GAP1 PREHEATER SCREW REPLACEMENT PLAN

START TIME:10:00 AM(DAY1) END TIME 8:00 AM (DAY 6) DURATION--122 HOURS

DAY1 DAY2 DAY3 DAY4 DAY5
S NO ACTIVITY MANPOWER HOUR 6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 0:00 2:00 4:00 6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 0:00 2:00 4:00 6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 0:00 2:00 4:00 6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 0:00 2:00 4:00 6:00 8:00 10:00 12:00 14:00 16:00 18:00 20:00 22:00 0:00 2:00 4:00 MANPOWER RESPONSIBILITY
PLANT STOPPED,HOUSEKEEPING,HTM OIL
1 DRAINING,PREHEATER COOLING
OPERATION
2 TOOL BOX TALK 10 0.33
6F+1W+3R RAVI
3 WORK PERMIT 2 0.5
1E AMIT
4 PREHETAER COVER OPENING-4NOS 4 6
2F+2R
5 CORDEN SHAFT COVER OPENING-4NOS 4 4
2F+2R
RAVI
6 ALL GREASE LINE OPENING 2 2
2F
7 DRIVE END SCREW BUSH REMOVAL-4NOS 6 16
4F+2R
ANURAG
8 PREHEATER INLET CHUTE OPENING 4 4

9 ROTARY UNION HTM HOSE REMOVAL 4 4

2F+2R
ANSHUMAN
10 ROTARY UNION REMOVAL-4NOS 4 12
2F+2R
SRINATH
11 NDE GLAND BUSH REMOVAL 4 16
2F+2R RAVI
12 NDE SCREW BODY COVER REMOVAL 4 3
2F+2R ANURAG
13 DE SCREW BODY COVER REMOVAL 4 3
2F+2R ANURAG
14 LIFTING OF 2ND SCREW FROM POSTION 8 6
5F+3R ANSHUMAN
15 NEW SCREW LIFTING & POSITIONING 8 6
5F+3R
16 NDE SCREW BODY COVER FIXING 4 4
2F+2R
RAVIKANT
17 DE SCREW BODY COVER FIXING 4 4
2F+2R
18 DE BUSH FITTING-4NOS 5 16
4F+1R SRINATH
19 NDE BUSH FITTING-4NOS 5 16
4F+1R
ANURAG
20 CORDEN SHAFT FIXING-4NOS 4 6
3F+1R
RAVIKANT
21 GREASE LINE CONNECTION 2 2
2F ANURAG
22 NDE ROTARY UNION FITTING 4 12
2F+2R SRINATH
23 HTM LINE HOSE CONNECTION 4 4
2F+2R RAVI
24 HTM LINE CHARGING OPERATION
25 TRIAL RAVIKANT
26 CORDEN SHAFT COVER FIXING 6 4
4F+2R ANSHUMAN
27 PREHEATER COVER FIXING 6 8
4F+2R
28 INLET CHUTE FIXING 4 4
2F+2R
29 AREA HOUSEKEEPING 8 4
2F+2R ANURAG
30 FINAL TRIAL RAVIKANT
 Tools ,Tackles & Consumables Requirements List
S No. Description Qty. UOM
1 Allen key set- MM 1 SET
2 Allen key set- inch 1 SET
3 Allen Keys- 12,14,17,19,22,27 2 NO Each
4 Chain Pulley blocks - 5 Ton Capacity- 1 NOs
5 Chain Pulley blocks - 10 Ton Capacity- 1 NOs
6 Chain Pulley blocks - 2 Ton Capacity- 2 NOs
7 Slings- 20 mmX 3 mtr - 4 Nos
8 Belt sling-5MT 2 Nos
9 Slings- 20 mmX 2 mtr - 4 NOs
10 Hammers- 5 Kg- 4 Nos
11 Pipe Wrench- 24" 1 No
12 Hydraulic Jack 50 Ton 2 NO
13 Hammer- 2 Kg 4 NO
14 Hammer- 5 Kg 2 NO
15 Cutting set- 1 SET
16 Welding set 1 Set
17 Screw driver-12" 1 Nos
18 Silicon sealant 8 Nos
19 Rustoline 10 ltr
20 Diesel 30 ltr
21 Cotton Cloth 10 kg
22 Cotton Waste 10 kg
23 Marking cloth 10 Mtr
24 Wedge block 6 nos
25 Emery tape-50 mm 1 5 mts
26 Emery paper 15 Nos
27 Welding electrode-6013,4mm 1 Packt
28 Welding electrode-6013,3.15mm 1 Packt
29 Welding electrode-7018,4mm 1 Packt
30 Measuring tape-3 Mtr 2 Nos
31 Inside Micrometer-upto 300mm 1 Nos
32 Outside Micrometer-upto 500mm 1 Nos
33 Micrometer outsie-upto 25 mm 1 Nos
34 Vernier-300mm 1 No
35 Rope 30 Mtrs
36 Teflon tape 2 Roll
37 Chiesel 4 Nos
38 Punch 2 Nos
39 Needle file 1 SET
40 Hacksaw blade 6 nos
41 Wire brush 4 nos
42 Filer gauge-6" 1 Nos
43 Filer gauge-12" 1 Nos
44 Wooden Block 4 Nos
45 Torch 2 Nos
46 Hydraulic Jack 50 Ton 2 Nos
47 Thrre leg puller mechanical 2 Nos
48 Circlip plier( 250-300mm) 2 Nos
 SPARE REQUIREMENT
S No. Description Qty. UOM
1 PREHETER SCREW 1 NOS
2 DRIVE END BUSH 2 NOS
3 NON DRIVE BUSH 2 NOS
4 ROTARY UNION 1 NOS
5 HIGH TEMP GLAND PACKING-16 MM 15 KG