Marine Compressed Air Systems: KAESER S Reliable Marine Compressors With Sigma Profile

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Marine Compressed Air Systems

KAESER‘s reliable marine compressors


with SIGMA PROFILE

www.kaeser.com
Marine air systems
Full compressed air power ahead

KAESER KOMPRESSOREN offers a complete range of rotary screw compressors, blowers and air treatment components
specifically designed for marine compressed air use, including application-specific service air, compressed air for nitrogen
generation and blower air for wastewater treatment systems on large cruise ships.
KAESER marine products are certified by all of the marine classification societies and are valued as much for their reliability
as they are for their energy efficiency and long service life.

Dependable and durable Tailored solutions


Compressed air production is a matter of trust. Above all, Our extensive range of proven, dependable products com-
this key energy source has to be there when you need prising compressors, air treatment components and rotary
it. The outstanding quality of KAESER compressors and blowers is available for every conceivable application,
rotary blowers provides you with that peace of mind. enabling our trained experts to provide a specially tailored
Strong vertical integration combined with an optimised mix compressed air system solution for any requirement and
of seasoned experience and creative technical innovation any operating environment.
strength stand behind these quality aspirations.

Made in Germany
Energy efficient The reliability, durability and energy efficiency of
In view of continuously soaring energy prices, it’s no sur- KAESER products have not come about by chance, but
prise that efficient energy usage is becoming an evermore are the result of rigorous development and
important consideration in today’s business environment. precision manufacturing. Every airend and blower
KAESER KOMPRESSOREN recognised this very early block is meticulously built in accordance with KAESER’s
on, and the name is now synonymous with energy-efficient renowned quality standards by highly skilled workers at the
systems and compressed air solutions. At the heart of eve- company’s factories in Coburg and Gera, located in central
ry rotary screw compressor lies a premium quality airend Germany.
equipped with KAESER’s renowned SIGMA PROFILE ro-
tors which deliver more air with less energy consumption.

KAESER life cycle management


Initial purchase price and service costs account for just
a small fraction of a compressor‘s total life-cycle costs –
energy costs account for the largest share by far.

We have been committed to keeping your compressed air


production costs to a minimum for over 40 years and we
place as much emphasis on reducing maintenance and
service costs as we do on ensuring maximum compressed
air quality and availability.

2 3
Nitrogen when you need it
Dependable nitrogen generation

With the screw compressor range from 15 – 5100 m³/h and a constant pressure up to 14 bar KAESER suits for every
application on each ship. The world-wide recognized quality, made in Germany, sets standards. The engineering follows
strictly the demands of the marine customers: Compact in dimensions, easy installation and very good access to the
maintenance components are provided in each compressor size. Our self-developed Sigma Control ensures a safe operation
and at once supervises all relevant parameters.
KAESER compressors are a long life guarantee for your nitrogen demand.

Compact and ready-to-run Certified compressor control Image: HSD 782


Motor power: 360 to 630 kW
KAESER rotary screw compressors are compact, ready- The innovative SIGMA CONTROL 2 compressor controller FAD: 64.30 to 85.20 m³/h
to-run powerhouses. An optional variable speed drive with ensures energy-efficient operation and optimised commu- Standard pressure: 8 to 14 bar (g)
infinitely variable speed control provides additional flexibi- nication capability – in a choice of over 30 languages. With
lity and maintains consistent pressure. A quality refrigera- its integrated Web server, users can access compressor
tion dryer delivers the dried compressed air necessary for data via Intranet / Internet.
nitrogen generation.

Approved amongst

2x
others by:

Redundancy and energy savings Consistent pressure...


The efficient SIGMA PROFILE rotors used in HSD series ...for consistent nitrogen delivery. Operating
systems double your savings: Two identical, independently pressure is reliably maintained within ±0.1 bar. In turn, the
controllable rotary screw compressor packages maximise consequent ability to reduce maximum system pressure
uptime and generate a dependable supply of compressed also reduces energy costs. The relationship between pres-
air and, in turn, nitrogen. sure consistency and speed can be viewed directly on the
SIGMA CONTROL 2 display.

4 5
Efficient generation
More nitrogen, more savings...

The use of highest efficiency motors, self-developed and produced airends and lowest possible internal pressure losses
sum up in a double-digit advantage in efficiency against our competition. Well dimensioned coolers provide a very low
compressed air outlet temperature. Oil separation is effected via large oil separator tanks with a long service interval of oil
filter and a very low oil carry over in the compressed air. An installed cyclone separator, produced by KAESER and service
free, quits to a high extent the humidity in the compressed air. All in all, far less energy is required by a KAESER compressor
to produce compressed air of highest quality.

The future, today: IE4 motors Integrated centrifugal separator


Image: ESD 442
Motor power: 200 to 315 kW
1m
FAD: 23.6 to 50,5 m³/h KAESER is currently the only compressed air systems The newly developed KAESER stainless steel centrifugal
Standard pressure: 8 to 14 bar(g) provider to equip its compressors with super premium separator included in the package removes condensate,
efficiency IE4 motors as standard, thereby delivering thereby reducing the workload of downstream dryers and
maximum performance and energy efficiency. securing their efficiency.

Conventional: 5.48 m² KAESER: 3.52 m²

Energy saving SIGMA PROFILE Compact design


At the heart of every KAESER rotary screw compressor Space on ships is at a premium, which is why KAESER
system lies a premium quality airend featuring energy developed these compact powerhouses. They may look
saving SIGMA PROFILE rotors. Operating at low speed, small in the machine room, but make no mistake, their
KAESER’s airends are equipped with flow-optimised rotors performance is second to none.
for superior efficiency.

6 7
Working air
Dependable assistant for every voyage

Working air is required on every ship under the harshest conditions. With the standard working air range of 15 – 750 m³/h
Kaeser has the solution for every requirement. As option it can be provided with integrated refrigeration dryer and frequency
control. Marine certification is of course possible according to all classification companies.

KAESER will accompany you during the long compressor life as a partner you can count on!

Compact and powerful 30 languages: SIGMA CONTROL 2 Images: AIRCENTER SK 22 , ASK 28, CSD 105 T SFC, SX 3 T
Motor power: 5.5 to 132 kW
AIRCENTER systems are compact, all-in-one compressed The SIGMA CONTROL 2 ensures efficient compressor FAD: 0.90 to 23.70 m³/h
Standard pressures: 8 to 14 bar(g)
air packages comprising a KAESER rotary screw com- control. The large display, RFID reader and 30 selectable
pressor, an energy-saving refrigeration dryer and an inte- languages ensure simple communication and maximum
grated air receiver. The AIRCENTER SK 22 shown above security. Multiple interfaces for exceptional flexibility. The
has a footprint of only approximately one square metre. SD card slot makes updates quick and easy.

45 50°C 55
Excellent maintenance access Reliability you can count on
Excellent accessibility to all maintenance and service- KAESER rotary screw compressors are highly resilient
relevant components minimises service effort and therefo- when it comes to extreme operating environments. Even
re costs. KAESER KOMPRESSOREN’s newly developed in hot machine room conditions they continue to operate
centrifugal separator with electronic condensate drain is efficiently and dependably. Models suited to ambient
fitted as standard on ASD-HSD series compressors. temperatures up to 50 and 55 °C (standard: +45 °C) are
available.

8 9
Low pressure air
Rotary blowers with OMEGA PROFILE rotors for marine applications

Clarify, trim, convey


Supply and disposal facilities are required wherever there
are people – even if temporarily. That is why appropriately
dimensioned wastewater treatment systems are essential
on cruise ships where crew and passengers total into the
thousands.
KAESER KOMPRESSOREN offers durable, energy-effi-
cient, compact rotary blowers in various sizes and ratings
to deliver a dependable supply of oxygen to the bacteria
cultures in on-board clarifiers.

Rotary blowers are also used in anti-heeling systems


which maintain a ship‘s trim during loading and unloading.
KAESER blower blocks feature high precision 5f 21 spur-
ground timing gears with minimal backlash.

They play a major role in contributing to the block’s out-


standing volumetric efficiency. Because spur-ground gears Long-term dependability
do not generate axial forces, cylinder roller bearings can Renowned throughout the world for their quality design,
be used, a feature unique to KAESER blower blocks. components and manufacture, KAESER products provi-
Because cylinder roller bearings have ten times the dyna- de long-term machine and process availability you can
mic loading capacity of self-aligning bearings, their service count on. Quality features include durable rotor bearings,
life is significantly longer (100,000 hours). The result: dependable power transmission, specifically dimensioned
Maximum system availability and minimal maintenance drive motors, torsion-free sound enclosures with effective
costs. Moreover, Q 2.5 rotor balancing, as with turbine cooling air flow, SIGMA CONTROL 2 machine controller
rotors, results in quieter operation, extended service life for efficient and dependable operation – there are too
and reduced maintenance. many to list!

Dependable packages Robust, durable blower blocks


Performing in all climatic conditions and with years Precision manufacture, three-lobe rotors, spur-ground
of proven dependability, KAESER rotary blowers gears and cylinder roller bearings: These are just some of
provide quality water treatment wherever you are. the key factors that ensure the efficiency and durability of
KAESER rotary blower blocks.

Image source: shutterstock.de

10 11
Fish farming air
Efficient feeding systems

Operators of fish farms, whether on-shore or off-shore, rely on a reliable supply of blower and / or compressed air in order to
ensure continuous, correctly dosed food distribution. This is another area where the many advantages of KAESER products
score points. KAESER’s comprehensive range of rotary screw compressors and blowers means that the perfect system, or
combination of systems, can be precisely tailored to suit any need. All KAESER blowers and compressors are designed and
built to provide maximum durability and reliability. Moreover, impressive energy efficiency helps keep the largest part of total
system costs to a minimum, whilst low maintenance requirement reduces costs even further.

Ready-to-run Efficient rotary screw compressors


Ready-to-run COMPACT blowers with OMEGA PROFILE KAESER rotary screw compressors and treatment com-
rotors include all necessary sensors, a star-delta star- ponents deliver the right amount of compressed air at the
ter (or OFC frequency converter) and are CE and EMC required quality to suit any need. This is also achieved
certified. These systems minimise work and costs required economically thanks to impressive energy efficiency.
for design, installation, certification, documentation and
commissioning.

Image courtesy of AKVA group

Image courtesy of AKVA group

Versatile rotary blowers


A suitable KAESER rotary blower is available for every conceivable requirement, whether it be a stand-alone unit or blower
station, ready-to-connect package or a unit to be incorporated into a system with a master controller.

12 13
Sea-land interface
A smooth transition

Compressed air is the first choice when it comes to moving bulk goods. Whether loading or purging, rotary blowers from
KAESER KOMPRESSOREN are reliable, long-term partners for energy efficient air supply. “Built for a lifetime” also applies
to all land-based KAESER rotary screw compressors no matter what the application. Specialised marine use includes kee-
ping port and fjord entrances free from ice during the winter months for example.

Moving bulk goods For ice-free ports


KAESER KOMPRESSOREN offers a wide range of rotary Depending on the specific situation, rotary screw com-
blower systems and packages of various capacities for pressors or blowers are used to keep port entrances or
conveying bulk goods. According to requirement, the navigation channels ice-free. If they are made by KAESER
blower packages include completely integrated power KOMPRESSOREN, the same thing applies in both cases:
electronics and are delivered ready for connection. more air, more savings.

Sound protection for Dolphin & Co.


KAESER portable compressors to provide air bubble curtains installed on wind turbine platform construction vessels to pro-
tect whales and dolphins from noise caused by the sound of the battering rams.

14 15
Warszawa

Service everywhere
Oslo

Coburg
Rotterdam
KAESER Service is just a moment away – no matter Kontich
where you are. Globally networked and coordinated cen-
trally from Coburg, qualified KAESER service specialists
are available if needed at the next port of call as soon as Fredericksburg Seoul
the ship has docked. Houston
Shanghai
14 specialised marine hubs around the globe are available
any time support is needed. KAESER service engineers,
service men and spare parts are there whenever and
wherever required, to guarantee the safe operation at any
place in the world.
Panama City Dubai
A computerized parts logistics, constant availability of
original KAESER spare parts and a world-wide network
of KAESER subsidiaries ensure the optimal spare part Bogota
Singapore
disposal.

Complete service kits for regular maintenance on board


are available.

Buenos Aires

Marine Stock/Service Hubs

Integrated process control Risk-free genuine KAESER spares


Global networking and data communications mean that KAESER’s service personnel use only genuine main-
diagnostics can be carried out remotely and therefore tenance and spare parts with proven long-term quality to
enable on-demand maintenance of KAESER products. ensure functional reliability and long life. Only KAESER
This leads to increased availability and maximises the original parts guarantee tested quality and optimum air
overall cost-effectiveness of your compressed air supply. supply performance.

KAESER Service

16 17
Rotary screw compressors Technical Specifications
Design and features Standard version (440 V / 60 Hz - 3 Ph)

(1) Intake filter Model Max. FAD *) Rated Dimensions Air Power supply Cooling Weight
operating Complete unit at motor WxDxH connection
(2) Inlet valve pressure max. working pressure power

(3) Airend 440 V / 380 V /


bar m³/h m³/min kW mm m³/min 60 Hz / 50 Hz / Air Water kg
3 Ph 3 Ph
(4) Drive motor
8 27 0,45
SX 4 3 590 x 632 x 970 G 3/4 ● ○ ● – 140
(5) Fluid separator tank 14 15 0,25
8 54 0.90
SM 9 5.5 630 x 762 x 1100 G 3/4 ● ○ ● – 210
(6) Compressed air aftercooler 14 33 0.55
8 72 1.20
(7) Centrifugal separator SM 12 7.5 630 x 762 x 1100 G 3/4 ● ○ ● – 220
14 46 0.77
8 90 1.50
(8) Condensate drain (ECO DRAIN) SM 15 9 630 x 762 x 1100 G 3/4 ● ○ ● – 320
14 59 0.98
8 120 2.00
(9) Fluid cooler SK 22
14 79 1.31
11 750 x 895 x 1260 G1 ● ○ ● – 312

(10) Fluid filter 8 150 2.50


SK 25 15 750 x 895 x 1260 G1 ● ○ ● – 320
14 107 1.78
(11) Radial fan 8 169 2.81
ASK 28 15 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 485
14 111 1.85
(12) Integrated refrigeration dryer ASK 34
8 205 3.41
18,5 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 505
14 145 2.41
(13) Switching cabinet with integrated ASK 40
8 241 4.01
22 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 525
14 171 2.85
SFC frequency converter
8 277 4.62
ASD 50 25 1460 x 900 x 1530 G 1 1/4 ● ○ ● – 685
14 182 3.04

Image: T SFC Version 8 325 5.42


ASD 60 30 1460 x 900 x 1530 G 1 1/4 ● ○ ● – 700
14 211 3.52
8 401 6.69
BSD 75 37 1590 x 1090 x 1750 G 1 1/2 ● ○ ○ ● 940
14 269 4.48
8 491 8.19
BSD 83 45 1590 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 970
14 317 5.29

Complete unit Electrical components CSD 105


8
14
587
390
9.79
6.50
55 1760 x 1110 x 1935 G2 ● ○ ○ ● 1250

8 709 11.82
Ready-to-run, fully automatic, vibration-isolated, suitable PREMIUM EFFICIENCY IE3 and SUPER PREMIUM CSD 125
14 470 7.84
75 1760 x 1110 x 1935 G2 ● ○ ○ ● 1280
for ambient temperatures up to +55 °C. Service-friendly, EFFICIENCY IE 4 motors, special marine version. Control 8 843 14.04
CSDX 140 75 2110 x 1290 x 1950 G2 ● ○ ○ ● 1740
compact design. Optionally available with integrated cabinet IP 54 enclosed, control cabinet ventilation, automa- 14 570 9.50
refrigeration dryer and / or integrated frequency converter. tic star-delta contactor configuration, overload relay, control CSDX 165
8 963 16.05
90 2110 x 1290 x 1950 G2 ● ○ ○ ● 1835
14 684 11.40
Integrated centrifugal separator with condensate drain for transformer. SFC version also equipped with frequency
8 1143 19.05 2300 x 1495 x 1930 **
pre-separation of air moisture (from ASD). converter. DSD 202 110 DN 65 / PN 16 ● ○ ○ ● 3000
14 900 15.00 2300 x 1495 x 1930 **
8 1422 23.70 2300 x 1495 x 1930 ** 3200
DSD 238 132 DN 65 / PN 16 ● ○ ○ ●
14 1050 17.50 2300 x 1495 x 1930 ** 3300

Airend SIGMA CONTROL 2 DSD 302 8 1650 27.50 160 2300 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3400
DSDX 305 8 1794 29.90 160 3100 x 880 x 2150 ** DN 65 / PN 16 ● ○ ○ ● 3620
Genuine KAESER single-stage rotary screw airend with Marine-certified compressor control system. “Traffic light” 8 2148 35.80
ESD 352 200 3540 x 1100 x 2250 ** DN 80 / PN 16 ● ○ – ● 4300
SIGMA PROFILE rotors and cooling-fluid injection for LED indicators show operational status at a glance, plain 14 1400 23.33
optimised rotor cooling. text display, 30 selectable languages, durable keys with 8 2556 42.60 250 4400
8 3031 50.52 315 4900
icons, fully automated monitoring and control. Selection of ESD 442 14 1640 27.33 250 3540 x 1100 x 2250 DN 80 / PN 16 ● ○ – ● 4250
multiple control modes as standard. Interfaces: Ethernet; 14 2080 34.67 250 4300
14 2478 41.03 315 4350
Fluid and air flow additional optional communication modules for: Profibus DP,
FSD 571 8 3388 56.47 315 3010 x 2177 x 2360 DN 125 / PN 16 ● ○ – ● 6000
Modbus, Profinet and Devicenet. SD-card slot for datalog-
Dry-air filter with pre-separation, inlet silencer, pneumatic ging and updates. RFID reader, web server. HSD 662 8 3942 65.70 160 200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 7900
inlet and vent valves, cooling-fluid separator reservoir with 8 4296 71.60 200
HSD 722 200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 8500
three-stage separator system, pressure release valve, 14 2840 47.30 200
8 4704 78.40 250
minimum pressure check valve, thermostatic valve and HSD 782
14 3140 52.30 200
200 3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ● 8600
fluid filter in cooling fluid system, plate-type or shell and 8 5112 85.20 250 250 8500
tube heat exchanger for fluid and compressed air cooling, 14 3440 57.33 200 200 8700
14 3796 63.26 250 200 8700
air-cooled to ASD series / air-, water- and seawater-cooling HSD 842
14 4152 69.25 250 250
3660 x 2000 x 2250 DN 150 / PN 16 ● ○ – ●
8800
available from BSD (45 kW) series. 14 4554 75.90 315 250 8800
14 4956 82.60 315 315 8900

*)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available
**)
Water-cooled version

18 19
Technical Specifications Technical Specifications
SFC – Version with variable speed drive (440 V / 60 Hz - 3 Ph) T – version with integrated refrigeration dryer (refrigerant R 134a) (440 V / 60 Hz - 3 Ph)

Model Max. FAD *) Rated Dimensions Air Power Cooling Weight Model Max. FAD *) Rated Dryer power Pressure Dimensions Air Power Cooling Weight
operating Complete unit at motor WxDxH connection supply operating Complete unit at max. motor consumption dew WxDxH connection supply
pressure max. working pressure power pressure working pressure power point

440 V / 380 V / 440 V / 380 V /


bar m³/h m³/min kW mm m³/min 60 Hz / 50 Hz / Air Water kg bar m³/h m³/min kW kW °C mm m³/min 60 Hz / 50 Hz / Air Water kg
3 Ph 3 Ph 3 Ph 3 Ph

8 37-119 0.6-2.0
SK 22 SFC 11 750 x 895 x 1260 G1 ● ○ ● – 330 SM 9 T 8 54 0.90 5.5 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 275
14 33-82 0.6-1.4

8 48-157 0.9-3.3
SK 25 SFC 15 750 x 895 x 1260 G1 ● ○ ● – 340 SM 12 T 8 72 1.20 7.5 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 285
14 49-115 0.8-1.9

8 56-200 0.9-3.3
ASK 34 SFC 18.5 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 530 SM 15 T 8 90 1.50 9 0.54 3 630 x 1074 x 1100 G 3/4 ● ○ ● – 295
14 50-144 0.8-2.4

8 56-235 0.9-3.9
ASK 40 SFC 22 800 x 1110 x 1530 G 1 1/4 ● ○ ● – 550 SK 22 T 8 120 2.00 11 0.8 3 750 x 1240 x 1260 G1 ● ○ ● – 387
14 50-174 0.8-2.9

8 63-287 1.1-4.8
ASD 50 SFC 25 1540 x 900 x 1530 G 1 1/4 ● ○ ● – 705 SK 25 T 8 150 2.50 15 0.8 3 750 x 1240 x 1260 G1 ● ○ ● – 395
13 55-214 0.9-3.6

8 75-336 1.25-5.6
ASD 60 SFC 30 1540 x 900 x 1530 G 1 1/4 ● ○ ● – 765 ASK 28 T 8 169 2.81 15 1.1 3 800 x 1460 x 1530 G1 ● ○ ● – 580
14 54-221 0.9-3.7

8 101-456 1.7-7.6
BSD 75 SFC 37 1665 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1080 ASK 34 T 8 205 3.41 18.5 1.1 3 800 x 1460 x 1530 G1 ● ○ ● – 600
14 68-326 1.1-5.4

8 116-482 2.0-8.0
CSD 85 SFC 45 1760 x 1110 x 1935 G2 ● ○ ○ ● 1220 ASK 40 T 8 241 4.01 22 1.64 3 800 x 1460 x 1530 G 1 1/4 ● ○ ● – 620
14 64-344 1.1-5.7

8 130-583 2.2-9.7
CSD 105 SFC 55 1760 x 1110 x 1935 G2 ● ○ ○ ● 1340 ASD 50 T 8 277 4.62 25 1.64 3 1770 x 900 x 1530 G 1 1/4 ● ○ ● – 760
14 79-411 1.3-6.9

8 170-742 2.8-12.4
CSD 125 SFC 75 1760 x 1110 x 1935 G2 ● ○ ○ ● 1360 ASD 60 T 8 325 5.42 30 1.64 3 1770 x 900 x 1530 G 1 1/4 ● ○ ● – 815
14 105-530 1.8-8.8

8 202-807 3.4-13.5
CSDX 140 SFC 75 2110 x 1290 x 1950 G2 ● ○ ○ ● 1758 BSD 75 T 8 401 6.69 37 2.1 3 1990 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1065
14 111-585 1.9-9.8

8 229-978 3.8-16.3
CSDX 165 SFC 90 2110 x 1290 x 1950 G2 ● ○ ○ ● 1975 BSD 83 T 8 491 8.19 45 2.1 3 1990 x 1090 x 1700 G 1 1/2 ● ○ ○ ● 1085
14 159-708 2.7-11.8

8 252-1212 4.2-20.2
DSD 202 SFC 110 2905 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3660 CSD 105 T 8 587 9.79 55 2 3 ** 2160 x 1110 x 1935 G2 ● ○ ○ ● 1420
14 234-872 3.9-14.5

8 354-1368 5.9-22.8
DSD 238 SFC 132 2905 x 1495 x 1930 ** DN 65 / PN 16 ● ○ ○ ● 3800 CSD 125 T 8 709 11.82 75 2.8 3 ** 2160 x 1110 x 1935 G2 ● ○ ○ ● 1480
14 234-939 3.9-15.7

8 409-1828 6.81-30.64
DSDX 305 SFC 160 2940 x 1910 x 2140 ** DN 80 / PN 16 ● ○ ○ ● 4400 CSDX 140 T 8 843 14.04 75 3.2 3 ** 2510 x 1290 x 1950 G2 ● ○ ○ ● 2005
14 304-1300 5.1-21.67

8 512-2111 8.5-35.2
ESD 352 SFC 200 3100 x 2000 x 2040** DN 125 / PN 16 ● ○ ○ ● 5705 CSDX 165 T 8 936 16.05 90 3.2 3 ** 2510 x 1290 x 1950 G2 ● ○ ○ ● 2100
14 305-1470 5.1-24.5

8 607-2422 10.1-40.4 DN 65 /
ESD 442 SFC 250 3100 x 2000 x 2040 DN 125 / PN 16 ● ○ ○ ● 5725 DSD 202 T 8 1143 19.05 110 4.4 3 ** 3310 x 1495 x 2040 ● ○ ○ ● 3550
14 361-1680 6.0-28.0 PN 16

8 795-3292 13.3-54.9 DN 65 /
FSD 571 SFC 315 3610 x 2215 x 2260 DN 125 / PN 16 ● ○ ○ ● 7510 DSD 238 T 8 1422 23.70 132 4.4 3 ** 3310 x 1495 x 2040 ● ○ ○ ● 3770
14 552-2454 9.2-40.9 PN 16

HSD 782 SFC 8 707-4448 11.78-74.13 250 / 160 4370 x 2145 x 2250 DN 150 / PN 16 ● ○ – ● 9450

8 707-5154 11.78-85.9 315 / 200


HSD 842 SFC 4370 x 2145 x 2250 DN 150 / PN 16 ● ○ – ● 9500
14 464-3677 7.73-61.28 250 / 288

*)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available *)
FAD complete system as per ISO 1217 : 2009, Annex C: absolute inlet pressure 1 bar (a), cooling- and air inlet temperature 20 °C ● Standard ○ Option – Not available
**)
Water-cooled version **)
Dryer water-cooled
***)
Air-cooled dryer pressure dew point with Ta=20 °C and 30% relative humidity; water-cooled dryer pressure dew point with Ta=45 °C;
55% relative humidity (cooling water inlet 30 °C)

20 21
Refrigeration dryers Screw Blowers
Design and features Design and features

Image: SECOTEC TE 142 Image: EBS 380 STC

(1) Compressed air inlet General design (1) SIGMA CONTROL 2 control system Plug and play
(2) SECOPACK LS heat exchanger system Compact tower construction with (2) STC or SFC control cabinet The turnkey blowers not only come complete with
removable side panels, all materials used are CFC-free; all sensors, STC/OFC, SIGMA CONTROL 2 and emergency
(3) Compressed air outlet (3) Intake silencer with filter
cold components are insulated; the built-in control cabinet stop switch, but are also ready-filled with oil and are
(4) Condensate outlet is enclosure-protected to IP 54, air to air heat exchanger, (4) SIGMA B blower airend fully certified. This significantly reduces the work and
condensate separation system, automatic condensate costs required for planning, installation, certification,
(5) ECO-DRAIN condensate drain (5) V-belt
drain. documentation and commissioning.
(6) Refrigerant compressor (6) IE3 premium efficiency motor

(7) Micro-channel condenser (7) Compressed air silencer


Refrigerant circuit Exceptionally compact
(8) Fan (8) Pressure valve
Hermetically-sealed refrigerant circuit features large Comprising a blower airend with drive, loss-free power
(9) Filter dryer heat-exchanger surface area and service valves; energy (9) Unloaded-start valve (optional) transmission, silencers, sensors, control and electrical
(10) Refrigerant receiver saving control. (10) Check valve (optional) equipment, such as e.g. a frequency converter or star-
delta, this compact powerhouse has a footprint of only
(11) Expansion valve (11) Expansion joint 1.65 square metres.
(12) Fan sound enclosure

22 23
The world is our home
As one of the world’s largest compressed air systems
providers and compressor manufacturers, KAESER
KOMPRESSOREN is represented throughout the world
by a comprehensive network of branches, subsidiary
companies and authorised partners.

With innovative products and services, KAESER


KOMPRESSOREN’s experienced consultants and
engineers help customers to enhance their competitive
edge by working in close partnership to develop
progressive system concepts that continuously push the
boundaries of performance and compressed air efficiency.
Moreover, the decades of knowledge and expertise from
this industry-leading system provider are made available
to each and every customer via the KAESER group’s
global computer network.
These advantages, coupled with KAESER’s worldwide
service organisation, ensure that every product operates
at the peak of its performance at all times and provides
maximum availability.

P-222ED Technische Änderungen vorbehalten! 4/16


KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640-130
e-mail: [email protected] – www.kaeser.com

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