TEST REPORT

Name of
M/S Abhi Engg Corporation Pvt Ltd Page No. 1 of 5
Customer
Address of 404,405 ARTMENT 4TH Floor Law College Square,
Report No. 554
Customer WHC Road Dharampeth Nagpur 440010
Name of
Nil. Report Date 21-02-2019
Agency
Construction of CC Road Under Phase III in Customer
Name of Work Nill
Nagpur City Ref No.
Ultra tech OPC 53 Cement, Flyash, 22mm
Sample
,10mm (CA) & Natural sand, crushed sand (FA) BIPL Ref No. Nil
Description
(1 Bag Each)
Dt. of Sample
14-02-2019 Name of Test DLC Mix Design
Received
Dt. of Test
From 14/02/2019 Onwards Test Method IRC SP 049:2014
Conducted

DLC Mix Design

Coarse Aggregate 22mm & 10mm (22mm Max Nominal Size)

Fine Aggregate Crushed Sand & River Sand

Fly Ash Grading II

Cement Ultra tech OPC-53

Cement : Aggregate Ratio ( Max) 1 : 14 (As per IRC SP 049 : 2014)

Total Wt of Aggregate Per 1cum 2254 Kg

Total Wt of Cementious Content Per 1cum Cement
161 Kg (Cement = 129 Kg + Fly Ash = 32 Kg)
80% and Fly Ash 20%

Total Dry Mix 2415 Kg Kg (Per Cubic Meter)

Percentage Required per one cum of CA&FA aggregate (As Per Blending Proportion)

Materials Proportion Quantity Remark

22mm 38% 857 Kg
10mm 22% 496 Kg
Crushed Sand 20% 451 Kg
% by wt of Total Dry Material
River Sand 20% 451 Kg
Water 5.90% 142 Kg
Optimum Moisture Content 5.90%
Maximum Dry Density 2.585 gm/cc
Avarage Compresive Strength of DLC As Per MORTH Clause No.601.3.4 Minimum
2 17.69 N/mm2 Average Strength Required for 7 days 10
Cube N/mm in 7 Days MPa
 SUMMARY OF DLC
1) DLC MIX DESIGN (BLENDING)
Material Percentage Source
22 mm Aggregate 38% AEC Metal
10 mm Aggregate 22% AEC Metal
Crushed Sand 20% AEC Metal
River Sand 20% Kanhan River
Total 100%
2) ALL In Aggregate Gradation for Dry Lean Concrete

SIEVE SIZE (mm) % OF PASSING LIMIT AS PER MORT&H TABLE 600-1 Remarks

26.5 100.00 100

19.0 86.84 75-95
9.5 59.00 50-70
4.75 37.55 30-55
2.36 23.36 17-42
0.600 11.88 8-22
.

0.300 9.39 7-17

.

0.150 3.21 2-12

.

0.075 1.01 0-10

3) The Tests Results of Coarse Aggregate
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Aggregate Impact Value 12.86% Max. 30 %
2 Flackiness Index 25.36% Max. 35 %
22 mm 1.11%
3 Water Absorption Max. 3 % IRC SP 049:2014
10 mm 1.09%
22 mm 2.853 -
4 Specific Gravity
10 mm 2.823 -
4) The Tests Results of Crushed sand
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Material Finer than 75 micron sieve 6.36% Max.12% IS 383 2016
2 Water Absorption 1.80% Max. 3 % IRC SP 049:2014
3 Specific Gravity 2.809 - -
5) The Tests Results of River sand
SI No. Description of the test Test Results Value Specified Limits Remarks
1 Material Finer than 75 micron sieve 1.02% Max 3% IS 383 2016
2 Water Absorption 1.10% Max. 3 % IRC SP 049:2014
3 Specific Gravity 2.658 - -

6) The Tests Results of Cement Ultra tech (OPC-53)

SI No. Description of the test Test Results Value Specified Limits Remarks
1 Fineness 2.96% Max 10 % Retained
2 Fineness by Blain Air 262.63 m2/kg Min 225
3 Normal Consistancy 32.00% -
4 Initial Setting Time 145 minutes Min. 30 Minutes
5 Final Setting Time 250 Minutes Max. 600 Minutes
6 Specific Gravity 3.15 -
7 3 Days 29.7 Mpa Min. 27 Mpa
Compressive Strength of
7 Days 40.36 Mpa Min. 37 Mpa
Cement Motar Cubes
28 Days Awaited Min. 53 Mpa
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 Blending of DLC Mix Design
(As Per IRCSP 049-2014 Table no. 1)
% of passing Blending %
Crushed Total Mid Specification limit
Sieve size Crushed 22mm 10mm River Sand
22mm 10mm River Sand Sand Limit
sand
38% 22% 20% 20% 100.00 Lower Upper
26.5 100.00 100.00 100.00 100.00 38.00 22.00 20.00 20.00 100.00 100.00 100 100

19.0 65.36 100.00 100.00 100.00 24.84 22.00 20.00 20.00 86.84 85.00 75 95

9.5 0.04 86.31 100.00 100.00 0.02 18.99 20.00 20.00 59.00 60.00 50 70

4.75 0.00 1.56 91.10 94.92 0.00 0.34 18.22 18.98 37.55 42.50 30 55

2.36 0.00 0.00 77.51 58.40 0.00 0.00 11.68 11.68 23.36 29.50 17 42

0.600 0.00 0.00 39.19 20.22 0.00 0.00 7.84 4.04 11.88 15.00 8 22

0.300 0.00 0.00 31.54 15.40 0.00 0.00 6.31 3.08 9.39 12.00 7 17

0.150 0.00 0.00 7.53 8.50 0.00 0.00 1.51 1.70 3.21 7.00 2 12

0.075 0.00 0.00 3.68 1.38 0.00 0.00 0.736 0.28 1.01 5.00 0 10

120
Lower Limit
Upper Limit
100 Mid Limit
% Passing
80
% Passing

60

40

20

0
0.0 0.1 1.0 10.0
Sieves in mm

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 DATA SHEET FOR DENSITY-MOISTURE CONTENT OF DLC
Material Source (CA) AEC Metal Type of cement Ultra tech (OPC-53)

Material Source (FA) AEC Metal & Kanhan River Cement and
01:14
Aggregate Ratio
Maximum Density (gm/cc) = 2.585 OMC (%) = 5.90
% of Water Wt of Wet Sample Volume of Wet Density Dry Density Average Dry
Remarks
Added (gm) Mould (cc) (gm/cc) (gm/cc) Density (gm/cc)
9045 3375 2.680 2.552
5.00 8878 3375 2.631 2.505 2.538
9058 3375 2.684 2.556
9125 3375 2.704 2.563
5.50 9186 3375 2.722 2.580 2.571
9155 3375 2.713 2.571
9202 3375 2.727 2.572
6.00 9268 3375 2.746 2.591 2.583
9255 3375 2.742 2.587
9155 3375 2.713 2.547
6.50 9014 3375 2.671 2.508 2.534
9152 3375 2.712 2.546
9045 3375 2.680 2.505
7.00 8925 3375 2.644 2.471 2.490
9011 3375 2.670 2.495

DENSITY GRAPH
2.65

2.6
Dry Density

2.55

2.5

2.45
4 4.5 5 5.5 6 6.5 7 7.5 8
% Water content

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Client Nagpur Municipal Corporation
Consultant M/s Creation Engineer Pvt Ltd
Contractor M/s. Abhi Engg Pvt Ltd

Recommended Rolling Pattern of Dry Lean Concrete

Rolling (Initial)

02 Plane Pass

02 Low Vibration

03 High Vibration

01 Plane Pass

Rolling (Finished)

* Concrete Temperature (25° - 30° C) (As per MoRT&H)

* Tandem Roller (80 -100 KN)
 COMPRESSIVE STRENGTH OF DLC CUBE
( As per IS : 516 )
Grade of Concrete DLC Cementious : Aggregate Ratio 01:14

Type of Cement Ultra tech OPC-53 Cementious Content (Per M 3) 161

Maximum Density (gm/cc) 2.578 OMC (%) 5.90

Size of Cube (mm) 150*150*150 Volume (cc) 3375

Average
Compressive
Cube Weight Volume Density Date of Date of Age in Load in Compressive
Strength
No. (gms) (cc) (gm/cc) casting testing days KN Strength
in (N/mm2)
in (N/mm2)

1 8636 3375 2.559 400 17.78

2 8696 3375 2.577 410 18.22

3 8688 3375 2.574 390 17.33

15-02-2019 22-02-2019 7 Days 17.69
4 8612 3375 2.552 380 16.89

5 8625 3375 2.556 410 18.22

6 8653 3375 2.564 420 18.67

Avarage Compressive Strength in 7 Days (N/mm2) 17.69

Remarks :- Minimum compressive strength required 10 N/mm2

Prepared & Check By Verify By

Mr Imran Khan Mr Pushpendra Singh Chouhan
Technical Manager Quality Head

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