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    Cross Docking in SAP EWM

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    S Banerjee
    Cross docking in Carlsberg's system allows for materials produced on the production lines to be directly staged in the staging area using storage type 0049, rather than being stored in the regular bulk storage types. This is done when there is an urgent requirement for bulk materials. The product master is changed by setting indicators XDCK and YPBU, which deviates the process from regular inbound processing from production. A process order is created, released, and confirmed to generate expected goods receipts and inbound deliveries in EWM without stock actually being stored or picked from storage type 0049. The outbound process then creates a sales order, outbound delivery, shipment, wave, warehouse tasks, and warehouse order to cross dock the

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    Cross Docking in SAP EWM

    Uploaded by

    S Banerjee
    685 views24 pages
    Cross docking in Carlsberg's system allows for materials produced on the production lines to be directly staged in the staging area using storage type 0049, rather than being stored in the regular bulk storage types. This is done when there is an urgent requirement for bulk materials. The product master is changed by setting indicators XDCK and YPBU, which deviates the process from regular inbound processing from production. A process order is created, released, and confirmed to generate expected goods receipts and inbound deliveries in EWM without stock actually being stored or picked from storage type 0049. The outbound process then creates a sales order, outbound delivery, shipment, wave, warehouse tasks, and warehouse order to cross dock the

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    Cross Docking in SAP EWM

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    Cross docking in Carlsberg's system allows for materials produced on the production lines to be directly staged in the staging area using storage type 0049, rather than being stored in the regular bulk storage types. This is done when there is an urgent requirement for bulk materials. The product master is changed by setting indicators XDCK and YPBU, which deviates the process from regular inbound processing from production. A process order is created, released, and confirmed to generate expected goods receipts and inbound deliveries in EWM without stock actually being stored or picked from storage type 0049. The outbound process then creates a sales order, outbound delivery, shipment, wave, warehouse tasks, and warehouse order to cross dock the

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    685 views24 pages

    Cross Docking in SAP EWM

    Uploaded by

    S Banerjee
    Cross docking in Carlsberg's system allows for materials produced on the production lines to be directly staged in the staging area using storage type 0049, rather than being stored in the regular bulk storage types. This is done when there is an urgent requirement for bulk materials. The product master is changed by setting indicators XDCK and YPBU, which deviates the process from regular inbound processing from production. A process order is created, released, and confirmed to generate expected goods receipts and inbound deliveries in EWM without stock actually being stored or picked from storage type 0049. The outbound process then creates a sales order, outbound delivery, shipment, wave, warehouse tasks, and warehouse order to cross dock the

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
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    The passage describes the cross docking process implemented in Carlsberg's warehouse management system.

    Cross docking in Carlsberg involves directly staging materials from production lines to a staging area using a logical storage type instead of storing in bulk storage. Indicators XDCK and YPBU are used to track cross docked materials.

    Steps include changing product master indicators, defining SPRO settings, creating a process order, releasing and confirming the PO, generating expected goods receipts, maintaining inbound deliveries and creating warehouse tasks.

    Cross Docking: in Q system

    Flow:

    Scenario:

    In Carlsberg the Cross Docking process is not a standard SAP Cross Docking process.

    If there is urgent requirement for the material in bulk quantity, then materials which are produced
    from the production lines such as 99P1 (Bottles) & 99p2 (creates) will not be stored in the Bulk storage
    types such as 0040 or 0041 and picked from picking area. Instead the materials will be directly staged
    in the staging area from the production lines using fork lift via Cross docking storage type 0049 which
    is a logical storage type (not a real) which is required to track the material in the system.

    To achieve this, Putway control indicator XDCK and the Picking control Indicator YPBU is used in the
    Product Master i.e during such circumstances the material master indicator will be changed manually
    and hence the process will be deviated from the regular inbound process from production.

    Check the Product Master


    Change the Putaway Control Indicator to XDCK
    SPRO Settings:

    Define Putaway Control Indicator

    Define Storage Type Search Sequence for Putaway


    Assign Storage Types to Storage Type Search Sequence

    Specify Storage Type Search Sequence for Putaway


    Now Create a Process Order in COR1

    Process order 13000371 created


    Note: There is no stock in 0049 for the product 10099.

    Now Release the PO

    Release carried out


    Message no. C2002

    Confirm the PO in CORK


    Confirmation saved (Goods movements: 5, failed: 0)
    Message no. RU110

    Now in EWM, T-Code

    /SCWM/ERP_EGR_DELETE - Generate or Delete Expected Goods Receipt


    Execute:
    Next

    Therefore check the Queue

    No entries in SMQ2

    Therefore in /SCWM/ERP_EGR_DELETE - Generate or Delete Expected Goods Receipt, select the below
    Go to /SCWM/GRPI - GR Preparation – Production

    Enter the Production Order no

    And Execute
    Drag & Drop
    Save the document & EWM Inbound Del is created

    Inbound Delivery GR Production 16639 created


    Log on to /SCWM/PRDI - Maintain Inbound Delivery

    Enter the production Order no & Execute

    Note: In this case, no inbound delivery notification


    Hence we need to pack from the Delivery screen
    Now HU is appeared in delivery

    Maintain Pallet Sequence table in SM31


    Go to Monitor & Maintain Default Bin Proposal

    Monitor
    We got error: Already some other materials are there in X-DOCK bin and the system is unable to save
    the entry

    Try to create WT without maintaining the table


    Warehouse order 43032 created
    Check the Queue in Monitor
    Check whether Queue is assigned to the Resource

    /SCWM/RSRC - Maintain Resource

    Change the Queue


    Log on to RF

    /SCWM/RFUI - Log On to RF Environment

    And Confirm the WO by using the Application ID in the verification field

    For this go to SPRO and find out the APP ID which will be used as prefix
    Now the WO got confirmed. Check the WO from Monitor

    Check the Inbound Delivery in ECC

    Check the Material Document


    Now the Outbound Process:

    Ref document: 260006457

    Create a Sales Order: Standard Order 260006510 has been saved

    This Sales Order will be blocked for the Credit Block.

    We need to release it in VKM3

    Create a Outbound delivery in VL01N and check the status and Distribute in VI06D.

    Create shipment in VT01N with shipment type Z002.

    This will be reflected as TU in EWM.

    A Wave will be created in EWM automatically and Release the Wave in Monitor.

    Once the Wave is released, WT & WO gets created and the source storage type will be 0049 ( not
    Picking area 005X) and hence the picking is cross docked.

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