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System Components: Global Chiller Training

The document provides an overview of the components and options for a global chiller train system. It describes the flooded cooler design with water in tubes and refrigerant in the shell. It also outlines options for the cooler design including higher pressure ratings, different water circuit configurations, suction service valves, and evaporator freezing protection features.

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Syed Ali Khan
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211 views22 pages

System Components: Global Chiller Training

The document provides an overview of the components and options for a global chiller train system. It describes the flooded cooler design with water in tubes and refrigerant in the shell. It also outlines options for the cooler design including higher pressure ratings, different water circuit configurations, suction service valves, and evaporator freezing protection features.

Uploaded by

Syed Ali Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GLOBAL CHILLER TRAINING

System Components
30 GX flooded cooler
30 GX/HXC flooded cooler

• Water in Tubes
• Refrigerant in shell
Flooded cooler

Suction

Vapor

Tubes

Liquid
From Condenser Refrigerant
Two refrigerant circuits in cooler shell

Center Tube Sheet


Cooler baffle

Liquid In
Baffle
Tray

Suction

Vapor Tray

Liquid
From Condenser Refrigerant
2 or 3 pass standard

• Three pass water circuit up through 110


tons for 30HX and 132 tons for 30GX
• Two pass water circuit for the other
units
Option 100 C - one pass less

• One water pass less is available in


option 100C for lower water side
pressure drop requirements but
capacity is reduced -3% and power is
increased +1%.
• Minimum water velocity must be
recalculated and the application must
be above this limit
Cooler safety valve and charging valve
Suction pressure transducer
Cooler thermistors
Flow switch

• Maintenance free
Water Flow Switch
factory mounted
– “ thermal” technology:
no paddle = no
maintenance
– Trip out set point
adjusted in factory (0.2
m/s)
Cooler aluminium jacket

• 30 GX cooler
aluminium jacket
protection over
regular cooler
insulation
Cooler options

• Option 104 – cooler designed for 21


bars maximum operating pressure.
• Option 107 - Inversion of cooler water
box from the right side to the left
side
Option 5 - Brine

Option 5 - Brine unit for leaving brine <


+3.3 °C to - 6°C
– Large band oil pressure transducer
– For 30GX not available with option 25
(soft starter) if OAT > 40 °C
– For 30 HXC not available with option 150 &
150A (High condensing temperature unit
and heat machine)
Option 92 – Suction service valve

• Compressor mounted directly to the


top of the cooler
• Suction service valve in option 92 (loss
of capacity and COP = -2 %)
Suction service valve
Suction service valve
Suction service valve
Option 41A - Evaporator freezing protection

• Electric heater stack on


evaporator shell
– Used when the unit is
stopped and when OAT is
between 0 °C and -18 °C
– Used whit non drained
installation or water
without brine solution
– Heater power : 3.78 to
6.9 Kw
Electric heater tape
Option 41A - Evaporator freezing protection

Liquid & compressor


discharge isolating
solenoid valves
– Avoid
refrigerant
migration to
condenser
– COP : - 1 %

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