FAÇADES

APPLICATION
TECHNICAL
GUIDE

1
2
FAÇADES
APPLICATION
TECHNICAL
GUIDE

INDEX

Neolith general information

Formats and Thicknesses

Color Range
Product Features
1.1 Product Certificates
1.2 Environmental sustainability. Green Facts
1.3 Technical Databases
1.4 Safety Databases
Transport
Storage
Handling
4.1 Cutting Recommendations
4.2 Polish
4.3 Drilling
Cleaning and Maintenance
5.1 Cleaning and Maintenance
5.2 Repair
Removal Information
6.1 Waste management information

Neolith Installation Systems

General Information
1.1 Ventilated chamber
1.2 Expansion joints
1.3 Substructure
Neolith Attachment Systems
2.1 HC System
2.2 VM System
2.3 Strongfix System

Construction Details
Projects
3
FORMATS AND THICKNESSES

* Only in 3 and 6 mm

3.600x1.200 mm / 142”x48” 3.200x1.600 mm / 125”x64” 3.200x1.500 mm / 125”x60”

* Only in 3 and 6 mm (1/8” and 1/4”) * Only in 12 and 20 mm (1/2” and 3/4”) * Only in 6 mm (1/4”)

3 mm - 1/8”

6 mm - 1/4”

12 mm - 1/2”

New 20 mm - 3/4”

4
GENERAL REVIEW

3200x1600 mm 3200x1500 mm 3600 x 1200 mm

12 and 20 mm 6 mm 3 and 6 mm
Finishes available
Collection Color Satin Polished Silk Riverw. Satin Polished Silk Riverw. Satin Polished Silk Riverw.

Arctic White 12 12 20/12 6 6 6 6/3

Avorio 12 6 6/3

Humo 6/3

Nero 12 12 6 6 6/3

Nieve 12 12 12 6 6 6/3

Perla 6/3

Arena 12 6 6/3

Aspen Grey 12 6

Barro 12 6 6/3

Basalt Beige 6 6/3

Basalt Black 20/12 12 6 6 6/3

Basalt Grey 12 12 6 6 6/3

Beton 20/12 12 6 6 3

Cement 12 6 6/3

Concrete Taupe 12 6

Lava 6 6/3

Nero Zimbabwe 12 6

Phedra 12 6 6/3

Pierre Bleue 20/12 6 3

Pietra di Luna 12 12 6 6

Pietra di Osso 12 12 6 6

Pietra di Piombo 12 6

Zaha Stone 12 6

Iron Ash 6

Iron Copper 12 6 6/3

Iron Corten 12 6 6/3

Iron Frost 12 6 3

Iron Grey 12 6 6/3

Iron Moss 12 6 6/3

Textil White 6 6/3

La Bohème B01/B02 12 NH 6 NH

Blanco Carrara BC01/BC02/R 12 12 6 6

Calacatta C01/C01R 12 20/12 6 6 3

Calacatta Gold CG01/CG01-R 12 12 6 6 3

Estatuario E01/E01R 12 12 6 6 3

Estatuario E04/E04R 12 12 6 6

Estatuario E05/E05R 12 12 6 6

Marfil 6

Nero Marquina NM01/NM01R 12 12 6 6

Onyx translucent 8

Onyx O01/O01-R 6

Pulpis 12 12 6 6 3

Strata Argentum 12 6 3

Travertino Navona 6 6

Steel Marengo 12 SS 6 SS

New 2017 Special finishes: SS: Shine Silk Finish NH: Natural Honed Finish

5
PRODUCT FEATURES

Neolith is the largest sintered stone available in the market. It is 100% natural product composed of feldspar, silica,
clay and other natural minerals and it emulates what nature takes millennia to produce in just a few hours, through
an exclusive and highly technological sintering process. Neolith offers the most efficient solutions for the most
demanding architectural projects, as well as an extensive combination of colors and finishes, making it a designer
product that can be used in numerous applications for interiors, exteriors and furnishings.

Neolith posses excellent physical properties, making it well suited for use on exterior application. Furthemore, it’s
colors, made of 100% natural pigments, allow it to remain unfaded over the passage of time.

Technical Features:

Lightweight: The thickness of the slabs makes it a very light product and thus facilitates transportation and
handling and reduces the load factor on cladding. 7kg/m2 for the 3mm option.

FORMAT (in) 3600 x 1200 3200 x 1500 3200 x 1600

THICKNESS (mm) 3 3+ 6 6+ 6+ 12 20
kg/m2 7 8 14 15 14 29 48
Full Slab Weight (kg) 34 38 67 72 77 148 245
Table I: Formats and Weights

Waterproof: The Neolith sintering process produces the slabs less than 0,08% porosity. It does not absorb
any water and it is resistant to stains, making it ideal for wet locations.

UV Resistance: Being 100% natural, its colors do not fade away when being exposed to sun light or other
extreme weather conditions.

Resistant to High temperatures: It does not burn in contact with fire nor does it emit smoke or toxic substances
when being subjected to high temperatures

Resistance to wear and tear: Its hard surface makes it resistant to scratches and abrasion when being
exposed to extreme weather conditions (such as sand storms or other similar aggressions).

Bending resistance: It has a high shear rate, making it resistant to heavy loads and pressure as well as
suitable for some curved applications.

Environmental-friendly: Composed entirely of natural material, completely recyclable. Up to 52% of recycled

content. Greenguard, CE, NSF1 certifications. Its use in buildings grants LEED points to the project.

Easy To Clean: Resistant to any kind of chemical cleaning agent such as bleach or ammonia. When used in
exterior cladding, this characteristic proves of high-added-value in areas with high pollution levels and risk
of graffiti criminality.

Hygienic: Given its practically non-porosity, it does not allow any bacteria or fungus which may lead to
allergies or illnesses.

6
1.1. PRODUCT CERTIFICATES

Neolith is the outcome of a high-tech sintering production process, which meets the highest standards in terms of
technological development and energy sustainability. Thanks to the technical features of the product it is suitable for
a wide range of interior and exterior applications ranging from commercial to residential projects: façades, flooring,
cladding, furnishing, kitchen tops, etc.
TheSize has implanted an ISO 9001 Quality Management System in order to insure product and service excellence
to our clients.
Neolith slabs are exposed to rigorous testing process in order to certify the properties and the feasibility to be
installed in different architectural solutions, by accredited laboratories. Neolith has been tested by ISO, ASTM and
UNE quality standards, as well as other national schemes around the world.

1.2. ENVIRONMENTAL SUSTAINABILITY: GREEN FACTS

TheSize guarantees that the production and lifecycle of its products has the minimum possible impact on the
environment, using the cleanest processes and technology to ensure that any waste or emissions generated during
the manufacture of the material are kept to an absolute minimum. Any waste from the manufacturing process is
properly identified and separated.

Product Composition:

100% Natural: Made of clays, feldspar, silica and natural mineral oxides, Neolith will not emit toxic fumes
into the environment when exposed to fire or extremely high temperatures.
100% recyclable: Due to its natural composition, Neolith can be recycled and reduced to its aggregates.
Up to 52% recycled content: Up to 52% of any Neolith slab is composed of recycled natural materials.
Near-Zero Porosity: With a porosity of less than 0.08%, Neolith is impervious to absorption, making it a
hygienic product resistant to bacteria that can cause disease and trigger allergies.

Certifications and Memberships:

Greenguard Certification (formerly GREENGUARD Indoor Air Quality Certification): Certifies that Neolith
meets strict chemical emissions limits, contributing to a healthier interior.
Greenguard Gold Certification (formerly known as GREENGUARD Children & Schools Certification): Certifies
that Neolith is safe indoors for sensitive individuals (such as children and the elderly) and ensures that the
product is acceptable for use in environments such as schools and healthcare facilities.
CE (European Commission) Certification: Confirms that Neolith meets European safety, health and
environmental protection requirements.
LEED Points Earner: LEED, Leadership in Energy and Environmental Design, is a program that provides
third-party verification of green buildings. Neolith satisfies safety prerequisites and earns points to help
consumers achieve the desired level of certification for their home or commercial project.
Member of the U.S. Green Building Council (USGBC): The USGBC, the council that oversees LEED, allows
advocates for green-building policies and practices to come together.

7
Neolith’s unique sintering process and proprietary design also provide additional green benefits:
• Fewer raw materials, less erosion: Neolith’s thin slabs use fewer raw materials, resulting in less soil erosion,
without sacrificing any strength.
• CO2 Emissions Reduction: A slimmer slab means a lighter slab. With Neolith, it’s possible to transport more
than double the amount of surface per container than with thicker products like marble, granite or quartz.
The lighter weight allows for a more fuel efficient journey and considerable reductions in CO2 emissions.
• No gut remodels: Neolith’s slim surface can be applied directly onto existing surfaces, thus saving time
and money from tear-outs while reducing landfill waste. No landfill waste means no waste transportation
needed, further reducing net CO2 emissions.
• Optimized energy consumption: Neolith’s resistance to extremely high and low temperatures makes it ideal
for ventilated façades. The thermal insulation and ventilation between the Neolith façade and the building
itself optimizes the building’s energy consumption considerably (up to 40%).
• 10 years warranty: Neolith countertops come with a manufacturer’s warranty of 10 years and do not need
frequent replacement or maintenance treatments like other surface materials.
Neolith gives designers, architects and other industry professionals confidence that their aesthetically-appealing
design decisions are equally appealing to the environment.

1.3 TECHNICAL DATABASE

Description:

Neolith is the result of cutting edge R&D of architectural surfaces. Natural raw materials are carefully selected and
transformed by a proprietary sintering process which applies very high pressures and temperatures (over 2,192 ºF),
leading to a physically and mechanically high-performing product. Its light weight provides considerable savings
during installation.

Image 1: TheSize Surfaces facilities in Almazora. Picture: May 2016

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Applications:

Thanks to its excellent properties, Neolith is resistant to changing weather conditions and fade resistant to UV radiation
exposure. It adapts to multiple purposes and can be applied to exterior and interior residential and commercial
projects. Its uses include but are not limited to: Ventilated façades, flooring, cladding, kitchen countertops, vanities,
furniture, swimming pool claddings, etc…

Certificiates:

Neolith has been extensively tested and independently verified to meet and surpass standards with regards to
pollutant emission levels. Furthermore, Neolith has been granted the certificated “Greenguard for Children & Schools”,
which ensures maximum safety for use in schools and hospitals.

Neolith supports architects and designers to maintain the beauty and aesthetics of a building complementing it with
safety and performing properties. Furthermore, Neolith assists in earning LEED points in a project given that it has
high recycled content (from 35 to 52%).

TEST
PROPERTY 3600 x 1200 3200 x 1500
METHOD
THICKNESS (mm) 3 3+ 6+ 12
WEIGHT (lb) - 71 80 187 315
BREAKING STRENGTH,
AVER. (N)
ISO 10545-4 32 36 85 143

BREAKING STRENGTH,
AVER. (N)
ASTM C648-04 299 991 C.S.* C.S.*

MODULUS OF RUPTURE,
AVER. (N/mm2)
ISO 10545-4 48 54 57 57

WATER ABSORPTION ASTM C373-88 0.2%

IMPACT RESISTANCE, AVER. ISO 10545-5 0,8 (1)

RESISTANCE TO DEEP
ABRASION
ISO 10545-6 <133 mm3

THERMAL LINEAR
EXPANSION
ISO 10545-8 5,2 - 6,3.10-6 ºC-1

RESISTANCE TO THERMAL
SHOCK
ISO 10545-9 No visible defects

MOISTURE EXPANSION ASTM C370-88 0.2%

FROST RESISTANCE ASTM C1026-10 No visible defects
CHEMICAL RESISTANCE ASTM C650-04 Not affected
STAIN RESISTANCE ISO 10545-14 Class 5
LEAD AND CADMIUM Lead: <0,01 mg . dm-2
ISO 10545-15
GIVEN OFF BY TILES Cadmium: <0,001 mg . dm-2
HARDNESS (MOHS) UNE 67-101 >6
ANTI SLIP PROPERTY (2)
DIN 51330 R9
STATIC FRICTION Dry 0,76 - 0,94
ASTM C1028-07
COEFFICIENT (2) Wet 0,43 - 0,67
Neolith: A1
REACTION TO FIRE DIN EN 13823
Neolith+: A2-s1, d0
UV RESISTANCE DIN 51094 No Alteration
(*) Coming Soon Table 2: Neolith Test Results
(1) Pavement requirement, not applicable to Neolith 3 mm, 3+, 3+3
(2) Anti-slip properties can be adjusted on request

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1.4 SAFETY DATABASE

From all the available information about Neolith, The Size has prepared a Safety Data Sheet as specified in the REACH
Regulation (EC) Nº 1907/2006.
The purpose of this guide is to provide employees general information and guidance on how to handle the product
during all activities, to promote and improve working conditions and to minimize potential risks through the
implementation of the risk management measures proposed in this document.
Because of the product characteristics, employees should be aware that during cutting and/or polishing of Neolith,
they may come in contact with breathable airborne crystalline silica (quartz). Prolonged or massive inhalation of
breathable crystalline silica may cause pulmonary fibrosis, commonly known as silicosis. The main symptoms include
coughing and difficulty breathing. Therefore TheSize recommends wet cutting and polishing to reduce the exposure
to breathable crystalline silica dust to a minimum.
According to Regulation (EC) Nº 1907/2006 Version 2 Print date 21.12.2011 Revision date 21.12.2012, the finished
product (porcelain tile) presents no risk to human health and the environment. Because of generation of silica dust
in the dry manipulation processes the following risks must be taken into account:

Regulation CLP CE Nº 1272/2008 Classification according Directive

Crystalline silica dust 1999/45/CE
Precautionary statements

P260:
Do not breathe dust generated in the cutting, shaping and
polishing of the material.
P264: R20:
Wash hands and face thoroughly after handling Harmfull by inhalation
P270: R48:
Do not eat, drink or smoke when manipulating Danger of serious damage to health by prolongued exposure
P280: S22:
Wear gloves, suitable work clothing and goggles Do not breathe dust
P284: S38:
Wear respiratory protection for particles (P3) In case of insufficient ventilation wear suitable respiratory
P314: equipment (P3)
Consult doctor if feeling unwell
P501
Remove residues in accordance with local regulations
Table 3: Safety Guidelines

Additional Information:

According to information provided, the testing of the product has not detected or cristobalite or tridymite, which are
the more silicaceous and dangerous varieties.
More detailed information regarding safety and health standards and recommendations is available on www.neolith.
com (Downloads: Safety Data Sheets section).

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 TRANSPORTATION

Neolith slabs must be transported in metal or wooden racks and always in vertical position. The slabs should be
correctly fixed to the rack to prevent the movement of the material. The panels must never be transported loose or
with broken straps. For short distance, inside workshops or at the construction site, fasten the panels using straps
with cardboard protection.

In order to unload and move loaded

A-frames around, a forklift capable of
lifting and moving these A-frames will
be required
A fully loaded A-frame of slabs weighs
around 3600 kg. The forklift must be
capable of lifting this weight on the tip
of its forks.

A metallic A-frame has a maximum

loading capacity of 3600 kg and mixed
A-frame 3000 kg. The following table
shows the maximum amount of slabs
allowed on a single A-frame.

Image 2: A-Frame transportation

3+ 6+ 12
Metallic A-Frame 3.800x1.400 90 - -
Metallic A-Frame 3.300x1.800 - 44 24
Mixed A-Frame 3.800x1.400 90 - -
Mixed A-Frame 3.300x1.800 - 34 20
Table 4. Slab units per A-Frame

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STORAGE

Slabs must be stored in vertical position. It is essential to avoid resting them on objects or debris that prevents the
panels from being completely in vertical position.

The optimal condition of storage will be in clean and dry place protected from weather conditions. TheSize recommends
storage of Neolith slabs in ambient temperature and humidity conditions and keeping the material in its original
packing. There are no limits in terms of storage life times. Wooden support beams are recommended to avoid
chipping of the slabs.

Image 3: Vertical storage in A-Frames

Image 4: 12 mm slabs vertical storage Image 5: Wooden supports beams

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 HANDLING

Handling and moving slabs should only be undertaken by trained personnel using the correct equipment. Handling
of the slabs should be done in a vertical and straight position to prevent the slab from bending.

Due to the possible presence of sharp edges, protective gloves should be always worn when handling Neolith slabs.

Product can be handled within location via clamps (when thickness of slab exceeds 5 mm), with aluminum frames
with suction cups and manually.

Image 6: Alimunium frame with suction cups Image 7: Slab handling with Suction Frame

Image 8: Proper manual handling position Image 9: Clamp handling for 12 mm slabs

For more detailed information about product handling please refer to our
website (Downloads - Technical Manuals).

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4.1 CUTTING RECOMMENDATIONS

Cutting of the slabs should only be done by a machining or construction professional with proper equipment. The
homogeneous composition of the material makes it possible to machine both sides and the surface. Cutting Neolith
slabs is comparable to machining natural stone although a few differences should be taken into account.
Cutting of the slabs can be done with Diamond-tipped discs or other more sophisticated systems such as waterjet or
CNC.
To remove any possible stress that the slab may have, TheSize recommends to cut 3 cm of each side of the slab.

For more specific recommendations about cutting Neolith panels, visit www.neolith.com and download the technical
manual “Cutting Recommendations”, or watch the specific videos in our website.

4.2 POLISH

Polished edges are fabricated by standard granite/marble polishing discs of different grain sizes.
Start off with the lowest grit and finish with the highest grit, if required the edge can be buffed using polishing wax.
For more details about Polishing Neolith visit www.neolith.com and download technical manual “Fabrication, Tools,
Handling and Maintenance of Neolith Countertops”.

4.3 DRILLING

The panel should be drilled by with diamond tipped bits. Supporting sheets (martyr boards) must be used under the
panel in order to drill a clean hole, without “breakout”.

Image 10: Fabrication tools

For more detailed information about product handling please refer to our
website (Downloads - Technical Manuals).

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 CLEANING AND MAINTENANCE

5.1 CLEANING AND MAINTENANCE

Neolith, being 100% natural and non-porous proves to be a very easy to clean material which requires minimum
efforts in terms of maintenance.
Furthermore, Neolith also has another surface with water-and-moisture option to prevent staining and/or external
agents from attacking the protection and it easy to clean, making it an ideal material for flooring and cladding.
Periodical cleaning just involves washing with water or a diluted commercial detergent (following the manufacturer’s
dosage), which is enough to restore the surface to its original condition. Occasionally deeper cleaning may be needed
in order to restore the original finish, which include:

First Cleaning

This is the cleaning at the end of the refurbishment/remodeling work: It is the most important step, as it influences
the results of the subsequent use of the product. Its goal is to remove all traces of foreign materials and residue from
the surface of the slabs.

If you used cement based adhesive for the placement, TheSize recommends the following operations, once the
adhesive has dried:
• Remove dirt with a vacuum cleaner;
• Wet the floor with clean water in order to soak and protect the joints against the corrosive action of the
detergent;
• Use an appropriate acid detergent (descaling agents or cement remover) to clean. The detergent has to be
diluted in water and the user instructions must be followed while addressing the precautions for safe use
(e.g. gloves, adequate ventilation, ...);
• Absorb the solution with a clean cloth or a suitable vacuum cleaner;
• Thoroughly rinse the entire surface with clean, warm water to neutralize the action of the detergent
• Remove any buildup by scraping it off;
• If necessary, clean the surface again using a diluted neutral or alkaline detergent, then rinse with clean warm
water and dry the surface.

If an epoxy sealant has been used for the placement, any remaining residue on the slab’s surface should be removed
before the grout has hardened completely and carefully follow the instructions supplied by the manufacturer.

Warning

• Some of the components of the adhesives are sensitive to acids. For this reason, it is recommended to ask the
manufacturer for guidance on the most suitable detergent for cleaning.
• In cases of particularly difficult stains, perform a localized cleaning following the indications given in the table
type detergent according to the type of dirt, which is at the end of this document. With particularly difficult
stains, clean the area by following the instructions in the table Detergents types according to type of dirt,
included at the end of this chapter.

15 15
Everyday cleaning

For cleaning dirt in general, it is advisable to vacuum or sweep the surface and then wipe with a cleaning solution
using a detergent in a concentration recommended by the manufacturer. (Avoid products containing hydrofluoric acid
and its derivatives)
It not advisable to use waxes, oily soaps, impregnating agents or other treatments (hydro-oil repellent) on the
product, because its application is not necessary at all. Some of the detergents currently on the market contain waxes
or polishing additives that, after several washes, can leave an oily film on the surface of Neolith.

Special maintenance

This is an intense and thorough cleaning that may be required annually or semiannually. It is done with the same
methods as for the everyday cleaning, but using a medium concentration of alkaline detergents.

5.2 REPAIR

Sintered compact surfaces can be damaged by a variety of reasons. Most often due to collision or impacts produced
by a heavy object.
The operation procedure consists of cleaning the surface with acetone or dissolvent and then repairing the chip with
a double component glue or mixed pigment to prepare the same color as Neolith slabs. After, the double component
glue would be applied to refill the chip. Finally dry polishing will be needed in order to match the rest of the surface
design. For more detailed instructions, please visit www.neolith.com and download the “Repairing Neolith Surface
Defects“ Guide.

Image 11: Coffe stain on Arctic White coutertop

16 16
 REMOVAL INFORMATION

Neolith slabs have amongst other application possibilities, the ventilated façade application where they are used
together with other components such as aluminum, steel etc. Neolith slabs can be easily extracted and removed from
ventilated façades.

6.1 WASTE MANAGEMENT INFORMATION

Regulations and laws concerning the production and management of waste generated in construction and demolition
vary from country to country. Constructors must ensure they are aware of local regulations with regards to this
matter and must always fulfill them.

TheSize encourages the reuse of Neolith slabs in other applications when possible.

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FAÇADES
APPLICATION
TECHNICAL
GUIDE

Installation Systems
 GENERAL INFORMATION

Neolith is a high quality construction material with a wide range of installations applications such as coating for
ventilated façades solutions.
Neolith has the best physical and mechanical properties to fulfill the most demanding ventilated façade requirements,
granting an extraordinary added value to an architectural solution.

1.1. VENTILATED CHAMBER

Neolith slabs installed as a ventilated façades must be separated from building’s wall by a composition of profiles.
Generally speaking, chambers have a minimum size of 30 mm and are not limited to any maximum size. To allow air
circulation between the ventilated façade and the building’s wall it is necessary to correctly dimension the opening
of the façade.

Coronation & Base ventilation

The dimension of the opening on the coronation and on the bottom areas of the façade should be at least of 20mm.
This measure allows for correct air flows which optimize the properties of ventilated façades towards a building.

Subdividing the chamber

In the case country and regional building codes require vertically-oriented division of the ventilation chamber in
order to prevent any possible spread of flame in the event of a fire; a possible solution would be to create ventilated
compartments approximately every 6 meters to prevent the propagation. It is always recommended to use fire-proof
materials.

19
Advantages of the Ventilated Façades

Permeability
Moving air diffuses water vapor
from the inside out and facilities the
“breathing” of the façade, preventing
condensation from forming behind
the slabs.

Thermal insulation
Insulation applied on the external
structure eliminates the thermal
bridges thus reducing temperature
fluctuations inside building, leading
to energy savings in some cases, up
to 40%.

Solar Protection
Thermal comfort is provided
inside the building by preventing
overheating in the summer and
therefore protecting the building
from direct radiations and from other
elements.

Acoustic Insulation
Given that the ventilated façade system
is composed of different layers, there
is an increase in the level of noise
absorption taken by the different
elements.

Water Impermeability
Chimney effect provided by the air
chamber confers an extra protection
due to the air pressure, preventing
water infiltration and protecting the
building structure.
Image 12: Ventilated façades properties

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1.2. EXPANSION JOINTS

Neolith installation process should leave expansion joints around the perimeter of the panels for free deformation.
Because of the extraordinary properties of thermal expansion, the space between panels should be at least 1/8”.

Image 13: Expansion joint on HC System

1.-Bracket MTA 10x90 inox A2

2.-ESC aluminum 100x65x60x3
3.-Vertical aluminum profile “T 100x50x2”
4.-Screw DIN 7504-K 6.3x25 inox A2
5.-Double side tape
5.-Adhesive PanelTack-HM
6.-Insulation
7.-Neolith Slab

21
 1.-Bracket MTA 10x90 inox A2
2.-ESC aluminum 100x65x60x3
3.-Vertical aluminum profile “T 100x50x2”
4.-Screw DIN 7504-K 6.3x25 inox A2
5.-Double side tape
5.-Adhesive PanelTack-HM
6.-Insulation
7.-Neolith Slab
Image 14: HC General elevation section

22
1.3. SUBSTRUCTURE

With the aim of facilitating air circulation behind the slabs, a substructure of vertical profiles must be installed. This
substructure must be designed according to the building codes and wind pressure requirements relative to each
market. It is also important to consider the inclination of the façade, the fastening system chosen and the dimension
of Neolith panels being installed. Furthermore, protection against corrosion and rotting must be considered regardless
of the material or system being employed.

Wood Substructure

If the substructure is built from timber battens, they must be suitably treated. It is recommended to install PVC joints
or closed-cell polyethylene foam over the exposed surfaces, as these protect, improve and extend their life spam.
This type of substructure may be used only in dry areas with scarcity of rainfall.

Metal Substructure

If located in rainy areas or areas with a high degree of humidity, it is preferable to use metal profiles made by
aluminum. In areas suffering the obvious effects from the sea, it is highly recommended to use anodize aluminum
profiles.

23
NEOLITH FIXING SYSTEMS

2.1. HC FIXING SYSTEM

Hidden Fixing with Longitudinal Adhesion

This option developed for Neolith cladding, consists of a hidden support system using chemical elastic longitudinal
fixation mounting on vertically “T”-shaped or “L”-shaped profiles, depending on whether the profiles match the joints
between Neolith slabs or if they are reinforcing the center of the joint and supporting the bearing through retention
or sustentation brackets.

The whole system has been tested in laboratories certified for such a fact, the results having been found satisfactory
for the use of Neolith and can be found later on in this manual.

System Properties

TheSize recommends the use of last generation, chemical elastic adhesives, especially developed for fixing and
anchoring Neolith slabs (Please, refer to Table 4 below). These must have great vibration damping capacity and
structural adhesion without using any rivets or screws. The chemical-elastic anchoring systems have a number of
accessories for its proper installation.
• Double-sided tape for initial fastening of Neolith until full curing of the adhesive and the optimum spacing
for the adhesive strength.
• Primer for the proper cleaning of the aluminum profile and the backside of Neolith, providing better adhesion.

Brand Product
Sika Sikatack
Quilosa FixPaneles
Botik Paneltack
Dow Corning 896 PanelFix
Table 4: Recommended Chemical-elastic Adhesives

24
HC System description

Image 15: HC System mockup

1.-Thermal Insulation
2.-ESC aluminum 100x65x60x3
3.-Vertical aluminum profile “T 100x50x2”
4.-Adhesive PanelTack-HM
5.-Double side tape adhesive
6.-Neolith Slab Image 16: HC System vertical section

25
Advantages of Chemical Elastic Fixation:

• Diffuse binding stresses uniformly

without forming critical points where
breakage could start.
• Avoid stress concentration at the
adhesion surface.
• Achieve a hidden fixing system
without aesthetic distortions.
• Avoid galvanic corrosion by electrical
insulation and separate those
materials likely to suffer from it.
• Reduce or eliminate the transmission
of vibrations between the bonded
materials.
• Avoid bond failure by fatigue.
• Enable the joining of different type
of materials.
• Improve the aesthetics of the joints

Image 17. HC System detail

Image 18. HC System details

26
 Substructure distribution and installation:
Dimensions of the perpendicular
substructure depends on the façade
construction. The distances between the
substructure battens and their width are
determined by the load requirements
and by the type of panel used.

Application Method:
Clean the surface with a clean, grease
and fluff free cellulose cloth or cleaning
paper soaked, wiping the surface in
one direction only (dirty cloths must be
Image 19: HC System installation Step 1 replaced).
Apply one thin coat of primer uniformly
all over the surface with a brush or felt
pad. Allow a flash off time of at least 30
minutes .
The back Neolith surface to be bonded
must be clean, dry and free from grease.

Bonding-Tape Application:
Apply Double Side Tape over the whole
length of the vertical sections and parallel
to the edges.
Do not pull off the protective foil at this
time.

Image 20: HC System installation Step 2 Apply Structural Adhesive in a triangular

bead by using the triangular nozzle
supplied (width 8 mm, height 10 mm)
with at least 5 mm gap to the fixing tape
and to the side of the batten.

Neolith Panel placing:

Remove the protective foil on the Double
Side Tape. Place the cladding panel in the
required position on the adhesive bead
without the panel touching the fixing
tape. To simplify mounting, the panels
should be carefully designed. Position
the panels precisely and press them
firmly until they contact the Structural
Adhesive Panel fixing tape.
Image 21: HC System installation Step 3

27
Component details

Image 22: Suporting bracket Image 23: Retention bracket

Image 24: Vertical profile

28
Component details

Components Materials
Vertical Profile Al 6063 T5
Brackets Al 6063 T5
Screws and Fixations AISI 304/316
Table 5: Component details

Main characteristics of the material

Characteristics Al 6063 T5
Specific Gravity 2.700 kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 23,6 x 10-6 K-1
Modulus of elasticity 69.500 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 215 N/mm
Shear Resistance 140 N/mm2
Yield stress (Rp 0,2%) 160 N/mm
Elongation (L0-mm) 12%
Elongation (L50-mm) 14%
Brinell Hardness 70
Table 6: Al 6063 T5

Characteristics AISI 304

Specific Gravity 7.930 Kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 17,3 x 10-6 K-1
Modulus of Easticity 190.000 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 540-750 N/mm
Yield stress (Rp 0,2%) ≥ 230 N/mm
Elongation (L0-mm) < 45%
Brinell Hardness 183
Table 7: AISI 304

29
2.2. VM FIXING SYSTEM

Visible Mechanical Fastening Fixation

This system consists of a metallic self-supporting substructure kit for ventilated façades, designed to support ceramic
coatings of different formats and thicknesses. It has been developed for Neolith façades based on a visible mechanical
fastening system composed of sustentation and retention brackets, vertical “T” or “L”-shaped profiles and safety clips
upon which the cladding system rests.

Flatness of the vertical “T” or “L”-shaped profiles is achieved thanks to the supporting and retention brackets or
spacers. Complete flatness will depend on whether the profiles match exactly the joints between the slabs, correcting
possible deviations on the interior layer of the façade to cladding.

The clamps responsible for sustaining the structure described above are located on Neolith slab as well as on a
grooved area for the application of adhesive, granting greater security to the system.

System properties

The system is composed of retention and support angle brackets, vertical profiles and staples to support the cladding.
Thanks to the angle brackets (support/retention)it is possible to ensure a proper leveling of the vertical profiles,
correcting likely deviations from the original facade that is going to be covered. To ensure the dimensional stability
of the system, an elastic adhesive line is applied along the T-shaped vertical profile. This elastic adhesive ensures
the correct fitting of the pieces, improving the system response against wind pressure or suction and gravity loads.
Possible vibrations produced by these efforts are also absorbed by this adhesive.
Finally, the staples are fixed to the vertical profile using stainless steel self-drilling screws and allows Neolith pieces
to be quickly and easily replaced.

30
VM System description

Image 25: VM System mockup

1.-Thermal Insulation
2.-ESC Aluminum 100x65x60x3
3.-Vertical aluminum profile “T 100x50x2”
4.-Aluminum Clip System
5.-Adhesive PanelTack-HM
6.-Neolith Slab
Image 26: VM System vertical section

31
 Image 27: VM System detail

Image 28: VM System details

32
 Substructure distribution and installation:
Dimensions of the perpendicular
substructure depend on the façade
construction. The distances between the
substructure battens and their width are
determined by the load requirements
and by the type of Neolith panel used.

Application Method:
Position and screw Aluminum Clip
supporting system, distance between
clips are determinate by engineering
loads calculus, take in care if clips are
bottom-coronation or standard type.
Apply Structural Adhesive in a triangular
Image 29: VM System installation Step 1 bead by using the triangular nozzle
supplied (width 8
mm, height 10 mm) on fluted channel of
T profile.
Place the cladding Neolith panel on the
position, insert the slab into the aluminum
clip system and precisely and press them
firmly until they contact the Structural
Adhesive Panel fixing, subsequently
close the fixation in the upper part with
next line of aluminum clips.
Vertical joint will limited up to 3mm.

Image 30: VM System installation Step 2

Image 31: VM System installation Step 3

33
Component details

Image 32: Suporting bracket Image 33: Retention bracket

Image 34: Vm System vertical profile and mechanical Clip

34
Summary Components

Components Materials
Vertical Profile Al 6063 T5
Brackets Al 6063 T5
Screws and Fixations AISI 304/316
Table 8: Component details

Main characteristics of the material

Characteristics Al 6063 T5
Specific Gravity 2.700 kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 23,6 x 10-6 K-1
Modulus of elasticity 69.500 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 215 N/mm
Shear Resistance 140 N/mm2
Yield stress (Rp 0,2%) 160 N/mm
Elongation (L0-mm) 12%
Elongation (L50-mm) 14%
Brinell Hardness 70
Table 9: Al 6063 T5

Characteristics AISI 304

Specific Gravity 7.930 Kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 17,3 x 10-6 K-1
Modulus of Easticity 190.000 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 540-750 N/mm
Yield stress (Rp 0,2%) ≥ 230 N/mm
Elongation (L0-mm) < 45%
Brinell Hardness 183
Table 10: AISI 304

35
Installation process

The system must be executed by qualified or specialized companies under the supervision of the Project Manager.

1. Safety Conditions: The components of the system should be correctly kept in the building site, foreseeing a
place where they cannot be damaged by blows or the action of different atmospheric agents.

2. Prior Verifications: Once the structure of the building is executed or the supporting structure system, it must
be verified, from the plans provided by the project management, that the modulation and the initial calculus
of materials (cladding, brackets and moorings) considered in the projectual stage are the appropriate ones
to start with the installation of the system.

3. Levelling of the supporting structure: This verification must be done with mechanical or digital means,
quantifying the out of plumb of the supporting structure. These “out of plumb” with the width of the air
chamber, will define the maximum and minimum dimension of separation between brackets.

4. Setting-out in site: Once the prior verifications are done, the separation distances between vertical profiles
will be set depending on the dimension of the chosen panels in the project and the calculus limitation.

5. Brackets Fixation: The kind of screws and fixations which are used to join the brackets to the building
together will depend on the supporting structure where they will be fixed. In other words, depending on the
material of the structure or the enclosure of the building, a different kind of mooring will be recommend.

6. Supporting Brackets:
• SLAB. In most of the cases, supporting brackets are fixed to reinforced concrete slab with MTA 10x90
metallic stainless A-2 mooring. These moorings are located in the upper and lower oval-hole of the
brackets to ensure at least the minimum separation between metallic moorings.
• ENCLOSURE. In exceptional cases, it is necessary to fix the supporting bracket in areas where there
is no slab (window contour, high parameters, corbels...). In these cases, it will be used a stainless A-2
plug nylon set FL 10x90, consisting of a stainless A-2 DIN 571 8x100 screw, a FL 10x90 nylon plug
and a stainlessA-2 M-8 9021 washer. Depending on the typology and the resistance of the enclosure,
it could be more suitable and/or necessary another kind of nylon plug or chemical mooring with
threaded rod (consisting of a 8x120 stainless A-2 threaded rod, 12x80 sieve and epoxy resin without
etilen).

Image 35: MTA 10x90 metallic stainless A-2, A-2 DIN 571 8x100 screw and a FL 10x90 nylon

36
7. Retention Bracket: Once the moorings for each bracket, after the calculus and verifications, have been chosen;
the brackets will be fixed following the initial setting-out, taking into account the following indications:
Vertical distances between brackets will be specified in each case depending on the calculus of the chosen
profile. In no case the maximum distance must be exceed.
Retention brackets must have a staggered pattern along the profile for a proper functioning.

8. Fixed point: These will be screws type DIN 7504 K 6.3x25 made of stainless steel A-2. They receive gravity
and wind loads and transmit them to supporting angle brackets.
In this case, screws are placed in the circular drillings, with a specific diameter which avoids any movement.
Every fixed point should have the prescribed tightening torque from the manufacturer’s technical
specifications.

9. Floating point: It will be used screws type DIN 7504 K 4.8x19 made of stainless steel A-2. They will fix
vertical profiles to angle brackets allowing movements caused by thermal expansions.
To ensure an optimal efficiency, screws will be fixed in the central point of the brackets vertical oval-holes.
Even though certain position variations are allowed, direct contact with the upper or lower part of the oval-
hole must be avoided. In that case, movements would be completely restricted and the behavior would not
be the appropriate.

10. Supporting angle brackets: Fixed point. Two screws receive the gravity load from a profile (either the upper
or the lower profile) and they transmit it to the angle brackets. The right positions are prescribed in the
following figures.

11. Floating points: A screw will be placed in the center of the recommended oval-hole. Not only the right
position of the profile is guaranteed but also some possible differential movements are allowed, forcing the
profile to work with a flexo-traction or flexo-compression behavior.

12. Retention Angle Bracket: Floating points. Two screws will be placed in the vertical oval-holes. They will be
also placed in both centers in order to allow some differential movements produced by thermal expansions
of the material.

13. Fixation of staples, adhesive lines and cladding panels: Once profiles are all installed, staples will be placed,
beginning from the starting ones, in the bottom part of the cladding. Then, they will be fixed to the profiles
with the stainless steel self-drilling screws specified.
The adhesive should be now put along the profile, in the grooved areas. It wil be in two lines in the
intermediate “T” shaped profiles, and just one line in “L” shaped profiles. Each panel should be adjusted
to its right position and finally fixed with with the intermediate and ending staples, depending on the
characteristics of the facade.

37
 Image 36: VM System vertical system

38
2.3. STRONGFIX SYSTEM

Mixed hidden longitudinal fastening system

The Strongfix system is a mixed hidden longitudinal fastening system (chemical and mechanical), which works by the
compression exerted by the system on the back of the Neolith tile.
These tiles are industrially mechanized in a longitudinal profile at the top and bottom of its backside with a double
45º groove in the shape of a dovetail where a couple of aluminum profiles are inserted and fixed with a MS adhesive
putty in order to secure the Neolith tile. These metal profiles make up the hanging mechanism of the tiles and result
very beneficial given that they are very easy to extract and replace.
The system is composed by aluminum vertical profiles, supporting retaining brackets. Through the brackets it’s
possible to install the aluminum “T” profiles totally flatness, thus correcting possible wall deviations of the facade to
be coated.
The panels are hand set to a horizontal supporting profile with a mechanical longitudinal fixation system composed
by two aluminum profiles fixation.
This aluminum set becomes indivisible given the mechanizing method of the tile and the fixing of the profiles. This
system eliminates the risk of Neolith slabs becoming detached from the structure in case of breakage. This is the
reason why this system is considered the safest in the market.
Furthermore, the way in which the Neolith slabs are hung on the horizontal structure provides for perfect flatness
and aesthetic finish.
The Strongfix system also allows for easy extraction and replacement when needed.

1.- Thermal Insulation

2.- Vertical Aluminum “T 100x50x2”
3.- Aluminum fixing profile
4.- Aluminum fixing profile
5.- Horizontal Strongfix profile
6.- ESC Aluminum 100x65x60x3
7.- Neolith Slab

Image 38: Strongfix System vertical section

39
Image 37: Strongfix System mockup

40
Image 39: Strongfix System detail

Image 40: Strongfix System details

41
Image 41: Strongfix System installation Step 1 Image 42: Strongfix System installation Step 2

Image 43: Strongfix System installation Step 3 Image 44: Neolith slab with the Strongfix System profiles

42
Component details

Image 45: Suporting bracket Image 46: Retention bracket

Image 47: Strongfix System detail Image 48: Strongfix System detail

43
Summary Components

Components Materials
Vertical Profile Al 6063 T5
Brackets Al 6063 T5
Screws and Fixations AISI 304/316
Table 11: Component details

Main characteristics of the material

Characteristics Al 6063 T5
Specific Gravity 2.700 kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 23,6 x 10-6 K-1
Modulus of elasticity 69.500 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 215 N/mm
Shear Resistance 140 N/mm2
Yield stress (Rp 0,2%) 160 N/mm
Elongation (L0-mm) 12%
Elongation (L50-mm) 14%
Brinell Hardness 70
Table 12: Al 6063 T5

Characteristics AISI 304

Specific Gravity 7.930 Kg/m3
Coefficient of Thermal Expansion from 20 to 100 ºC 17,3 x 10-6 K-1
Modulus of Easticity 190.000 N/mm2
Poisson Coefficient 0,33
Tensile Resistance 540-750 N/mm
Yield stress (Rp 0,2%) ≥ 230 N/mm
Elongation (L0-mm) < 45%
Brinell Hardness 183
Table 13: AISI 304

44
Installation progress

1. Façade staking: Aluminum vertical

profiles arrangement and staking,
which can be installed completely
independent to the vertical joints.

2. Vertical profiles installation: The

vertical structure is anchored
to the wall using retenciton and
supporting brackets and anchors.
Image 49: Strongfix System installation Step 1

3. Horizontal profiles installation:

It is needed to be determined
the horizontal profiles position,
in response to horizontal cutting
façade scheme. This structure is
anchored to the vertical structure
by 5.5x19cm drilling screws.

Image 50: Strongfix System installation Step 2 and 3

4. Neolith installation: Neolith

cladding installation, it is needed to
start by the bottom of the façade.
It is a façade system very fast to
install which allows to replace the
slim tiles if it is required.

Image 51: Strongfix System installation Step 4

45
CONSTRUCTIVE DETAILS

Jamb details. Strongfix system. Horizontal section

46
Jamb details. VM system. Horizontal section

47
CONSTRUCTIVE DETAILS

Dintel detail. Strongfix system. Vertical section

48
Dintel detail. VM system. Vertical section

49
CONSTRUCTIVE DETAILS

Sill detail. Strongfix system. Vertical section

50
Sill detail. VM system. Vertical section

51
CONSTRUCTIVE DETAILS

Coronation details. VM system. Vertical section

52
Coronation detail. Strongfix system. Vertical section

53
CONSTRUCTIVE DETAILS

Corner detail. Strongfix system. Horizontal section

54
Corner detail. VM system. Horizontal section

55
PROJECTS

56
VAUGHAN CIVIC CENTRE RESOURCE
LIBRARY
VAUGHAN (CANADA)

Ventilated Façade:
Belgian Blue, 6 mm+
Cladding System:
Ceramitex

Architects:
ZAS ARCHITECTS + INTERIORS

57
PROJECTS

On the northern outskirts of Toronto, Vaughan Civic Centre is a new administrative

campus of municipal buildings within one of Canada’s fast growing cities.
This new library represents a stand-alone building with strong urban design ties
to the Civic Centre, yet at the same time asserting its own distinct architecture
and identity. Neolith Belgian Blue has been integrated in the darkest parts of
the façade being able to create whimsical shapes with strikingly sharp angles.

58
VAUGHAN CIVIC CENTRE RESOURCE
LIBRARY
VAUGHAN (CANADA)

Ventilated Façade:
Belgian Blue, 6 mm+
Cladding System:
Ceramitex

Architects:
ZAS ARCHITECTS + INTERIORS

59
PROJECTS

60
SAN LEANDRO TECH CAMPUS
SAN LEANDRO (USA)

Ventilated Façade:
Iron Corten & Chocolate, 6 mm+

Cladding System:
HC SYSTEM

Designed by:
RMV ARCHITECTURE & INTERIORS

61
PROJECTS

62
The SLTC buildings incorporates high quality, modern architectural design and meets the LEED
Gold standards.
“One of the external technology features unique to the skin is the Neolith façade. This quarter
inch thick product is overlaid into concrete and does not fade, rust, or scratch. It has the look of
Corten steel but at a fraction of the weight” - RMW President Russ Nichols

SAN LEANDRO TECH CAMPUS

SAN LEANDRO (USA)

Ventilated Façade:
Iron Corten & Chocolate, 6 mm+

Cladding System:
HC SYSTEM

Designed by:
RMV ARCHITECTURE & INTERIORS

63
PROJECTS

64
GOLF ZONE PROJECT
DAEJEON (SOUTH KOREA)

Ventilated Façade:
Nieve Satin, 6 mm+

Cladding System:
HC SYSTEM

Designed by:
GANSAM

65
PROJECTS

NORDSTROM MALL
OTTAWA (CANADA)

Ventilated Façade:
Barro Satin, Perla Satin & Arena Satin &
Polished 6 mm+

Cladding System:
CERAMITEX SYSTEM

Designed by:
CALLISON ARCHITECTS

66
67
PROJECTS

NORDSTROM MALL
OTTAWA (CANADA)

Ventilated Façade:
Barro Satin, Perla Satin & Arena Satin &
Polished 6 mm+

Cladding System:
CERAMITEX SYSTEM

Designed by:
CALLISON ARCHITECTS

68
69
PROJECTS

70
STRATHROY HOSPITAL
STRATHROY (CANADA)

Ventilated Façade:

Basalt Grey Satin &

Avorio Satin 6 mm+

Designed by:
NICHOLSON SHEFFIELD

71
PROJECTS

72
STRATHROY HOSPITAL
STRATHROY (CANADA)

Ventilated Façade:

Basalt Grey Satin &

Avorio Satin 6 mm+

Designed by:
NICHOLSON SHEFFIELD

73
 Produced by:

P.I. Camí Fondo, Supoi 8. C/ Íbers 31

12550 - Almassora (Spain)
+34 964 652 233
[email protected]
www.neolith.com

Marketed by:

74