bending stress Alowable bending stress in web, Fw,all = min ( Fbw , F)


and capacity Fbw = 22850.00 kg/cm2
checks for web Fw,all = 2142.00 kg/cm2
as per Cl 6.4.2 Check- OK- the bending stress in the web is within allowable limits

= 599.1295852
= 2064.157263
Check against
= 10320.78632
lateral torsional
Check- Lateral torsional check NOT required
buckling as per
Allowable stress on the comp. flange due to torsion, Fb = 2142.00 kg/cm2
Cl 6.3 of IS 801
Moment capacity, Md = 2.46 kN-m
Maximum allowable stress due to bending, Fb = 2142.00
IR 0.57 OK- the stress in the beam is within allowable

Combined check fbw = 1220.78 kg/cm2


of web against Fbw = 22850.00 kg/cm2
shear and fv = 344.04 kg/cm2
bending stress Fv = 1904.51 kg/cm2
as per Cl 6.4.3 Combined IR = 0.19
of IS 801 Check - The section is OK in combined shear and bending stress

Stiffener
Minimum moment of Inertia of the stiffener, Imin = 1.83t^3 (sqrt((w/t)^2 - 281200/Fy))
w/t of the stiffened element = 20.00
Stiffener checks Imin = 524.78 mm4
Istiff = 562.5 mm4
Check - The stiffener is OK
Axial Capacity
For singly symmetric sections: allowable axial stress should be less than min of Fa1 and Fa2
Ce = 138.25
Q= 1
Calculation of Ce/sqrt(Q) = 138.25
Fa1 as per KL/r = 73.50
clause
6.6.1.1.(a) of IS Fa1 = 1422.88 kg/cm2
801-1975

Check - This check is not required


clause Fa1 = 1659.46 kg/cm2
6.6.1.1.(b) of IS
801-1975 Fa1 -final = 1422.88 kg/cm2

σex = 14365.32 kg/cm2


σt = 2194.85 kg/cm2
clause β= 0.45
6.6.1.2.(a) of IS σTFO = 2015.34 kg/cm2
801-1975 Fa2 = 1039.04 kg/cm2

Allowable axial stress is, Fa = 1039.04 kg/cm2


Axial capacity, Pd = 41.38 kN
IR 0.26 OK- the stress in the beam is within allowable

Combined Check
Check as per
Cl 6.7.2 of IS + fby/Fb = 0.92
801

+ fby/Fb = 0.99

Check - Section is ok in combined stress check

Deflection Check
Considering purlin as continious beam, δ = ML2/10EI = 4.54193548 mm
DL Inputs Instructions: (For C-Lip flextural member)
WL 1. Please select the section from the drop down menu
Load Case= WL 2. give inputs in the cell marked yellow.
Stress factor= 0.75 3. Choose load type (DL or WL) as stress limit varies
according to load type
Stability= Torsion unrestrained
Length factor, K 0.85 4. The section selection box turns red if the section fails
under applied loads
Torsional Length(Lv) 800

Effective height, h 80.0 mm


Effective height, w 40.0 mm

Bending Stress-x 1220.78 kg/cm2 = 119.68 MPa


Bending stress-y 494.36 kg/cm2 = 48.47 MPa

rting section)

follow Cl 6.4.1.a of IS 801

stress on the effective section) Initial Trial, f= 210.00 MPa


(allowable stress)
ully effective
0.0 t (mm)= 2

90

50 15

er Cl 6.1 of IS 801

he beam is within allowable limits

er Cl 6.1 of IS 801

he beam is within allowable limits

he beam is within allowable limits

2 - 281200/Fy))
fa = 266.7681013 kg/cm2

KL/rx = 37.75
r0 = 6.01 cm

he beam is within allowable limits

Cm= 0.85
F'e = 9958.18 kg/cm2

L/ 352
Torsion restrained
Torsion unrestrained
0.7
0.75
0.8
0.85
1
1.2
Name Staad Name Area (cm2) D(mm) B(mm) t(mm)
25CS25X1.25 25CS25X1.25 1 25 25 1.25
25CS25X1.6 25CS25X1.6 1.24 25 25 1.6
30CS15X1.25 30CS15X1.25 0.87 30 15 1.25
30CS15X1.6 30CS15X1.6 1.06 30 15 1.6
30CS30X1.25 30CS30X1.25 1.24 30 30 1.25
30CS30X1.6 30CS30X1.6 1.54 30 30 1.6
35CS35X1.25 35CS35X1.25 1.43 35 35 1.25
35CS35X1.6 35CS35X1.6 1.78 35 35 1.6
40CS20X1.25 40CS20X1.25 1.12 40 20 1.25
40CS20X1.6 40CS20X1.6 1.38 40 20 1.6
40CS40X1.25 40CS40X1.25 1.62 40 40 1.25
40CS40X1.6 40CS40X1.6 2.02 40 40 1.6
40CS40X2 40CS40X2 2.66 40 40 2
50CS25X1.25 50CS25X1.25 1.37 50 25 1.25
50CS25X1.6 50CS25X1.6 1.7 50 25 1.6
50CS25X2 50CS25X2 2.26 50 25 2
50CS40X1.25 50CS40X1.25 1.74 50 40 1.25
50CS40X1.6 50CS40X1.6 2.18 50 40 1.6
50CS40X2 50CS40X2 2.86 50 40 2
50CS40X3.15 50CS40X3.15 4.19 50 40 3.15
50CS50X1.6 50CS50X1.6 2.5 50 50 1.6
50CS50X2 50CS50X2 3.26 50 50 2
60CS30X1.6 60CS30X1.6 2.02 60 30 1.6
60CS30X2 60CS30X2 2.66 60 30 2
60CS30X3.15 60CS30X3.15 4.19 60 30 3.15
60CS30X4 60CS30X4 5.02 60 30 4
60CS40X2 60CS40X2 3.06 60 40 2
60CS40X3.15 60CS40X3.15 4.82 60 40 3.15
60CS40X4 60CS40X4 5.82 60 40 4
60CS60X2 60CS60X2 3.86 60 60 2
60CS60X2.55 60CS60X2.55 4.8 60 60 2.55
60CS60X3.15 60CS60X3.15 6.08 60 60 3.15
70CS25X1.6 70CS25X1.6 2.02 70 25 1.6
70CS25X2 70CS25X2 2.66 70 25 2
70CS25X3.15 70CS25X3.15 4.19 70 25 3.15
70CS30X2 70CS30X2 2.86 70 30 2
70CS30X3.15 70CS30X3.15 4.5 70 30 3.15
70CS40X2 70CS40X2 3.26 70 40 2
70CS40X3.15 70CS40X3.15 5.13 70 40 3.15
70CS40X4 70CS40X4 6.62 70 40 4
80CS40X1.6 80CS40X1.6 2.66 80 40 1.6
80CS40X3.15 80CS40X3.15 5.45 80 40 3.15
80CS40X4 80CS40X4 7.02 80 40 4
80CS50X1.6 80CS50X1.6 2.98 80 50 1.6
80CS50X2 80CS50X2 3.86 80 50 2
80CS50X3.15 80CS50X3.15 6.08 80 50 3.15
80CS50X4 80CS50X4 7.82 80 50 4
80CS80X2 80CS80X2 5.06 80 80 2
80CS80X3.15 80CS80X3.15 7.97 80 80 3.15
80CS80X4 80CS80X4 10.2 80 80 4
80CS80X5 80CS80X5 12.3 80 80 5
90CS40X1.6 90CS40X1.6 2.82 90 40 1.6
90CS40X2 90CS40X2 3.65 90 40 2
90CS40X3.15 90CS40X3.15 5.76 90 40 3.15
90CS50X1.6 90CS50X1.6 3.14 90 50 1.6
90CS50X2 90CS50X2 4.06 90 50 2
90CS50X3.15 90CS50X3.15 6.39 90 50 3.15
100CS25X4 100CS25X4 6.62 100 25 4
100CS40X1.6 100CS40X1.6 2.98 100 40 1.6
100CS40X2 100CS40X2 3.86 100 40 2
100CS40X3.15 100CS40X3.15 6.39 100 40 3.15
100CS50X2 100CS50X2 4.26 100 50 2
100CS50X3.15 100CS50X3.15 6.71 100 50 3.15
100CS50X4 100CS50X4 8.62 100 50 4
100CS60X2 100CS60X2 4.66 100 60 2
100CS60X3.15 100CS60X3.15 7.34 100 60 3.15
100CS60X4 100CS60X4 9.42 100 60 4
100CS60X5 100CS60X5 11.3 100 60 5
100CS100X2 100CS100X2 6.26 100 100 2
100CS100X3.15 100CS100X3.15 9.86 100 100 3.15
100CS100X4 100CS100X4 12.6 100 100 4
100CS100X5 100CS100X5 15.3 100 100 5
120CS50X2 120CS50X2 4.67 120 50 2
120CS50X3.15 120CS50X3.15 7.34 120 50 3.15
120CS50X4 120CS50X4 9.42 120 50 4
120CS50X5 120CS50X5 11.3 120 50 5
120CS60X3.15 120CS60X3.15 7.97 120 60 3.15
120CS60X4 120CS60X4 10.2 120 60 4
120CS60X5 120CS60X5 12.4 120 60 5
140CS60X3.15 140CS60X3.15 8.6 140 60 3.15
140CS60X4 140CS60X4 11 140 60 4
140CS60X5 140CS60X5 13.3 140 60 5
150CS50X3.15 150CS50X3.15 8.28 150 50 3.15
150CS50X4 150CS50X4 10.6 150 50 4
150CS50X5 150CS50X5 12.8 150 50 5
180CS50X3.15 180CS50X3.15 9.23 180 50 3.15
180CS50X4 180CS50X4 11.8 180 50 4
180CS50X5 180CS50X5 14.3 180 50 5
180CS80X3.15 180CS80X3.15 11.1 180 80 3.15
180CS80X4 180CS80X4 14.2 180 80 4
180CS80X5 180CS80X5 17.3 180 80 5
200CS50X3.15 200CS50X3.15 9.86 200 50 3.15
200CS50X4 200CS50X4 12.6 200 50 4
200CS50X5 200CS50X5 15.3 200 50 5
200CS80X3.15 200CS80X3.15 11.7 200 80 3.15
200CS80X4 200CS80X4 15 200 80 4
200CS80X5 200CS80X5 18.3 200 80 5
250CS50X3.15 250CS50X3.15 11.4 250 50 3.15
250CS50X4 250CS50X4 14.6 250 50 4
250CS50X5 250CS50X5 17.8 250 50 5
250CS80X3.15 250CS80X3.15 13.3 250 80 3.15
250CS80X4 250CS80X4 17 250 80 4
250CS80X5 250CS80X5 20.8 250 80 5
Lip(mm) Ri (mm) Iz (cm4) Iy (cm4) Xo (cm) J (cm4)
8 1.88 1.01 0.84
8 2.4 1.2 0.98
10 1.88 1.05 0.29 1.66 0.004
10 2.4 1.22 0.34 1.68 0.009
10 1.88 1.82 1.55
10 2.4 2.19 1.85
10 1.88 2.96 2.4
10 2.4 3.6 2.88
10 1.88 2.62 0.66 2 0.006
10 2.4 3.14 0.77 2.01 0.011
10 1.88 4.5 3.5
10 2.4 5.5 4.24
15 3 6.63 5.87
10 1.88 5.23 1.22 2.33 0.007
10 2.4 6.36 1.46 2.33 0.014
15 3 7.79 2.08 2.67 0.029
10 1.88 7.46 3.81 3.78 0.009
10 2.4 9.17 4.62 3.8 0.018
15 3 11.2 6.45 4.2 0.037
15 4.73 15.4 8.63 4.28 0.133
10 2.4 11 8.05
15 3 13.6 11.1
10 2.4 11.2 2.44 2.65 0.017
15 3 13.9 3.48 3 0.034
20 4.73 19.4 5.34 3.35 0.133
20 6 21.9 5.92 3.4 0.254
15 3 17.3 6.95 4 0.04
20 4.73 24.5 10.8 4.4 0.154
20 6 28.2 12.3 4.46 0.296
15 3 24 18.6
15 3.82 29.2 22.4
20 4.73 34.7 29.3
10 2.4 14.2 1.65 2.05 0.017
15 3 17.9 2.38 2.35 0.034
20 4.73 25.2 3.65 2.64 0.133
15 3 20.2 3.7 2.84 0.037
20 4.73 28.7 5.73 3.17 0.144
15 3 24.9 7.39 3.82 0.043
20 4.73 35.8 11.6 4.2 0.164
25 6 42.2 14.9 4.55 0.339
10 2.4 27 5.51 3.28 0.022
20 4.73 49.7 12.2 4.02 0.175
25 6 59.3 15.9 4.36 0.36
10 2.4 32 9.59 4.21 0.025
15 3 40.1 13.3 4.61 0.05
20 4.73 59 21.1 5.02 0.196
25 6 70.8 27.4 5.4 0.403
15 3 58.4 42.3
20 4.73 86.9 67
25 6 106 87
25 7.5 123 101
10 2.4 35.6 5.74 3.15 0.024
15 3 45 8.12 3.5 0.048
20 4.73 66.3 12.8 3.85 0.185
10 2.4 41.8 10 4.06 0.026
15 3 52.7 13.9 4.44 0.053
20 4.73 78.1 22.1 4.84 0.206
25 6 76.5 5.43 2.46 0.339
10 2.4 45.5 5.94 3.02 0.025
15 3 57.7 8.43 3.36 0.05
25 4.73 88.1 15.1 3.99 0.206
15 3 67.3 14.5 4.29 0.056
20 4.73 101 23.1 4.66 0.216
25 6 123 30.2 5.02 0.446
15 3 76.9 22.6 5.23 0.061
20 4.73 115 36.1 5.64 0.237
25 6 141 47.1 6.03 0.488
25 7.5 164 53.9 6.07 0.912
15 3 115 79.9
20 4.73 174 127
25 6 215 166
25 7.5 255 194.9
15 3 103 15.4 4.04 0.061
20 4.73 155 24.7 4.36 0.237
25 6 192 32.5 4.69 0.488
25 7.5 223 36.8 4.71 0.912
20 4.73 177 38.6 5.3 0.258
25 6 216 50.7 5.61 0.531
25 7.5 256 58.2 5.7 0.995
20 4.73 255 40.8 5.1 0.279
25 6 316 53.8 5.35 0.574
25 7.5 373 61.8 5.34 1.08
20 4.73 266 26.7 3.97 0.268
25 6 331 35.3 4.27 0.552
25 7.5 388 40.1 4.27 1.04
20 4.73 413 28.3 3.66 0.38
25 6 518 37.5 3.93 0.616
25 7.5 611 42.6 3.92 1.16
20 4.73 561 90.7 6.29 0.362
25 6 704 119.4 6.65 0.744
25 7.5 841 139.4 6.66 1.41
20 4.73 535 29.2 3.48 0.321
25 6 672 38.8 3.74 0.659
25 7.5 795 44.1 3.72 1.24
20 4.73 718 93.9 6.04 0.383
25 6 903 124 6.39 0.787
25 7.5 1080 145 6.38 1.49
20 4.73 927 31 3.1 0.373
25 6 1170 41.3 3.33 0.766
25 7.5 1390 47 3.3 1.45
20 4.73 1210 101 5.51 0.435
25 6 1530 133 5.82 0.894
25 7.5 1840 156 5.8 1.7
Cw (cm6) Cy (cm)

1.03 0.651
1.14 0.649

3.06 0.79
3.47 0.787

7.59 0.924
8.78 0.92
17.8 1.05
23.5 1.58
28 1.58
55.1 1.73
69.7 1.72

19.4 1.05
36.1 1.18
72.6 1.3
76.4 1.29
72.2 1.63
148 1.76
162 1.75

16.9 0.787
30 0.904
55.4 1
46.6 1.11
88.3 1.22
93.2 1.53
181 1.66
303 1.78
70.6 1.31
221 1.57
354 1.69
123 1.72
203 1.88
382 2.01
616 2.15

90.8 1.24
148 1.38
267 1.5
158 1.64
253 1.79
463 1.92
144 1.18
114 1.31
182 1.55
438 1.71
312 1.84
557 1.97
847 0.933
485 2.13
872 2.27
1330 2.41
1460 2.39

453 1.57
786 1.7
1150 1.82
1240 1.81
1230 2.1
1800 2.23
1990 2.22
1670 1.96
2390 2.09
2640 2.07
1240 1.52
1750 1.63
1900 1.62
1840 1.38
2540 1.49
2790 1.48
5790 2.48
7990 2.61
9090 2.6
2320 1.3
3190 1.41
3510 1.4
7230 2.35
997 2.48
1190 2.47
3850 1.14
5230 1.24
5830 1.24
11900 2.09
16200 2.21
18600 2.2
#Wind load calculation on Solar panel structure (structure to be installed all over India)
Basic Wind Speed, Vb (m/s) = 47
k1 (importance factor) = 0.9
k2 (Terrain and Height factor) = 1
k3 (Topography factor) = 1
k4 (Cyclonic factor) = 1

Design Wind Speed, Vz (m/s) = 42.3

Wind pressure, pz (N/m2) = 1073.57


Kd (wind directionality factor) = 0.90
Ka (area averaging factor) = 0.85
0.96
Kc (combination factor) = 1

Design wind pressure, pd (N/m2) = 819.36


927.58

Wind load on edge purlins (up) (kN/m) 2.27


Wind load on edge purlins (down) (kN/m) 1.70
Wind load on middle purlins (up) (kN/m) 2.02
Wind load on middle purlins (down) (kN/m) 1.56
Wind load on purlin (for whole structure)-up (kN/m) 1.78
Wind load on purlin (for whole structure)-down (kN/m) 1.38
o be installed all over India) Inputs
(Provided by Client)
(As per table 1 of IS 875-III: 2015, SL No (iii))
(As per table 2 of IS 875-III: 2015, Category 2, h<10m) 1.62
(Slope of site <3 deg)
(All structures to be located at 100km away from coast, data provided by Client)

(Consideing the randomness of wind direction and the structure as equivalent to open signs)
(Tributary Area of the whole panel = 64 m2) 12.96
(Tributary Area of the purlin = 16 m2)
(Considering open structure)

(For structure)
(For purlins)

1.62
0.4 3.16 0.395

16.2

3.95

Wind pressure coefficients (Local)


Zone + -
1.7 2.2
2.1 2.9
2.9 2.8
350
16431.16
3.450543

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