Sistema Pilotoserv7107 - V05N01 - SLD2

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300D SERIES HYDRAULIC

EXCAVATORS-TIER III ENGINES


PILOT HYDRAULIC SYSTEM
( Includes: 320D, 321D, 323D, 324D, 325D, 328D, and 330D )

New Product Introduction


(NPI)

© 2007 Caterpillar Inc.


PILOT HYDRAULIC SYSTEM
Stick Cylinder
Bucket Cylinder Boom Cylinders

Swing Motor Travel Motors

Main Control Valve Group


Pilot
Control
Valves

Priority
Pilot Manifold Valves
Main
Pilot M
Hydraulic
Pump
Pumps
Fan
Fan Pump
Motor
Tank

The Fan Motor and Pump is only used on the !!,


PILOT SYSTEM FILTER
FILTER RELIEF VALVE
AND
PILOT SYSTEM
RELIEF VALVE
Pilot System
Relief Valve

Pilot Filter
Relief Valve
Pilot System
Filter

Pilot System
Relief Valve

Pilot System Pilot Filter


Filter Relief Valve
PILOT MANIFOLD
LOCKED - HIGH SPEED TRAVEL Tank
SWING BRAKE ENGAGED Hydraulic
Activation
Straight Valve
Travel
Solenoid Pilot Heavy Lift Pilot
Hydraulic
Pump Solenoid Valves
Activation Valve
Travel Pilot Pump
Motors

Two Speed
Travel
Swing
Solenoid
Brake
Solenoid
Hydraulic Implement
Activation Hydraulic
Swing Valve
Priority Lockout
Valve Solenoid

Check
Valve

Swing
Brake
Implement Hydraulic
PILOT MANIFOLD Lockout Solenoid

UNLOCKED - SWING BRAKE RELEASED Tank


Hydraulic
Activation
Valve
Straight
Travel Hydraulic
Solenoid Pilot Heavy Lift Pilot Activation Valve
Pump Solenoid Valves
Pilot Pump
Travel
Motors

Two Speed
Travel
Swing
Solenoid
Brake
Solenoid
Hydraulic Implement
Activation Hydraulic
Swing Valve
Priority Lockout
Valve Solenoid

Check
Valve

Swing
Brake
HYDRAULIC
ACTIVATION LEVER

Lever Plunger Limit Switch


Travel Pilot Valves

Pilot Manifold
IMPLEMENT PILOT
Travel Pilot Valves
JOYSTICKS

Stick Swing Bucket Boom

OUT IN R L OPEN CLOSE DOWN UP

Resolver
AEC Block
Pressure
Switch

aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2


PILOT CONTROL VALVE
SECTION A-A
Pilot Pilot
Manifold Manifold
Joystick

Plate

Rod

Return
Spring

Port A Port B Seat


Return
Chamber Metering
Spring
A
Supply
Spool
Pilot Oil
A

Port A Port B
TRAVEL PILOT CONTROL VALVE
Pedal

Rod
Dampening
Piston Pilot Supply

Left Right
Dampening Orifice
Piston Check
Valve

Tank

Metering
Spring Spool

REV FWD FWD REV


Return Pilot
Spring Supply aL1 bL1 bR1 aR1

Travel Pressure
Resolver
Switch (AEC)
Travel Travel
Valve Valve
PWM SOLENOID VALVE

PWM SIGNAL INCREASE PWM SIGNAL DECREASE

Solenoid

Plunger
Spring Spring

Tank Tank

Control Spool Control Spool

Pilot Oil Pilot Oil


Load Check
Valve

Parallel Feeder
Port A Port B CONTROL VALVE
Passage FULL SHIFT

Pilot Valve
or
Solenoid

Center Bypass
Passage

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