Biochar: Bamboo and Corn Cob

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How much is the Cost of producing How to apply biochar as soil conditioner and

MARIANO MARCOS STATE UNIVERSITY


bamboo and corn cob biochar? what would be the effect? Batac City, Ilocos Norte

Biochar Mixture
Cost of Machine
Pyrolizer P13,980 Improve soil condition
Biochar crusher P 30,000  Mix 2 kg Biochar with 3.00 kg compost
fertilizer kg m-2 for eggplant and productivity through
Cost/Output (P/kg)  For Ipomea aquatic and Pechay under pot
Bamboo P 4.46 condition mix 1:1 ratio of biochar and organic
Corn cob P 6.38 fertilizer Bamboo and Corn Cob
Selling price P 7.00
Net Profit Ratio (%)
Payback Period (Year)
Profitability Index (PI)
36.25
0.95
1.90
Biochar “soil conditioner”
With biochar and Organic fertilizer With Organic fertilizer only

With biochar and Organic fertilizer only


Organic fertilizer

Physico-chemical characteristics of bamboo


Ipomea aquatica applied with
biochar and distillate Ondinary soil only With biochar only
biochar + vermicompost

Bamboo Distillate
Methyl Alcohol 0.24
Total Acids 2.93
Titrable Acidity 3.66

Bamboo biochar Eggplant applied with bamboo


biochar + vermicompost
Production and
Fixed Carbon (%) 71.99
Ash Content (%) 9.46 Utilization Processes
Volatile Combustible Matter (%) 13.9 Source of Information:
Heating Value (BTU/lb) 12,200 DESIGN OF BAMBOO AND CORN COB BIOCHAR
(Analysis Conducted by DOST-ITDI, 2011) PRODUCTION PROCESS AND ITS APPLICATION
AS SOIL PRODUCTIVITY ENHANCER
STANLEY C. MALAB, JOSE A. ZAFARALLA, BEATRIZ S. MALAB
and DIONISIO S. B UCAO Developed by the Bamboo Biochar Research Project
Mariano Marcos State University MMSU Crop Research Laboratory
E-mail: [email protected]
Batac City Printed 2011
Biochar from Bamboo and Corn Cob
Production and Utilization Processes
 Place small pieces of bamboo wastes
 The inner chamber is cylindrical vessel as the reactor
as kindling materials (approx. 15%
What is Biochar? made of #16 (1.5 mm) G.I. sheet with tight lid of the feedstock to char) loaded
where the stainless pipe distillate condenser/collector outside the reactor to provide initial
and exit of syn-gas and tar is attached. fire.
Biochar is a highly stable carbon compound REACTOR
 The syn-gas pipe and tar collector extends to the  Start the charring process by
created when biomass is heated through pyrolysis underneath of the reactor. A control valve for the evenly kindling heating fuel from
process, basically under limited or low oxygen distillate condenser and another for the syngas and the top.
condition. tar collector were provided to control the flow of  As the fire is well underway
distillate and syn-gas. close the lid of the heating
 Provide small openings at the bottom side of the
chamber without the afterburner.
Why Biochar?  The syngas from the reactor can
outer cylinder to control air flow and a bigger
Biochar is a charcoal product created for add energy to sustain burning of
opening beside as fuel feed to sustain the heat if the kindling fuel.
agricultural and environmental gain specifically necessary.  Sustain heating for 3 hrs and
as an organic material used as „soil conditioner‟ allow the pyrolizer to cool for 10 Heat Insulator
or “soil productivity enhancer” hours prior to discharging the biochar. (outer chamber)
It has several beneficial effects in soil like:
 During the process of pyrolysis distillates are produce as
increase water infiltration and water holding a result of heating the biomass. Collect the distillate
capacity, improve soil structure, tilth and through the condenser attached to the lid of the reactor.
stability, increase cation exchange capacity
(CEC)—and other soil properties, provide
favorable microbial environment, and possibly
reduce total fertilizer requirement Biochar Pyrolizer Production Efficiency - 38.5 %
Energy Output/Input Ratio - 6.36 for bamboo
-3.37 for corn cob
How to make Biochar from Bamboo and The
Corn Cob? Pyrolysis Process
 Design and fabricate a simple and cheap
“pyrolizer”  Cut the feedstock (bamboo) into 20 cm long and split Biochar Crusher
 a double-walled outer chamber and inner into four, for corn cob process it as whole cob
closed chamber with after burner made of G.I.  arranged in the fesstock in the reactor in such a way that  After discharging the biochar from the pyrolizer
pipe connected to the lid. the maximum capacity of the cylinder is attained. Cover crush into granules or fine particles (not powder)
the reactor tightly with the lid to control the entry of air
 The outer chamber is double walled with the crusher machine to attain uniform
and escape of syngas and smoke during charring.
cylindrical chamber with brick and clay soil as application with the soil and fertilizer.
the as the heat insulator.

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