M07 Heiz5577 01 Se C07S
M07 Heiz5577 01 Se C07S
M07 Heiz5577 01 Se C07S
Capacity Planning
7
DISCUSSION QUESTIONS 4. As the actual output rises, how does this affect both the
utilization and efficiency?
1. Design capacity is the theoretical maximum output of a
Both utilization and efficiency rise.
system in a given period. Effective capacity is the capacity a firm
can expect to achieve given its current product mix, methods of ACTIVE MODEL S7.2: Break-even Analysis
scheduling, maintenance, and standards of quality.
1. Use the scrollbars to determine what happens to the break-even
2. The fundamental assumptions of break-even analysis are point as the fixed costs increase? the variable costs increase? the
Fixed costs do not vary with volume selling price increases?
Unit variable costs do not vary with volume If the fixed or variable costs increase, then the break-even
Unit revenues do not vary with volume point increases; if the selling price increases, the break-even
3. The manager obtains data for use in break-even analysis from point decreases.
Cost data: industrial engineering and accounting 2. What is the percentage increase (over 5,714) to the break-
Demand and revenue data: marketing even point if the fixed costs increase by 10% to $11,000? If the
variable costs increase by 10% to $2.48? If the price per unit
4. Revenue data, when plotted, do not fall on a straight line
increases by 10% to $4.40?
because of volume discounts, etc.
If the fixed costs rise by 10%, the break-even point rises
5. Lagging is preferred when short-term options like overtime by 10%. In this case, if the variable costs rise by 10%, then the
and subcontracting are relatively low cost and/or easy to use. BEP rises by 15%. If the price per unit increases by 10%, then
Leading is preferred when a firm cannot afford to lose customers the break-even point falls by 19%.
for lack of product availability, and overtime, etc., are not available.
3. In order to cut the break-even point in half, by how much
6. NPV determines the discounted or time value of money, would the fixed costs have to decrease? the variable costs? How
comparing cost and income streams over periods of time. Process much would the selling price have to increase?
decisions may incur much of their expense early in the life of the
equipment, but the stream of revenues may follow for decades. Fixed costs, $5,000; variable costs by $1.75 from $2.25
NPV is the appropriate analytical tool for that situation. to $.50; the selling price would need to increase by the same
$1.75.
7. Effective capacity is the capacity a firm can expect to achieve
given its current product mix, methods of scheduling,
maintenance, and standards of quality.
END-OF-SUPPLEMENT PROBLEMS
8. Efficiency is the actual output as a percent of effective capacity. Actual output 6,000
S7.1 Utilization = = = 0.857 85.7%
Efficiency = Actual output/Effective capacity Design capacity 7,000
9. Expected output = Effective capacity Efficiency Actual output 4,500
S7.2 Efficiency = = = 0.692 or 69.2%
Effective capacity 6,500
Active Model Exercises
S7.3 Expected output = (Effective capacity) × (Efficiency)
ACTIVE MODEL S7.1: Productivity = (6,500)(.88) = 5,720
1. Due to an anticipated decrease in demand the firm is considering
dropping one of its shifts. What will be the capacity if they do so? Actual (expected) output 800
S7.4 Efficiency = = = 88.9%
134,400 Effective capacity 900
2. Another option would be to maintain three shifts but only S7.5
work on weekdays. What will be the capacity if they select this Actual output 400
option? Efficiency = or 0.80 =
Effective capacity Effective capacity
144,000
3. As the effective capacity rises, how does this affect both the
utilization and efficiency. 400
Thus, effective capacity = 500
Utilization is unaffected but the efficiency drops. 0.80
83
84 SUPPLEMENT 7 C A P A C I T Y P L A N N I N G
P V V/P 1–V/P Wi 1–
(V/P)Wi
Drinks 1.50 0.75 0.50 0.50 0.153 0.077
Meals 10.00 5.00 0.50 0.50 0.339 0.170
Desserts 2.50 1.00 0.40 0.60 0.085 0.051
Lunch 6.25 3.25 0.52 0.48 0.423 0.203
1.00 0.501
0
F 3800
BEP$ $7,584.83
V 0.501
S7.23 (a) Yes, 1 – Pi Wi
Total profit now: i
[40,000 (2.00 – 0.75)] – $20,000 = $30,000 (b) Number of meals per day at break-even = 9
Total profit with new machine: Fraction BE Units BE
[50,000 (2.00 – .50)] – $25,000 = $50,000 Selling of Total Dollar per Units
(b) The equipment choice changes at 20,000 units. Price Revenue Volume Month per
Day
.75x 20,000 .50 x 25,000
Drinks 1.50 0.153 1,160.48 774 26
.25x 5,000
Meals 10.00 0.339 2,571.26 258 9
x 20,000 units Desserts 2.50 0.085 644.71 258 8
etc.
Sandwiches 6.25 0.424 3,208.28 514 18
S7.25 (a) Break-even volume:
F 3800
BEP$ $11,801.24
0.322
1 Vi Wi
Pi
S7.29 revenue
–
Initial investment = $75,000
27,026
Salvage value = $45,000
Five-year return = $15,000 * NPV factor from Table S7.1.
Cost of capital = 12%
NPV annuity factor 5 years @ 12% = 3.605
Present value = 3.605 15,000 = $54,075
Present value of salvage: 0.567 45,000 = $25,515
Net present value = 54,075 + 25,515 – 75,000 = $4,590
S7.30
Initial investment = $65,000
Eight-year return = $16,000 per year
Cost of capital = 10%
NPV annuity factor 8 years @ 10% = 5.335
Present value = 5.335 $16000 = $85,360
Net present value = $85,360 – $65,000 = $20,360
S7.31
F 2000 2000
P $1,544.40
(1 i) N (1 0.09)3 1.2950
or from Table S7.1
NPV = F PVF9%, 3 = 2000 0.772 = $1,544
S7.32
F 5600 5600
P N
15
$1,765.35
(1 i) (1.08) 3.17
or from Table S7.1:
NPV = F PVF8%, 15 = 5600 0.315 = $1,764
S7.33
Expense Machine A Machine B
Original cost 10,000 20,000
Labor per year 2,000 4,000
Maintenance per year 4,000 1,000
Salvage value 2,000 7,000
Machine A
Year NPV Factor* NPV
Now Expense 10,000 1.000 –10,000
1 Expense 6,000 0.893 –5,358
2 Expense 6,000 0.797 –4,782
3 Expense 6,000 0.712 –4,272
–24,412
3 Salvage 2,000 0.712 +1,42
revenue 4
–22,988
* NPV factor from Table S7.1.
Machine B
Year NPV Factor* NPV
Expense 20,000 1.000 –
Now
20,000
1 Expense 5,000 0.893 –4,465
2 Expense 5,000 0.797 –3,985
3 Expense 5,000 0.712 –3,560
–
32,010
3 Salvage 7,000 0.712 +4,984
SUPPLEMENT 7 C A P A C I T Y P L A N N I N G 89
F1 – F2 300 – 0
(e) BEP1vs 2 200 Because this is less than $3,000, the special deal is worth more to
V2 – V1 2.5 – 1 the health club. Note also: If health club member is using same
So if BEPx < 200, portable interest rates, it’s better for her to pay yearly.
If BEPx > 200, stand
Assume that dues are collected at the beginning of each year. This
is a simplification; in reality, people are likely to join throughout
the year.
(b) Special deal comparison: $3,000 for all six years. Compare the
PV cash stream of yearly dues from one member to that of the
deal. Since we specified the club will always be full, we can
make the assumption that the member (or her replacement)
will always be paying the annual fee.
Initial cost = $0 Yearly maintenance = $0
Salvage cost = $0 Yearly dues = $600
Interest rate = 0.10
(Membership Fee)
Yea Cost Revenu Profit PV of NPV
r es $1
0 $0 $600 $600 1.00 $60
0 0
1 0 600 600 .909 $54
5
2 0 600 600 .826 $49
6
3 0 600 600 .751 $45
1
4 0 600 600 .683 $41
0
5 0 600 600 .621 $37
3
Undisc. Profit PV Profit
$3,600 $2,274
SUPPLEMENT 7 C A P A C I T Y P L A N N I N G 91
This data indicate that drinks (soft drinks and coffee) total 12,409.6
This data indicate that hot dogs and hamburgers total 7,658.5
This data indicate that misc. snacks total 4,254.7
Maddux thinks his forecast is safe and that sales will exceed his
break-even substantially. What do your students think?