Customer Services Manual Issue 2018 01 Release 09 07 2018 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 42
At a glance
Powered by AI
The manual provides information about customer support services and contacts for Dornier 328 aircraft operators.

Services include technical support, spares and materials support, maintenance support, aircraft maintenance and refurbishment, and on-site support.

The manual includes information about locations, contacts, introduction of customer service departments, type certificate data sheets, and abbreviations/acronyms.

Customer Services Manual

328 Support Services GmbH


Customer Services Manual

Introduction

Dear valued customer,

This handy guide presents all necessary information for supporting your daily Dornier 328
business activities and provides guidance in terms of procedures and processes. Its use will
efficiently ensure a perfect co-operation between the operator and 328 Support Services
GmbH, its partners and suppliers. All aspects related to effective customer support
services as well as all important contacts are listed.

Our Services include:


Technical Services
Spares and Material Support
Technical Publications
Maintenance Support
Aircraft Maintenance and Refurbishment
On-site support
Training
Entry-into-service support

We aim to achieve the highest level of customer satisfaction and are therefore constantly
exploring new ways to further enhance our support portfolio. Your suggestions are highly
welcome at any time.
Our ultimate goal is to keep a satisfied customer operating a reliable and 100% airworthy
328 aircraft. We commit ourselves with dedication, extensive know-how and flexibility.
That’s why you can rely on your Dornier 328 aircraft and on the support of the entire 328
Support Services GmbH team.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 2 of 42


Customer Services Manual

Record of Revisions

REVISION DATE INSERTED BY INSERT DATE

2014 / 1 Oct 09/2014 328SSG Oct 31, 2014

2015 / 1 Apr 01/2015 328SSG Apr 01, 2015

2015 / 2 Apr 13/2015 328SSG Apr 13, 2015

2018 / 1 Jul 06/2018 328SSG Jul 06, 2018

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 3 of 42


Customer Services Manual

Table of Contents

1 Location .......................................................................................6
1.1 Directions from Munich airport to 328 Support Services GmbH ...................7
1.2 How to find 328 SSG on the Oberpfaffenhofen airfield..............................7
1.3 Airfield Data....................................................................................9

2 Contacts ..................................................................................... 10
2.1 General ........................................................................................ 10
2.2 Customer Services Departments ........................................................ 10
2.3 Other Departments ......................................................................... 12

3 Introduction of Customer Services Departments ......................... 13


3.1 Technical Support........................................................................... 13
3.1.1 Main Responsibilities of Technical Support .................................. 13
3.1.2 GSC Availability ..................................................................... 14
3.1.3 Customer Support Information (CSI)........................................... 15
3.1.4 Technical Publications ............................................................ 15
3.1.5 On-site Support ..................................................................... 15
3.1.6 Fleet Monitoring .................................................................... 15
3.1.7 Technical Support Team.......................................................... 16
3.2 Pricing ......................................................................................... 16
3.2.1 General ............................................................................... 16
3.2.2 Technical Support .................................................................. 17
3.2.3 On-site Support ..................................................................... 17
3.2.4 Engineering Assessment .......................................................... 17
3.2.5 Coordinator .......................................................................... 17
3.2.6 Working Party ....................................................................... 18
3.3 A/C Safety & Investigations .............................................................. 18
3.3.1 Introduction ......................................................................... 18
3.3.2 Reporting of Accidents............................................................ 19
3.3.3 Reporting of Incidents ............................................................ 19
3.3.4 Emergency Contacts ............................................................... 19
3.4 Training Team ............................................................................... 20
3.5 Material Support & Supply Chain ........................................................ 21
3.5.1 General ............................................................................... 21
3.5.2 Material Support & Supply Chain Key Activities ............................ 21
3.5.3 Spare Parts Services ............................................................... 22
3.5.4 Standard Spare Parts Services .................................................. 23
3.5.5 Order Processing ................................................................... 23
3.5.6 AOG Service ......................................................................... 29
3.6 Spare Parts Warranty Policies ........................................................... 30
3.6.1 Introduction ......................................................................... 30
3.6.2 Standard Warranty Conditions for Spare Parts .............................. 30
3.6.3 Exclusions from Warranty Coverage ........................................... 31
3.6.4 Repair of Customer Owned Units............................................... 31
3.6.5 Contacts .............................................................................. 31

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 4 of 42


Customer Services Manual

4 Other Departments ..................................................................... 32


4.1 Sales & Marketing ........................................................................... 32
4.1.1 General ............................................................................... 32
4.1.2 Contact ............................................................................... 32
4.1.3 Sales Responsibilities.............................................................. 33
4.2 Aircraft Maintenance & Production Services ......................................... 34
4.2.1 Introduction ......................................................................... 34
4.2.2 Contacts .............................................................................. 34
4.2.3 Scope of Approvals................................................................. 35

5 Type Certificate Data Sheets ...................................................... 36

6 Forms ......................................................................................... 37
6.1 Service Problem Report (SPR) Form .................................................... 37
6.2 Operators Monthly Fleet Report ......................................................... 39
6.3 Aircraft Tracking Form .................................................................... 40
6.4 Sample Return Material (RMA) form .................................................... 41

7 Abbreviations & Acronyms .......................................................... 42

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 5 of 42


Customer Services Manual

1 Location

The 328 Support Services GmbH is based at the Oberpfaffenhofen Airfield 20 km south west
of Munich, Germany.

How to find 328 Support Services GmbH:

Car Navigation Info


Please enter the following address:
Zip Code: 82234
City: Wessling
Street: Claude-Dornier-Strasse / Sonderflugplatz Oberpfaffenhofen

The distance between Munich Airport and Oberpfaffenhofen Airfield is about 60km.

1 Approach by road

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 6 of 42


Customer Services Manual

1.1 Directions from Munich airport to 328 Support Services GmbH

Follow the motorway A92 direction “München”


The motorway leads into motorway A99
Follow motorway A99 till turnoff A96 direction “Lindau”
Take Exit 32 “Oberpfaffenhofen / Herrsching”
Turn left at the traffic light and follow the road for about 300 metres, then turn
left to arrive at the location „Sonderflughafen Oberpfaffenhofen“.

1.2 How to find 328 SSG on the Oberpfaffenhofen airfield

The description starts at the red point on the map bellow.

To reach Management and Design Organisation (Bldg. 372)


Register at the Airfield entrance gate to enter the airport security area, and
then drive some 50 metres to arrive at building 372.

To reach Production Dept. (Bldg. 346 Nord)


Register at the Airfield entrance gate to enter the airport security area, and
then drive some 300 metres to arrive at building 346 Nord.

To reach Customer Services & Supply Chain, Training and Incoming Dept.
(Bldg. 346 Süd)
Register at the Airfield entrance gate to enter the airport security area, and
then drive some 300 metres to arrive at building 346 Süd.

To reach Maintenance(Bldg. 338)


Register at the Airfield entrance gate to enter the airport security area, and
then drive some 300 metres to arrive at hangar 338.

To reach Warehouse(Bldg. 370)


Register at the Airfield entrance gate to enter the airport security area, and
then drive some 600 metres to arrive at building 370 on the other side of the
runway.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 7 of 42


Customer Services Manual

2 Location of Buildings

For further information how to find 328 Support Services GmbH please contact our
Management Assistant: Global Support Centre:
Tel: +49 (0) 8153 88111-2700 Tel: +49 (0) 8153 88111-6666
Fax: +49 (0) 8153 88111-5145 Fax: +49 (0) 8153 88111-6565
E-mail: [email protected] E-mail: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 8 of 42


Customer Services Manual

1.3 Airfield Data

The airfield comes with an excellent traffic connection like the near expressway and
railway station. It is certified for all aircraft, with limitations in runway and taxiway load
factors only.

All landings/departures at Special Airport Oberpfaffenhofen (EDMO) are subject to „PPR“


(Prior Permission Required) by the Airport Operator (EDMO-Flugbetrieb GmbH).
For detailed information please check http://www.edmo-airport.de/.

Runway: 2.286 x 45 m
Landing systems: ILS/DME, CAT I, Min. 1000 m / 200 ft

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 9 of 42


Customer Services Manual

2 Contacts
2.1 General

Access by Road
328 Support Services GmbH
Claude Dornier Strasse
Sonderflughafen Oberpfaffenhofen
82234 Wessling / Germany

Postal Address
328 Support Services GmbH
P.O. Box 1252
82231 Wessling / Germany
Tel: +49 (0) 8153 88111 0

2.2 Customer Services Departments

Customer Services & Supply Chain


Director Customer Services & Supply Chain
Accountable Manager Part 147 Training
Florian Luithlen
Tel: +49 (0) 8153 88111-2122
Fax: +49 (0) 8153 88111-6565
E-mail: [email protected]

Technical Support & AOG Services


Global Support Centre
Tel: +49 (0) 8153 88111-6666
Fax: +49 (0) 8153 88111-6565
E-mail: [email protected]

Technical Publications
Technical Publications Administration
Tel: +49 (0) 8153 88111-6666
Fax: +49 (0) 8153 88111-6565
E-mail: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 10 of 42


Customer Services Manual

Material Support
Head of Material Support
Peter Bootz
Tel: +49 (0) 8153 88111-4882
Fax: +49 (0) 8153 88111-4628
E-mail: [email protected]

Spare Parts AOG Orders


Tel: +49 (0) 8153 88111-2998
Fax: +49 (0) 8153 88111-4105
E-mail: [email protected]

Spare Part Routine Orders


Tel: +49 (0) 8153 88111-3717
Fax: +49 (0) 8153 88111-4628
E-mail: [email protected]

Return Shipment Address


328 Support Services GmbH
Receiving / Hangar 346 Süd
Claude Dornier Strasse
Sonderflughafen Oberpfaffenhofen
82234 Wessling / Germany

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 11 of 42


Customer Services Manual

2.3 Other Departments

Quality Management
Director Quality Management
Johannes Milz
Tel: +49 (0) 8153 88111-2520
Fax: +49 (0) 8153 88111-4989
E-mail: [email protected]

Maintenance & Completion


Director Maintenance & Completion
Nico Neumann
Tel: +49 (0) 8153 88111-2815
Fax: +49 (0) 8153 88111-4303
E-mail: [email protected]

Design Organisation
Head of Design Organisation
Jörg Gorkenant
Tel: +49 (0) 8153 88111-2020
Fax: +49 (0) 8153 88111-5145
E-mail: [email protected]

Sales & Marketing


Director Sales
Ray Mosses
Tel: +49 (0) 8153 88111-2512
Fax: +49 (0) 8153 88111-5145
E-mail: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 12 of 42


Customer Services Manual

3 Introduction of Customer Services Departments


3.1 Technical Support
The goal of the technical support team is to provide all Dornier 328 operators with an
excellent service. The scope of duties comprises technical services, provision of technical
publications, on-site support as well as entry-into-service support.
The Technical Support’s Global Support Centre (GSC) acts as the single point of contact for
all inquiries, all technical and engineering requests and all in-service reports.

3 Global Support Centre

3.1.1 Main Responsibilities of Technical Support

assist customers with issues experienced during operational or maintenance


activities
provide continuous engineering support with back-up from 328 Support
Services GmbH and vendor engineering resources
monitor and evaluate in-service performance information and provide
solutions to technical problems during operation by preventive or corrective
actions related to given priorities
initiate and control required improvements to the aircraft, its equipment
and ground support equipment by issuing the necessary “In Service Technical
Information” (ISTI)
ensure collecting, screening and analysing of technical and operational
information
initiate and follow-up requests for retrofit modifications and changes,
dependent on individual customer requirements
provide Dornier 328 technical documentation copies on request to operators
and the agency and national authorities

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 13 of 42


Customer Services Manual

3.1.2 GSC Availability

Standard working times Saturday, Sunday and public


Monday - Friday holidays

On demand special services outside


6 a.m. - 6 p.m. the standard working times can be
local German time arranged based on individual
contracts

Outside the standard working hours


Emails are occasionally checked and
answered if no engineering service is
needed

The GSC handles technical requests from customers and provides support such as trouble
shooting solutions or repairs. This process works most efficient if the Customer and the
GSC share accurate technical and photographic information on the issue.
See the following table for response times per SPR classification to help you indicate the
urgency of your query.

Response times:

First answer during office Final SPR answer during


SPR Classification
hours**: office hours **:

AOG 4 hours after notice 8 hours*

URGENT 8 hours after notice 2 working days

ROUTINE 24 hours after notice 10 working days

* Requests needing detailed engineering work and/or authority approval such as TC amendment cannot be
covered by this response time
** Working days = Monday to Friday - Saturdays, Sundays and public holidays are excluded

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 14 of 42


Customer Services Manual

3.1.3 Customer Support Information (CSI)

The CSI is a communication-tool of the technical support to the fleet. A CSI is typically
containing general information, e.g. about modification campaigns, projects, statics and
perspectives.
CSI’s are provided by Global Support Centre to all known customers and operators via
email, furthermore the CSI’s can be downloaded on the following web site: www.328.eu .
For providing the CSI’s to further interested parties, please send a short message via email
to [email protected] .

3.1.4 Technical Publications

328 SSG proprietary technical publication for the Dornier 328 is distributed by the Global
Support Centre, comprising orders for operational and technical manuals as well as
subscriptions to annual revision services. All manuals are listed in our price list accessible
on 328 SSG’s homepage www.328.eu

Please note that subscriptions are only available on a “Cash in advance” basis.
All requests for technical publications should be directed the address given in section 2.2

3.1.5 On-site Support

On request technical support can deploy a qualified expert on-site for:


• Troubleshooting – to bring an A/C back into flyable status by supporting the
Operator’s
• On the job training – for line and base maintenance
• Entry into-service – supporting especially new Operators during start-up phase
• Technical investigation or support for restoration after incident or accident
• Pre-purchase inspection.

Information on pricing is shown in section 4.

3.1.6 Fleet Monitoring

To fulfil our obligations as a TC-holder fleet monitoring is essential to void any unexpected
deficiencies as well as continuously improve our services. Therefore it is of mutual interest
to the operators to provide the following data to the Global Support Centre:

• Status of the A/C  Operators Monthly Fleet Report see section 7.2
• For occurrence reporting please use the Service Problem Report (SPR) form. 7.3
• Your (Monthly) Reliability Reports would also be highly appreciated.

In addition you are kindly asked to share Dornier 328 related information you provide to
your local authority with the Global Support Centre, for the above mentioned purposes.

The address for providing these data is given under section 2.2

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 15 of 42


Customer Services Manual

3.1.7 Technical Support Team

The Global Support Centre is 328 Support Services’ focal point of contact for any technical
support inquiries. Therefore all customer requests for technical assistance and engineering
services should be directed to the Global Support Centre for further processing. The
answers will be provided by Global Support Centre.

The technical support team will provide Dornier 328 operators with all technical support
services.

Conny Uihlein Head of Customer Support

Benjamin Martin Technical Support Engineer

Sebastian Mehwald Technical Support Engineer

Daniel Rüsche Technical Support Engineer

Georg Schuhmair Technical Support Engineer

Wolfgang Sommerer Technical Support Engineer

3.2 Pricing

Note:
Technical services prices are in Euro.
Please indicate with your purchase order if payment in US Dollars is preferred.

3.2.1 General

All given prices are subject to change without notice.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 16 of 42


Customer Services Manual

3.2.2 Technical Support

328 Support Services GmbH is providing technical services at a standard rate per event. A
typical event is initiated by Service Problem Report (SPR). For actual service rates valid at
time of release of this CSM revision please refer to the table below.

Price per Price per Service


Technical Support
event EURO hour EURO Included
Notification or submittal of inquiry by SPR
e.g.
Free of
• part change
charge - -
• indication of discrepancy
(FOC)
• inquiry about engineering solutions
• incident / accident report

Basic Fee per Event 2 hours


technical
Note: Additional Engineering services and 395 Euro -
support
AOG/Urgent fee charged as required services

Additional AOG* Fee 1500 Euro - -

Additional Urgent* Fee 600 Euro - -

Engineering services - 195 Euro -

*as per SPR-classification refer to section 3.1.2

3.2.3 On-site Support

Various on-site support services by one or more technical representative(s) are available
on request. An overview on standard prices is given in the table below (see 4.3.3) but
individual quotations will be provided for each specific request.

3.2.4 Engineering Assessment

Deployment of an experienced engineer is available on request to assist with damage


assessment on-site and/or supporting the investigating accident committee.

3.2.5 Coordinator

Deployment of an experienced engineer to organise activities on site and co-ordinate


communication and actions between all parties involved.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 17 of 42


Customer Services Manual

3.2.6 Working Party

In addition to the technical representatives, 328 Support Services GmbH field / working
party support are available on request. To support accomplishment of specific tasks, 328
Support Services GmbH can provide skilled workforce to the customer. The technicians are
trained to perform specific tasks according the approved capability list e.g.:

Modifications and retrofits


Major Repairs
Trouble Shooting
Scheduled and unscheduled maintenance
Aircraft recovery

Rates per working day & per


On-Site Service
person (based on 8 hrs/day)
Engineering Assessment 1 day – 1 week (see 4.3.1) 1500 Euro flat rate* per day
Co-Ordinator 1 day – 1 week (see 4.3.2) 1200 Euro flat rate* per day
Working Party 1 day – 1 week (see 4.3.3) 1000 Euro flat rate* per day
Long term deployment Will be offered on customer request
*Airfares, hotel accommodation, daily expenses and local transport shall be borne by the Customer
(as applicable)

3.3 A/C Safety & Investigations


3.3.1 Introduction

The safety of the 328 Aircraft delivered to our customers is a core responsibility of 328
Support Services GmbH, it is a personal value and an important source of our competitive
advantage. 328 Support Services GmbH is proud of the excellent safety record of its
product.
Safety is not only the absence of accidents and incidents. A continuous review of the
safety level of our products in operation together with appropriate actions can prevent
accidents and incidents. 328 Support Services GmbH strives for the highest practical safety
levels in close co-operation with its Customers. 328 Support Services GmbH is committed
to maintain and improve the safety performance of its products by pro-actively minimizing
aviation risks as far as possible.
In pursuing this goal, 328 Support Services GmbH maintains an active aviation safety
program.
It is of the greatest importance, in the event of an accident/incident occurring to a 328
aircraft, that 328 Support Service GmbH is able to react in the correct manner. This action
requires the supply of information to 328 Support Services GmbH for liaison with the
Authorities and the owner/operator as well as coordination of the technical action with
the Authorities and operator.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 18 of 42


Customer Services Manual

In the event that a 328 Aircraft is involved in an accident/incident, the owner/operator of


the aircraft must ensure that 328 Support Services GmbH is informed as soon as possible.

Global Support Centre:

E-Mail: [email protected]
Phone: +49 8153 88111 6666
Fax: +49 8153 88111 6565

3.3.2 Reporting of Accidents

Any person who is becoming aware of an accident involving a Dornier 328 aircraft should
immediately contact the Global Support Centre with the following information:
Name of operator(s) involved
Date, time and place of accident
Extent of damage: fatalities, injuries and/or damage to aircraft

3.3.3 Reporting of Incidents

An incident that might be of interest to 328 Support Services GmbH should also be
reported. This shall be done using the SPR Form (refer to section 7.1). However, as
operators have to report incidents to their local authorities too, it will be sufficient for
operators to send 328 Support Services GmbH a copy of this Incident Report.

3.3.4 Emergency Contacts

Global Support Centre

Phone +49 (0) 8153 88111 6666


Fax: +49 (0) 8153 88111 6565
E-Mail: [email protected]

Jörg Gorkenant Markus Kochs-Kämper


Head of Design Organisation Head of Airworthiness
Phone: +49 (0) 8153 88111 2020 Phone: +49 (0) 8153 88111 2018
Mobile: +49 (0) 171 5178548 Mobile: +49 (0) 151 12676655
E-Mail: [email protected] E-Mail: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 19 of 42


Customer Services Manual

3.4 Training Team

The Global Support Centre is additionally 328 Support Services’ focal point of contact for
any type training inquiries.
The training team will provide Dornier 328 operators with all information regarding Dornier
328 type training courses provided by 328 Support Services.

Florian Luithlen Accountable Manager Part 147 Training

Wolfgang Sommerer Training Supervisor & Trainer Airframe/Engine/Systems

Conny Uihlein Examination Supervisor & Trainer Airframe/Engine/Systems

Markus Bauer Trainer & Assessor Airframe/Engine/Systems/Electric/Avionics

Sebastian Mehwald Trainer Electric/Avionics

Georg Schuhmair Assessor Airframe/Engine/Systems

Note: Additionally external trainers are used as required.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 20 of 42


Customer Services Manual

3.5 Material Support & Supply Chain

3.5.1 General

With reference to the standards and requirements of commercial aviation, 328 Support
Services GmbH Material Support complies with the guidelines as defined in the World
Airlines & Suppliers Guide (WASG). The primary objective is to offer a dependable source
for spare parts, tools and ground support equipment.

Besides a comprehensive active Stock, 328 Support Services GmbH also maintains a stock
of selected insurance parts and other potential spare parts, which may not be frequently
required, but for which a demand can reasonably be predicted. Parts not available from
stock will be delivered within applicable lead times.

3.5.2 Material Support & Supply Chain Key Activities

Material Support Services


 Spare Part Sales
 Repair Services
 Exchange Services
 Rental Services
 Flight Hour Agreements
 GSE Support
Material Planning & Procurement
Warehousing / Shipping / Receiving
Quality Assurance Supply Chain

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 21 of 42


Customer Services Manual

3.5.3 Spare Parts Services

The material support team is available 365 days per year to provide Dornier 328 operators
with all spare part related services.

Peter Bootz Head of Material Support

Franz Kiss Spare Parts Service

Tim Grotheer Spare Parts Service

Franz Huber Spare Parts Service


Invoicing

Andre Gyo Spare Parts Service


Repair & Warranty

Thomas Schelle Spare Parts Service


Technical Clarification

Karin Wirth Repair & Warranty

Peter Ahrendt-Kaßner Repair & Warranty

Material Support Service Hours

Monday through Friday 06:30 a.m. – 0:30 a.m. CET


Saturday from 6:30 a.m. until Monday 06:30 a.m. CET “On Call Service”

Contact details Material Support Team


E-mail: [email protected]
Tel.: +49 8153 88111 3717
Fax.: +49 8153 88111 4628

Material Support Response Time & Delivery Performance

Service World Airline & Suppliers Guide (WASG) Response Despatch


Level Definition Time Time
AOG Aircraft on Ground 2 Hours 4 Hours
Critical Imminent AOG or work stoppage 8 Hours 24 Hours
Routine Within published or Quoted Lead-Time (LTM) 48 Hours 7 Days

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 22 of 42


Customer Services Manual

3.5.4 Standard Spare Parts Services

328 Support Services GmbH order processing centre in Oberpfaffenhofen serves as the
focal point of contact for customers regarding all spare part related issues such as:

Order Processing
Rotable Parts Exchange Program
Rental Parts Program
Flight Hour Service Agreements (On-Site Stock/Exchange/Repairs)
Initial Provisioning Packages
Repair Services

3.5.5 Order Processing

Spare Part Quotations


Actual parts prices and/or parts not listed in the current price list will be quoted on
request. All quotations will be valid for thirty (30) days or as otherwise expressively quoted
by 328 Support Services GmbH.

Purchase Orders
Each purchase order shall be in writing and addressed to the material support team.
It shall contain the following customer specific information:

Name and address of purchaser

Billing address

Forwarding address

Customer’s Purchase Order (P.O.) Number and Order date

Type of order (Routine, Critical, AOG)

Required delivery date

Quantity ordered

Aircraft Serial number for which part is ordered

Method of shipping (Orders that do not contain shipping instructions will be


shipped ex works Sonderflughafen Oberpfaffenhofen).

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 23 of 42


Customer Services Manual

Manufacturer’s part number

Description (as per the Illustrated Parts Catalogue (IPC), Component


Maintenance Manual (CMM) or Aircraft Maintenance Manual (AMM))

Note:
A minimum charge of 10 Euro (or the equivalent USD value) per order line shall be applied
and a minimum-order-value of 100 Euro (or the equivalent USD value) is applicable for
each purchase order

Order Confirmation
All orders will be confirmed in writing. Inquiries or correspondence about orders should be
addressed to material support team and include reference to 328 Support Services GmbH
order confirmation.

Order Cancellations / Restocking Charge


Any cancellation of an order is subject to 328 Support Services GmbH´s approval. If
agreed, a cancellation/restocking charge of ten percent (10%) of the outright selling price
of each item, but not less than 120 EURO (or the current USD value) and a maximum of
2400 EURO (or the current USD value) will apply, plus any additional costs from vendors or
third parties as applicable.

328 Support Services GmbH´s authorization is required prior to the return of parts ordered
by the customer. All original documentation supplied with the part(s) must accompany the
return shipments. In addition, the customer packing slip should clearly state the reason for
return. A RMA number as well as shipping instructions shall be obtained from the material
support team.

Returning Parts to 328 SSG


All part returns are subject to prior written approval by 328 SSG.

A Return Material Authorization (RMA) form with the RMA Number must be included in
any shipping paperwork of returned parts. See section 7.4 for an sample RMA form.

328 Support Services GmbH reserves the right to return any part(s) at customer’s expense
if shipped by customer to 328 SSG without a confirmed RMA form.

Return Shipment Address:


328 Support Services GmbH
Receiving / Hangar 346 Süd
Sonderflughafen Oberpfaffenhofen
82234 Wessling / GERMANY

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 24 of 42


Customer Services Manual

The RMA procedure is applicable to all material returns such as:

Exchange part (Core) returns


Customer owned parts
Rental parts
Parts shipped in error from 328 Support Services GmbH
Parts ordered in error by the Customer
Return of unused serviceable parts if originally purchased from 328 Support
Services GmbH
FSA parts return

Exclusions:

Parts purchased from 328SSG with an original outright selling price of less
than 250 EURO (or the current USD value)
Parts with a shelf life limitation
Obsolete or superseded parts
Liquids and paints
Placards and decals

Repair of Customer Owned Parts


328 Support Services GmbH´s authorization is required prior to the delivery of a customer
owned part to 328 Support Services GmbH for repair, overhaul or modification. This
authorization shall be issued by the material support team after receipt of the following
information:

Part number Aircraft type / Serial number


Serial number of part Repair information (standard or warranty
repair, overhaul, modification)

Contact details: 328 SSG Material Support


Fax: +49 8153 88111 2067
E-mail: [email protected]

Parts are to be returned to 328SSG, on a prepaid basis and with a completed RMA form
included to the a.m. return shipment address.
All accrued shipping and handling charges shall be borne by the customer.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 25 of 42


Customer Services Manual

Parts Shipped in Error


If parts are to be returned due to a shipping error caused by 328 Support Services GmbH,
an RMA number will be issued by 328SSG. The only sections that need to be completed are
the unused return tick box and delivery note number.
Parts shall be returned as instructed by 328 Support Services GmbH. Credit will be issued if
applicable.

Invoicing
Invoices for material deliveries shall be issued upon shipment and mailed to the customer.
Each invoice must be paid and settled in the same currency in which it was issued, subject
to 328 Support Services GmbH General Terms and Conditions (www.328.eu).

Packing
Packaging and labelling will conform to standard commercial practice.

Shipping
Customers are requested to specify their method of shipment for routine orders and
authorize 328 Support Services GmbH to ship via the first available means for AOG orders.
If instructions are not received, the most appropriate method for shipment will be used.

Export Restrictions
Export of certain items may be subject to an “Export Permit” or conditions imposed by the
applicable governing authority.

Shortage in Shipment
For damage suffered during shipment, a claim shall be made directly against the carrier
and/or customer's insurer. Clear digital photographs should be provided with the claim.
Claims for shipping damage which might have been caused by improper packaging, should
be received by 328 Support Services GmbH not later than five (5) calendar days after
receipt. Such claim should be evidenced by a meaningful report issued by an independent
survey or insurance company.

Price List
A spare part, tooling and exchange price list will be issued on a regular basis for all
relevant spare parts, tools and ground support equipment offered by 328 Support Services
GmbH.
Catalogue list prices are stated in EURO and are subject to change without prior notice
particularly with respect to any price alterations from suppliers/vendors.

United States Dollars (USD) pricing may be available in certain pricelists

All prices are quoted “Ex Works” Airport Oberpfaffenhofen, Germany, exclusive of value-
added tax and all other taxes, duties or fees that might be levied and applicable.
All parts listed in the price list are subject to availability.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 26 of 42


Customer Services Manual

Rotable Exchange Programme


328 Support Services GmbH offers customers a comprehensive spare parts exchange
program. The program includes selected components that are economically repairable.
Exchange transactions for rotable components will be subject to the following procedures
and conditions:
Customers return unit, shall bear the same part number (be like for like)
Return unit shall be in an economically repairable condition
If it becomes obvious during shop servicing that repair cost will exceed sixty
percent (60%) of the outright selling price, the repair activity will be stopped and
the Customer will be asked whether 328 Support Services GmbH should return such
core to the Customer or scrap on-site.
If the Customer does not reply to such a request within 15 (fifteen) days, 328
Support Services GmbH shall consider the customer’s consent and return the
unrepaired core unit to customer
All costs associated with inspection, scrap, material usage, shipping and handling
shall be borne by the customer
The delivered exchange part will be handled as an outright sale and an additional
invoice representing the credited core value will be issued
Return unit must arrive on prepaid basis at 328 Support Services GmbH facilities
within fifteen (15) days after the date the exchange unit was shipped.
The returned core will become the property of 328 Support Services GmbH
Customer must use the Return Material Authorization (RMA) form for returning the
core
Should the unserviceable exchange unit (core) be received by 328 Support Services
GmbH more than fifteen (15) days after the date on which 328 Support Services
GmbH delivered the serviceable unit, then a late return charge of 200 EURO (or the
current USD value) will be charged
After the 30th (thirtieth) day the exchange transaction will be terminated and the
transaction will be considered as an outright sale. An additional invoice will be
issued immediately for the delta between exchange price and outright selling price
of the unit supplied. Exchanged cores received after the 30th (thirtieth) day will be
returned to the customer on a prepaid basis

Note: 328 Support Services GmbH reserves the right to provide a new unit for exchange
when an overhauled or used unit is not available. This will always be coordinated with the
customer, as higher costs will be imposed for a new exchange unit.
See „Returning Parts to 328SSG“ for exchange core return process and RMA shipping
procedures.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 27 of 42


Customer Services Manual

Spare Parts Rental Programme


328 Support Services GmbH offers a rental (loaner) programme for selected high cost items
for customers operating Dornier 328 Aircraft under the following conditions:
Loan parts are subject to availability
Basic loan fee is dependent on availability of used or new part
Actual rental fees shall be provided on request
Rental charge consists of:
Basic fee
Daily fee
Fee per Landing/Cycle (as applicable)
Minimum chargeable rental period is 10 (ten) days

The rental period shall be from the date of shipment from 328 Support Services GmbH until
the rental part is returned from the customer and received by 328 Support Services GmbH
Customer will pay all packing, shipping, and customs charges
Rental Fee does not include installation and removal charges
Re-certification charges and any other imposed cost for restoration of the
loaner unit except for normal wear and tear is at Customer’s expense
Any special paint must be requested by customer and will be at customer’s
expense
Customer shall pay for the repair of parts damaged while in his possession
Customer must not repair or overhaul any parts without prior written
approval from 328 Support Services GmbH

The RMA form must be included in the shipping documentation of the Rental Part.

Flight Hour Service Plan


328 Support Services GmbH is able to offer any customized flight hour based spare part
lease, exchange and repair program for Dornier 328 rotable parts.

The services provided under this scheme are as follows:

the supply of a lease stock located at customers site

the supply of additional exchange parts out of 328 SSG’s stocks


provision of repair and overhaul services for the selected lease and exchange
items
If you need more information please contact the material support team

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 28 of 42


Customer Services Manual

Ground Support Equipment (GSE)


Illustrated Tool and Equipment Manual (ITEM)
All GSE to be used for maintenance and repair of the Dornier 328 Aircraft are
described in the Illustrated Tool and Equipment Manual, which is part of the
aircraft documentation.
An Illustrated Tool and Equipment Manual (ITEM) is available as standard
documentation for both Dornier 328 Aircraft models containing necessary ground
support equipment and special tools required for scheduled maintenance and
standard repairs of the aircraft and certain components.

GSE Material Orders


All GSE may be ordered from 328 Support Services GmbH or its suppliers. 328
Support Services GmbH proprietary items can only be ordered directly from 328
Support Services GmbH´s Material Support.

GSE Rental
A selection of tools required for unscheduled maintenance, at high maintenance
intervals or for special applications is available for rent from 328 Support Services
GmbH.

3.5.6 AOG Service

An AOG order can only be processed, if the purchase order contains the serial number of
the grounded aircraft.

All AOG orders shall be clearly marked “AOG” and are subject to a surcharge of
200 EURO (or the current USD value) per order, plus any AOG related expenses.

Spare Parts AOG Hot Line

Tel: +49 8153 88111 2998


Fax: +49 8153 88111 4105

Spare Part AOG Service Hours

Monday through Friday 06:30 a.m. till 0:30 a.m. CET


Saturday from 6:30 a.m. until Monday 06:30 a.m. CET “On Call Service”

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 29 of 42


Customer Services Manual

3.6 Spare Parts Warranty Policies


3.6.1 Introduction

Warranty claims submitted to 328 Support Services GmbH are subject to warranty
administration procedures as outlined in this manual.

3.6.2 Standard Warranty Conditions for Spare Parts

328 Support Services GmbH liabilities under this warranty are limited to correction by
repair, replacement or rework at 328 Support Services GmbH discretion. Any correction
performed under this warranty shall be covered by the unexpired portion of the original
warranty period.

Limited Warranty for new 328 Support Services GmbH Proprietary Spare Parts

Covering: defects in material or workmanship.


Spare parts, new Transport: one way 12 months

Limited Warranty for used 328 Support Services GmbH Proprietary Spare Parts

Covering: defects in material and workmanship.


Spare parts, repaired / Transport: one way 6 months
overhauled

Vendor Spare Parts Warranties

New parts Transport: one way 12 months

Used parts Transport: one way 6 months

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 30 of 42


Customer Services Manual

3.6.3 Exclusions from Warranty Coverage

Warranty claims for wear and tear parts, expendables and mishandled parts
shall not be accepted and are automatically rejected.
A non-repairable item without a serial number and with a list price of less
than 280 EURO (or the current USD value) shall be considered as an
expendable.

3.6.4 Repair of Customer Owned Units


Warranty Repair
328 Support Services GmbH´s authorization is required prior to the delivery of a customer
owned unit to 328 Support Services GmbH for repair, overhaul or modification. This
authorization will be issued by our Material Support Department after receipt of the
following information:

Part Information (Part No., S/N)


A/C Information (A/C Type and A/C S/N)
Repair Information (Standard Repair, Warranty Repair, Overhaul,
Modification).

The material support staff contact details are given in Section 3.4.2.

Parts are to be returned to the address given in section 2, on a prepaid basis. A completed
Return Material Authorization (RMA) form is to be included.

3.6.5 Contacts

328 Support Services GmbH warranty administration


All applications for warranty settlement and other correspondence should be addressed to:

Attn: 328 Support Services GmbH


Material Support
PO Box 1252
82231 Wessling
Germany
Fax: +49 8153 88111 2067
E-mail: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 31 of 42


Customer Services Manual

4 Other Departments
4.1 Sales & Marketing
4.1.1 General

328 Support Services GmbH´s Sales Team supports customers with conversions as well as
offering to trade aircraft for customers new to the Dornier 328 and current customers
wanting to increase their fleet size and/or capability.

4.1.2 Contact

Ray Mosses
Director Sales
Tel +49 (0) 8153 88111-2512
Fax +49 (0) 8153 88111-5145
E-mail: [email protected]

Please visit our website www.328.eu for latest information on our Interior Services and
Aircraft for sale.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 32 of 42


Customer Services Manual

4.1.3 Sales Responsibilities

The Sales Team offer the following expertise for Dornier 328:

Assistance with purchase of aircraft including pre-purchase inspection

Aircraft modifications such as:


VIP Conversions
Commuter
Special Mission
Air Ambulance
Pax-Cargo quick change
Coast Watch
Border Guard / Surveillance
Pollution Monitoring

Beyond 328:

Non-Dornier conversions

 VIP monuments
 Control cables
 Wiring looms
 Avionics modifications

We hope to see you here in Oberpfaffenhofen or at one of the many world-wide airshows.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 33 of 42


Customer Services Manual

4.2 Aircraft Maintenance & Production Services


4.2.1 Introduction

Our Maintenance- and Production-Organisation in Oberpfaffenhofen/Germany has been


established to cover our customers various requirements and to provide them with
efficient maintenance and field services.

328 Support Services GmbH offers operators of the Dornier 328 and Dornier 328JET
optimum aircraft maintenance.

Excellently trained, motivated and experienced engineers and mechanics and top quality
standards guarantee that Dornier 328 aircraft maintained by 328 Support Services GmbH
operate extremely reliable and remain valuable assets. The range of services includes the
full spectrum of line- and base maintenance activities, structural inspections and engine
services, as well as upgrade and modification work.

328 Support Services GmbH is the service provider for Dornier 328 and Dornier 328Jet,
Airline, VIP, Corporate and Special Mission aircraft that are customized to the individual
operators desires. With a unique portfolio, we offer a complete bandwidth of services for
all configurations of your Dornier 328 aircraft fleet.

4.2.2 Contacts

328 Support Services GmbH Shipping Address:


PO Box 1252
82231 Wessling 328 Support Services GmbH
Germany Building 379
Sonderflughafen Oberpfaffenhofen
www.328.eu 82234 Wessling / Germany

Director Maintenance & Production: Tel.: +49 (0) 8153 88111 2815
Fax: +49 (0) 8153 88111 4303
Nico Neumann Email: [email protected]

Head of Production Planning/Control: Tel.: +49 (0) 8153 88111 3232


Fax: +49 (0) 8153 88111 4303
Sebastian Böhnl Email: [email protected]

Head of Maintenance: Tel.: +49 (0) 8153 88111 2045


Fax: +49 (0) 8153 88111 4303
Heinz Jagusch Email: [email protected]

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 34 of 42


Customer Services Manual

4.2.3 Scope of Approvals

Line and Base Maintenance Organisation acc. to EASA Part 145


Approval Certificate Reference No.: DE.145.0208
FAA repair station acc. FAA Nr. 328Y969Y

Proprietary Parts Production, Repair and Manufacturing acc. EASA Part 21 G


Approval Certificate Reference No.: DE.21G.0002
Design Organisation acc. to EASA Part 21 J
Approval Certificate Reference No.: EASA.21J.438
Approved Organisation acc. EN 9100

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 35 of 42


Customer Services Manual

5 Type Certificate Data Sheets

Please refer to https://328.eu/company/approvals-2/ for the latest TCDS versions.

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 36 of 42


Customer Services Manual

6 Forms

6.1 Service Problem Report (SPR) Form

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 37 of 42


Customer Services Manual

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 38 of 42


Customer Services Manual

6.2 Operators Monthly Fleet Report

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 39 of 42


Customer Services Manual

6.3 Aircraft Tracking Form

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 40 of 42


Customer Services Manual

6.4 Sample Return Material (RMA) form

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 41 of 42


Customer Services Manual

7 Abbreviations & Acronyms


A/C Aircraft
Active Stock Directly Available Parts
AOG Aircraft On Ground
CSI Customer Support Information
CSN Cycles Since New
GSC Global Support Centre
GSE Ground Support Equipment
ISTI In Service Technical Information
ITEM Illustrated Tool and Equipment Manual
ISC Industry Steering Committee
LTM Lead Time
MO Maintenance Organisation
P.O. Purchase Order
PPR Prior Permission Required
RMA Return Material Authorization Form
S/N Serial Number
SPR Service Problem Report
TC Type Certificate
TSI Time Since Inspected
TSN Time Since New
WASG World Airlines & Suppliers Guide
MPIG Maintenance Programs Industry Group

CSM Issue: 2018 / 1 - Dated: Jul 01/2018 Page 42 of 42

You might also like