Innovation by The new generation

revolution of diaphragm valves

Benefits
You can expect a great deal more from the new generation of
diaphragm valves: More safety, simplicity and efficiency.

It began with the wish for something new. Out of this came something new for the market: safer, simpler and more
efficient. Georg Fischer Piping Systems is revolutionizing your idea of a diaphragm valve.

Safety
Where there is no metal, there is no corrosion. Just like in the new generation of
diaphragm valves from GF Piping Systems. Instead of the usual four metal screws,
the new diaphragm valve has only a central plastic housing nut. And what is the
direct advantage of this? The corrosion-free connection guarantees homogeneous
expansion when exposed to temperature variations, which eliminates the need to
retighten the screws. This results in uniform surface pressure that guarantees
tightness up to 16 bar operating pressure.

Simplicity
Open or closed, automatic or manual: With flicks of the wrist the new diaphragm
valve can increase flow or turn everything off completely. The lockable handwheel
is a standard feature, the two-coloured position indicator shows the actual position
of the diaphragm at a glance. Moreover, at the same time the upper housing section
is the interface for a self-adjusting electrical position indicator. All the installation
dimensions of the previous model were retained so it is backward compatible.

Efficiency
What is your definition of efficiency? 10, 15 or even 20 percent more? The new
generation of diaphragm valves offers 100 percent more flow. That means doubling
the flow rate at constant energy consumption. The key lies in the optimized
geometry of the valve body. At the same time, the new diaphragm valve has linear
flow characteristics and thus guarantees both increased efficiency and constantly
stable processes. The minimized dead space also provides maximal hygiene.

2
Features
The sum of innovative developments guarantees the added value.

What is important and what isn’t? innovation in details that is crucial with a new level of reliability. There are
GF Piping Systems asked about the for success. The optimized valve body many other characteristics that make the
requirements and that was the basis guarantees the sensational flow rate. new generation of diaphragm valves a
for developing the technical solutions. The installation length is identical globally successful product innovation.
This way of proceeding is what makes to the length in the previous model
the valve so extraordinary. In the and this makes for problem-free
new generation of diaphragm valves, backward-compatibility. The central
there is something over and above housing nut holds everything together

Lockable Two-coloured
handwheel position indicator

The colour of the housing nut

indicates the pressure level.

Central
housing nut
Optimised
diaphragm geometry Doubling the
flow rate

The colour indicates

the material of the
diaphragm.
Optimized
valve body

Identical installation length

Functions and configurations can differ from

the illustration, depending on the type.

3
The system
At a glance.

There are almost no limits to the

applications of the new generation
of diaphragm valves. Regardless
of whether it is the manual or the
pneumatic valve.

Materials Standardization
The application determines the Compliance with international
material. Therefore, for optimal standards:
reliability, we offer you the choice of prEN ISO 16138
these materials: PVC-U, PVC-C, ABS Industrial valves –
as well as PP-H, PP-n and PVDF. Diaphragm valves made of
With diaphragm materials available thermoplastics.
in EPDM, PTFE, FPM and NBR, the ISO9393
valves can be utilized with almost all Valves made of thermoplastics.
chemicals. Pressure test and requirements.
EN558
Connections Installation length of diaphragm valves
Do you need a true union valve with corresponds to EN558.
solvent cement socket, do you want Approval reported:
to weld in the valve, do you have to DIBt, W270, KTW, FDA and others.
create a threaded connection to
existing components of the plant or Electrical feedback
does the standard call for a specific In modern plant automation, process
Retrofitting of the feedback unit.
flange? We help you with the right monitoring is increasing in importance.
answer for a reliable connection. The optional electrical feedback can be
easily assembled in a few steps.
International standards - Removal of handwheel
No matter where you intend to - Attachment of electrical position
use your valves, compatibility is indicator
obligatory. We ensure worldwide - Attachment of handwheel
connection with international - Wiring of plugs
standards such as ISO, BS, ASTM, - One-time opening/closing of the
ANSI and JIS. valve for calibration.

4
System details
A product innovation that is more than the sum of its details.

The focus of the innovation was not the technical details but rather the absolute
customer requirements. GF Piping Systems developed technical solutions in
response to these requirements. The result can be seen in the details.

Optimised flow geometry.

Central housing nut the lock mechanism disappears in the

Proven for decades in threaded handwheel, so that the ergonomics
unions and now applied to the are not impeded.
housing: Simple, even surface
pressure, no retightening. Very Optimised flow geometry
important: The uniform expansion An optimised flow geometry with soft
with temperature changes of the transitions and radii doubles the flow
plastic-plastic connection prevents rate compared to a typical diaphragm
leaks. valve. The control characteristics are
almost linear. Clearly visible position indicator.
Uniform diaphragm interface A worldwide unique manufacturing
Simplified spare parts, easy procedure makes this possible.
exchange, enormous flexibility: The It also provides maximal hygiene
diaphragm interface was constructed with minimized dead space. With no
in such a way that the threaded disruptive flow turbulence, noise
connection does not transfer and wear and tear are significantly
pressure forces to the diaphragm pin. decreased.
In addition to reduced pressure
Two-coloured position indicator losses, an optimised flow rate also
How far is my valve opened? means that energy is conserved, and
Handwheel unlocked.
The clearly visible two-coloured this lowers operating costs.
position indicator shows the actual
position at a glance from a distance.

Locking
Is the process set? Secure it against
undesired tampering with the
integrated locking mechanism and
with a padlock. In normal operation,

Handwheel locked.

5
The DIASTAR system
Simple automation.

GF Piping Systems has the optimal

actuator configuration for your
individual needs. You can rely on the
pneumatic DIASTAR valves.

DIASTAR Six and therefore offer maximum

Are you looking for a cost-effective flexibility for your process.
solution with a long working life Of course it has an accessory inter-
for elastomer diaphragms up to 6 face for easy system integration.
bar? Then you are on the right track
with DIASTAR Six. It combines high DIASTAR Sixteen
quality with the basic functions of This is our strongest one. The high
a pneumatic actuator. Its compact closing force in combination with the
DIASTAR Six design is also an advantage. special housing guarantees secure
control of line pressure up to 16 bar.
DIASTAR Ten Are you looking for maximal reliabili-
Optimally suited for all standard ty? And do you want an integrated
applications up to 10 bar requiring accessory interface for simple
integration of accessories. system integration? Then DIASTAR
Uncomplicated integration into the Sixteen is the
plant automation is possible through right choice.
the appropriate interface. DIASTAR
Ten also offers the possibility of using
a PTFE diaphragm. The cost-benefit
DIASTAR Ten
ratio is unbeatable.

DIASTAR TenPlus
This is our actuator for high
performance applications that re-
quire high closing forces.
With the DIASTAR TenPlus line pres-
sures up to 10 bar on both sides are
possible. The valves are available in
all piping and diaphragm materials

DIASTAR TenPlus DIASTAR Sixteen

6
Details DIASTAR
The right actuator for every situtation. It’s quality is already
well-known and now further optimised.

Building on the design of the manual valve, the pneumatic actuators from
GF Piping Systems have also been thoroughly reworked. The result of this
development can also be seen in the details.

Comprehensive accessory assortment.

Mechanical interface and

accessories
The DIASTAR Ten and Sixteen both
have a mechanical interface to which
accessories can be attached without
difficulty. This is essential, since the
actuation technology is an integral
component of the total plant control.
Our accessory program offers you a
number of options for equipment that
responds to your requirements. Stoke
limiter, self-adjusting limit switches,
The rotary air connections permit compact installation of the unit.
positioner, pilot solenoid valves, valve
clusters with bus communication,
Appropriate actuator and Rotary air connection AS-i-control heads and more.
accessories In tight installation locations the
A long diaphragm working life is actuators may be assembled back
fundamental for the reliability of your to back. The air connection can be
application. That is why we offer you turned to the desired position in 90°
the right DIASTAR to correspond to steps in all actuators.
your application with the use of 3,
4, or 6 spring assemblies for high Housing material
closing forces and with integrated The fibreglass-reinforced PP
fixed stop in the actuator to avoid housing material ensures that your
overloading the diaphragm. The low actuator will withstand aggressive
maintenance piston actuators with environmental conditions. Extensive
double spindle guide allows a long use of plastics and stainless steel
working life. protects the interior of the valve.

Fixed stop and spring assemblies for a

longer valve working life.

7
Technical specifications
We have the right configuration of the new generation diaphragm valve
for your individual needs.

Manual override Pneumatically operated

DIASTAR DIASTAR DIASTAR DIASTAR

Type 514 515 517 519
Six Ten TenPlus Sixteen

True union Branched

General Description Spigot Flange
type valve

Dimension DN DN15...50

Pressure level PN10 / PN 16* PN6 PN10 PN10 PN16

FC    
Functions FO  on request on request
DA  on request on request
PVC-U       on request
PVC-C      
ABS     
Materials PP-H       
PP-n  
PVDF       
PVDF-HP      
Socket     

Connection Spigot       
type Flange     
Threaded socket     
EPDM        

Diaphragm PTFE/EPDM       
materials FPM on request on request on request on request
  
NBR    on request on request on request on request
Feedback       
Manual override   
Accessories Stroke limiter   
Positioner   
Bus connection on request   
*See pressure-temperature diagram

8
Technical specifications
The most important data at a glance: Pressure rating up to 16 bar as
well as significantly reduced pressure losses

Pressure-temperature diagram Pressure loss diagram

ABS,PVC-U, PVC-C (Water, 25 years) DN15-50 - Type 514, 515, 517 (Water 20 °C)

Pressure loss Δp (bar) flow rate (gal/min)

Pressure loss Δp (psi)

flow rate (l/min)

*Configurable

Pressure-temperature diagram Operation moment

PVDF, PP-H (Water, 25 years) hand operated valve
Torque (Nm)

Torque at 10 bar
Internal pressure

Torque at 16 bar
Internal pressure

Dimension DN (mm)

9
Application range
There are applications for which safety, simplicity and efficiency are
simply indispensible.

In short, everything is possible, from High Purity to particulate media. The new generation of diaphragm valves from GF
Piping Systems always offers the optimal solution. No matter whether you must control and regulate extremely dirty,
solid-containing or highly purified media. We are specialists in plastic piping systems and therefore we can offer the
optimal combination of piping, gasket and jointing technique.

Chemical process industry Microelectronics Water treatment

Aggressive environments can be Most processes in ME are carried out Water must be available cost-
found everywhere in the CPI. So in a cleanroom. The requirements effectively everywhere at specified
it is important to know that the for water purity and the transport qualities. The revolutionary higher
right plant components have been of UPW (Ultra Pure Water) are flow rate of the new diaphragm valve
built in. The principle of the central particularly high. The new generation permits a significantly smaller pump
thread eliminates completely the of diaphragm valves has minimal design and clearly decreases costs.
metal screws and thus eliminates dead space and greatly improved The pressure level up to 16 bar also
the risk of corrosion. Good flow and hygiene levels. Even heat expansion permits integration of the diaphragm
linear regulation characteristics are is not a problem, increasing reliability valve in reverse osmosis units and
basic requirements for efficient and and reducing costly maintenance. here too reduces operating costs.
reliable processes in dosing, mixing,
filling and bottling of chemicals.

10
Applications
Modern diaphragm valve technology for reliable process automation
based on highly convincing features.

The new generation of diaphragm valves from GF Piping Systems is free of dead space, self-emptying, rugged and not
sensitive to crystallizing media. Flow rate characteristic values and regulating characteristics are comparable to those of
an angle seat valve. These impressive features make possible a series of application options.

solutions by means of accessory

packages. The air connection is
rotatable, and thus all the advantages
are even effective in tight spaces. The
valve geometry and the flow efficiency
of the new generation of diaphragm
valves open countless possibilities
for applications. Technical data
and regulating characteristics
correspond to those of an angle seat
valve without having to deal with its
disadvantages.

Cooling applications precision cooling because of the

Simple and reliable regulation of the optimal flow and the regulating
cooling temperature and the cooling characteristics. Simple operation,
chain is becoming increasingly guaranteed ruggedness and lack of
important in cooling applications. sensitivity to crystallization are also
Minimizing cooling agents that are relevant benefits.
harmful to the environment is a
priority in this process. Increasingly, Regulation applications
secondary cooling loops are being Today, numerous applications are
set up for which special valves made highly automated, with compact
of ABS are neccessary. The new construction. The DIASTAR
generation of diaphragm valves pneumatic actuators can be
is suitable for effective and high integrated into modern automation

11
GF Piping Systems – worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries. www.piping.georgfischer.com

The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply. Adding Quality to People’s Lives
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