Inverter & Soft-Starter

Inverter
NVF2G Inverter
1. General
NVF2G-series inverters are high-efficiency open-loop vector
inverter researched and developed independently by our
company. It has the features of high starting torque (0.5 Hz, 1.5
times of rated torque), strong overload capacity, flexible and
convenient operation and forward PID and reverses PID, etc.
This series of inverter can be divided into mini type, general type
(heavy load) and fan and water pump type (light load), with the
functions of strong load adaptability, stable and reliable
operation and automatic energy-saving operation, etc. This
product can be widely applied to electric drive field and
automation control field, such as papermaking, textile, water
supply, municipal administration, food, concrete, chemical
industry, printing and dyeing, metallurgy, mine and plastic
machinery.

Applicable equipment of the product

Draught Pump Air Conveyor Food Packaging

fan conditioning belt machinery machinery

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2. Product features

PLC

MODBUS

2.1 Excellent motor drive and control performance

● High starting torque: 0.5 Hz, 150% of rated motor torque;
● Superior energy-saving effect: the motor load more lighter more efficiency; Improve the operation efficiency of the motor through
energy-saving control; the motor still operates under high-efficiency status regardless of the changes of load;
● Accurate motor parameter self-learning function: it can accurately conduct overall and static self-learning of motor parameters with
convenient debugging and simple operation, which can improve the control accuracy and response speed;
● Speed tracking: during the restarting after recovery from the momentary power interruption, it can judge the rotate direction and
speed of motor and continue to operate smoothly;
● External DC electric reactor (over 110 kW) can effectively restrain higher harmonic.
● The exclusive dead time compensation technology can increase the output torque;
● Wide carrier frequency: (1-15) kHz, can effectively reduce the operation noise of motor;
● Ultra-strong overload capacity -- Maintain 1 min under 150% of rated current; in heavy load, it is uneasy frequently to trip overload
protection and ensures the continuous and stable operation of the equipment;
● Real-time load monitoring -- Real-time monitoring of bus bar voltage and motor current to ensure stable start and stop and quick
tracking.

2.2 High reliability design

● Design of the scope of universal input voltage: The fluctuation range of input voltage can reach up to ±15%;
● The function of input filtration can reduce harmonic interference effectively;
● The function of automatic voltage regulation (AVR) and automatic current limiting can make the system more stable;
● Perfect protection function and fault diagnosis system provide safe and reliable guarantee for the equipment.

2.3 Various application functions

● It adopts RS-485 communication interface and standard MODBUS communication protocol and can take networked automation
control with external PLC equipment.
● It has wobble frequency, which is available for textile industry;
● The efficiently energy saving can be achieved by the built-in intelligent PID control and dormancy function;
● Simple PLC control: The inverter can operate in variable speed according to certain rule through simple PLC function; It not only can
define one circular multistage frequency into the function code, but also can define the operation time, direction and number of cycles
of the multistage frequency into the function code;
● Modular design: The NVF2G series inverter integrates the modular design that easy to be assembled and disassembled with the
dismountable air heater and operation keyboard, which is easy for maintenance and usage;
● Design of common DC bus bar: Many inverters can be connected in parallel through common DC bus bar to share the feedback
energy of braking, avoid overvoltage, stabilize the DC bus bar voltage of single inverter and make the equipment operate continuously
and stably.

2.4 Ultra-strong environmental suitability:

● The inverter should be used at an ambient temperature of -10℃ to +40℃ and derated by 1% per 1℃ when over 40℃;
● The input range of wide voltage is the 15% fluctuation range of 380 V, which is available for various civil and industrial power grid;
● Circuit board is processed with conformal coating to make it available for various complicated working conditions.

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3. Various software functions

Speed tracking operation Frequency skip control

Start with the speed of motor under free-operation operation Skipping the special frequency to prevent the vibration of
The motor under free operation can be introduced to the set frequency mechanical system
automatically without the speed detector. In order to prevent the vibration of mechanical system, it can automatically
keep away from the resonance point when operating under the constant
speed.

DC braking when starting Multistage speed operation

Make the motor under free-operation operation stopping and The program can be operated according to the set multistage
restarting again speed
Under free operation, the motor will be automatically stopped by DC It can operate according to the frequency of internal storage based on
braking and re-started immediately when the rotate direction of the the signal combination. Multistage speed control can be achieved through
motor is uncertain. PLC, limit switch, etc.

Automatic voltage regulation (AVR) Energy-saving operation

Ensure the stable output voltage during the operation of Automatic operation with peak efficiency
inverter Detect the load current and provide the motor with the peak efficiency
During the voltage fluctuation of the power grid, the output voltage voltage according to the load and rotate speed to achieve the most
of invert will not change with it. efficient energy saving operation.

Automatic current limiting Failure record

Automatically limit the output current to prevent frequent Storage the fault information automatically
overcurrent When there is fault alarm, it will automatically record the current and
When the load fluctuation exceeds the current limit level, it will make voltage and fault type to provide reference for determining the fault
automatic regulation to maintain the current within the allowed range. cause.

Torque limit Dormancy control of water pump

It will protect the machinery to ensure the reliable operation To reduce the mechanical wear
of machinery and equipment When the water consumption at night is less and the output frequency
It is helpful to protect the machinery by controlling the torque generated of inverter is lower than the dormancy frequency, the inverter will enter
by the motor within the set value. into dormancy status.

Frequency detection PID control

It is used to detect the frequency and is available for interlock Automatic process control
of brake It will conduct PID calculation in the inverter and take the calculation
When the output frequency is higher than the set value, it will output result as the frequency instruction to quantitatively control the pressure,
signal and is available for the interlock control of equipment. flow and air volume, etc.

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Wobble frequency control Restraint of overvoltage

It is operated by swinging up and down by taking the set Prevent fault and tripping due to overvoltage
frequency as the center It is valid to punch and other operations that regenerated repeatedly
Wobble frequency is available for textile, chemical fiber and other due to the crank motion; According to the regeneration status, it will
industries and occasions needing traversing and winding function. increase or decrease the operation frequency to restrain the overvoltage.

Fault restoration Automatic torque boost

To improve the reliability of continuous operation To increase the low-frequency output torque under V/F control
Even if the inverter is detected for fault, it will reset automatically after mode
auto-diagnosis to restart the operation without stopping the motor. It is used for setting the manual/automatic torque boost setting under
The number of automatic reset is 3. V/F control mode to effectively increase the low-frequency torque of
inverter.

4. Main parameter and technical performance

4.1 NVF2G Inverter specifications

4.1.1 General type (T), fan and water pump type (P)

Input voltage class 380V

Inverter power (kW) 0.75/TS4 1.5/TS4 2.2/PS4,2.2/TS4 3.7/PS4,3.7/TS4 5.5/PS4 5.5/TS4
Applicable motor power (kW) 0.75 1.5 2.2 3.7 5.5 5.5
Rated output current (A) 2.5 3.7 5 9 11 13

Input voltage class 3-phase 380V

Inverter power (kW) 7.5/PS4,7.5/TS4 11/PS4 11/TS4 15/PS4,15/TS4 18.5/PS4,18.5/TS4 22/PS4,22/TS4
Applicable motor power (kW) 7.5 11 11 15 18.5 22
Rated output current (A) 17 22 25 32 37 45

Input voltage class 3-phase 380V

Inverter power (kW) 30/PS4,30/TS4 37/PS4,37/TS4 45/PS4,45/TS4 55/PS4,55/TS4 75/PS4 75/TS4
Applicable motor power (kW) 30 37 45 55 75 75
Rated output current (A) 60 75 90 110 140 150

Input voltage class 3-phase 380V

Inverter power (kW) 90/PS4,90/TS4 110/PS4,110/TS4 132/PS4,132/TS4 160/PS4,160/TS4 185/PS4,185/TS4 200/PS4,200/TS4
Applicable motor power (kW) 90 110 132 160 185 200
Rated output current (A) 176 210 253 300 340 380

Input voltage class 3-phase 380V

Inverter power (kW) 220/PS4,220/TS4 245/PS4,245/TS4 280/PS4,280/TS4 315/PS4
Applicable motor power (kW) 220 245 280 315
Rated output current (A) 420 470 520 600

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4.2 Standard technical features

Input voltage range: 380V/220V(±15%)

Input and Input frequency range: (47-63)Hz
output
features Output voltage range: 0- rated input voltage
Output frequency range: General type: (0-400)Hz; Fan and water pump type: (0-120)Hz

Programmable digital input: Mini type: 5-route; General type, fan and water pump type: 6-route
Programmable analog quantity input: AI1: (0-10)V input; AI2: (0-10)V or (0/4-20)mA; AI1 + AI2
Peripheral
Open collector output: 1-route output
interface
Relay output: Mini type: 1-route output; General type, fan and water pump type: 2-route output
Analogue output: For 2-route output, (0-10)V or (0/4-20)mA (mini type; 1-route) can be selected

Torque boost: Automatic torque boost; Manual torque boost of 0.1% - 30.0%
Dynamic braking: Built-in or external brake unit, external connection with brake resistance
DC braking: Start and stop are selectable separately; motion frequency (0-10)Hz, brake current (0-150)% , actuation time
(0.0-50.0)s
Jog control: Jog frequencyrange: (0-400)Hz, time for jog acceleration and deceleration (0.1-3600.0)s
Multistage speed operation: Multistage speed operation can be achieved through the built-in simple PLC or controlling
Ope rat ion multi-function terminal.
fun ction s an d
feat ur es Automatic voltage regulation (AVR): When the network voltage changes, it can keep the output voltage stable automatically
Automatic current limit: To automatically limit the current during the operation to prevent fault and tripping due to frequent
overcurrent
Built-in PID controller: It can constitute a closed-loop control system conveniently
Self-defined JOG function key: The JOG key can be set as jog operation or switch from forward and reverse operation
Protection functions: It can provide over 20 kinds of fault protection functions: overcurrent, overvoltage, undervoltage,
overheating, default phase, overload, PID disconnection and other protection functions

Control mode: Non-PG vector control, V/F control, torque control

Overload capacity: Mini type and general type: 150% rated current for 1min; Fan and pump type: 120% rated current for 1 min

Technical Starting torque: Non-PG vector control: 0.5 Hz /150% (Rated torque)
features Speed regulation ratio: Non-PG vector control: 1: 100; V/F control: 1:50
Speed control precision: (non-PG vector control): ±0.5% maximum speed
Carrier frequency (1-15) kHz

Temperature: The inverter should be used at an ambient temperature of -10℃ to +40℃ and derated by 1% per 1℃ when it is
over 40℃
Humidity: Relative air humidity of the operation environment ≤ 90%, without moisture condensation
Altitude: The inverter can achieve the rated power when installed below the altitude of 1000m. It should be derated by 10%
Operation
per 1000m when over 1000m.
environment
Impact and vibration: The inverter should not be dropped to the ground or subjected to sudden impact. It should not be
installed in places where vibration may occur.
Electromagnetic radiation: The inverter should not be installed adjacent to electromagnetic radiation protection
Air pollution: The inverter should not be installed in places with air pollution, such as dust or corrosive gas atmosphere

Protection degree: IP20

Structure Brake units Standard braking unit for model under 22 kw; standard braking unit for model equal to or above 22 kW
Cooling mode: High-speed DC fan is used for the cooling of the whole NVF2G series inverter

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5. Wiring diagram
5.1 Standard wiring diagram
5.1.1 Standard wiring diagram of general type and fan and water pump type

DC electr ic External brake

reacto r resistor

Circuit
Contacto r
breaker +2
+1 B
B
-
R

R U U

Power S

S V V

input T

T W
W
M

Motor grounded
Inverter ground Main circuit terminals
connection
Control circuit terminals
Multi-f unctio n input 1 X1 AO1 Multi-function analog
Multi-f unctio n input 2 X2 quantity output
(0 ~ 10) V or (0/4 ~ 20) mA
Multi-f unctio n input 3 X3
Multi-f unctio n input 4 X4
AO2 Multi-function analog
Multi-f unctio n input 5 X5 quantity output
Multi-f unctio n input 6
GND
GND (0 ~ 10) V or (0/4 ~ 20) mA
X6
COM
COM

R1B Output 1 of multifunctional relay

R1A Contact output
R1C AC 250V, up to 3A
+10V
Resistance regulator DC 30V, up to 1A
used for frequency AI1
setting (0-10)V R2B Output 2 of multifunctional relay
GND
GND R2A Contact output
R2C AC 250V, up to 3A
DC 30V, up to 1A
Analog quantity Input AI2
(0 ~ 10) V or
(0/4 ~ 20) mA
Y1

Open-loop collector output

RS485 communication 485+
(DC 24V)
Modbus communications
485-
COM

protocol COM

J601 J602 J603 J604

485+ 485- X1 X2 X3 X4 X5 X6 Y1 COM R2A R2B R2C

+10V A12 A11 GND AO1 AO2 GND COM +24V R1A R1B R1C

Arrangement of the corresponding control terminal

J601 position (AI1 interface):Connect Terminal 1 with Terminal 2:0V-10V analog voltage input of AI1;
Connect Terminal 2 with Terminal 3: input of the potentiometer on panel
J602 position (AI2 interface):Connect Terminal 1 with Terminal 2:0V-10V analog voltage input;
Connect Terminal 2 with Terminal 3: 0/4 mA-20 mA analog current input
J603 position (AO1 interface): Connect Terminal 1 with Terminal 2:0V-10V analog voltage output;
Connect Terminal 2 with Terminal 3: 0/4 mA-20 mA analog current output
J604 position (AO2 interface): Connect Terminal 1 with Terminal 2:0V-10V analog voltage output;
Connect Terminal 2 with Terminal 3: 0/4 mA-20 mA analog current output
Corresponding models: NVF2-0.4/TS4 ~ NVF2-280/TS4; NVF2-3.7/PS4 ~ NVF2-315/PS4
NVF2-2.2/TD2 ~ 3.7/TD2
Notes: The main power lines of single-phase inverter connect with Terminal R and Terminal T.

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5.2 Terminal annotation
5.2.1 Terminal annotation of main circuit

Terminal Symbol Terminal name and description

Input terminal of AC power supply, used for connecting with 3-phase 380V power-frequency power supply
R,S,T
(single-phase 220V power supply is connected with Terminal R and Terminal T)
⊕1, Θ Input terminal of DC power supply, used for connecting with external brake unit
⊕1,B Connect with braking resistor terminal.
⊕1 ,⊕2 DC reactor connector
U,V,W AC output terminal, used for connecting with the motor
Grounding terminal, used for the grounding of inverter

5.2.2 Description of the control circuit terminal

Terminal Symbol Terminal name Description
R1A,R1B,R1C RA and RB are N/O contract group; RB and RC are N/C contract group
Relay contact output
R2A,R2B,R2C The functional parameters are set through F6.01 and F6.02
Functional parameters are set through F6.00,
Y1,COM Open collector output
the factory default value is signal output under forward status
485+,485- Serial communication terminal Power Terminal serially communicated with the external part
10V supply used for frequency setting Potentiometer of 4.7kΩ-10kΩ connected with AI1,AI2 and GND
It is used to connect with potentiometer or 0V-10V signal to be taken as
AI1,GND Input terminal of analog signal
the frequency setting, set or feedback of PID
It inputs signals of 0V-10V and 0/4mA- 20mA
AI2,GND Input terminal of analog signal
to be taken as the frequency setting, set or feedback of PID

AO1 and AO2 connecting with the analog signal meter of DC 0V-10V or
AO1,AO2 Output terminal of analog signal 0/4mA-20mA can be used for indicating the operation frequency,
output current, output voltage, etc.

X1 Multi-function input terminal The default set is forward operation

X2 Multi-function input terminal The default set is reverse operation
X3 Multi-function input terminal The default set is forward jog
X4 Multi-function input terminal The default set is reverse jog
X5 Multi-function input terminal The default set is fault resetting
X6 Multi-function input terminal The default set is external fault input
Common point for
COM Fit the use of X1-X6
multi-functional input terminals
24V,COM 24V output of auxil iary power supply 24V output of DC power (≤50mA)

6. Mounting dimensions (mm)

6.1 Product appearance diagram

Dimension of the hole on NVF2G display box

25
73.5(W1)
63
15.6

RUN/PRGF/R LOC/REMFAULT Hz A V
111.5

93

JOG - +
SHIFT
< <

PRG SET

RUN STOP

Dimensions of panel hole

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NVF2G-0.4/TD2~3.7/TD2 and NVF2G-0.4/TS4~11/PS4

H1
H
W1 4×d D1
W D

NVF2G-11/TS4~37/PS4

4×d
W D W1
H

H1
D1

NVF2G-37/TS4~75/PS4

4×d
W D W1
H

H1

D1

NVF2G-75/TS4~NVF2G-315/PS4

W D W1 W1 6×d
H1
H

D1

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6.2 Product mounting dimensions

Mounting Dimensions Weight

Model
W H D W1 H1 D1 d kg
NVF2G-1.5/PS4
NVF2G-1.5/TS4(2.2/PS4)
118 187 173 107 175 110 5 3.1
NVF2G-2.2/TS4(3.7/PS4)
NVF2G-3.7/TS4(5.5/PS4)
NVF2G-5.5/TS4(7.5/PS4)
155 247 189 140 232 125 6 3.6
NVF2G-7.5/TS4(11/PS4)
NVF2G-11/TS4(15/PS4) 191 378 183 90 362 129 9 11
NVF2G-15/TS4(18.5/PS4)
215 426 213 120 407 164 10 15
NVF2G-18.5/TS4(22/PS4)
NVF2G-22/TS4(30/PS4)
NVF2G-30/TS4(37/PS4) 300 527 230 166.6 506 179 10 25
NVF2G-37/TS4(45/PS4)
NVF2G-45/TS4(55/PS4)
352 603 257 240 577 197.5 10 36
NVF2G-55/TS4(75/PS4)
NVF2G-75/TS4(90/PS4)
406 631 272 126 600 224 10 65
NVF2G-90/TS4(110/PS4)
NVF2G-110/TS4(132/PS4)
470 807 352 150 769 226.5 12 95
NVF2G-132/TS4(160/PS4)
NVF2G-160/TS4(185/PS4)
NVF2G-185/TS4(200/PS4) 540 892 390 180 848 256 12 150
NVF2G-200/TS4(220/PS4)
NVF2G-220/TS4(245/PS4)
NVF2G-245/TS4(280/PS4) 710 1020 386 250 978 284 13 165
NVF2G-280/TS4(315/PS4)

7. Optional accessories of peripheral equipment

Nam e of acce ssori es Functions of accessories

It will protect the power system when short circuit occurred.

Wiring for circuit breaker It must be connected between the AC reactors of the AC main circuit power supply,
or be connected at the front of the inverter if there is no electric reactor.

To increase the power factor of input power,

AC input electric reactor
reduce the higher harmonic and restrain the surge on the power supply of inverter.

1. To improve or restrain the aberration rate of the voltage of power grid and current waveform due to
DC electric reactor the pulse current generated at the charging and discharging of filter capacitor;
2. To reduce the amount of harmonic and increase the power supply quality of the power grid.

1. It can effectively restrain the noise-grade vibration of motor;

AC output electric reactor 2. It can effectively restrain the differential mode noise within 100KHz at the output side of the inverter;
3. It can effectively absorb surge voltage.

1. It can control the pumping voltage of bus bar and has certain protective function to the inverter;
Brake units 2. When frequent braking is needed, it can increase the braking capacity of inverter.

It can consume the mechanical energy generated during braking as the thermal energy through
Braking resistance
brake resistance to reduce the deceleration time of drive system of the inverter.

When the operation panel of inverter is needed to be installed on the door sheet of control cabinet
Keyboard support plate
or needed remote control of operation cabinet, it shall be installed through keyboard support plate.

Display extension cord It is used as extension cable when using remote monitoring or pulling out the operation panel.

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Selection table of accessories

Selection of braking accessories AC input electric reactor AC output electric reactor DC electric reactor
Inverter Braking resistance

Configuration

Configuration
Configuration
conditions of Rated Rated Rated (mH )
Inductance Inductance
the braking Resistance Power curr ent curr ent Configuration current
(mH) (mH) Inductance
NVF2G-□/□□□ unit (10% value (Ω) (W ) (A) (A) (A)
braking ratio)
0.4/TD2 220 80 2.4 4.6 2.4 4.5 — —
0.75/TD2 St andar d 220 80 4.5 2.4 4.5 2.3 — —
int er nal
1.5/TD2 100 260 7 1.6 7 1.5 — —
conf igurat ion
2.2/TD2 of br aki ng uni t 70 260 11 1 11 0.9 — —
3.7/TD2 40 390 18.5 0.6 18 0.5 — —

Selectable external configuration

Selectable external configuration

0.4/TS4 750 80 2.5 2.83 3 2.1 — —
Do not need
0.75/TS4 750 80 3.7 2.239 3 2.1 — —
to purchase
1.5/PS4,1.5/TS4 400 260 3.7 2.239 3 2.1 DC electric — —
Standard
2.2/PS4,2.2/TS4 internal 250 260 5.5 2.18 6.3 1.5 reactor — —
3.7/PS4,3.7/TS4 configuration 150 390 9 1.85 11 1.1 — —
of braking
5.5/PS4,5.5/TS4 100 520 13 1.56 16 0.8 — —
unit (including
7.5/PS4,7.5/TS4 22/PS4 mo del) 75 780 18 1 18 0.65 — —
11/PS4,11/TS4 50 1040 24 0.52 28 0.33 — —
15/PS4,15/TS4 40 1560 34 0.397 35 0.25 — —
18.5/PS4,18.5/TS4 32 4800 38 0.352 40 0.2 — —
22/PS4,22/TS4 27.2 4800 50 0.26 50 0.18 70 0.9
Selectable
30/PS4,30/TS4 20 6000 60 0.24 63 0.09 Selecta ble 80 0.86
internal
37/PS4,37/TS4 7000 exte rnal
configuration 16 75 0.235 80 0.08 100 0.7
configuratio n
45/PS4,45/TS4 of braking 13.6 9600 91 0.17 100 0.06 120 0.58
(inclu ding
unit(including
55/PS4,55/TS4 10 12000 112 0.16 125 0.04 110/PS 4 146 0.47
110/PS4
75/PS4,75/TS4 6.8 12000 150 0.12 160 0.035 model) 160 0.36
mo del)
90/PS4,90/TS4 6.8 12000 200 0.0705 200 0.023 180 0.33
110/PS4,110/TS4 6 20000 224 0.0692 224 0.016 250 0.24
132/PS4,132/TS4 6 25000 280 0.0503 280 0.016 Sta ndard 280 0.24
extern al
160/PS4,160/TS4 2.5 50000 315 0.0447 315 0.013 340 0.16
Selectable configurati on
185/PS4,185/TS4 400 0.0352 400 0.011 460 0.09
external
200/PS4,200/TS4 configuration 400 0.0352 400 0.011 460 0.09
220/PS4,220/TS4 of braking 450 0.0313 560 0.009 St an da rd 500 0.82
245/PS4,245/TS4 unit ex ter na l
560 0.0251 600 0.008 600 0.072
con figu rat ion
280/PS4,280/TS4 560 0.0251 600 0.008 600 0.072
315/PS4 640 0.0224 690 0.006 700 0.068

Corresponding
physical diagram
of each accessory

Display Support plate

Physical diagram
extension of the display
of display extension
cord box
cord and support
plate of the display
box
Remarks: When the panel of inverter needs to be pulled out for control, it shall be noted specially when ordering
and the length of the display extension cord shall be indicated.

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8. Ordering information
8.1 Type designation
NVF2G-□/□ □ □

Input voltage class: 2: 220V series; 4: 380V series

Input voltage: D: single-phase; S: 3-phase

Type: T: General type; P: Fan and water pump type

Adaptive motor power (kW)

Improved type

Design sequence No.

Inverter

Company code

When ordering, you shall select the needed model and specification according to the illustration of model and implication:
For example:
single-phase 220V series: NVF2G-0.75/TD2
3-phase 380V general type: NVF2G-45/TS4
3-phase 380V fan and water pump type: NVF2G-55/PS4

8.2 Selection guidance

8.2.1 In order to ensure the reliable operation of inverter, the power of inverter must be equal or greater than the power of
motor.
8.2.2 General-type inverter is mainly used for load excluding fan and water pump, such as: rolling mill, mixer, ball
grinder, centrifugal machine and other heavy-load machine.
8.2.3 Fan and water pump type of inverter is mainly used for fan, water pump and other light-load machine.

9. Customized VFC control cabinet

A variety of VFC control cabinets can be specially ordered according to the production process requirements.

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