Shock Absorbers: A Shock Absorber Is A Mechanical or A Hydraulic Device Designed To Absorb and Damp Impulses
Shock Absorbers: A Shock Absorber Is A Mechanical or A Hydraulic Device Designed To Absorb and Damp Impulses
Shock Absorbers: A Shock Absorber Is A Mechanical or A Hydraulic Device Designed To Absorb and Damp Impulses
But now that the spring is compressed, it contains potential energy that must be
released. The spring does this by bouncing back to its original uncompressed length,
at the same time pushing the vehicle’s body upward. In an example of the old adage
“what goes up, must come down,” gravity pulls the weight of the body back down,
re-compressing the spring. If the shock absorbers are worn, the vehicle ends up
bouncing its way down the road after every bump until all of the energy is used up.
In the worst cases, this bouncing can actually pull a vehicle’s tires off the ground,
making the vehicle uncontrollable.
A shock absorber works much the same way. Inside the shock absorber there’s a
piston that moves inside a tube that is filled with oil. As the piston moves, the oil is
forced through tiny holes and valves within the piston, precisely controlling the
amount of resistance to movement. This resistance to the motion converts the
energy into heat. (Yes, a shock absorber that has been doing its job over a rough
road does get warm!)
Although there have been many different designs for shock absorbers over the
course of automotive history, today there are four basic types available:
Twin-tube
Mono-tube
Gas-filled mono-tube
External reservoir
Twin-tube shocks
The twin-tube design is the most common and often the least expensive. These are
the ordinary shock absorbers that typical passenger cars and trucks use, and they are
widely available at car dealerships, auto parts stores and repair facilities. As the
name implies, in a twin-tube shock, there are two actual tubes – one the outer shock
body and the other an inner cylinder in which the piston moves. Tiny holes or orifices
in the piston as well as special valves between the inner and outer tubes restrict the
flow of oil to control wheel motion.
The limitations of twin-tube shocks become apparent when they are used over very
bumpy roads. In this case, the rapid motion of the piston can cause the oil to
overheat and to foam, reducing the shock absorber’s ability to control wheel motion.
The result is a ride that becomes increasingly sloppy, especially when traveling over a
washboard surface. Heavy-duty twin-tube shock absorbers are usually stronger, with
more robust piston shafts and mounting points, and they may use oils that are more
resistant to foaming, but ultimately they still have the same limitations.
Mono-tube shocks
The heat generated in the twin-tube shock tends to get trapped within the walls of
the shock absorber body, reducing its effectiveness in controlling wheel motions. The
mono-tube shock absorber uses a piston traveling within a single tube that is
exposed more directly to the air. The general advantages and disadvantages of this
design are:
By getting rid of heat more easily, mono-tube shocks are less susceptible to
overheating on rough roads.
They are more expensive to manufacture, and the tolerances must be higher
and the seals better to keep the oil inside the shock body.
Gas-filled shocks are expensive, since they require strict manufacturing tolerances,
but they are very resistant to fade and consequently are popular in off-road racing
and rallying. Gas-filled shocks, by the way, are not the same as “air shocks,” which
use an air chamber separate from the shock oil. An air shock is actually an air spring
that raises or lowers the vehicle when air is added or removed through a valve.
External reservoir shocks are very expensive and are really only needed in extreme
high-performance applications.