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Stationary Ni-Cd Battery Sizing: Sizing After Charge at Constant Current

1) The document provides sizing specifications for a stationary nickel-cadmium battery system to support a new project called "New Project 1". 2) It is proposed to use one 173-cell KPM 1200P battery with a rated capacity of 1200 Ah. 3) A warning is given that the battery sizing was done after full charge at constant current and does not include floating effect, as specified in the IEEE standard.

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Dileep Reddy
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0% found this document useful (0 votes)
254 views4 pages

Stationary Ni-Cd Battery Sizing: Sizing After Charge at Constant Current

1) The document provides sizing specifications for a stationary nickel-cadmium battery system to support a new project called "New Project 1". 2) It is proposed to use one 173-cell KPM 1200P battery with a rated capacity of 1200 Ah. 3) A warning is given that the battery sizing was done after full charge at constant current and does not include floating effect, as specified in the IEEE standard.

Uploaded by

Dileep Reddy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Friday, April 24, 2020

Stationary Ni-Cd battery sizing


Sizing after charge at constant current

project name New Project 1


project reference P_24Apr20_Dileep_a
System name SYS_00001 - IEEE/UPS
System reference SYS_00001
Customer
Customer reference

Battery proposal

Proposed battery 1 x 173 x KPM 1200P

Electrical data Rated capacity 1200 Ah


Fast charge voltage 252.58 V (1.46 V/cell)
Floating charge voltage 242.2 V (1.4 V/cell)
Final voltage/cell 1.14 V
Short-circuit current 23,348 A
Topping-up interval 12.5 years

Physical data Battery weight 11,591.0 Kg

Warning: The proposed battery solution has been sized after full charge at constant current and does not include
floating effect as specified in the IEEE 1115-2000 sizing standard.

Technical specifications

Sizing method I

Minimum system voltage 197.22 V


Voltage window
Maximum system voltage 252.58 V
Number of cells 173
End voltage per cell 1.14 V

Charge method Dual rate

Load profile Time


Number Current
(hh:mm:ss)
1 1400 A 00:01:00
2 131.5 A 00:58:00
3 145.64 A 00:01:00
Options Nominal temperature 20 °C
Minimum temperature 0 °C
Maximum temperature 50 °C
Design margin 1.1
Aging factor 1.25

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(376241) Version: 2.9, Last updated on 02/2020 P 1/4
Friday, April 24, 2020

Stationary Ni-Cd battery sizing


Sizing after charge at constant current

Load profile

Amperes

Minutes

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(376241) Version: 2.9, Last updated on 02/2020 P 2/4
Friday, April 24, 2020

Stationary Ni-Cd battery sizing


Sizing after charge at constant current

Battery calculation worksheet


Range KPM
No. of cells 173
Final voltage/cell 1.14 V
Nominal temperature 20 °C
Minimum temperature 0 °C
Maximum temperature 50 °C

(7) (8)
(3) (4)
(2) (5) Temp Required
(1) Changes in Duration of (6)
Load End of Section Derating Section Size
Period Load Period Kt Factor
(Amperes) (minutes) Factor (3)x(6)x(7)
(Amperes) (minutes)
** =Rated Ah
Section 1 - First 1 Periods Only - If A2>A1, go to Section 2-No
A1-0=
1 A1=1,400.00 M1=1.00 t=M1=1.00 0.4868 1.2738 868.12
1,400.00
Total 868.12
Section 2 - First 2 Periods Only - If A3>A2, go to Section 3-Yes

Section 3 - First 3 Periods Only - If A4>A3, go to Section 4-No


A1-0= t=M1+...
1 A1=1,400.00 M1=1.00 1.6238 1.1494 2,612.95
1,400.00 +M3=60.00
A2-A1=
2 A2=131.50 M2=58.00 t=M2+M3=59.00 1.6100 1.1509 -2,350.47
-1,268.50
A3-A2=
3 A3=145.64 M3=1.00 t=M3=1.00 0.4868 1.2738 8.77
14.14
Total 271.25

Maximum Section size 868.12 + Random size 0.00 = Uncorrected Size 868.12.
Uncorrected Size 868.12 x Design margin 1.1 x Aging factor 1.25 = 1,193.67.
When the cell size is greater than a standard cell size, the next larger cell is required.
The Required cell size is 1,193.67 Amperes-hours. Therefore cell KPM 1200P is required.
The Kt factor is a way to present the performance of a cell.
Kt=Nominal capacity (Ah)/Performance (A)
It is valid for a specific cell type, discharge time and final voltage.

Temperature compensated charge voltage


Not mandatory. If used the value to apply is -3 mV/°C (-1.7 mV/°F) starting from +20°C to +25°C (+68°F to +77°F).

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(376241) Version: 2.9, Last updated on 02/2020 P 3/4
Friday, April 24, 2020

Stationary Ni-Cd battery sizing


Sizing after charge at constant current

Storage
Store the battery indoors in a dry, clean, cool location (0°C to +30°C / +32°F to+ 86°F) and well ventilated space.
Do not store in direct sunlight or expose to excessive heat.
Cells filled and charged
• If cells are stored filled, they must be fully charged prior to storage.
• Cells may be stored filled and charged for a period not exceeding 12 months from date of dispatch from factory. Storage of
a filled battery at temperatures above +30°C (+86°F) can result in loss of capacity. This can be as much 5% per 10°C (18°F)
above +30°C (+86°F) per year.
Cells empty and discharged
• The cells are recommended to be stored empty and discharged.
• Cells can be stored like this for many years.
For cells operated below -20° C a higher gravity electrolyte is normally required, please check product information or contact
your local representative for guidance.

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(376241) Version: 2.9, Last updated on 02/2020 P 4/4

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