Marine Compressed Air Systems: KAESER S Reliable Marine Compressors With Sigma Profile
Marine Compressed Air Systems: KAESER S Reliable Marine Compressors With Sigma Profile
Marine Compressed Air Systems: KAESER S Reliable Marine Compressors With Sigma Profile
www.kaeser.com
Marine air systems
Full compressed air power ahead
KAESER KOMPRESSOREN offers a complete range of rotary screw compressors, blowers and air treatment components
specifically designed for marine compressed air use, including application-specific service air, compressed air for nitrogen
generation and blower air for wastewater treatment systems on large cruise ships.
KAESER marine products are certified by all of the marine classification societies and are valued as much for their reliability
as they are for their energy efficiency and long service life.
Made in Germany
Energy efficient The reliability, durability and energy efficiency of
In view of continuously soaring energy prices, it’s no sur- KAESER products have not come about by chance, but
prise that efficient energy usage is becoming an evermore are the result of rigorous development and
important consideration in today’s business environment. precision manufacturing. Every airend and blower
KAESER KOMPRESSOREN recognised this very early block is meticulously built in accordance with KAESER’s
on, and the name is now synonymous with energy-efficient renowned quality standards by highly skilled workers at the
systems and compressed air solutions. At the heart of eve- company’s factories in Coburg and Gera, located in central
ry rotary screw compressor lies a premium quality airend Germany.
equipped with KAESER’s renowned SIGMA PROFILE ro-
tors which deliver more air with less energy consumption.
2 3
Nitrogen when you need it
Dependable nitrogen generation
With the screw compressor range from 15 – 5100 m³/h and a constant pressure up to 14 bar KAESER suits for every
application on each ship. The world-wide recognized quality, made in Germany, sets standards. The engineering follows
strictly the demands of the marine customers: Compact in dimensions, easy installation and very good access to the
maintenance components are provided in each compressor size. Our self-developed Sigma Control ensures a safe operation
and at once supervises all relevant parameters.
KAESER compressors are a long life guarantee for your nitrogen demand.
Approved amongst
2x
others by:
4 5
Efficient generation
More nitrogen, more savings...
The use of highest efficiency motors, self-developed and produced airends and lowest possible internal pressure losses
sum up in a double-digit advantage in efficiency against our competition. Well dimensioned coolers provide a very low
compressed air outlet temperature. Oil separation is effected via large oil separator tanks with a long service interval of oil
filter and a very low oil carry over in the compressed air. An installed cyclone separator, produced by KAESER and service
free, quits to a high extent the humidity in the compressed air. All in all, far less energy is required by a KAESER compressor
to produce compressed air of highest quality.
6 7
Working air
Dependable assistant for every voyage
Working air is required on every ship under the harshest conditions. With the standard working air range of 15 – 750 m³/h
Kaeser has the solution for every requirement. As option it can be provided with integrated refrigeration dryer and frequency
control. Marine certification is of course possible according to all classification companies.
KAESER will accompany you during the long compressor life as a partner you can count on!
Compact and powerful 30 languages: SIGMA CONTROL 2 Images: AIRCENTER SK 22 , ASK 28, CSD 105 T SFC, SX 3 T
Motor power: 5.5 to 132 kW
AIRCENTER systems are compact, all-in-one compressed The SIGMA CONTROL 2 ensures efficient compressor FAD: 0.90 to 23.70 m³/h
Standard pressures: 8 to 14 bar(g)
air packages comprising a KAESER rotary screw com- control. The large display, RFID reader and 30 selectable
pressor, an energy-saving refrigeration dryer and an inte- languages ensure simple communication and maximum
grated air receiver. The AIRCENTER SK 22 shown above security. Multiple interfaces for exceptional flexibility. The
has a footprint of only approximately one square metre. SD card slot makes updates quick and easy.
45 50°C 55
Excellent maintenance access Reliability you can count on
Excellent accessibility to all maintenance and service- KAESER rotary screw compressors are highly resilient
relevant components minimises service effort and therefo- when it comes to extreme operating environments. Even
re costs. KAESER KOMPRESSOREN’s newly developed in hot machine room conditions they continue to operate
centrifugal separator with electronic condensate drain is efficiently and dependably. Models suited to ambient
fitted as standard on ASD-HSD series compressors. temperatures up to 50 and 55 °C (standard: +45 °C) are
available.
8 9
Low pressure air
Rotary blowers with OMEGA PROFILE rotors for marine applications
10 11
Fish farming air
Efficient feeding systems
Operators of fish farms, whether on-shore or off-shore, rely on a reliable supply of blower and / or compressed air in order to
ensure continuous, correctly dosed food distribution. This is another area where the many advantages of KAESER products
score points. KAESER’s comprehensive range of rotary screw compressors and blowers means that the perfect system, or
combination of systems, can be precisely tailored to suit any need. All KAESER blowers and compressors are designed and
built to provide maximum durability and reliability. Moreover, impressive energy efficiency helps keep the largest part of total
system costs to a minimum, whilst low maintenance requirement reduces costs even further.
12 13
Sea-land interface
A smooth transition
Compressed air is the first choice when it comes to moving bulk goods. Whether loading or purging, rotary blowers from
KAESER KOMPRESSOREN are reliable, long-term partners for energy efficient air supply. “Built for a lifetime” also applies
to all land-based KAESER rotary screw compressors no matter what the application. Specialised marine use includes kee-
ping port and fjord entrances free from ice during the winter months for example.
14 15
Warszawa
Service everywhere
Oslo
Coburg
Rotterdam
KAESER Service is just a moment away – no matter Kontich
where you are. Globally networked and coordinated cen-
trally from Coburg, qualified KAESER service specialists
are available if needed at the next port of call as soon as Fredericksburg Seoul
the ship has docked. Houston
Shanghai
14 specialised marine hubs around the globe are available
any time support is needed. KAESER service engineers,
service men and spare parts are there whenever and
wherever required, to guarantee the safe operation at any
place in the world.
Panama City Dubai
A computerized parts logistics, constant availability of
original KAESER spare parts and a world-wide network
of KAESER subsidiaries ensure the optimal spare part Bogota
Singapore
disposal.
Buenos Aires
KAESER Service
16 17
Rotary screw compressors Technical Specifications
Design and features Standard version (440 V / 60 Hz - 3 Ph)
(1) Intake filter Model Max. FAD *) Rated Dimensions Air Power supply Cooling Weight
operating Complete unit at motor WxDxH connection
(2) Inlet valve pressure max. working pressure power
8 709 11.82
Ready-to-run, fully automatic, vibration-isolated, suitable PREMIUM EFFICIENCY IE3 and SUPER PREMIUM CSD 125
14 470 7.84
75 1760 x 1110 x 1935 G2 ● ○ ○ ● 1280
for ambient temperatures up to +55 °C. Service-friendly, EFFICIENCY IE 4 motors, special marine version. Control 8 843 14.04
CSDX 140 75 2110 x 1290 x 1950 G2 ● ○ ○ ● 1740
compact design. Optionally available with integrated cabinet IP 54 enclosed, control cabinet ventilation, automa- 14 570 9.50
refrigeration dryer and / or integrated frequency converter. tic star-delta contactor configuration, overload relay, control CSDX 165
8 963 16.05
90 2110 x 1290 x 1950 G2 ● ○ ○ ● 1835
14 684 11.40
Integrated centrifugal separator with condensate drain for transformer. SFC version also equipped with frequency
8 1143 19.05 2300 x 1495 x 1930 **
pre-separation of air moisture (from ASD). converter. DSD 202 110 DN 65 / PN 16 ● ○ ○ ● 3000
14 900 15.00 2300 x 1495 x 1930 **
8 1422 23.70 2300 x 1495 x 1930 ** 3200
DSD 238 132 DN 65 / PN 16 ● ○ ○ ●
14 1050 17.50 2300 x 1495 x 1930 ** 3300
Airend SIGMA CONTROL 2 DSD 302 8 1650 27.50 160 2300 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3400
DSDX 305 8 1794 29.90 160 3100 x 880 x 2150 ** DN 65 / PN 16 ● ○ ○ ● 3620
Genuine KAESER single-stage rotary screw airend with Marine-certified compressor control system. “Traffic light” 8 2148 35.80
ESD 352 200 3540 x 1100 x 2250 ** DN 80 / PN 16 ● ○ – ● 4300
SIGMA PROFILE rotors and cooling-fluid injection for LED indicators show operational status at a glance, plain 14 1400 23.33
optimised rotor cooling. text display, 30 selectable languages, durable keys with 8 2556 42.60 250 4400
8 3031 50.52 315 4900
icons, fully automated monitoring and control. Selection of ESD 442 14 1640 27.33 250 3540 x 1100 x 2250 DN 80 / PN 16 ● ○ – ● 4250
multiple control modes as standard. Interfaces: Ethernet; 14 2080 34.67 250 4300
14 2478 41.03 315 4350
Fluid and air flow additional optional communication modules for: Profibus DP,
FSD 571 8 3388 56.47 315 3010 x 2177 x 2360 DN 125 / PN 16 ● ○ – ● 6000
Modbus, Profinet and Devicenet. SD-card slot for datalog-
Dry-air filter with pre-separation, inlet silencer, pneumatic ging and updates. RFID reader, web server. HSD 662 8 3942 65.70 160 200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 7900
inlet and vent valves, cooling-fluid separator reservoir with 8 4296 71.60 200
HSD 722 200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 8500
three-stage separator system, pressure release valve, 14 2840 47.30 200
8 4704 78.40 250
minimum pressure check valve, thermostatic valve and HSD 782
14 3140 52.30 200
200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 8600
fluid filter in cooling fluid system, plate-type or shell and 8 5112 85.20 250 250 8500
tube heat exchanger for fluid and compressed air cooling, 14 3440 57.33 200 200 8700
14 3796 63.26 250 200 8700
air-cooled to ASD series / air-, water- and seawater-cooling HSD 842
14 4152 69.25 250 250
3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ●
8800
available from BSD (45 kW) series. 14 4554 75.90 315 250 8800
14 4956 82.60 315 315 8900
*)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available
**)
Water-cooled version
18 19
Technical Specifications Technical Specifications
SFC – Version with variable speed drive (440 V / 60 Hz - 3 Ph) T – version with integrated refrigeration dryer (refrigerant R 134a) (440 V / 60 Hz - 3 Ph)
Model Max. FAD *) Rated Dimensions Air Power Cooling Weight Model Max. FAD *) Rated Dryer power Pressure Dimensions Air Power Cooling Weight
operating Complete unit at motor WxDxH connection supply operating Complete unit at max. motor consumption dew WxDxH connection supply
pressure max. working pressure power pressure working pressure power point
8 37-119 0.6-2.0
SK 22 SFC 11 750 x 895 x 1260 G1 ● ○ ● – 330 SM 9 T 8 54 0.90 5.5 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 275
14 33-82 0.6-1.4
8 48-157 0.9-3.3
SK 25 SFC 15 750 x 895 x 1260 G1 ● ○ ● – 340 SM 12 T 8 72 1.20 7.5 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 285
14 49-115 0.8-1.9
8 56-200 0.9-3.3
ASK 34 SFC 18.5 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 530 SM 15 T 8 90 1.50 9 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 295
14 50-144 0.8-2.4
8 56-235 0.9-3.9
ASK 40 SFC 22 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 550 SK 22 T 8 120 2.00 11 0.8 3 750 x 1240 x 1260 G1 ● ○ ● – 387
14 50-174 0.8-2.9
8 63-287 1.1-4.8
ASD 50 SFC 25 1540 x 900 x 1530 G 1 1/4 ● ○ ● – 705 SK 25 T 8 150 2.50 15 0.8 3 750 x 1240 x 1260 G1 ● ○ ● – 395
13 55-214 0.9-3.6
8 75-336 1.25-5.6
ASD 60 SFC 30 1540 x 900 x 1530 G 1 1/4 ● ○ ● – 765 ASK 28 T 8 169 2.81 15 1.1 3 800 x 1460 x 1530 G1 ● ○ ● – 580
14 54-221 0.9-3.7
8 101-456 1.7-7.6
BSD 75 SFC 37 1665 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1080 ASK 34 T 8 205 3.41 18.5 1.1 3 800 x 1460 x 1530 G1 ● ○ ● – 600
14 68-326 1.1-5.4
8 116-482 2.0-8.0
CSD 85 SFC 45 1760 x 1110 x 1935 G2 ● ○ ○ ● 1220 ASK 40 T 8 241 4.01 22 1.64 3 800 x 1460 x 1530 G 1 1/4 ● ○ ● – 620
14 64-344 1.1-5.7
8 130-583 2.2-9.7
CSD 105 SFC 55 1760 x 1110 x 1935 G2 ● ○ ○ ● 1340 ASD 50 T 8 277 4.62 25 1.64 3 1770 x 900 x 1530 G 1 1/4 ● ○ ● – 760
14 79-411 1.3-6.9
8 170-742 2.8-12.4
CSD 125 SFC 75 1760 x 1110 x 1935 G2 ● ○ ○ ● 1360 ASD 60 T 8 325 5.42 30 1.64 3 1770 x 900 x 1530 G 1 1/4 ● ○ ● – 815
14 105-530 1.8-8.8
8 202-807 3.4-13.5
CSDX 140 SFC 75 2110 x 1290 x 1950 G2 ● ○ ○ ● 1758 BSD 75 T 8 401 6.69 37 2.1 3 1990 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1065
14 111-585 1.9-9.8
8 229-978 3.8-16.3
CSDX 165 SFC 90 2110 x 1290 x 1950 G2 ● ○ ○ ● 1975 BSD 83 T 8 491 8.19 45 2.1 3 1990 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1085
14 159-708 2.7-11.8
8 252-1212 4.2-20.2
DSD 202 SFC 110 2905 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3660 CSD 105 T 8 587 9.79 55 2 3 ** 2160 x 1110 x 1935 G2 ● ○ ○ ● 1420
14 234-872 3.9-14.5
8 354-1368 5.9-22.8
DSD 238 SFC 132 2905 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3800 CSD 125 T 8 709 11.82 75 2.8 3 ** 2160 x 1110 x 1935 G2 ● ○ ○ ● 1480
14 234-939 3.9-15.7
8 409-1828 6.81-30.64
DSDX 305 SFC 160 2940 x 1910 x 2140 ** DN 80 / PN 16 ● ○ ○ ● 4400 CSDX 140 T 8 843 14.04 75 3.2 3 ** 2510 x 1290 x 1950 G2 ● ○ ○ ● 2005
14 304-1300 5.1-21.67
8 512-2111 8.5-35.2
ESD 352 SFC 200 3100 x 2000 x 2040** DN 125 / PN 16 ● ○ ○ ● 5705 CSDX 165 T 8 936 16.05 90 3.2 3 ** 2510 x 1290 x 1950 G2 ● ○ ○ ● 2100
14 305-1470 5.1-24.5
8 607-2422 10.1-40.4 DN 65 /
ESD 442 SFC 250 3100 x 2000 x 2040 DN 125 / PN 16 ● ○ ○ ● 5725 DSD 202 T 8 1143 19.05 110 4.4 3 ** 3310 x 1495 x 2040 ● ○ ○ ● 3550
14 361-1680 6.0-28.0 PN 16
8 795-3292 13.3-54.9 DN 65 /
FSD 571 SFC 315 3610 x 2215 x 2260 DN 125 / PN 16 ● ○ ○ ● 7510 DSD 238 T 8 1422 23.70 132 4.4 3 ** 3310 x 1495 x 2040 ● ○ ○ ● 3770
14 552-2454 9.2-40.9 PN 16
HSD 782 SFC 8 707-4448 11.78-74.13 250 / 160 4370 x 2145 x 2250 DN 150 / PN 16 ● ○ – ● 9450
*)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available *)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available
**)
Water-cooled version **)
Dryer water-cooled
***)
Air-cooled dryer pressure dew point with Ta=20 °C and 30% relative humidity; water-cooled dryer pressure dew point with Ta=45 °C;
55% relative humidity (cooling water inlet 30 °C)
20 21
Refrigeration dryers Screw Blowers
Design and features Design and features
(1) Compressed air inlet General design (1) SIGMA CONTROL 2 control system Plug and play
(2) SECOPACK LS heat exchanger system Compact tower construction with (2) STC or SFC control cabinet The turnkey blowers not only come complete with
removable side panels, all materials used are CFC-free; all sensors, STC/OFC, SIGMA CONTROL 2 and emergency
(3) Compressed air outlet (3) Intake silencer with filter
cold components are insulated; the built-in control cabinet stop switch, but are also ready-filled with oil and are
(4) Condensate outlet is enclosure-protected to IP 54, air to air heat exchanger, (4) SIGMA B blower airend fully certified. This significantly reduces the work and
condensate separation system, automatic condensate costs required for planning, installation, certification,
(5) ECO-DRAIN condensate drain (5) V-belt
drain. documentation and commissioning.
(6) Refrigerant compressor (6) IE3 premium efficiency motor
22 23
The world is our home
As one of the world’s largest compressed air systems
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners.