Pump, Assembly: Service Information

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Service Information
Document Title: Function Group: Information Type: Date:

Pump, assembly 913 Service information 19/01/2009
Profile:
FC3329C, 110001, EC290B FX, 30001, 10001, EC210B FX, 10001, 30001, 20001, FC2924C, 110001, EC240C LR,
110001, EC240B FX, 30001, 10001, EC290C NL, 110001, EC135B LC, 20001, EC140B LCM, 10001, 20001,
EC140B LC, 10001, 20001, EC290B NLC, 10001, 30001, EC290C LR, 110001, EC240B LR, 30001, 10001,
EC210B LC, 20001, 10001, 30001, EC240C NL, 110001, EC240B NLC, 10001, 30001, EC240C L, 110001,
EC290B LR, 30001, 10001, EC210B NLC, 30001, 10001, 20001, EC290C L, 110001, EC210B NC, 30001, 10001,
20001, EC240B LC, 10001, 30001, EC240B F, 30001, 10001, EC210B F, 20001, 10001, 30001, EC290B LC,
30001, 10001, EC290B TEST, 10001, 30001, EC210B LR, 20001, 10001, 30001, EC240B CN, 10001, 30001,
EC210B CN, 10001, 30001, 20001, EC290B F, 30001, 10001
Pump, assembly
Op nbr 00000
Preparation
Clean all parts with cleaning solvent and dry with compressed air.
Rework damaged parts before assembling, and prepare all replacement parts.
Coat the sliding parts, bearing, etc. with clean hydraulic oil.
Replace the o-ring and seals.
Use a torque wrench to tighten the screws and plugs to the specified torque.
Take care not to mix the parts of the front pump with the parts of the rear pump.
Align the match marks of the pump casing parts and the regulators.
1. Fit swash plate support (251) to pump casing (271), tapping it lightly with a hammer.
Fit servo piston, tilting pin, stopper (534) and stopper (535) to the pump casing in
NOTE advance of assembling the swash plate support.
In tightening servo piston and tilting pin, use a jig to prevent the tilting pin head and
NOTE feedback pin from being damaged.
In addition, apply loctite (medium strength) to their threaded sections.
http://localhost/Prosis/Pages/Print.aspx?PrintType=4&ObjectID=221699&infotype=1,2,5,... 1/19/2009
Figure 1
Installation, swash plate support
2. Place pump casing on its regulator fitting surface, fit tilting bushing of swash plate to tilting pin (531), and fit
swash plate (212) to swash plate support (251).
NOTE Confirm with fingers of both hands that the swash plate can be moved smoothly.
Apply grease to the sliding plate and swash plate support, so the drive shaft can be
NOTE fitted easily.
Figure 2
Installation, swash plate
3. Fit drive shaft (111) with bearing (123), bearing spacer (127) and snap ring (824) to swash plate support (251).
Do not tap the drive shaft with a hammer.

NOTE Assemble the parts into support (251) by tapping the outer bearing race lightly with a
plastic hammer. Fit them fully using a brass drift.
Figure 3
Installation, drive shaft with bearing, bearing spacer and snap ring
4. Assemble seal cover (261) to pump casing (271) and install screws (406).
Apply grease lightly to the seal in seal lip cover.

NOTE Assemble seal, taking care not to damage it.
Figure 4
Assembly, seal cover
5. Assemble piston cylinder block [cylinder (141), piston sub assembly (151, 152), set plate (153), spherical
bushing (156) and cylinder spring (157)]. Then, insert the cylinder block assembly into the pump casing.
Match the splines of spherical bushing (156) and cylinder block (141).
NOTE Then match to the splines of drive shaft (111).
NOTE Ensure that the pistons are installed in their original bores.
Figure 5
Assembly, piston cylinder block
6. Fit valve plate (313, 314) to valve block (312), inserting pin into pin hole.
Take care not to mistake suction/delivery ports of the valve plate.

NOTE Suction port is the long crescent slot.
Apply grease to the valve plate fitting face to hold it to the valve block.
Figure 6
Assembly, valve plate
7. Fit valve block (312) to pump casing (271) and tighten screw (401).
Clockwise rotation (viewed from input shaft side). Fit block with regulator up and with delivery flange left,
viewed from the front side.
Counterclockwise rotation (viewed from input shaft side). Fit block with regulator up and with delivery flange
left, viewed from the front side.
Assemble (312) to the rear pump first.

NOTE Take care not to mistake the direction of valve block (312).
Figure 7
Assembly, valve block
8. Fit feedback pin of tilting pin (531) to feedback lever of regulator. Install regulator and tighten screws (412,
413).
Take care not to interchange the front and rear pump regulators.
NOTE Align the match marks made prior to disassembly.
Figure 8
Tightening, screw
9. Fit drain port plug (468). This is the end of reassembling procedures.
After assembling, fill with hydraulic oil to prevent corrosion.

NOTE When mounting to a machine, fill with hydraulic oil and bleed the air from the pump
circuit.

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Document Title: Function Group: Information Type: Date:

Do not tap the drive shaft with a hammer.

Apply grease lightly to the seal in seal lip cover.

Take care not to mistake suction/delivery ports of the valve plate.

Assemble (312) to the rear pump first.

After assembling, fill with hydraulic oil to prevent corrosion.

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