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    Pressure Reducing Valve Kit: Hyundai/Kia A4CF1, A4CF2

    Uploaded by

    ossoski
    Sonnax A4CF1-2

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Pressure Reducing Valve Kit: Hyundai/Kia A4CF1, A4CF2

    Uploaded by

    ossoski
    169 views2 pages
    Sonnax A4CF1-2

    Original Title

    84741-10K-IN

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    Sonnax A4CF1-2

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    169 views2 pages

    Pressure Reducing Valve Kit: Hyundai/Kia A4CF1, A4CF2

    Uploaded by

    ossoski
    Sonnax A4CF1-2

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    T R A N S M IS S ION PART S

    Instructions

    Hyundai/Kia A4CF1, A4CF2


    Pressure Reducing
    Valve Kit TOOL

    Part No. R
    Clip
    84741-10K
    EQ
    D

    UIRE

    • Sleeve
    • Valve Valve

    • Spring
    • Retaining Clip Lower Valve
    Body
    Sleeve

    Tool Kit
    Tool Kit
    Part No.
    Spring
    F-84741-TL10
    • Reamers (2)
    NOTE: Keep OE setting of the adjuster plug to d. 
    Examine the bore after cleaning for
    • Reamer Jig maintain OE solenoid feed pressure. Turning the surface finish, debris and burrs. Flashing
    • Guide Pin adjusting nut clockwise will reduce the gap setting,
    lowering solenoid pressure. Turning the adjusting and burrs on the exit side of land and in
    NOTE: Sonnax “F-Tool” kits designed to nut counter-clockwise will increase the gap setting, bores must be carefully removed. A small
    service a specific bore require the VB-FIX, increasing solenoid feed pressure piece of Scotch-Brite™ material attached
    a self-aligning valve body reaming fixture.
    More information and instructions can be
    to a wire and powered with a drill motor
    1. Disassembly is ideal for the task. Scotch-Brite™ is a
    found online at www.sonnax.com.
    a. Remove and discard OE pressue reducing very abrasive material and all residual
    valve and spring. debris must be cleaned to ensure particles
    b. Keep the OE retaining clip and adjustable do not migrate or remain imbedded into
    end plug for reuse. the surface. Post cleaning involves several
    progressive steps with solvent on a lint-
    2. Bore Preparation free rag.
    a. Clean the bore thoroughly in a solvent
    tank. CAUTIONS AND SUGGESTIONS:
    • Turning the reamer backward will dull it
    b. Generously lubricate the bore and reamer prematurely.
    with cutting fluid (i.e. Mobilmet S-122, • Pushing on the reamer will result in poor
    Lubegard® Bio-Tap, Tap Magic™, etc.). surface finish and inadequate and sporadic
    For best results, provide a continuous material removal.
    flow of water-soluble cutting fluid (i.e. • Never use a crescent wrench, ratchet or
    Mobilmet S-122) during the reaming pliers to turn the reamer.
    process. • A dull reamer will cut a smaller hole. Reamers
    can be sharpened, but should only be done
    c. The reamers should be turned using a low by a professional tool sharpener. Actual life
    RPM, high-torque air drill regulated to a of a Sonnax reamer before resharpening or
    maximum of 200 RPM. replacing averages 50-70 bores.

    ©2015 Sonnax Industries, Inc. 84741-10K-IN 05-20-15


    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 1
    T R A N S M IS S ION PART S
    PRESSURE REDUCING VALVE KIT 84741-10K, F-84741-TL10 Instructions

    3. Bore Reaming
    Use the associated “F-Tool” F-84741-TL10 kit and VB-FIX reaming fixture as illustrated below to ream the bore.
    IMPORTANT NOTE: This tool kit F-84741-TL10 contains two reamers. It is important to ream with F-84741-RM10 first
    and F-84741-RM11 second. Do NOT loosen clamp or wing nuts until after the second reaming.

    4. Installation & Assembly


    a. Install the Sonnax sleeve and valve into the bore with the grooved end
    of the sleeve inboard and valve spring stem facing outboard as pictured.
    b. Rotate the sleeve so that the circuit ports are facing upward, toward
    the separator plate.
    c. Install the Sonnax retaining clip in the sleeve groove, accessed through
    the balance port
    d. Install the Sonnax spring.
    e. Reinstall the OE adjustable end plug and retaining pin. 20
    25
    15
    10
    5
    18"-Hg
    30 0
    VACUUM
    TEST

    5. Final Testing
    Lower Valve Body
    A vacuum test at the port indicated holds 18 in-Hg or more.
    ©2015 Sonnax Industries, Inc. 84741-10K-IN 05-20-15
    800-843-2600 • 802-463-9722 • F: 802-463-4059 • www.sonnax.com Page 2

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