JJ FMEA Sample
JJ FMEA Sample
incoming inspection
issue of material
% ingredient Skill
2 batch weighing Identifications
total wt. Weighing Balance Accuracy
output rate rate of charging
3 Charging
5 Feeding
10
Film/chip making
Revision Details
Rev Rev Details.
No.
Page 2 of 6
Core Team : NJ, VP, RIP, SKM Model Year(s) / Program(s) : Approved By
SPECIAL CHRACTERISTICS SYMBOL SAFETY CRITICAL MAJOR
Action Results
Classification
Occurrence
Detection
Severity
Potential Cause(s) of Responsibility &
Occurrence
Detection
Process/Function Potential Failure Mode(Product Potential Effect(s) Current Process Controls Current Proces Controls Recommended
RPN
Severity
OP. No. Failure(proess parameter not Target Completion Action Taken &
Requirements parameter not achieved) of Failure (Prevention) (Detection) Action
RPN
foloowed) Date Effective Date
10
60
2 batch weighiing 10 3 months installed
3
Wrong Identifications every 24 hour 10X4X5 control
3 Charging
4 Mixing/ Kneading
5 Feeding
Action Results
Classification
Occurrence
Detection
Severity
Potential Cause(s) of Responsibility &
Occurrence
Detection
Process/Function Potential Failure Mode(Product Potential Effect(s) Current Process Controls Current Proces Controls Recommended
RPN
Severity
OP. No. Requirements parameter not achieved) of Failure Failure(proess parameter not (Prevention) (Detection) Action Target Completion Action Taken &
RPN
foloowed) Date Effective Date
9 Packing
10 Storage / Loading
Page 4 of 6
Core Team : NJ, VP, RIP, SKM Model Year(s) / Program(s) : Approved By
SPECIAL CHRACTERISTICS SYMBOL SAFETY CRITICAL MAJOR
Action Results
Classification
Occurrence
Detection
Severity
Potential Cause(s) of Responsibility &
Occurrence
Detection
Process/Function Potential Failure Mode(Product Potential Effect(s) Current Process Controls Current Proces Controls Recommended
RPN
Severity
OP. No. Requirements parameter not achieved) of Failure Failure(proess parameter not (Prevention) (Detection) Action Target Completion Action Taken &
RPN
foloowed) Date Effective Date
Revision Details.
1) Integrity of Product
2) ID
Loading
1
Unloading
1) Handling method
2) skills
additive log
% ingredient JTM keep aside and inform to senior
book
every batch
weighing scale 5 kg lc
total weisght 3.5 +-1 gm 1 gm ws 55
*
2 batch weighing
Identifications
output rate
3 Charging
rate of charging
1) Uniformity
2) Batch wt./ size
Mixing/
4 Kneading
1) Mixing Time
2) Mixing Speed
5 Feeding
Appearance Uniform
Ash Content 200% day
Page 6 of 6
9 Packing
Storage /
10 Loading