0% found this document useful (0 votes)
438 views113 pages

750GPM@15 Bar-Vt-Soft Start PDF

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 113

TECHNICAL SUBMITTAL

FIRE FIGHTING PUMP SET


VERTICAL TURBINE (750 GPM @ 15 BAR)
CONTRACTOR
INTHAR FOR SAFETY, SHARJAH
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 0 0
Vendor Doc. No.

BFV-FP
Contractor Name:
INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.

TECHNICAL SUBMITTAL
3. Accessories:
• Suction and discharge gauge 2

FIRE PUMP
A1. MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge
b. Fuel meter GERAND venture type model K-500-6" Grooved ends
1
1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:

0 Issued for Approval Najaf Khan Nasser Mansour Nasser Mansour 22-Feb-18
Rev Description Prepared by Checked Approved Date

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 02 0
Vendor Doc. No.

BFV-ED
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

VENDOR DOCUMENT INDEX


A1. MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 01 0
Vendor Doc. No.

BFV-VDI
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

VENDOR DOCUMENT INDEX


Customer Approval
A-Approved
Latest
Seq. Customer First Submission B-Approved w/
Part Vendor Doc. No. Rev. Vendor Document Title Tag No. Submission Remarks
No. Doc. No. Date comments
Date
D-Disapproved

01 BFV-VDI 0 Vendor Document Index 20-Feb-18

02 BFV-ED 0 Equipment Description 20-Feb-18

03 BFV-SVL 0 Sub-Vendors List 20-Feb-18

Diesel Fire Pump Data Sheet &


04 VDSC-4001 0 20-Feb-18
Curve
DIESEL FIRE PUMP

Diesel Fire Pump Cross-


05 VDCSD-5001 0 20-Feb-18
Sectional Drawing

06 VDED-6001 0 Diesel Fire Pump Engine Data 20-Feb-18

Diesel Fire Pump Controller


07 VDCD-7001 0 20-Feb-18
Data

Electric Fire Pump Data Sheet


08 VDSC-8001 0 20-Feb-18
& Curve
ELECTRIC FIRE PUMP

Electric Fire Pump Cross-


09 VDCSD-9001 0 20-Feb-18
Sectional Drawing

10 VEED-E1001 0 Electric Fire Pump Motor Data 20-Feb-18

Electric Fire Pump Controller


11 VECD-E2003 0 20-Feb-18
Data
JOCKEY PUMP

12 VJPD-3002 0 Jockey Pump Data 20-Feb-18

13 VJPCD-4001 0 Jockey Pump Controller Data 20-Feb-18


GEAR
BOX

14 VGBD-5001 0 Right Angle Gear Box Drive 20-Feb-18

Air Release Valve 20-Feb-18


SUPPLIER COMPANY PROFILE

Casing Relief Valve 20-Feb-18


ACCESSORIES /

Pressure Gauges 20-Feb-18


15 VACC-6001 0
Pressure Relief Valve 20-Feb-18

Flow Meter 20-Feb-18

Fuel Tank Drawing 20-Feb-18


CERT

16 CERT 0 Certificate 20-Feb-18


PRO

17 BFV-CO/PRO 0 Supplier Company Profile 20-Feb-18


Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 02 0
Vendor Doc. No.

BFV-ED
Contractor Name:
INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

EQUIPMENT DESCRIPTION
A1. MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 02 0
Vendor Doc. No.

BFV-ED
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 750 GPM H=15 BAR
Vertical Turbine Pump model 350 QHBC, 10stages, 1490 RPM
complete with:
1 . Diesel engine KIRLOSKAR model , KFP6R-UF25, 191 HP, at 2100 RPM, lead acid
batteries, muffler
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Discharge gauge
• Air release valve
4. Right Angle Gear Drive model 200 A. 3:2 Ratio.

A1. MAIN ACCESSORIES


a. Fuel system and direct reading fuel gauge 1
b. Pressure relief valve 4"x 4". 1
c. Flow meter GERAND venture type model K-750-6" Grooved ends. 1

B. ELECTRIC FIRE PUMP 1


Q = 750 GPM H=15 BAR
Vertical Turbine Pump model 350 QHBC, 10 stages, 1490 RPM complete
with:
1 . Electric motor 200 HP at 1500 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V
2. Automatic electric pump controller, suitable for 200 HP, 3/50/415 V, SOFT START
3. Accessories:
• Discharge gauge
• Casing relief valve
• Air release valve
4. Right Angle Gear Drive model 200 A.1:1 Ratio.

C. JOCKEY PUMP 1
Q = 20 GPM H=15 BAR
bristol/RV Pump RV410-16 , 7HP, 415V 5HP 3PH 50HZ
1 . Automatic jockey pump contoller.

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 03 0
Vendor Doc. No.

BFV-SVL
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1.
SUB-VENDORS LIST
MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 03 0
Vendor Doc. No.

BFV-SVL
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SUB-VENDORS LIST

1. Diesel Engine : KIRLOSKAR, INDIA

2. Diesel Controller : TORNATECH, CANADA

3. Electric Motor : NIDEC-US MOTOR, U.S.A.

4. Electric Controller : TORNATECH, CANADA

5. Jockey Pump : RV,UAE

6. Jockey Controller : TORNATECH, CANADA

7. Air Release Valve : VAL-MATIC, U.S.A

8. Casing Relief Valve : CLA-VAL, SWITZERLAND

9. Gauges : WIKA, U.S.A

10. Pressure Relief Valve : CLA-VAL, SWITZERLAND

11. Flow Meter : GERAND, U.S.A.


Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 04 0
Vendor Doc. No.

VDSC-4001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

DIESEL FIRE PUMP


A1. MAIN ACCESSORIES

DATA SHEET AND CURVE


a. Fuel system and direct reading fuel gauge
b. Fuel meter GERAND venture type model K-500-6" Grooved ends
1
1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 05 0
Vendor Doc. No.

VDCSD-5001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

DIESEL FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

CROSS SECTIONAL DRAWING


A1. MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 06 0
Vendor Doc. No.

VDED-6001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

DIESEL FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. ENGINE DATA


MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Engine Data Sheet Basic Engine Model:
Kirloskar Oil Engines Limited KFP6R-UF25
Laxmanrao Kirloskar Road Reference Number : EDS - UF25 - 00
Khadki, Pune - 411003 (India)
Revision Date : 13.02.2014
Rev. Number : 01
General Engine Data
Engine Manufacturer.……………………………… KOEL
Ignition Type……………………………………….. Compression (Diesel)
Number of Cylinders………………………………. 6
Bore and Stroke - in.(mm)………………………… 4.13 x 4.92 (105 x 125)
Displacement - in.3 (L)……………………………. 395.4 (6.48)
Compression Ratio……………………………….. 17.6 : 1
Valve per cylinder - Intake………………………… 1
Exhaust……………………… 1
Combustion System………………………………. Direct Injection
Engine Type………………………………………… In-Line, 4 Stroke Cycle
Aspiration…………………………………………… Turbocharged, Aftercooled
Firing Order…………………………………………. 1-5-3-6-2-4
Charge Air Cooling Type…………………………… Raw Watercooled
Rotation(Viewed from Flywheel end) - Clockwise.. Not Available
Counter-Clockwise……….. Standard
Engine Crankcase Vent System…………………… Open
Installation Drawing…………………………………. 6H.2583.00.00

Cooling system 1760 2100 2200 2350 2600


Engine Coolant Heat - Btu/sec.(kW)………………… 87.4(92) 100.8(106) 106.7(112) 113.8(120) 135.3(143)
Engine Radiated Heat - Btu/sec.(kW)…………….. 20.4(21.5) 23.5(24.8) 24.9(26.2) 26.6(28) 31.6(33.3)
Heat Exchanger minimum Flow
590F (150C) Raw Water - gal/min. (LPM)…. 13.2(50) 14(53) 15.3(58) 16.6(63) 18.2(69)
950F (350C) Raw Water - gal/min. (LPM)…. 15.8(60) 17(65) 18.5(70) 20(76) 22(83)
Heat Exchanger Maximum Cooling Water
Inlet Pressure - bar (lb./in.2) (kPa)…………. 4 (60)(400)
Flow - gal/min. (LPM)……………………….. 42(160)
Thermostat, Start to Open - 0F (0C)……………….. 165.2(74)
Fully Opened - 0F (0C)……………….. 183.2(84)
Engine Cooling capacity - L………………………… 18
Engine Coolant Temperature (Maximum) - 0F (0C).. 203(95)
Engine Coolant Temperature (Minimum) - 0F (0C).. 165.2(74)
Engine Coolant Low Temperature Switch - 0F (0C).. 89.6(32) - 100.4(38)
Raw water High Temperature Switch - 0F (0C)…….. 143.6(62) - 154.4(68)

Continued……

Page 1 of 3
Electric System - DC
System Voltage (Nominal)………………………….. 12 V
Battery Capacity for Ambients above 320F (00C)
Voltage (Nominal)…………………………. 12 V
Qty. per Battery Bank…………………….. 1

SAE size per J537………………………… 4D - 640


CCA at 00F (-180C)……………………….. 640
Reserve Capacity - Min…………………… 280
Battery Cable Circuit*, Max. Resistance - ohm….. 0.0012
Battery Cable Minimum Size
0 - 120 in. Circuit* Length…………………. 0
121 - 160 in. Circuit* Length………………. 0
161 - 200 in. Circuit* Length………………. 0
Charging Alternator Output - Amp…………………. 55
Starter Cranking Amps - at 600F (150C)………….. 440
*Positive and Negetive Cables Combined Length

Exhaust System 1760 2100 2200 2350 2600


Exhaust Flow - ft3./min (m3/min)………………….. 817(23.1) 1060(30) 1163(32.9) 1241(35.1) 1476(41.8)
0 0
Exhaust Temperature - F ( C)……………………. 932(500) 932(500) 932(500) 932(500) 932(500)
Max. Allowable Back Pressure - in. of H2O(kPa)… 18.7 (4.6) at 1760 rpm and 27 (6.6) at 2600 rpm
Exhaust pipe Dia. In. (mm)** for further exhaust
piping(Min.)………………………………………. 5 (125)

Fuel System 1760 2100 2200 2350 2600


Fuel Consumption - gal./hr. (L/hr.)………………… 6.9(31.2) 7.9(35.9) 8.4(38.1) 8.9(40.6) 10.6(48.3)
Fuel Returnn - gal./hr. (L/hr.)………………………. 20.7(93.8) 23.7(107.7) 25(114) 26(128.4) 32(145.7)
Total Supply Fuel Flow - gal./hr. (L/hr.)……………. 27.6(125) 31.6(143.6) 33.4(152) 34.9(169) 42(194)
Fuel Pressure - lb./in.2 (kPa)………………………. 36.25(250)
Fuel Supply Line Size(Min.) - in.(mm) …………… 0.5(12.7)
Fuel Return Line Size(Min.) - in.(mm)……………… 0.375(9.5)
Max. Allowable Fuel Pump Suction With Clean
Filter - in. H2O (m H2O)…………………………… 31(0.8)
Max. Allowable Fuel Head Above Fuel Pump
Supply or Return - m (ft.)…………………………. 2.7(9)
Fuel Filter Size - Micron……………………………. 10

Heater System
Jacket Water Heater……………………………….. Standard
Wattage (Nominal)………….. 2000
Voltage - AC, 1P……………. 240

Continued……

Page 2 of 3
Induction Air System 1760 2100 2200 2350 2600
Air Cleaner Type……………………………………. Dry
Air Intake Restriction Maximum Limit
Dirty Air Cleaner - in. of Water (kPa)….. 10 (2.5) at 1760 rpm and 20 (5) at 2600 rpm
Clean Air Cleaner - in. of Water (kPa)… 6 (1.5)
Engine Air Flow - ft.3/min. (m3/min)………………. 298.6(8.5) 389.4(11) 428(12.1) 456(12.9) 542.7(15.4)
0 0
Air Temperature(At Engine Inlet) - F ( C)***……. 113(45) Max. Allowable
Lubrication System
2
Oil Pressure(Normal) - lb./in. (kPa)………………. 36.26 to 72.52 (250 to 500)
Oil Temperature(In Pan) - 0F (0C) (max.)………….. 230 - 248 (110 - 120)
Oil Pan Capacilty, High - L………………………… 15
Low - L…………………………. 13.5
Total Oil Capacity with filter - L…………………….. 17

Performance 1760 2100 2200 2350 2600


2
BMEP - lb./in. (kPa)……………………………….. 168(1162) 159(1100) 156(1078) 151(1045) 152(1047)
Piston Speed - ft./min (m/min)…………………….. 1444(40) 1723(525) 1805(550) 1928(587.5) 2133(650)
Mechanical Noise - dB(A) at 1m…………………… 102 approx
Power Curve………………………………………… Performance curve No. EPC - UF25 - 00

Page 3 of 3
Engine Instrumentaion Panel Engine Model (FM/UL)
KFP4R-UF07 KFP4R-UF15
panel data sheet KFP6R-UF25
Kirloskar Oil Engines Limited
Application : Fire Fighting Pump set

Instrumentation Panel Specification


Panel Manufacturer.……………………………… KOEL
Electrical System Voltage…………………… 12V dc ( Dual Battery Bank)
Panel Size in (mm)..……………………………… 305W x 350H x 150D
Panel Colour Shed………………………. RAL3000(Fire Red)
Agency Approval……………………. FM/UL Approved
Panel Mounting …………………. Engine Mounted.
Panel Enclosure Construction…………………… IP-31
Panel Installation Type………………………. INDOOR
Operating Temprature………………………………… -4 to 50Deg.C
Panel contruction material………………… CRCA 14mm thickness
Panel Operatation………………………….. Relay Logic Type
Panel Door…………………………………. Front Opening.
Panel power supply Connectivity………………….. From Bottom side through Connectors.
Panel Metering……………………………… On Front Door.
Customer specification……………………………… As per FM/UL Standard
Panel Circuit saftey………………………………… MCB(Circuit Breaker)
Panel special features…………………….. Engine start (1&2)
Auto/Maual
Digital RPM /Hour meter
Engine Oil pressure meter
Engine Coolant Tempratuire meter
Battery Voltage 1 & 2 meter
Engine Over speed shut-dow with indicator with Reset
features
Engine Stop switch
Panel Compitable with Fire Pump Controller panel
remote operating system.
Low Lube oil Pressure
Engine Coolant High Tempratuire
Engine Saftey Alarams……………………… Over Speed
Engine Running
Coolant heater temp.
Raw Water Temp.
Raw Water cooling line flow.

Page 1 of 1
Engine Materials & Construction Basic Engine Model:
Kirloskar Oil Engines Limited KFP6R-UF25
Laxmanrao Kirloskar Road, Revision Date: 25.06.09
Khadki, Pune - 411003 (India) Reference No.: EMC - UF25 - 00
Air Cleaner Cylinder Head
Type : Dry type Type : Integral Type
Material : Pleated Paper Material : Gray CI- Grade FG260
Housing : Enclosed Cylinder Liners
Type : Wet Liner
Crankshaft Material : Gray CI- Grade FG150
Material : 39 Cr 5 V Valves
Type of Balance : Balance weight attached Type : Poppet

Camshaft Arrangement : Overhead Valve


Material : Chilled CI Number per Cylinder : 1 Intake & 1 Exhaust
Location : Inside Crankcase Operating Mechanism : Mechanical Rocker Arm
Drive : Gear, Helical Type of Lifter : Flat Follower
Type of Cam : Cam Ground Valve Seat Insert : Replaceable

Coolant Pump Fuel Pump


Type : Centrifugal Type : P type
Drive : Belt Drive : Gear Drive

Coolant Thermostat Heat Exchanger


Type : Spring Loaded Type : Tube & Shell
Q tit
Quantity :1 M t i l T b & Shell
Meterials,Tube Sh ll
Shell : Brass
Connecting Rod Electrode : Brass
Type : 45 Angular Split
Material : 39 Cr5V
Injection Pump
Crank Pin Bearings Type : P type Inline Pump
Type : Bi-metallic Drive : Gear Drive
Number :4 Lubrication Cooler & Pump
: Copper-Lead with overlay
Material Cooler Type : Plate Type
plating
Pump, Type : G-Rotor
Cylinder Block Drive : Gear Drive
Type : Modular Main Bearings
Material : Gray CI Grade FG200 Type : Bi-metallic

Piston Pin Material : Copper-Lead with overlay plating


Type : Modular Piston
Material : Gray CI Grade FG200 Type and Material : Al Alloy
Piston Rings Cooling : Jet Oil Cooling
Number Per Piston :3 Charge Air Cooler
Top : Chrome Inlaid Keystone Cooler Type : Raw Water Cooled
Second : Taper Compression Materials
Third : Chrome Confirmable Tubes : Copper
Header : M.S.
Side Frame : M.S.

Page 1 of 1
Engine Performance Curve Basic Engine Model :
Kirloskar Oil Engines Limited KFP6R-UF25
Laxmanrao Kirloskar Road Revision Date : 25.06.2009
Khadki, Pune - 411003 (India) Curve Number : EPC - UF25 - 00

Engine Family : R Series Engine Weight - Kg : 883


Displacement - In.3 (L) : 395.4 (6.48) Minimum Rating : 169 HP @ 1760 RPM
Compression Ratio : 17.6 : 1 Maximum Rating : 225 HP @ 2600 RPM
Number of Cylinders :6
Aspiration : Turbocharged,
Aftercooled
Fuel Pump : MOTORPAL

250
Engine Power Output
240
Engine Speed Power
RPM HP 230
1760 169 220 225
NGINE POWER (HP)

2100 191
210 203
2200 196
200
2350 203 191
196
2600 225 190
EN

180

170
169
160

150
1700 1800 1900 2000 2100 2200 2300 2400 2500 2600 2700

ENGINE SPEED(RPM)

1 . Power Curves shown above represent gross engine performance capabilities obtained and corrected in
accordance with SAE J1349 conditions of 29.61 in Hg (100 kPa) barometric pressure [300 ft. (91.4 m)
altitude], 77 oF (25 oC) inlet air temperature with No. 2 diesel fuel

2 . The engine can be operated without changing the fuel setting up to 300 ft. (91.4 m) altitude and up to 77
o o
F (25 C) ambient temperature. To operate at high altitudes, the fuel rate of the engine should be
adjusted to limit performance by 3% per 1,000 ft. (305 m) above 300 ft. (91.4 m) altitude. To operate at
high ambient temperatures, the fuel rate of the engine should be adjusted to limit performance by 1%
per 10 oF above 77 oF (2% per 11 oC above 25 oC).

Page 1 of 1
Engine Specification Basic Engine Model:
Kirloskar Oil Engines Limited KFP6R-UF25
Laxmanrao Kirloskar Road Khadki, Reference Number : ES - UF25 - 00
Pune - 411003 (India) Revision Date : 13.02.2014
Rev. Number : 01
Number of Cylinders……………………………….. 6
Aspiration…………………………………………….. Turbocharged, Aftercooled
Rotation *…………………………………………….. Counter - Clockwise
Engine Weight - lb (kg)…………………………. 1946 (883)
Compression ratio………………………………….. 17.6 : 1
3
Displacement - in. (L)………………………………. 395.4 (6.48)
Engine Type………………………………………….. 4 Stroke Cycle - Inline Construction
Bore & Stroke in. (mm)……………………………… 4.13 x 4.72 (105 x 120)
Installation Drawing………………………………….. 6H.2583.00.00
Wiring Diagram……………………………………… 4H.1364.22.0.00
Engine Series……………………………………….. R Series
* Ratation viewed from Flywheel end

ENGINE RATINGS BASELINES


Engines are rated at standard SAE conditions of 29.61 in. (7521 mm) Hg barometer and 77 0 F
(25 0 C) inlet air temperature [Approx 300 ft. (91.4 m) above sea level] by the testing laboratory
(As per SAE standard J1349).

A deduction of 3 percent from engine power rating at standard SAE conditions shall be made for
diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m).

A deduction of 1 percent from engine power corrected to standard SAE conditions shall be made
for diesel engines for every 10 0 F (5.6 0 C) above 77 0 F (25 0 C) ambient temperature.

Page 1 of 1
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 07 0
Vendor Doc. No.

VDCD-7001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

DIESEL FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. CONTROLLER DATA


MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Project:
Customer:
Engineer:
Pump Manufacturer:

Technical Data Submittal Documents


Model GPD
Diesel Engine Driven Fire Pump Controller

Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections

Note: The drawings included in this package are for controllers covered under our standard offering.
Actual AS BUILT drawings may differ from what is shown in this package.

October 2013
Technical Data
GPD Diesel Fire Pump Controller

Built to NFPA 20 (latest edition)


• UL218 - Fire Pump Controllers
Underwriters Laboratory (UL)
Standard, • CSA C22.2 No. 14 Industrial Control Equipment
Listings, FM Global Class 1321/1323
Approvals and
New York City Accepted for use in the City of New York by the Department of Buildings
Certifications
Optional
□ CE Mark Various EN, IEC & CEE directives and standards
Protection Rating
□ Standard: NEMA 2 (IP31)
Optional
□ NEMA 12 □ NEMA 4X-304 sst painted □ IP54
□ NEMA 3 □ NEMA 4X-304 sst brushed finish □ IP55
Enclosure □ NEMA 3R □ NEMA 4X-316 sst painted □ IP65
□ NEMA 4 □ NEMA 4X-316 sst brushed finish □ IP66
Accessories Paint Specifications
• Bottom entry gland plate • Red RAL3002
• Lifting Lugs • Powder coating
• Keylock handle • Glossy textured finish

Standard
Ambient □ 5°C to 40°C / 41°F to 104°F
Temperature Optional
Rating □ 5°C to 50°C / 41°F to 122°F
□ 5°C to 55°C / 41°F to 131°F

AC
□ 120V / 1ph / 60hz
□ 208V to 240V / 1ph / 50-60hz
DC
□ 12VDC
General
□ 24VDC
Grounding system • Negative
• Two independent fully automatic
Battery chargers • 10A continuous charge
• 500mA trickle charge
• Battery 1 & Battery 2 voltage
Electrical Reading • Battery 1 & Battery 2 charging amperage
• Charging mode
• Continuous system pressure display
Pressure Reading
• Cut-in and Cut-out pressure setting
• Pressure readings with date stamp
• Event recording with date stamp
Pressure and
• Under regular maintained operation, events can be stored in memory for up to 5 years
Event Recorder
• Data viewable on operator interface display screen
• Downloadable by USB port to external memory device

October 2013 2
Technical Data
GPD Diesel Fire Pump Controller

• Pressure transducer and run test solenoid valve assembly for fresh water application
• Pressure sensing connection 1/2” Female NPT
Pressure sensing • Drain connection 3/8”
• Rated for 0-500psi Working pressure (calibrated at 0-300psi)
• Externally mounted with protective cover
Audible Alarm 4” alarm bell - 85 dB at 10ft. (3m)
Visual only
• Periodic test • Cranking Cycle
• Engine run
• Main switch in HAND • Main switch in OFF
• Main switch AUTO
• Pump room temperature ( F or oC)
o

Visual & Audible Visual and Audible


• Battery #1 & battery #2 failure • Low fuel level
Alarms • Overspeed
• Charger #1 & Charger #2 failure • Water reservoir low
• Low oil pressure
• AC power available • Fuel tank leak
• High engine temperature
• Low pump room temperature • Fail when running
• Fail to start
• System overpressure
• High fuel level

SPDT-8A-250V.AC
• Engine run (2x) (1x field re-assignable)*
• Common controller trouble
• Charger #1 & Charger #2 failure • Pressure line failure
• Common engine trouble
• High engine temperature • Battery #1 & battery #2 failure • Overspeed
• Fail to start • DC failure • Fail when running
Remote Alarm • Fuel injection malfunction** • Loss of continuity (starter) #1 and/or #2 • Low oil pressure
Contacts • ECM selector switch in alternate position***
• Common pump room alarm (field re-assignable)*
• Low fuel level • Low suction pressure • Water reservoir low
• High fuel level • Low pump room temperature • Water reservoir empty
• Fuel tank leak • High pump room temperature • AC Failure
• H-O-A selector switch in AUTO (field re-assignable)*
• H-O-A selector switch in OFF or HAND
• Free (field programmable)*
• Embedded micro-computer with software PLC logic
• 4.2” color touch screen (HMI technology)
ViZiTouch
• Upgradable software
Operator Interface
• Expandable storage
• Multi-language

*Except if option C13 is ordered. Tornatech reserves the right to use any of these four alarm points for special specific application requirements
**Applicable to electronic engines only.
*** Applicable to electronic engines only. Alarms when ECM selector switch on the engine is in alternate mode.

October 2013 3
Technical Data
GPD Diesel Fire Pump Controller

• Hand-Off-Auto
Selector Switch
• Behind lockable and breakable cover
• Start on pressure drop
Automatic Start
• Remote start signal from automatic device
• Crank 1 and Crank 2 start pushbuttons
• Run test pushbutton
Manual Start
• Deluge valve start
• Remote start from manual device
• 6 consecutive cycle attempts
Crank Cycle • 3 X 15s crank from battery 1 or 2 alternatively
Operation • 15s rest in between each crank attempt
• Manual with Stop pushbutton
Stopping
• Automatic after expiration of minimum run timer ***
• Minimum run timer ***(off delay)
Field Adjustable &
Timers • Sequential start timer (on delay)
Visual Countdown
• Periodic test timer
• Pressure
Actuation
• Non-pressure
Visual Indication
• Automatic
Mode
• Non-automatic

Automatic Start Manual or Remote start Run Test or periodic test


Alarm and High Coolant Alarm only Alarm only Shutdown
shutdown
schedule Low Oil Pressure Alarm only Alarm only Shutdown
Overspeed Shutdown Shutdown Shutdown

Wall Mount Floor Mount


Approx. shipping Approx. shipping
Approx. Shipping Approx. Shipping
Starting Voltage dimensions in inches dimensions in inches
Weight in Lbs (kg) Weight in Lbs (kg)
(mm) (mm)

32 "L x 29 "W x 16 "h 32”L x 29”w x 26”h


12V.DC 110 (50) 130 (59)
(813 x 737 x 407 ) (813 x 737 x 661)

32 "L x 29 "W x 16 "h 32”L x 29”w x 26”h


24V.DC 130 (59) 150 (68)
(813 x 737 x 407) (813 x 737 x 661)

*** Automatic shutdown shall be approved by the AHJ.

October 2013 4
Technical Data
GPD Diesel Fire Pump Controller

A1 Periodic test alarm contact (Form C-SPDT) Delayed automatic start on AC power failure
C14
(factory set at 15 minutes)
A2 Overspeed alarm contact (Form C-SPDT)
C15 Low zone pump control function
A3 Low oil pressure alarm contact (Form C-SPDT)
C16 Medium zone pump control function
A4 High coolant temperature alarm contact (Form C-SPDT)
C17 High zone pump control function
A5 Failure to start alarm contacts alarm contact (Form C-SPDT)
Lockout/interlock circuit from equipment installed inside the
A6 Battery 1 & 2 failure alarm contact (2 x Form C-SPDT) C19
pump room
A7 Charger 1 & 2 failure alarm contact (2 x Form C-SPDT) Pressure transducer and run test solenoid valve for fresh
D4
A8 AC failure alarm contact (Form C-SPDT) water rated for 0-500PSI (for calibration purposes only)

System overpressure alarm contact (For engines with PLD) Pressure transducer and run test solenoid valve for sea
A9 D6
(Form C-SPDT) water rated for 0-500PSI

A11 Extra controller trouble alarm contact (Form C-SPDT) D7A Low fuel level float switch supplied as separate item (1-1/4”)

A12 Extra engine trouble alarm contact (Form C-SPDT) D7B Low fuel level float switch supplied as separate item (1-1/2”)

Additional engine alarm contact (Form C-SPDT) D8A High fuel level float switch supplied as separate item (1-1/4”)
Ax
(specify function) D8B High fuel level float switch supplied as separate item (1-1/2”)
B1 Low fuel level alarm contact (Form C-SPDT) D9A Anti-condensation heater & thermostat
B2 Water reservoir level low alarm contact (Form C-SPDT) D9B Anti-condensation heater & humidistat
B3 Water reservoir empty alarm contact (Form C-SPDT) D9C Anti-condensation heater & thermostat & humidistat
B4 Low pump room temperature alarm contact (Form C-SPDT) Low suction pressure transducer for fresh water rated at
D11
B5 High fuel level alarm contact (Form C-SPDT) 0-300PSI with visual indication and alarm contact
Low suction pressure transducer for sea water rated at
Low system (discharge) pressure alarm contact D11A
B6 0-300PSI with visual indication and alarm contact
(Form C-SPDT)
D12 Tropicalization
B7 Low suction pressure alarm contact (Form C-SPDT)
D25 Mounting stand
B8 Pump on demand alarm contact (Form C-SPDT)
D25A Mounting stand SST- 304 painted
B9 Fuel tank leak alarm contact (Form C-SPDT)
D25B Mounting stand SST- 304 brushed finish
B10 Main relief valve open alarm contact (Form C-SPDT)
D25C Mounting stand SST- 316 painted
B11 Flow meter loop valve open alarm contact (Form C-SPDT)
D25D Mounting stand SST- 316 brushed finish
B12 Water reservoir level high alarm contact (Form C-SPDT)
D26 Combined low and high fuel level float switch (1-1/4”)
B13 High pump room temperature alarm contact (Form C-SPDT)
D26A Combined low and high fuel level float switch (1-1/2”)
Additional pump room alarm contact (Form C-SPDT)
Bx D27 Fuel level probe (1-1/4”) Level indication
(specify function)
C5 CE Mark with factory certificate D28 Field programmable I/O board - 8 Input / 5 output
C6 Nickel – Cadmium battery chargers D29 Field programmable I/O board - 8 Input / 10 output

Engine block heater circuit (same voltage as battery charger Redundant pressure transducer for fresh water rated for
C7 D30
primary) 0-500PSI (calibrated at 0-300PSI)
Redundant pressure transducer for sea water rated for
Foam pump application w/o pressure transducer and run D31
C8 0-500PSI (calibrated at 0-300PSI)
test solenoid valve
D32 Modbus RTU provision
Non pressure actuated controller w/o pressure transducer
C9
and run test solenoid valve D32A Modbus TCP/IP provision
C13 Louver activation circuit (battery power specific) D33 Window kit for operator interface

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

October 2013 5
Technical Data
GPD Diesel Fire Pump Controller

L01 Other language and English (bilingual) L11 Czech


L02 French L12 Portuguese
L03 Spanish L13 Dutch
L04 German L14 Russian
L05 Italian L15 Turkish
L06 Polish L16 Swedish
L07 Romanian L17 Bulgarian
L08 Hungarian L18 Thai
L09 Slovak L19 Indonesian
L10 Croatian L20 Slovenian

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

October 2013 6
Technical Data
GPD Diesel Fire Pump Controller

ViZiTouch Operator Interface

3
1

PMS 295 PMS 361 Noir

4 5 6 7
8

9 10
11
1 2

12 13

14
?

1 - Power on LED 8 - USB port


2 - Color touch screen 9 - CRANK 1 button
3 - Alarm LED 10 - CRANK 2 button
4 - HOME page button 11- Contextual navigation pad
5 - ALARM page button 12 - STOP button
6 - CONFIGURATION page button 13 - RUN TEST button
7 - HISTORY page button 14 - HELP button

October 2013 7
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 08 0
Vendor Doc. No.

VDSC-8001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

ELECTRIC FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. DATA SHEET & CURVE


MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 09 0
Vendor Doc. No.

VDCSD-9001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

ELECTRIC FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

CROSS SECTIONAL DRAWING


A1. MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 10 0
Vendor Doc. No.

VEED-E1001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

ELECTRIC FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. MOTOR DATA


MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Horizontal A.C. Motors
Open Dripproof Enclosure Fire Pump Motors

Horsepower: 1 – 500 HP
Speed Range: 1800 – 3600 RPM
Rated Voltages: 200 through 575 Voltage at 60 Hz
Frame Sizes: 143T – 5012
Insulation: Class F insulation with Class B
temperature rise at service factor
Enclosure: Open Dripproof (ODP)
Efficiency Level: Energy Efficient (IE2) and
NEMA Premium®† Efficient (IE3)

For fire pump applications per NFPA®† 20 where contaminants are minimal

Product Overview and Options

On January 1, 1998, all fire pump manufacturers were required NFPA®†: National Fire Protection Association
to have motors UL Listed specifically for Fire Pump applications.
A worldwide leader in providing fire, electrical, and life safety to
At that time, we released the UL Listed Fire Pump Motor line.
the public since 1986, the mission of the international nonprofit
Fire Pump Motors were designed per UL-1004A (currently
NFPA®† is to reduce the worldwide burden of fire and other
UL-1004-5) and met the NFPA 20 “Standard for the Installation
hazards on the quality of life by providing and advocating
of Stationary Pumps for Fire Protection.”
scientifically-based consensus codes and standards, research,
training and education. NFPA®† membership totals more than
U.S. MOTORS® brand ODP fire pump products are fully
75,000 individuals from around the world and more than 80
compliant with federal motor efficiency requirements as
national trade and professional organizations.
described in the Energy Independence and Security Act of 2007
also known as EISA. All fire pump motors provide necessary For more information, go to www.nfpa.org
identifying nameplate data.

On May 14, 2013, Nidec Motor Corporation expanded its UL


Listed Fire Pump Motor file (EX5189) to include inverter duty
(10:1 variable torque), 500HP or less, and frame sizes 143-5012.

For Nidec Motor Corporation to be able to apply the UL Listed


Fire Pump label, motors must meet the following requirements:
• Designed to meet NEMA ®† Design "B" parameters
per NEMA ®† MG1-2014
• Calculated Safe Stall Time must exceed
12 seconds (cold) / 8 seconds (hot)
• Motors designated for Canada must meet CSA-390
Table 2 efficiency values
• 600V or less
• 500HP and lower
• 5012 frame and smaller
• 1.15 service factor (max)

PDS 222-218 Rev. 09/15 www.nidec-motor.com | www.usmotors.com


Horizontal A.C. Motors, Open Dripproof Enclosure, Fire Pump Motors

Product Overview and Options (continued) Options and Accessories:

Standard Features: Nidec Motor Corporation offers the following custom-design


• 1.15 service factor options on the U.S. MOTORS® brand ODP Fire Pump motor:

• Class F insulation, Class B temperature rise • Inverter duty 10:1 variable torque
at 1.15 service factor (60Hz) • 50 Hertz voltages
®†
• 40°C Ambient, NEMA Design B performance • 50°C ambient
on 60Hz Sine Wave Power • C and D flanges
• Rolled steel frame 143-320, Cast iron frame 360-5012 • Special paint
• Aluminum end shields 143-250, Cast iron end shields 320-5012 • Space heater
• Premasked Mylar nameplate 143-320, Stainless steel 360-5012 • Winding and bearing thermal protection
• Regreaseable bearings 180 Frame & Larger
• Double shielded bearings 140-400, Open On 440 Frame & larger
• Internal bearing caps 400 Frame & Up
• Lifting provisions 210 Frame & Larger
• Catalog models suitable for Wye-Delta Start 250-445 Frame
• Dual voltage catalog models suitable
for Part Winding Start (PWS) on low voltage
• 230/460 & 575 Volt catalog models comply with NRCan
Standards
• 230/460V catalog models dual nameplated for 190/380V 50Hz,
Next lower horsepower
• Oversized connection diagram, Catalog models “CE” Mark
on nameplate
• Vertical “JP” closed coupled pump catalog models (140-365)
with drip cover

Warranty Information

Refer to the U.S. MOTORS® website (usmotors.com) for the most up-to-date warranty information.

All Nidec Motor Corporation products shall carry the limited warranty of 12 months from the date of installation, not to exceed 18
months from date of manufacture as specified in Section 5 of Nidec Motor Corporation’s Terms and Conditions of Sale except those
specifically listed below, or noted within individual product family pages within this catalog.

Installed / Manufactured Installed / Manufactured


ODP Motors 140 - 449 NEMA Frames Sine Wave Power VFD Power
Epact 18 / 24 months 12 / 18 months
Premium Efficient & NEMA Premium®† 36 / 42 months 24 / 30 months
Inverter Duty 36 / 42 months 36 / 42 months
TITAN® ODP Motors - 5000 Frame and Larger Sine Wave Power VFD Power
Standard Efficient & Energy Efficient 12 / 18 months 12 / 18 months
Premium Efficient 24 / 30 months 18 / 24 months
Inverter Duty 24 / 30 months 24 / 30 months

For additional information, please refer to our Full Line Standard Motor Catalog (FL600)
or contact your Nidec Motor Corporation representative.

† All marks shown within this document are properties of their respective owners.
8050 W. Florissant Avenue | St. Louis, MO 63136
Nidec Motor Corporation, 2015; All Rights Reserved. U.S. Motors® is a registered trademark of Nidec Motor Corporation.
Nidec Motor Corporation trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office. Phone: 888-637-7333 | Fax: 866- 422-7758

PDS 222-218 Rev. 09/15 www.nidec-motor.com | www.usmotors.com


Page 1 of 1

Model Number:
Status: PUB
Motor Type: FR
Frame: 445
MPI: 147730
HP: 200.00
POLES: 4
VOLTS: 415
HZ: 50
SERVICE FACTOR: 1.15
EFFICIENCY (%):
S.F. 94.6
FULL 95.0
3/4 95.9
1/2 95.9
1/4 94.2
POWER FACTOR (%):
S.F. 83.9
FULL 83.3
3/4 80.1
1/2 71.7
1/4 50.1
NO LOAD 2.7
LOCKED ROTOR 25.8
AMPS:
S.F. 301.0
FULL 262.0
3/4 203.0
1/2 151.0
1/4 110.0
NO LOAD 92.6
LOCKED ROTOR 1724.0
NEMA CODE LETTER G
NEMA DESIGN LETTER B
FULL LOAD RPM 1480
NEMA NOMINAL EFFICIENCY (%) 95.0
GUARANTEED EFFICIENCY (%) 94.1
MAX KVAR 56.6
AMBIENT (°C) 50
ALTITUDE (FASL) 3300
SOUND PRESSURE (DBA @ 1M) 67.0
TORQUES:
BREAKDOWN{% F.L.} 200
LOCKED ROTOR{% F.L.} 100
FULL LOAD{LB-FT} 709.0
SAFE STALL TIME-HOT (SEC) 13

NEMA Nominal and Guaranteed Efficiencies are up to 3,300 feet above sea level and 25 ° C ambient.

The Above Data Is Typical, Sinewave Power Unless Noted Otherwise

NIDEC MOTOR CORPORATION


ST. LOUIS, MO

Nidec trademarks followed by the ® symbol are registered with the U.S. Patent and Trademark Office.

http://nmcmotor.com/CIMWebViewer/CIMWebViewerPerfData.asp?MI=1 6/25/2014
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 11 0
Vendor Doc. No.

VECD-E2003
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.

ELECTRIC FIRE PUMP


2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. CONTROLLER DATA


MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Project:
Customer:
Engineer:
Pump Manufacturer:

Technical Data Submittal Document


Model GPS
Full Service Reduced Voltage
Soft Start Soft Stop
Electric Fire Pump Controller

Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections

Note: The drawings included in this package are for controllers covered under our standard offering.
Actual AS BUILT drawings may differ from what is shown in this package.

July 2016
Technical Data
Model GPS Electric Fire Pump Controller

3L3 1M
T3
From normal
3L2
incoming power through
Disconnecting Means 3L1
T2

T1
M
(IS/CB)*
CR4
1M

3L1

GPS
3L2 Soft Starter

Across-the-lin
600 e starting

Locked rotor current


% of full load
Line current

Starting Method: Reduced Voltage


Typical soft-start
Soft start soft stop current range
150
Typical Voltage Applied at Start: 30%
Full load current
Inrush Current: 30% (adjustable)
Starting Torque: 30% 20 40 60 80 100
Motor Type: Across the line (direct on line) Percent of motor speed (%)
No. of Contactors: 1 at 100% of horsepower
Min. ampacity of motor conductors: 3 at 125% x 100% of Full Load Current (FLC)

Built to NFPA 20 (latest edition)


• UL218 - Fire Pump Controllers
Underwriters Laboratory (UL)
• CSA C22.2 No. 14 Industrial Control Equipment
Standard,
Listings, FM Global Class 1321/1323
Approvals and New York City Accepted for use in the City of New York by the Department of Buildings
Certifications Seismic Certification See page 5 for details
Optional
□ CE Mark Various EN, IEC & CEE directives and standards
Protection Rating
□ Standard: NEMA 2 (IP31)
Optional
□ NEMA 12 □ NEMA 4X-304 sst painted □ IP54
□ NEMA 3 □ NEMA 4X-304 sst brushed finish □ IP55
Enclosure □ NEMA 3R □ NEMA 4X-316 sst painted □ IP65
□ NEMA 4 □ NEMA 4X-316 sst brushed finish □ IP66
Accessories Paint Specifications
• Bottom entry gland plate • Red RAL3002
• Lifting Lugs • Powder coating
• Keylock handle • Glossy textured finish

*Please see Disconnecting Means details on page 3.

July 2016 2
Technical Data
Model GPS Electric Fire Pump Controller

Shortcircuit 200V to 208V 220V to 240V 380V to 416V 440V to 480V 575V to 600V
Withstand 60Hz 60Hz 50 Hz / 60Hz 60Hz 60Hz
Rating HP (kw)

� Standard 100kA
5-150 (3.7 - 110) 5-200 (3.7 - 147) 5-300 (3.7 - 220) 5-450 (3.7 - 335) n/a
� Optional 150kA
� Standard 50kA 200 (147) 250 (184) 350 - 450 (257 - 335) 500 (373) 5-500
� Optional 100kA n/a n/a n/a n/a (3.7- 373)

Ambient Standard: Optional:


Temperature □ 5°C to 40°C / 41°F to 104°F □ 5°C to 55°C / 41°F to 131°F
Rating

Surge
Surge arrestor rated to suppress surges above line voltage
Suppression
• Isolating switch and circuit breaker assembly:
- Door interlocked in the ON position
- Isolating switch rated not less than 115% of motor full load current
Disconnecting
- Circuit breaker continuous rating not less than 115% of motor full load current
Means
- Overcurrent sensing non-thermal type, magnetic only
- Instantaneous trip setting of not more than 20 times the motor full load current
• Common flange mounted operating handle
Service Entrance
Suitable as service entrance equipment
Rating

Emergency Start • Flange mounted • Integrated limit switch


Handle • Pull and latch activation • Across the line start (direct on line)

Locked Rotor • Operate shunt trip to open circuit breaker • Trip between 8 and 20 seconds
Protector • Factory set at 600% of motor full load current

Electrical • Voltage phase to phase (normal power)


Readings • Amperage of each phase when motor is running
Pressure • Continuous system pressure display
Readings • Cut-in and Cut-out pressure settings
• Pressure readings with date stamp
• Event recording with date stamp
Pressure and
• Under regular maintained operation, events can be stored in memory for up to 5 years.
Event recorder
• Data viewable on operator interface display screen
• Downloadable by USB port to external memory device
• Pressure transducer and run test solenoid valve assembly for fresh water application
• Pressure sensing line connection 1/2” Female NPT
Pressure Sensing • Drain connection 3/8”
• Rated for 0-500PSI working pressure (standard display at 0-300psi)
• Externally mounted with protective cover

July 2016 3
Technical Data
Model GPS Electric Fire Pump Controller

Audible Alarm 4” alarm bell - 85 dB at 10ft. (3m)


• Power available • Locked rotor • Manual start
• Phase reversal • Periodic test • Deluge valve start
• Motor run • Fail to start • Remote automatic start
Visual Indications • Pump room alarm • Low discharge pressure • Remote manual start
& Alarms • Motor trouble • Low pump room temperature • Overcurrent
• Phase loss • Pump room temperature (ºF or ºC) • Undercurrent
• Phase unbalance • Pump on demand/Automatic start • Undervoltage
• Low water level • Emergency start • Overvoltage
SPDT-8A-250V.AC
• Power available
• Phase reversal
• Motor run
• Common pump room alarm (field re-assignable)**
Remote Alarm
• Overvoltage • Undervoltage • Phase unbalance
Contacts
• Low pump room temperature • High Pump room temperature
• Common motor trouble (field re-assignable)**
• Overcurrent • Fail to start
• Undercurrent • Ground fault
• Free (field programmable)**
• Embedded microcomputer with software PLC logic
• 4.2” color touch screen (HMI technology)
ViZiTouch
• Upgradable software
Operator Interface
• Expandable storage
• Multi-language
• Protocol: Modbus
Communication
• Connection type: Shielded female connector RJ45
Protocol
• Frame Format: TCP/IP
Capability
• Addresses: See bulletin MOD-GPx
• Start on pressure drop
Automatic Start
• Remote start signal from automatic device
• Start pushbutton
• Run test pushbutton
Manual Start
• Deluge valve start
• Remote start from manual device
• Manual with Stop pushbutton
Stopping
Operation • Automatic after expiration of minimum run timer ***
• Minimum run timer ***(off delay)
Field Adjustable &
Timers • Sequential start timer (on delay)
Visual Countdown
• Periodic test timer
• Pressure
Actuation
• Non-pressure
Visual Indication
• Automatic
Mode
• Non-automatic

**Tornatech reserves the right to use any of these three alarm points for special specific application requirements.
***Can only be used if approved by the AHJ

July 2016 4
Technical Data
Model GPS Electric Fire Pump Controller

Seismic
TRU Compliance, LLC
Certification TWEI Project No.: 15014
A Tobalski Watkins Affiliate
Company
Mounting
Rigid base and wall mounting
details
Seismic
Building Test Seismic AFLX-H ARIG-H AFLX-V ARIG-V
Certification
Code Criteria Parameters
SDS z/h IP
Seismic IBC
Information ICC- 2.0 1.0 1.5 3.20 2.40 1.33 0.53
2015, ASCE 7-10
ES
CBC Chapter 13
AC156 3.2 0.0 1.5 3.20 1.28 2.13 0.85
2016

RRS for Nonstructural Components Testing


10.0
Spectral Response Acceleration (g)

1.0

0.1
0.1 1.0 10.0
Frequency, f (Hz)

Horiz. Level 1 Vert. Level 1

Notes:
• Components are tested in accordance with ICC-ES AC156, IBC 2015 & CBC 2016.
• OSHPD Special Seismic Certification Preapproval (OSP)

July 2016 5
Technical Data
Model GPS Electric Fire Pump Controller

A4 Flow switch provision C20 Manual start alarm contact (Form C-SPDT)

Foam pump application w/o pressure transducer and run C21 Deluge valve start alarm contact (Form C-SPDT)
A8
test solenoid valve C22 Remote automatic start alarm contact (Form C-SPDT)
A9 Low zone pump control function C23 Remote manual start alarm contact (Form C-SPDT)
A10 Middle zone pump control function C24 High pump room temperature alarm contact (Form C-SPDT)
A11 High zone pump control function Second set of standard alarm contacts (Form C-SPDT)
C25
Non-pressure actuated controller w/o pressure transducer (Typical for city of Los Angeles and Denver)
A13
and run test solenoid valve Additional visual and alarm contact
Cx
Lockout/interlock circuit from equipment installed inside the (specify function) (Form C-SPDT)
A16
pump room Low suction pressure transducer for fresh water rated at
D1
Built in alarm panel (120V.AC supervisory power) providing 0-300PSI with visual indication and alarm contact
indication for: Low suction pressure transducer for sea water rated at
B11 • Audible alarm & silence pushbutton for motor run, phase D1A
0-300PSI with visual indication and alarm contact
reversal, loss of phase.
Pressure transducer and run test solenoid valve for fresh
• Pilot lights for loss of phase & supervisory power available D5
water rated for 0-500PSI (for factory calibration purposes only)
Built in alarm panel same as B11 but 220-240VAC
B11B Pressure transducer and run test solenoid valve
supervisory power D5D
for sea water rated for 0-500PSI
High motor temperature c/w thermoster relay and alarm
B19A D10 Omit mounting feet (when applicable)
contacts (Form C-SPDT)
High withstand rating for (normal power section)
High motor temperature c/w PT100 relay and alarm D13
B19B • 208V to 480V = 150kA • 600V = 100kA
contacts (Form C-SPDT)
D14 Anti-condensation heater & thermostat
Ground fault alarm detection c/w visual indication and alarm
B21
contact (Form C-SPDT) D14A Anti-condensation heater & humidistat
C1 Extra motor run alarm contact (Form C-SPDT) D14B Anti-condensation heater & thermostat & humidistat
C4 Periodic test alarm contact (Form C-SPDT) D15 Tropicalization
C6 Low discharge pressure alarm contact (Form C-SPDT) D18 CE Mark with factory certificate
C7 Low pump room temperature alarm contact (Form C-SPDT) D26 Modbus with RTU frame format and RS485 connection
C10 Low water reservoir level alarm contact (Form C-SPDT) Motor heater connection (external single phase power
D27
source and heater on/off contact)
High electric motor temperature alarm contact
C11
(Form C-SPDT) Motor heater connection (internal single phase power
D27A
source and heater on/off contact)
High electric motor vibration c/w visual indication and alarm
C12
contact (Form C-SPDT) D28 Customized drawing set
Pump on demand / automatic start alarm contact D34 Field programmable I/O board - 8 Input / 5 output
C14
(Form C-SPDT)
D35 Field programmable I/O board - 8 Input / 10 output
C15 Pump fail to start alarm contact (Form C-SPDT)
Redundant pressure transducer for fresh water rated for
D36
C16 Control voltage healthy alarm contact (Form C-SPDT) 0-500PSI
Flow meter valve loop open c/w visual indication and alarm Redundant pressure transducer for sea water rated for
C17 D36A
contact (Form C-SPDT) 0-500PSI
High water reservoir level c/w visual indication and alarm D37 Window kit for operator interface
C18
contact (Form C-SPDT)
C19 Emergency start alarm contact (Form C-SPDT)

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

July 2016 6
Technical Data
Model GPS Electric Fire Pump Controller

L01 Other language and English (bilingual) L14 Russian


L02 French L15 Turkish
L03 Spanish L16 Swedish
L04 German L17 Bulgarian
L05 Italian L18 Thai
L06 Polish L19 Indonesian
L07 Romanian L20 Slovenian
L08 Hungarian L21 Danish
L09 Slovak L22 Greek
L10 Croatian L23 Arabic
L11 Czech L24 Hebrew
L12 Portuguese L25 Chinese
L13 Dutch

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

July 2016 7
Technical Data
Model GPS Electric Fire Pump Controller

ViZiTouch Operator Interface

3
1

PMS 295 PMS 361 Noir

4 5 6 7 8
8

9
10

11 12

13
?

1 - Power on LED 8 - USB port


2 - Color touch screen 9 - START button
3 - Alarm LED 10 - Contextual navigation pad
4 - HOME page button 11 - STOP button
5 - ALARM page button 12 - RUN TEST button
6 - CONFIGURATION page button 13 - HELP button
7 - HISTORY page button

July 2016 8
Electric Fire Pump Controller Model: GPS
Dimensions Built to the latest edition of the NFPA 20 standard
39 3/8" [999]
38 3/8" [976]
21 3/4" [552] 36" [914]

18" [457] 34 3/4" [883]


Ø7/8" [Ø23] X2 Ø3/8" [Ø10] X4

See Notes

69 1/8" [1756]

68" [1727]
65 7/8" [1675]
62" [1576]

22 3/4" [577] 33 5/8" [854]

1" [25] Adjustable Feet

40" [1016]
Sensing Line Connection - 1/2 " F.NPT
38" [965]

Ø1/2" [Ø13] X4 11" [279] 1" [25]


Drain - 3/8 " M.TUBE

10" [255]
Voltage / Power Table Normal
11 5/8" [294]
11" [279]
Power and
16" [406]
Motor Leads
Voltage Min HP Max HP Entrance

208 75 125 Notes: 1 1/4" [31] 3 1/2" [89] 3" [76]


1" [25]
220 - 240 75 150
- Standard NEMA: NEMA 2
- Standard Paint : Textured Red RAL 3002.
380 - 400 - 415 150 250 - All Dimensions are in Inches [Millimeters].
- Center of ViZiTouch Screen: 62-5/8" [1589] from Bottom.
440 - 480 200 300 - Bottom Conduit Entrance Through Removable Gland Plate Recommended.
- Use Watertight Conduit and Connector Only.
600 200 400 - Protect Equipment Against Drilling Chips.
- Door Swing Equal to Door Width.
- Seismic mounting to be rigid wall and base only.
Drawing for information only. Projection
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.

REV. DESCRIPTION DD/MM/YY Drawing number


NYC
Dpt of Building
12 MODIFIED TORNATECH & SEISMIC LOGO 14/04/16
Approved
11 ADDED SEISMIC LOGO 19/08/15 GPX-DI330 /E
10 GENERAL REVISION 16/06/14 CDL
2016 All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Electric Fire Pump Controller
Reduced Voltage / Soft Starter
Model: GPS
Wiring schematic Built to the latest edition of the NFPA 20 standard

IS CB
1L3 3L3 CT3 1M*
1L2 3L2 CT2
1L1 3L1 CT1
CR5

White

White

White
White

Black

Black

Black
Black
Red
17
ST 1M 64 66 68
SA 65 67 69
TB14

3 2
To J45 3L1 CR4 3L2

To J57 To J76
SSS
1M-1 1M
14 14
Motor J19 J18 1M-2
11 11
Running 1M-3 1M-4
12 12
1M CR4
14 12
Power J40
Available 11
TB1
J36 11
CR4-1
CR4-2
CR4
12 14
3L1 3L2
14 12
Phase J42
Reversal 11
TB2
J38 11
CR5-1
CR5-2
CR5 H1 H2
12 14

XTR4
14 (+)
Common J37 J14
Pump Room 11
TB3 AI4-IN 44 X2 X1
Alarm 12 (-)
120V

Common
Motor
14
J39 J15
(+)
CR5
11 AI3-IN 50 47
Trouble TB4
12 (-)
46
Pressure
47
14
J41 J16
(+) Red
White
PT1 transducer
CR4
49
Instant 11
TB5 PT1-IN
type 0-5V
Stop 46 Black
12 (-)

J17
(+)
PT2-IN
A1 1 A2
(-)

Green / Yellow SV1


G
J43 SV1
SV1-1 Brown 13 ON / RUN
SV1-2 Blue
N 14/24 COMMON
3 23 BYPASS
J45 GND
2 To shunt trip
ST2
195
95
GND NO
J44 96 OVERLOAD / FAILURE
+ XTR1
1
3L2
198
98
NC
REC

SSS 3RW4024 to 3RW4047


X1 H2
1 24VAC
J47 N
3 3 X2 H1
L 3L1

J8

LS1* LS1-1
J1
21 P1
LS1-2
22 J11
23
REMOTE Temperature
MANUAL START 24 P1 Probe 1
J6
LOCKOUT
25
8 TM1
26
7
REMOTE J1* 27
6
69 VIZITOUCH
AUTOMATIC START 28
29
J25
J76
5
68
67
MAIN BOARD
DELUGE J2* 4 J3
VALVE 30 66 To CT1-2-3 P2
3
WATER RESERVOIR 31 65
2 Red Red + -
LOW 32 64 J16 (+) AB1
1 Black
(-)
33
Black
34
J53 2
35
1
J14 J13
36
198
COM

COM

COM

COM

COM

COM

COM

COM

GND
24V
DI7

DI6

DI5

DI4

DI3

DI2

DI1

DI0

37 3L3
7
195 SSS FAULT
38
6
5
J57 4
3L2
To 3L1-2-3
3
2
3L1
1
I/O RELAY BOARD
Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
* REMOVE JUMPER TO USE THIS FEATURE * Contact closed when Emergency Start is in ON position Contact manufacturer for "As Built" drawing.

REV. DESCRIPTION DD/MM/YY Drawing number


NYC
Dpt of Building
5 Modified Tornatech & Seismic Logo 14/04/16
Approved
4 Added Seismic Logo 19/08/15 GPS-WS500 /E
3 General Revision 07/01/15 CDL
2016 All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Electric Fire Pump Controller Model: GPX
Terminals Diagram and Sizing Built to the latest edition of the NFPA 20 standard

3 Phases
Bonding Incoming Power
Ground

Power Terminals Notes:


1 - For proper wire sizing, refer to NFPA70 and NEC (USA) or CEC
L1 L2 L3
Models :GPA, GPR & GPS Gnd
IS
(Canada) or local code.
2 - Controller suitable for service entrance in USA.
3 - For more accurate motor connections refer to motor manufacturer or
motor nameplate.
1M 4 - Controller is phase sensitive. Incoming lines must be connected in ABC
Gnd
T1 T2 T3 sequence.
5 - Field wiring and lug sizes base on copper conductors only.
Do not use aluminium conductors.

Isolating Switch (IS) Field Wiring according to Bending Space (AWG or MCM). TERMINALS L1 - L2 - L3 (Use Copper Conductors Only)

Bending
Space 5 " (127 mm) 8 " (203 mm)

HP
5 7.5 10 15 20 25 30 40 50 60
Voltage

208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)

220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)

380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)

440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)

600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)

Bending
Space 12 " (305 mm) 16 " (406 mm)

HP
75 100 125 150 200 250 300 350 400 450 500
Voltage

208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------

220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 500)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)

600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)

Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)

Wiring Size for motor connection for Models GPA, GPR & GPS (AWG or MCM). TERMINALS T1 - T2 - T3 (Use Copper Conductors Only)

HP
5 7.5 10 15 20 25 30 40 50 60
Voltage

208 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 3/0) 1x (3/0) 1x (4/0 to 300)

220 to 240 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 3/0) 1x (2/0 to 3/0) 1x (3/0)

380 to 416 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)

440 to 480 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0) 1x (3 to 1/0)

600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x ( 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)

HP
75 100 125 150 200 250 300 350 400 450 500
Voltage

208 1x (300) 2x (2/0 to 300) 2x (4/0 to 300) 2x (250 to 300) 2x (400 to 600) -------- -------- -------- -------- -------- --------

220 to 240 1x (250 to 300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------

380 to 416 1x (1/0 to 3/0) 1x (3/0) 1x (250 to 300) 1x (300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (300) 2x (400 to 500) 2x (500 to 600) 2x (600)

440 to 480 1x (1 to 2/0) 1x (2/0 to 3/0) 1x (3/0) 1x (4/0 to 300) 2x (1/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (300) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)

600 1x (3 to 1/0) 1x (1 to 2/0) 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 300) 2x (250 to 300) 2x (300) 2x (350 to 500)

Drawing for information only.


Manufacturer reserves the right to modify this drawing without notice.
For drawing for approval or installation, please contact manufacturer.

REV. DESCRIPTION DD/MM/YY Drawing number


NYC
Dpt of Building
8 Modified Tornatech & Seismic Logo 14/04/16
Approved 7 Added Terminal Torque Ratings 14/09/15 GPX-TD500 1/3 /E
6 Added Seismic Logo 19/08/15
2016 All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Electric Fire Pump Controller Model: GPX
Terminals Diagram and Sizing Built to the latest edition of the NFPA 20 standard
Power Terminals
3 Phases 3 Phases
Bonding Incoming Power Bonding Incoming Power
Ground Ground

Notes:
1 - For proper wire sizing, refer to NFPA70 and NEC (USA) or CEC
Gnd L1 L2 L3 Gnd L1 L2 L3 (Canada) or local code.
IS IS 2 - Controller suitable for service entrance in USA.
3 - For more accurate motor connections refer to motor manufacturer or
motor nameplate.
2M 1M 2M 1M 4 - Controller is phase sensitive. Incoming lines must be connected in ABC
Gnd Gnd
T7 T8 T9 T1 T2 T3 T6 T4 T5 T1 T2 T3 sequence.
5 - Field wiring and lug sizes base on copper conductors only.
Do not use aluminium conductors.

M M

Models :GPP Models :GPW & GPY


Isolating Switch (IS) Field Wiring according to Bending Space (AWG or MCM). TERMINALS L1 - L2 - L3 (Use Copper Conductors Only)

Bending
Space 5 " (127 mm) 8 " (203 mm)

HP
5 7.5 10 15 20 25 30 40 50 60
Voltage

208 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (2 to 1/0) 1x (1/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250)

220 to 240 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250)

380 to 416 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0) 1x (3 to 1/0)

440 to 480 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0) 1x (3 to 1/0)

600 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (10 to 1/0) 1x (8 to 1/0) 1x (8 to 1/0) 1x (6 to 1/0) 1x (6 to 1/0) 1x (4 to 1/0)

Bending
Space 12 " (305 mm) 16 " (406 mm)

HP
75 100 125 150 200 250 300 350 400 450 500
Voltage

208 1x (300 to 500) 1x (500) 2x (4/0 to 500) 2x (250 to 500) 2x (400 to 600) -------- -------- -------- -------- -------- --------

220 to 240 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 500) 2x (4/0 to 500) 2x (350 to 500) 2x (500 to 600) -------- -------- -------- -------- --------
2x (400 to 500)
380 to 416 1x (1/0 to 250) 1x (3/0 to 250) 1x (250) 1x (300 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (500 to 600) 2x (600) --------
2x (400 to 500)
440 to 480 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (4/0 to 250) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (300 to 500) 2x (350 to 500) 2x (400 to 600) 2x (500 to 600)

600 1x (3 to 1/0) 1x (1 to 250) 1x (2/0 to 250) 1x (3/0 to 250) 1x (250 to 500) 1x (350 to 500) 2x (3/0 to 250) 2x (4/0 to 500) 2x (250 to 500) 2x (300 to 500) 2x (350 to 500)

Bending
Space 5 " (127 mm) 8 " (203 mm) 12 " (305 mm)

Wiring Size for motor connection for Models GPP, GPW & GPY (AWG or MCM). TERMINALS T1 - T2 - T3 - T4 - T5 - T6 - T7 - T8 - T9 (Use Copper Conductors Only)

HP
5 7.5 10 15 20 25 30 40 50 60
Voltage

208 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (2 to 3/0) 1x (1 to 3/0)

220 to 240 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (8 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 1/0) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0)

380 to 416 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (10) 1x (10) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2) 1x (4 to 1/0)

440 to 480 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (6 to 2) 1x (6 to 2)

600 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (14 to 10) 1x (12 to 10) 1x (12 to 10) 1x (10) 1x (10 to 2) 1x (8 to 2) 1x (8 to 2)

HP
75 100 125 150 200 250 300 350 400 450 500
Voltage

208 1x (2/0 to 3/0) 1x (3/0) 1x (250 to 300) 2x (1/0 to 300) 2x (3/0 to 350) -------- -------- -------- -------- -------- --------

220 to 240 1x (1/0 to 3/0) 1x (3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (4/0 to 350) -------- -------- -------- -------- --------

380 to 416 1x (4 to 2/0) 1x (2 to 2/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (2/0 to 300) 2x (3/0 to 300) 2x (4/0 to 350) 2x (4/0 to 350) --------

440 to 480 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300) 2x (3/0 to 350) 2x (4/0 to 350)

600 1x (6 to 2) 1x (4 to 2/0) 1x (3 to 2/0) 1x (2 to 3/0) 1x (1/0 to 3/0) 1x (2/0 to 3/0) 1x (4/0 to 300) 1x (250 to 300) 1x (300) 2x (1/0 to 300) 2x (2/0 to 300)

Drawing for information only.


Manufacturer reserves the right to modify this drawing without notice.
For drawing for approval or installation, please contact manufacturer.

REV. DESCRIPTION DD/MM/YY Drawing number


NYC
Dpt of Building
8 Modified Tornatech & Seismic Logo 14/04/16
Approved 7 Added Terminal Torque Ratings 14/09/15 GPX-TD500 2/3 /E
6 Added Seismic Logo 19/08/15
2016 All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Electric Fire Pump Controller Model: GPX
Terminals Diagram and Sizing Built to the latest edition of the NFPA 20 standard

Remote Alarm Terminals (I/O board) Control Terminals (I/O board)


Terminals Wire Size: Terminals Wire Size:
12 - 24 AWG 12 - 24 AWG
0.5 Nm 0.5 Nm

Remote Manual Start


Remote

MOTOR RUN
Normally open J19 - 14 23
Closes to alarm Manual Close to start pump
Motor J25
Running Normally closed J19 - 11 Start 24
Opens to alarm J19 - 12

Lockout
Normally closed J40 - 14 25
Lockout Close to block start
Power Opens to alarm J25

TB1
Available Normally open J40 - 11 Signal 26
(Fail Safe) Closes to alarm J40 - 12

Automatic Start
Remote
Normally open J42 - 14 Automatic Open to start pump 27
Phase Closes to alarm J1 J25
If used, remove jumper J1 28

TB2
Normally closed J42 - 11 Start
Reversal
Opens to alarm J42 - 12

(RE-ASSIGNABLE) Deluge Valve


Deluge
Normally open Open to start pump 29
J37 - 14 Valve J2
Pump Closes to alarm J25
Signal If used, remove jumper J2
TB3

Normally closed J37 - 11 30


Room
Alarm Opens to alarm J37 - 12

(RE-ASSIGNABLE)
Normally open
Motor Closes to alarm
J39 - 14
Field Connections for External Devices
TB4

Normally closed
Trouble
Opens to alarm
J39 - 11
J39 - 12
(I/O board)
Terminals Wire Size:
12 - 24 AWG
0.5 Nm

Water Reservoir Low


Normally open J41 - 14 Water Reservoir
(Field* Closes to alarm Low Close to signal alarm 31
TB5

Programmable) Normally closed J41 - 11 J25


Signal 32
Opens to alarm J41 - 12

Flow / Zone
Flow / Zone
Start / Stop Close to signal alarm 33
J25
Signal 34

Drawing for information only.


Manufacturer reserves the right to modify this drawing without notice.
For drawing for approval or installation, please contact manufacturer. *Not Available in GPS Models
REV. DESCRIPTION DD/MM/YY Drawing number
NYC
Dpt of Building
8 Modified Tornatech & Seismic Logo 14/04/16
Approved 7 Added Terminal Torque Ratings 14/09/15 GPX-TD500 3/3 /E
6 Added Seismic Logo 19/08/15
2016 All right reserved. This drawing and the information contained or depicted herein are the sole property of Tornatech Inc. Copies are communicated to the recipient in strict confidence and may not be retransmitted, published, reproduced, copied or used in any manner, including as the basis for the manufacture or sale of any products, without the express prior written consent of Tornatech Inc.
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 12 0
Vendor Doc. No.

VJPD-3002
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.

JOCKEY PUMP DATA


3. Accessories:
• Suction and discharge gauge 2

A1. MAIN ACCESSORIES


a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
2013
.08

RV,RVA
Vertical Multistage Centrifugal Pump

50Hz
Product introduction Vertical Multistage Centrifugal Pump

Pump Terminal box positions


RVA and RV are non-s elf priming vertical multistage As standard the terminal box is mounted on the suction
centrifugal pump, the pumps are available with stan- side of the pump, meanwhile, 0 ,90 ,180 ,270 could be
dard moto r, the inlet and outle t are located at the adjusted according to the following proceeding:
pump bottom at the same plane (inline type). 1.If necessary, disassembling the protective cover of
All pump s are equipped with a maintenance-free the shaft connector, but did not disassembling the
shaft connector.
mechanical seal set of the cartridge type.
2.Disassembling the motor fixation screws.
3.Turn the motor to the required direction.
Fig.1 RVA
4.Fasten the motor screws.
5.Install the shaft connector's protective cover.
The voltage and frequency are marked on the label,
Motor the correct power should be confirm with the label
before usage.
To ensure the electric connection is conformity to the
motor base drawing marked on the label inside the terminal box.

pump cover Fig2. Terminal box positions

outer sleeve

fasten bolt

Impellers

hydraulic stack
Position 1 position 2 position 3 Position4

Viscosity
pump body
The pumping of liquids with densities or kinematic visc-
osities higher than those of water will cause a consider-
Base
able pressure drop, a drop in the hydraulic performance
and a rise in the power consumption.
In such situations the pump should be fitted with a larger
motor, if in doubt, contact.

Motor
RVA and RV are fitted with a totally enclosed Fig.3 Relationship between motor output (P2)
fan-cooled 2-pole three-phase standard motor. and temperature
From 0.37kW to 2.2kW, are also available with P2
single-phase motor.(1*220-230V/240V). [%]
100
Motor Protection 90
Single-phase motor have a built-in thermal overload switch. 80
Three-phase motors must be connected to a motor 70
protective circuit breaker according to local regul- 60
ations. 50
20 25 30 35 40 45 50 55 60 65 70 75 80
Ambient temperature o
t[ C]
Ambient temperature: maximum+40 , if the ambient 1000 2250 3500 m
temperature exceeds +40 , or the pump is installed Example:
at an altitude exceeding 1000 meters, the motor must From the Fig.3, the pump is installed at an altitude exc-
not be fully loaded due to the risk of overheating. eeding altitude 3500 meters, P2 will decrease to 88%,
Overheating may result from excessive ambient tem-
if the ambient temperature is up to 70 , P2 will decrease
peratures or the low density and consequently low
to 78%.
cooling effect of the air.
In such cases ,it may be necessary to use a motor with
a higher rated output.

5
Construction Vertical Multistage Centrifugal Pump

RV1,2,3,4,5 RVA1,2,3,4,5

Sectional drawing Sectional drawing

1 1
2 2
3 3
4 4 15
5 13 5 13
6 12 6 12
7 7
8 11 8 11
9 9
10 10
14

Material RV Material RVA


No. Description Material EN/DIN AISI/ASTM No. Description Material EN/DIN AISI/ASTM

1 Motor 1 Motor

2 Shaft connector 2 Shaft connector

3 Pump head Cast iron EN-JL1030 ASTM25B 3 Pump head Cast iron EN-JL1030 ASTM25B

4 Mechanical seal 4 Mechanical seal

5 Shaft S.S AISI420 5 Shaft S.S 1.4057 AISI431

6 Outlet S.S 1.4301 AISI304 6 Outlet S.S 1.4301 AISI304

7 Impeller S.S 1.4301 AISI304 7 Impeller S.S 1.4301 AISI304

8 Hydraulic stack S.S 1.4301 AISI304 8 Hydraulic stack S.S 1.4301 AISI304

9 Inlet S.S 1.4301 AISI304 9 Inlet S.S 1.4301 AISI304

10 Pump body Cast iron EN-JL1030 ASTM25B 10 Pump body S.S 1.4301 AISI304

11 Neck ring PTFE 11 Neck ring PTFE

12 Outer sleeve S.S 1.4301 AISI304 12 Outer sleeve S.S 1.4301 AISI304

13 O-ring EPDM/FKM 13 O-ring EDM/FKM

14 Bottom base Cast iron EN-JL1030 ASTM25B

15 Pump cover S.S 1.4301 AISI304

6
Operating and inlet pressures Vertical Multistage Centrifugal Pump

Maximum operating pressure and temperature range

DIN-FGJ UNION PJE

Max. permissible operating pressure Liquid temperature range

RV,RVA1 25bar -20 oC to +104 oC


RV,RVA2 25bar -20 oC to +104 oC
RV,RVA3 25bar -20 oC to +104 oC
RV,RVA4 25bar -20 oC to +104 oC
RV,RVA5 25bar -20 oC to +104 oC
RV,RVA10-1 RV,RVA10-10 16bar -20 oC to +104 oC
RV,RVA10-12 RV,RVA10-17 25bar -20 oC to +104 oC
RV,RVA15-1 RV,RVA15-8 16bar -20 oC to +104 oC
RV,RVA15-9 RV,RVA15-12 25bar -20 oC to +104 oC
RV,RVA20-1 RV,RVA20-7 16bar -20 oC to +104 oC
RV,RVA20-8 RV,RVA20-10 25bar -20 oC to +104 oC
RV,RVA32-1-1 RV,RVA32-5 16bar -20 oC to +104 oC
RV,RVA32-6-2 RV,RVA32-8 25bar -20 oC to +104 oC
RV,RVA32-9-2 RV,RVA32-10-2 30bar -20 oC to +104 oC
RV,RVA45-1-1 RV,RVA45-4 16bar -20 oC to +104 oC
RV,RVA45-5-2 RV,RVA45-6-1 25bar -20 oC to +104 oC
RV,RVA45-6 RV,RVA45-7 30bar -20 oC to +104 oC
RV,RVA64-1-1 RV,RVA64-3 16bar -20 oC to +104 oC
RV,RVA64-4-2 RV,RVA64-5-2 25bar -20 oC to +104 oC
RV,RVA90-1-1 RV,RVA90-3 16bar -20 oC to +104 oC
RV,RVA90-4-2 25bar -20 oC to +104 oC

Operating range of the shaft seal Fig.4 Operating range of standard shaft seals
The operating range of the shaft seal depends on P[bar]
operating pressure, pump type, type of shaft seal 35
and liquid temperature.The range shown in fig 4. 30
Applies to clean water and water with glycol liquids. 25
H H
20 Q
Q HQUE HQUE
15 U U
E HQUV HQUV E
10
5
0
-40 - 20 0 20 40 60 80 1 00 1 20 1 40
t[ oC]

10
Selection and sizing Vertical Multistage Centrifugal Pump

Minimum inlet pressure-NPSH


Fig.13 Mimimum inlet pressure-NPSH
Calculation of the inlet pressure "H" is recommended
in these situations : tm Hv
the liquid temperature is high. [ oC] [m]
the flow is significantly higher than the rated flow.
water is drawn from depths. 190 126
water is drawn through long pipes. 180 100
inlet conditions are poor. to avoid cavitation, make sure
that there is a minimum pressure on the suction side of 170 79
Hf
the pump.
160 62
The maximum suction lift "H" in metres head can be
calculated as follows: 150 45
H=Pb*10.2-NPSH-Hf-Hv-Hs 40
NPSH 140 35
H Pb 30
130 25
P b = Barometric pressure in bar. 120 20
(Barometric pressure can be set to 1 bar).
110 15
in closed systems,P b indicates the system pressure
Hv 12
in bar. 100 10
8.0
90
NPSH = Net positive suction Head in metres head. 6.0
80 5.0
(To be read from the NPSH curve at the highest flow 4.0
the pump will be deivering). 70 3.0
60 2.0
Hf = Friction loss in suction pipe(unit:m).
1.5
(At the highest flow the pump will be delivering.) 50
1.0
40 0.8
Hv = Vapour pressure (unit:m). 0.6
(To be read from the vapour pressure scale). 30 0.4
0.3
20
Hs = safty margin=minimum 0.5 metres head. 0.2
10 0.1
If the "H" calculted is positive,the pump can operate 0
at a suction lift of maximum "H" metres head. If the
"H" calculted is negative,
an inlet pressure of minimum "H" metres
head is required.
Example:
P b =1bar
pump model:RVA10,50Hz
flow: 10m3/h
NPSH(P36 reference:2.1 metres head.
liquid temperature:+50C
Hv(reference picture4):1.3metres head.
H=P b *10.2-NPSH-Hf-Hv-Hs
H=1*10.2-2.1-3.0-1.3-0.5=3.3(metres)
It means the pump can operate at a suction lift
of maximum 3.3 metres head.
exchaged meter head to bar:
1 metre head=1*0.0981=0.0981bar
exchaged metre head to kpa:
1 metre head=1*9.81=9.81kpa.

14
Performance Curve RV10-50Hz

0 4 8 12 16 20 24 28 32 36 40 44 48 52 Q(US.GPM)
0 4 8 12 16 20 24 28 32 36 40 44 Q(IMP.GPM)
P H
(kPa) (m) H
-22
2200 RV10 (ft)
220 50Hz
700
-20
2000
200
-18
1800 600
180
-16
1600 160

50Hz
-14 500
1400 140
-12
1200 120 400

-10
1000 100
-9
300
-8
800 80
-7
-6
600 60 200
-5
-4
400 40
-3
100
-2
200 20
-1

0 0 0.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 13 Q(m 3/h)

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Q(L/S)

P 2 (kW) Eta(%)
0.40 80
Eta
0.30 60
P2
0.20 40
0.10 20
0.00 0
0. 0 1. 0 2. 0 3. 0 4. 0 5. 0 6. 0 7. 0 8. 0 9. 0 10 11 12 13 Q(m 3/h)
NPSH NPSH
(m) (f t)
4.0
12
3.0 9
2.0 6
NPSH
1.0 3
0.0 0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 13 Q(m 3/h)

38
Technical Data RV10-50Hz

Performance table
Power Q
Model P 2(kW) (m 3/h) 2.0 4.0 6.0 8.0 10 12 14

RV10-1 0.37 13 12 11 9.5 8.5 7 6

RV10-2 0.75 23 22 20 18 16 13 10

RV10-3 1.1 33 32 31 28 25 21 16

RV10-4 1.5 43 42 40 37 32 27 20

RV10-5 2.2 53 51 48 44 39 32 24

RV10-6 2.2 62 61 58 53 46 38 28

RV10-7 3.0 73 72 67 61 54 43 32

RV10-8 3.0 H 83 81 78 71 62 51 37
(m)
RV10-9 3.0 93 91 87 81 71 59 42

RV10-10 4.0 104 101 98 91 81 67 47

RV10-12 4.0 123 121 117 108 95 78 55

RV10-14 5.5 143 141 136 124 110 90 63

RV10-16 5.5 163 161 154 143 125 102 71

RV10-18 7.5 183 179 173 161 144 118 82

RV10-20 7.5 202 198 191 180 160 133 93

RV10-22 7.5 222 217 209 198 178 149 106

Installation sketch Dimensions and weights


Dimensions(mm)
Model Weight
(kg)
B1 B2 B1+B2 D D1 D2
D2
RV10-1 322 205 527 - 133 102 38
D1

RV10-2 352 205 557 - 133 102 40

RV10-3 388 241 629 - 154 111 43


B2

RV10-4 418 241/293 659/711 - 154 111 50

RV10-5 456 275/293 731/749 - 177 116 53

D RV10-6 486 275/293 761/779 - 177 116 55


G1/2
FGJ(DIN-ANSI-JIS) RV10-7 516 293 791 - 177 116 60
PN25(DN40)
RV10-8 546 293 818 - 177 116 61
B1

20.5 X18 -
G1/2 23
RV10-9 576 293 848 177 116 63

RV10-10 626 305 931 - 197 148 65


150
114
110
80

RV10-12 686 305 991 - 197 148 68


80

130 42 RV10-14 761 390 1151 300 275 210 98


25

4- 13.5
188 215
RV10-16 821 390 1211 300 275 210 100
280 256
RV10-18 881 390 1271 300 275 210 125

RV10-20 941 390 1331 300 275 210 128

RV10-22 1001 390 1361 300 275 210 130

39
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 13 0
Vendor Doc. No.

VJPCD-4001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.

JOCKEY PUMP
3. Accessories:
• Suction and discharge gauge 2

A1.
CONTROLLER DATA
MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Project:
Customer:
Engineer:
Pump Manufacturer:

Technical Data Submittal Document


Model JP3
Across the Line Start
Jockey Pump Controller

Contents:
• Data Sheets
• Dimensional Data
• Wiring Schematics
• Field Connections

Note: The drawings included in this package are for controllers covered under our standard offering.
Actual AS BUILT drawings may differ from what is shown in this package.

November 2014
M

Technical Data
Model JP3 Jockey Pump Controller

JP3

Starting Method: Full Voltage


Across the line (Direct on line)
Typical Voltage Applied at Start: 100%
Inrush Current: 6 x normal load current
Starting Torque: 100%
Motor Type: Across the line (Direct on line)
No. of Contactors: 1 at 100% of horsepower
Min. ampacity of motor conductors: 3 at 125% x 100% of Full load Current (FLC)

Underwriters Laboratory (UL) UL508A - Industrial Pump Controllers


CSA CSA C22.2 No. 14 Industrial Control Equipment
Listing New York City Accepted for use in the City of New York by the Department of Buildings
Optional
□ CE Mark Various EN, IEC & CEE directives and standards
Protection Rating
□ Standard: NEMA 2 (IP31)
Optional
□ NEMA 12 □ NEMA 4X-304 sst painted
□ NEMA 3 □ NEMA 4X-304 sst brushed finish
Enclosure □ NEMA 3R □ NEMA 4X-316 sst painted
□ NEMA 4 □ NEMA 4X-316 sst brushed finish
Accessories Paint Specifications
• Wall mounting lugs ( x4) • Red RAL3002
• Powder coating
• Glossy textured finish

November 2014 2
Technical Data
Model JP3 Jockey Pump Controller

• Main disconnect - rotary type - door interlocked


Fuseless Motor
• Thermo-magnetic motor protector
Starter
• Contactor
Control Circuit • 24V.AC
• Solid state controls
iPD+ Operator
• All adjustments on door front
Interface
• Navigation pushbuttons
• Pressure transducer for fresh water application 316 stainless steel construction
Pressure Sensing • Rated for 0-600psi working pressure
• Pressure sensing line connection ¼” Male NPT
• Manual motor start/run LED
• Automatic motor start/run LED
• Pressure reading
• Start pressure
• Stop pressure
• System pressure
Visual Indications
• System pressure diagnostic LED’s
• Green: system pressure at or above stop pressure
• Yellow: system pressure between start and stop pressure
• Red: system pressure at or below start pressure
• AUTO mode
• OFF mode
• Minimum run timer (off delay)
Timers • Delay start timer (on delay)
• Visual countdown
• OFF-AUTO pushbutton
Operators
• Start and Stop pushbutton
Automatic Start Start on pressure drop

Manual Start Start pushbutton


Operation
Stopping Stop pushbutton
Field adjustable & • Minimum run timer (off delay)
Timers
visual countdown • Delay start timer (on delay)

November 2014 3
Technical Data
Model JP3 Jockey Pump Controller

A4 Elapsed time meter (time totalizer) L01 Other language and English (bilingual)
A5 Motor run alarm contact L02 French
A6 Loss of power alarm contact L03 Spanish
A7 Overload or short circuit alarm contact L04 German
A7A Overload pilot light L05 Italian
D12 CE Mark c/w externally mounted wetted parts L06 Polish
D13A Externally mounted wetted parts L07 Romanian
D14 Export packing for 1 controller L08 Hungarian
D18 Audible alarm L09 Slovak
D19 Anti-condensation heater and thermostat L10 Croatian
D20 Anti-condensation heater and humidistat L11 Czech
D21 Tropicalization L12 Portuguese
D22 Phase reversal / failure pilot light and alarm contact L13 Dutch
D23 Controller power healthy pilot light and alarm contact L14 Russian
Pump failure via current sensing relay with pilot light and dry L15 Turkish
D24
alarm contact
L16 Swedish
D25 Low zone pump control function
L17 Bulgarian
D26 Mid zone pump control function
L18 Thai
D27 High zone pump control function
L19 Indonesian
D28 Selector switch in auto alarm contacts
L20 Slovenian
D29 Selector switch in off alarm contacts
D30 Motor heater circuit
Service entrance rated - 100kA short circuit withstand rating:
• 120V/1ph (0.5hp max.)
• 240V/1ph (1hp max.)
D32 • 200V-208V - 60hz (2hp max.)
• 220V-240V - 60hz (3hp max.)
• 380V-416V - 50hz - 60hz (5hp max.)
• 440V-480V - 60hz (5hp max.)
Service entrance rated - 65kA short circuit withstand rating:
• 120V/1ph (0.5hp max.)
• 240V/1ph (1hp max.)
D33 • 200V-208V - 60hz (3hp-15hp max.)
• 220V-240V - 60hz (515hp max.)
• 380V-416V - 50hz - 60hz (7.5hp - 40hp max.)
• 440V-480V - 60hz (7.5hp-40hp max.)
Service entrance rated - 42kA short circuit withstand rating:
D34
• 600V - 60hz (7.5hp max.)

Note: Options chosen from this page are not electrically represented on the wiring schematics in this submittal package.

November 2014 4
Technical Data
Model JP3 Jockey Pump Controller

iPD+ Operator Interface

3 2

4 7

HAND AUTO

5
8

1 - Power on LED 6 - STOP pushbutton


2 - System status LED 7 - Auto start LED
3 - Digital display 8 - Navigation keypad
4 - Hand start LED 9 - ON - OFF pushbutton
5 - START pushbutton

November 2014 5
0 1 2 3 4 5 6 7 8
PER QUOTE DRAWING No.
Jockey Pump Controller
NYC
Dpt of Building
Approved

Across the Line / 3 Phase REV. DESCRIPTION DD/MM/YY


A Model:JP3 0
1
First Issue
Dimension Table and Notes
04/07/14
17/10/14
Drawing No. A
Dimension Built to the latest edition of the UL 508A & CSA C22.2 No.14 JP3-DI500 /E

FU1 DS
B B
D 1L1 3L2 5L3

XTR1
F C
2T1 4T2 6T3

Underwriters
Laboratories Inc.
LISTED
ENCLOSED INDUSTRIAL CONTROL PANEL
No. AC-XXX

NYC
C C
Main Disconnect
G
ON
Y

OFF
HAND G G
AUTO

C1 OL1

G DS

B E
D D

PT1
DANGER
Rating
E Label E
Standard Internal Layout
3
8 "[9] x4

Sensing Line
Connection
1/4 " M.NPT
F F

Dimension*
Maximum Motor Horsepower Dimension Enclosure Dimension Door Dimension Anchor
200-208V 220-240V 380-416V 440-480V 575-600V AXBXC DXE FXG
G 10- "X12- "
G
3HP 3HP 7.5HP 7.5HP 10HP
5HP 5HP 10HP 10HP 15HP 10- "X12- "
10HP 10HP 20HP 20HP 25HP 10- "X12- "
20HP 20HP 40HP 50HP 50HP
25HP 30HP 50HP 60HP 60HP TBD TBD TBD

A
H H

Notes:
- Standard NEMA: NEMA 2
- Standard Paint : Textured Red RAL 3002. - Drawing for information only.
I - All Dimensions are in Inches [Millimeters] Manufacturer reserves the right to modify this drawing without notice. I
Projection
- Use Watertight Conduit and Connector Only. Contact manufacturer for "As Built" drawing.
- Protect Equipment Against Drilling Chips. -*Dimension may change depending on option required. Consult Factory for exact
- Door Swing Equal to Door Width dimensions.
0 1 2 3 4 5 6 7 8
0 1 2 3 4 5 6 7 8
PER QUOTE DRAWING No.
Jockey Pump Controller
NYC
Dpt of Building
Approved

Across the Line / 3 Phase REV. DESCRIPTION DD/MM/YY


A Model:JP3 0 First Issue 04/07/14 Drawing No. A
Wiring schematic Built to the latest edition of the UL 508A & CSA C22.2 No.14
1 Remove Dimension Table 17/10/14
JP3-WS500 /E

L1 L2 L3

PT1 Pressure Sensor


G Type 0-100mV
DS G
B B
Y

Green
White
Black

Red
B W G R 5 S HAND G G AUTO
J5
FU1 XTR1

PsOut-
PsOut+
PsIn-

PsIn+
J9
H2 X1 3
C C
H1 X2 J8
1
RESET
G
"IPD+" J19
A2
OUT2
OUTPUT ON A1
A2
F5 OUT1
A1
24Vdc
D J2 J3 J1 D
24Vac 24Vac
A2 A1
3 1 22 8

OL1
E 14 13 9 A1 A2 E
C1

F F

G OL1 G

H H

C1

G
T1 T2 T3
I I
P1 - Drawing for information only.
Manufacturer reserves the right to modify this drawing without notice.
Contact manufacturer for "As Built" drawing.
0 1 2 3 4 5 6 7 8
0 1 2 3 4 5 6 7 8
PER QUOTE DRAWING No.
Jockey Pump Controller
NYC
Dpt of Building
Approved

Across the Line / 3 Phase REV. DESCRIPTION DD/MM/YY


A Model:JP3 0
1
First Issue
Remove Dimension Table
04/07/14
17/10/14
Drawing No. A
Line and Motor Terminal Size Built to the latest edition of the UL 508A & CSA C22.2 No.14 JP3-TD500 /E

B Power Connections and Motor Connections B

3 Phases
Incoming Power
Bonding Ground

C C
L1 L2 L3
DS

C1
T1 T2 T3

D D
M

E E
Line Terminals (L1,L2,L3,GND)
Maximum Motor Horsepower
Wire Size Copper Only Torque Wire Size Ground Copper Only
200-208V 220-240V 380-416V 440-480V 575-600V
7.5HP 10HP 15HP 20HP 15HP #14 AWG - #8 AWG 1.8 Nm #14 AWG - #2 AWG
10HP 10HP 20HP 25HP 25HP #12 AWG - #4 AWG 1.8 Nm #14 AWG - #2 AWG
F 15HP 15HP 25HP 30HP 40HP #4 AWG - #1/0 AWG 5.65 Nm #6 AWG - #2 AWG F

G Motor Terminals (T1,T2,T3,GND) G


Maximum Motor Horsepower
Wire Size Copper Only Torque Wire Size Ground Copper Only
200-208V 220-240V 380-416V 440-480V 575-600V
3HP 3HP 7.5HP 7.5HP 10HP #14 AWG - #10 AWG 1.7 Nm #14 AWG - #2 AWG
5HP 5HP 10HP 10HP 15HP #14 AWG - #8 AWG 1.7 Nm #14 AWG - #2 AWG
10HP 10HP 20HP 20HP 25HP #14 AWG - #6 AWG 2.25 Nm #12 AWG - #2 AWG
H H
20HP 20HP 40HP 50HP 50HP #10 AWG - #3 AWG 5 Nm #12 AWG - #2 AWG
25HP 30HP 50HP 60HP 60HP #10 AWG - #2 AWG 11.3 Nm #12 AWG - #2 AWG

I I

0 1 2 3 4 5 6 7 8
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 14 0
Vendor Doc. No.

VGBD-5001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:

RIGHT ANGLE
• Suction and discharge gauge 2

A1.
GEAR BOX DRIVE
MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge
b. Fuel meter GERAND venture type model K-500-6" Grooved ends
1
1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
T.M.

AmarillctGear Company LLC


SELECTION OF THE PROPER DRIVE
MODEL DESIGNATION: The model number designates the basic horsepower rating at 1760 RPM pump speed. The number is preceded
by one ofthe following letter designations to define the type of drive:
SL Standard Hollow Shaft Drive with Opposed Thrust Capacity
S Standard Hollow Shaft Drive with Standard Thrust Capacity
SH Standard Hollow Shaft Drive with Heavy Thrust Capacity
EFFICIENCY: Through the use of high quality gears and bearings, transmission efficiency ranges from 94% to 98% varying with speed,
horsepower and thrust. Actual efficiency values will be fum ished upon request.
GEARS: All drives are furnished with spiral bevel gears, designed in accordance with AGMA (American Gear Manufacturers
Association) standards for both strength and surface durability, employing a minimum service factor of 1.50 at rated horsepower.
RATIO SELECTION- SEE PRICE LIST FOR RATIO AVAILABILITY
(Speeds shown are for nominal ratios. Actual ratios may vary by up to 3%)
VERTICAL
SPEED INCREASERS- RATIO AND INPUT SPEED
SHAFT
RPM 1:1 10:11 5:6 3:4 2:3 4:7 1:2
720 720 655 600 540 480 411 360
870 870 791 725 653 580 497 435
960 960 873 800 720 640 549 480
1160 1160 1055 967 870 773 663 580
1460 1460 1327 1217 1095 973 834 730
1760 1760 1600 1467 1320 1173 1006 880
3460 3460 3145 2883 2595 2307 1977 1730
VERTICAL
SHAFT
SPEED DECREASERS - RATIO AND INPUT SPEED
RPM 11:10 6:5 5:4 4:3 3:2 7:4 2:1 5:2 3:1
720 792 864 900 960 1080 1260 1440 1800 2160
870 957 1044 1088 1160 1305 1523 1740 2175 2610
960 1056 1152 1200 1280 1440 1680 1920 2400 2880
1160 1276 1392 1450 1547 1740 2030 2320 2900 3480
1460 1606 1752 1825 1947 2190 2555 2920 3650 -
1760 1936 2112 2200 2347 2640 3080 3520 -- -
HORSEPOWER AND THRUST RATINGS
DOWNTHRUST CAPACITY Vertical DOWNTHRUSTCAPACITY
Vertical IN POUNDS
IN POUNDS Shaft H.P.
Shaft H.P. MODEL
Speed Rating
MODEL TypeSL TypeS TypeSH
Speed Rating (RPM)
TypeSL TypeS TypeSH Min. MIX. Min. 1111:. Min. IIIli:.
(RPM} 720 134 0 17500 0 22275
Min. Max. Min. Max. Min. Max.
960 164 0 15860 0 20130
1160 22 0 978 797 2358 797 3680 250 1160 167 0 14950 0 16975
1460 26 0 901 759 2173 759 3392 1460 219 13780 17490
30 1760 250
0
0 13000
0
0 16500
1760 30 0 850 700 2050 700 3200
720 162 0 17550 0 22275
1160 30 0 1495 1138 4600 1138 6900 960 195 0 15880 0 20130
40 1460 35 0 1378 1055 4240 1055 6360 300 1160 225 0 14950 0 18975
1760 40 0 1300 1000 4000 1000 6000 1460 264 0 13780 0 17490
1760 300 0 13000 0 16500
960 39 0 2074 1490 6222 1490 8540 720 187 0 17550 0 22275
1160 45 0 1955 1422 5865 1422 8050 960 229 0 15860 0 20130
60A 1460 53 0 1802 1331 5406 1331 7420 350 1160 261 0 14950 0 18975
1760 60 0 1700 1250 5100 1250 7000 1480 307 0 13780 0 17490
1760 350 0 13000 0 16500
960 52 0 3904 2085 7564 2085 11224 720 241 0 8100 4631 25650 4631 33750
1160 60 0 3680 1991 7130 1991 10580 960 294 0 7320 4175 23180 4175 30500
BOA 1460 70 0 3392 1846 6572 1846 9752 450A 1160 338 0 8900 3979 21850 3979 28750
1760 80 0 3200 1750 6200 1750 9200 1460 395 0 6360 3713 20140 3713 26500
1760 450 0 6000 3500 19000 3500 25000
960 65 0 3904 2085 7564 2085 11224 720 267 0 8100 5544 28350 5544 36450
1160 75 0 3680 1991 7130 1991 10580 960 327 0 7320 5005 25620 5005 32940
100A 1460 88 0 3392 1856 6572 1856 9752 500A 1180 373 0 8900 4779 24150 4779 31050
1760 100 0 3200 1750 6200 1750 9200 1460 439 0 6360 4455 22260 4455 28620
1760 500 0 6000 4200 21000 4200 27000
960 82 0 5002 2673 8174 2673 12688 720 321 0 10800 5940 36450 5940 43200
1160 93 0 4715 2567 7705 2567 11960 960 393 0 9760 5363 32940 5363 39040
125A 1460 110 0 4346 2387 7102 2387 11024 600A 1160 448 0 9200 5121 31050 5121 36800
1760 125 0 4100 2250 6700 2250 10400 1460 526 0 6480 4774 28620 4774 33920
1760 600 0 6000 4500 27000 4500 32000
720 80 0 6750 3564 11070 3564 17010 720 401 0 10800 6600 36450 6600 45225
960 98 0 6100 3234 10004 3234 15372 870 458 0 10080 8177 34020 8177 42210
112 960 491 0 9760 5964 32940 5964 40870
150A 1160 0 5750 3086 9430 3086 14490 750A 1160 560 0 9200 5895 31050 5965 38525
1460 132 0 5300 2864 8692 2864 13356 1460 658 0 8480 5304 28620 5304 35510
1760 150 0 5000 2700 8200 2700 12600 1760 750 0 8000 5000 27000 5000 33500
720 108 0 6750 3564 12150 3564 18225 720 535 0 10800 6600 36450 6600 45225
960 130 0 6100 3218 10980 3218 16470 870 611 0 10080 6177 34020 6177 42210
960 654 0 9760 5964 32940 5964 40870
200A 1160 150 0 5750 3072 10350 3072 15525 1000G 1160 747 0 9200 5695 31050 5695 38525
1460 176 0 5300 2864 9540 2864 14310 1480 877 0 8480 5304 28620 5304 35510
1760 200 0 5000 2700 9000 2700 13500 1760 1000 0 8000 5000 27000 5000 33500
T.M

Amarillo'"Gear Company LLC


4-" XC" TAPPED HOLES
f DEEP IN BASE FLANGE
GIBKEYWAY
STANDARD
COUPLING DIMENSIONS (INCH)
NOM· GIB
INAL
ACTUAL
KEYWAY
BY BZ XL
314 .751 3/16X 3/32 10-32 13/a 9 /32

1/4X 1/a

~
1/a .876 10-32 13/a 9132

1 1.001 1/4X 1/a 10-32 13/a 9132

~ 1.188 1/4X 1/a 1/4 -20 13/4 9132


P/16
NON-REVERSE COUPLING 1 1/4 1.251 1/4X 1/s 1/4 -20 13/4 9132

1 1/4 1.251 3/sX 3/15 1/4 -20 13/4 9132

17116 1.438 3/sX 3/15 1/4 -20 2 1/s 9132

1 1h 1.501 3fsx 3h6 1/4 -20 2 1/s 9


/32
111!,6 1.688 3fsx 3h6 1/4 -20 2 1/2 9 /32
AG
1% 1.751 3fs X 3/,6 1/4 -20 2 1/2 9 /32
~0 115!,6 1.938 1/2 X 1/4 1/4 -20 2 1/2 9 /32

2 2.001 1/2 X 1/4 1/4 -20 2 1/2 9 /32

2 3 !,6 2.188 1/2 X 1/4 3fs -16 3 1/4 9132

2 1/4 2.251 1/2 X 1/4 3fs -16 3 1/4 9132

2 h67 2.438 5fa X 5/16 3/s -16 3 1/4 9132

2 112 2.501 5/s X 5/16 3/s -16 3 1/4 9132

MODEL 250 & SMALLER 21 1116 2.688 5


/s X 5/16 3fs -16 3 3/4 9132

2 3/4 2.751 5
/s x 5/15 3fs -16 3 3/4 9132

21 5116 2.938 3/4 X 3/s 3fs -16 3 3/4 7116


TABLE OF DIMENSIONS STANDARD DRIVE (INCH)
Horizontal Shaft U TypeSL TypeS TypeSH **
Model D N AJ AK BB BD BE BF XA XB XC XD XE XF XG XH XJ XK XV xw BX
Nom· CD AG CD AG CD MAX.
Actual Keyway AG
ina I
30 6~ 2% 1~ 1.249 SAs x%2 1634 13% 1634 13% 1734 14% 9}{, 8.250 "As 10 % ~s 10:V. - - 1SA % % SAs .. .. 1- - -
40A 812 4% 112 1.499 %xo/18 21% 18 21% 18 23 1934 9}{, 8.250 34 12 "'As ~s 15% - - 1% Y2 Y2 134 2 234 % 0 6% 1 34
408 812 4% 112 1.499 %xo/18 21% 18 21% 18 23 1934 14'!<0 13.500 34 16Y2 "'As 'J!is 15% - - 1% Y2 Y2 134 2 234 % 0 6% 1 34
60A 11}2 4~ 112 1.499 %xo/18 28 235As 28 23SAs 2934 24'¥1s 14'!<0 13.500 34 16}2 % 'J!is 16% - - 2 % % 1% 3 2 % 3¥a 434 1}2
BOA 11Y2 4~ 1¥8 1.874 %x"As 29)4 24'¥1s 28 23SAs 29% 24 1J!is 14'!<0 13.500 34 16Y2 % 'J!is 16% - - 2 % % 1% 3 2 % 3:V. 434 1}2
100A 11Y2 4~ 1¥8 1.874 %x 31is 29)4 24'¥1s 28 23SAs 29% 24 1J!is 14'!<0 13.500 34 16Y2 % 'J!is 16% - - 2 % % 1% 3 2 % 3:V. 434 1}2
125A 11}2 4~ 1¥8 1.874 %x"As 2934 24'¥1s 2934 24'¥1s 29% 24 1J!is 14'!<0 13.500 34 16}2 % 'J!is 16% - - 2 % % 1% 3 2 % 3:V. 434 1}2
150A 1112 412 2~6 2.436 %x SAs 29% 25}{, 29% 25M. 31 }{, 26 14'!<0 13.500 34 16}2 % 'J!is 18% - - 234 % % 1% 3 2 % 3:V. 434 1 1J!is
200A 13% 5~ 2~6 2.436 %x o/18 34% 30"118 34 1J!is 30"118 355As 3()13/18 1834 13.500 34 20 1M. 'J!is 20% 14'!<0 %-11-NC 3 % % 2M. 4Y2 2% Y2 5 5 2
250
• 300
13% 5~
13% 5~
21!jl\e 2.936 %x% ..
1
2 !jl\e 2.936 'l4x% .. ..
-
34 1¥18 30 31i
365As 31"'As 1834 13.500 34 20 1M.
365As 31"'118 1834 13.500 34 20
34 1¥18 30 31i 1M.
'J!is 22% 14')<0 %-11-NC 3
'J!is 22% 14')<0 %-11-NC 3
%
%
% 2M. 4Y2 2%
% 2M. 4Y2 2% .. .. ..
Y2 5 5 2"As
2"As
• 35013% 5~ 21!jl\e 2.936 %x% .. .. 34 1¥18 30'¥1
365As 3113/is 1834 13.500 34 20 1}{, 'J!is 22% 14'!<0 %-11-NC 3 % % 2M. 4Y2 2% 2 "As
450A 16 6 21!jl\e 2.936 %x% 42:V. 36:V. 4334 3845% 3834 23 13.500 34 2411 1}{, 131is +25}2 14'!<0 %-11-NC 3 % % 1"'As 4Y2 2% % 7% 7% 2~s

500A 16 6 3la 3.124 'l4x% 42M 36:V. 4334 38 45% 3834 23 13.500 34 2411 1}{, 131is +25}2 14'!<0 %-11-NC 3 % % 1"'As 4Y2 2% % 7% 7% 2~s

600A 16 6 3~ 3.749 :V.x ~s 42:V. 36:V. 4334 38 45% 3834 23 13.500 34 2411 1}{, 131is +25¥. 14'!<0 %-11-NC 3 % % 1"'118 4Y2 2% % 7% 7% 2~s

750A 18 6 3% 3.749 :V.x ~. 48 41% 50 42 50 42o/1s 23 13.500 34 24¥. 1}{, 131is +26"A 14'!<0 %-11-NC 3 1 1 1"'118 6 2:V. "A 834 834 2~s

1000G 21 8 4 3.998 1xY2 62 )' 50 34 6234 50 34 6234 5034 28% 22.000 34 3011 1 34 '"As 36:V. 26 "A-10-NC 3% % % 25As 634 3% % 8 8Y2 2 15As

t"XA" dimensions shown apply to 1:1 and speed increasing ratios only. Request certified drawing for others.
*Models 300 and 350 furnished with external heat exchanger.
**Contact factory for maximum coupling bore for Fig. 2 or Fig. 3 rotation with 1:2 or 1:3 ratio.
RATIOS AND ROTATIONS: The ratio of a drive is defined as the ratio of the horizontal input speed to vertical output speed. For example, a 2:1 ratio would have a
horizontal speed of twice the vertical speed. There are four rotational schemes available as shown in figures 1, 2, 3, and 4. Figure 1 is denoted as standard rotation.
Figures 2, 3, and 4 are special rotation, being manufactured only on order, and are not subject to cancellation without charge for completed parts.

HORSEPOWER AND THRUST BEARING RATINGS

JIF'
Vertical Shaft Percent of Percent of Vertical Shaft Percent of Percent of
R.P.M. Rated Horsepower Thrust Capacity R.P.M. Ratad Horsepower Thrust Capacity
430 37% 160% *2000 107% 96%
580 46% 145% *2200 112% 93%
690 52% 137% *2400 117% 90%
HORIZONTAL • CW 720 53% 135% *2600 122% 88%
VERTICAL • CCW 870 61% 126% *2800 128% 86%
960 65% 122% *3000 134% 84%
1160 75% 115% *3460 146% 80%
1460 88% 106% *3600 150% 79%
1760 100% 100%

* Cooling coils should be specified for models 40, 60A, and BOA operating at speeds
HORIZONTAL • CCW HORIZONTAL· CCW above 1760 rpm. Consult with the factory on all applications when the vertical speeds
VERTICAL • CCW VERTICAL • CW
exceed 1760 rpm. Maximum allowable cooling water pressure for cooling coils is 100 psi
CW - Clockwise; CCW - Counterclockwise. and heat exchanger is 150 psi.
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 15 0
Vendor Doc. No.

VACC-6001
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:

VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. ACCESSORIES
MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Air Release Valves
Installation Dimensions
WATER AIR RELEASE VALVES
Inlet Outlet Model CWP Dimensions A
Orifice Size
Size Size Number PSI A B
1/2” NPT 1/2” NPT 15A*• 175 1/16” 4 3/4” 5 1/4”
3/4” NPT 1/2” NPT 15A.2*• 175 1/16” 4 3/4” 5 1/4”
1” NPT 1/2” NPT 15A.3*• 175 1/16” 4 3/4” 5 1/4”
B
1” NPT 1/2” NPT 22.3*• 175 3/32” 5 1/8” 6”
1/2” - 3/4” NPT 1/2” NPT 22.4*• 175 3/32” 5 1/8” 6”
1/2” NPT 1/2” NPT 22.7*• 300 1/16” 5 1/8” 6”
1/2” - 1” NPT 1/2” NPT 22.9* 300 1/16” 5 1/8” 6”
3/4” - 1” NPT 1/2” NPT 25.5* 150 1/8” 6 1/8” 7” 15A - 50HP
3/4” - 1” NPT 1/2” NPT 25.6* 300 3/32” 6 1/8” 7” Air Release Valve
1” NPT 1/2” NPT 38* 150 3/16” 7” 10”
1” NPT 1/2” NPT 38HP* 500 1/8” 7” 10”
2” NPT 1/2” NPT 38.2* 150 3/16” 7” 10”
A
1” NPT 1/2” NPT 38.5* 300 5/32” 7” 10”
2” NPT 1/2” NPT 38.6* 300 5/32” 7” 10”
2” NPT 1” NPT 45* 150 23/64” 9 1/2” 12 1/4”
2” NPT 1” NPT 45HP* 400 3/16” 9 1/2” 12 1/4”
B
3” NPT 1” NPT 45.2* 150 23/64” 9 1/2” 12 1/4”
2” NPT 1” NPT 45.5* 300 7/32” 9 1/2” 12 1/4”
3” NPT 1” NPT 45.6* 300 7/32” 9 1/2” 12 1/4”
2” NPT 1” NPT 50* 500 7/32” 10 7/8” 13” 61
2” NPT 1” NPT 50HP* 1000 1/8” 10 7/8” 13” Air Release Valve
6” 125lb Flg 1” NPT 61* 150 1” 18 3/4” 22”
*NSF/ANSI 61 Certified •UL Listed/FM Approved

WASTEWATER AIR RELEASE VALVES A

Inlet Outlet Model CWP Dimensions


Orifice Size
Size Size Number PSI A B
2” NPT 1/2” NPT 48A 150 3/16” 7” 15 5/16”
3” NPT 1/2” NPT 48A.2 150 3/16” 7” 15 5/16”
2” NPT 1/2” NPT 48A.4 75 5/16” 7” 15 5/16” B
3” NPT 1/2” NPT 48A.5 75 5/16” 7” 15 5/16”
2” NPT 1” NPT 49A 150 7/16” 9 1/2” 17 9/16”
3” NPT 1” NPT 49A.2 150 7/16” 9 1/2” 17 9/16”
2” NPT 1” NPT 49A.4 75 1/2” 9 1/2” 17 9/16”
48A - 49A.6
3” NPT 1” NPT 49A.5 75 1/2” 9 1/2” 17 9/16” Wastewater Air
4” NPT 1” NPT 49A.6 75 1/2” 9 1/2” 17 9/16” Release Valves

13
Air Release Valves
Operational Highlights:
• Maintains system flow efficiency
• Releases unwanted air pockets during system operation
• Protects system against air related surges

Product Features:
• Unconditionally guaranteed stainless steel floats
• Stainless steel 316 internal trim
• Resilient seating for positive shutoff
• Performance proven for over 40 years
• Non-clog design eliminates backwashing

Optional Accessories:
Clean Water* Wastewater
• Vacuum check (prevents inflow of air)
• Outlet hood with screen (prevents debris from entering valves)
• Ball and plug isolation valves (allows valve maintenance)
• Inflow Preventer on outlet (stops flood water and resulting
contamination from entering pipeline)
• Backwash kit (for severe wastewater applications)
*

MATERIALS OF CONSTRUCTION
COMPONENT STANDARD OPTIONAL

Cast Iron ASTM A126 Class B Ductile Iron ASTM A536 Grade 65-45-12
Body and Cover
< 300 psig Stainless Steel ASTM A351 Grade CF8M

Trim Type 316 Stainless Steel --


Coating Universal Alkyd Primer (external) Non-Stick Fusion Bonded Epoxy (internal & external)

Venting Capacity for Air Release Valve Orifice Sizes

12
Well Service Air Valves
Installation Dimensions
A

Well Service Air Valve


with Dual Port Throttling Device
Inlet Outlet Model CWP Dimensions
Size Size Number PSI A B
1/2” NPT 1/2” NPT 100ST 300 6 1/8” 11 3/4” B

1” NPT 1” NPT 101ST* 300 7” 14 3/4”


2” NPT 2” NPT 102ST* 300 9 1/2” 20 1/8”
3” NPT 3” NPT 103ST* 300 9 1/2” 22 1/8”
*UL Listed for fire pump service

100ST - 103ST
Well Service Air Valves with
Well Service Air Valve with Regulated-Exhaust Device Dual Port Throttling Device
Dimensions A
Inlet Outlet Model CWP
Size Size Number PSI A B
4” 125lb Flg 4” NPT 104SS 150 11 1/2” 22 3/4”
4” 250lb Flg 4” NPT 154SS 300 11 1/2” 22 3/4”
6” 125lb Flg 6” NPT 106SS 150 14” 28 1/2” B
6” 250lb Flg 6” NPT 156SS 300 14” 28 1/2”
8” 125lb Flg 8” NPT 108SS 150 17 1/4” 35 5/16”
8” 250lb Flg 8” NPT 158SS 300 17 1/4” 35 5/16”
10” 125lb Flg 10” 125lb Flg 110FSS 150 20 1/4” 40 1/16”
10” 250lb Flg 10” 125lb Flg 160FSS 300 20 1/4” 40 1/16” 104SS - 162FSS
12” 125lb Flg 12” 125lb Flg 112FSS 150 24” 44 5/16” Well Service Air Valves
with Regulated-Exhaust Device
12” 250lb Flg 12” 125lb Flg 162FSS 300 24” 44 5/16”

3” Well Service Air Valve on Vertical Pump discharge.


23
MODEL
55L
Pressure Relief Valve
• UL Listed
• Factory Mutual Approved
• Direct Acting - Precise Pressure Control
• Positive Dependable Opening
• Drip Tight Closure
• No Packing Glands or Stuffing Boxes
• Sensitive to Small Pressure Variations
The Cla-Val Model 55L (UL Listed FM approved) Pressure Relief
Valve is a direct-acting, spring loaded, diaphragm type relief valve. The
valve may be installed in any position and will open and close within
very close pressure limits.
The Model 55L is normally held closed by the force of the compression
spring above the diaphragm. When the controlling pressure applied
under the diaphragm exceeds the spring setting, the disc is lifted off its
seat, permitting flow through the control. When control pressure drops
below the spring setting, the spring forces the control back to its
normally closed position. The controlling pressure is applied to the
chamber beneath the diaphragm through an external tube on the 55L.
Pressure adjustment is simply a matter of turning the adjusting screw to
vary the spring load on the diaphragm. The 55L is available in three
pressure ranges; 0 to 75 psi, 20 to 175 psi, 100 to 300 psi. To prevent
tampering, the adjustment cap can be wire sealed by using the lock
wire holes provided in the cap and cover.

Note: Also Available in Seawater Service Material

Typical Applications
Fire Protection System Service
Using the Model 55L in a fire
protection system or other closed
type system, prevents pressure CLA-VAL 90-42AS
90-21
build-up whenever line pressure
exceeds the setting of the spring.
The valve will relieve excess Model 55L
pressure to atmosphere preventing
damage to the distribution network.

CLA-VAL 90-42
90-21
Specifications 55L Basic Valve Dimensions (In Inches)
Size 1/2" & 3/4" Threaded
Temperature Range Water, Air: to 180°F Max.
Materials
Body & Cover: Cast Bronze ASTM B62
Stainless Steel ASTM A743-CF-16Fa 1.75
Trim: Brass & Stainless Steel 303
Rubber: Buna-N® Synthetic Rubber

UL Listed Approximate Increase 1.75


55L Range for Each Clockwise Turn
psi of Adjusting Screw

20 to 175 28.0 psi

FM Approved Approximate Increase


55L Range for Each Clockwise Turn Pressure
psi of Adjusting Screw Setting
Adjustment
0 to 75 8.5 psi Screw
20 to 200 28.0 psi (Turn Clockwise
To Increase Setting)
100 to 300 18.0 psi

Pressure Ratings Cast Bronze 400 psi Max.


Stainless Steel 400 psi Max. 7.44
Other Materials Available on special order
Adjustment Ranges 0 to 75 psi
20 to 200 psi
100 to 300 psi

Flow Loss Chart (Full Open Valve)


Cv Flow of Water - Gallons Per Minute INLET
Valve
Size Factor 5 10 15 20 30
.71
1/2" 6 0.7 2.7 6 11
3/4" 8.5 0.3 1.4 3.1 5.5 12.2
1.75

3.50
When Ordering, Please Specify
1. Catalog No. 55L 4.50
2. Valve Size
3. Adjustment Range Desired 0 to 75 and 20 to175 psi design
4. Optional Materials

CLA-VAL Represented By:


PO Box 1325 Newport Beach CA 92659-0325
Phone: 949-722-4800 Fax: 949-548-5441
CLA-VAL CANADA CLA-VAL EUROPE
4687 Christie Drive Chemin dés Mesanges 1
Beamsville, Ontario CH-1032 Romanel/
Canada L0R 1B4 Lausanne, Switzerland
Phone: 905-563-4963 Phone: 41-21-643-15-55
Fax: 905-563-4040 Fax: 41-21-643-15-50
©COPYRIGHT CLA-VAL 2010 Printed in USA
Specifications subject to change without notice. www.cla-val.com
E-55L (R-1/2010)
Bourdon Tube Pressure Gauges
Black Polycarbonate Case
Copper Alloy Wetted Parts
UL Listed / FM Approved
Pressure Gauges Sprinkler Gauges • Type 111.10SP

Application
Fluid medium which does not clog connection port or
corrode copper alloy. Specifically designed for the fire
sprinkler industry.
Sizes
4" (100 mm)
Accuracy
+ 3/2/3% of span (ASME B40.1 Grade B)
Ranges
0/80 PSI retard to 250 PSI (Air)
0/300 PSI (Water)
Working Range
Steady: 3/4 of full scale value
Fluctuating: 2/3 of full scale value
Short time: full scale value
Operating Temperature
Ambient: -40°F to 140°F (-40°C to 60°C)
Media: max. 140°F (+60°C)
Temperature Error
Additional error when temperature changes from reference
temperature of 68°F (20°C) +0.4% for every 18°F (10°C)
rising or falling. Percentage of span.

Standard Features
Connection
Material: copper alloy
Lower mount (LM)
1/4" NPT limited to wrench flat area
Bourdon Tube
Material: copper alloy
C-type Order Options (not all options are UL or FM approved)
Brass threaded or press fit restrictor
Movement Cover ring
Copper alloy Glass window
Black painted steel case
Dial Stainless steel case
White aluminum with stop pin. Black and red markings Special case colors
Special connections limited to wrench flat area
Pointer Nickel plated connection
Black aluminum- non- adjustable Custom dial layout
Other pressure scales available:
Case Bar, kPa, MPa, Kg/cm 2 and dual scales
Black polycarbonate DIN standards
Window
Snap-in clear polycarbonate
Approvals
UL Listed (UL-393)
Factory Mutual Approved

APM 111.10SP
(APM 01.01.4)
Dimensions:

A* NOMINAL SIZE

111.10SP WEIGHT KEY A* B C E L T W


4" mm 100 83.5 30 11.5 3.75 -- 14
LM 0.35 lbs.
in 4.0 3.29 1.18 0.45 0.15 1/4 0.55

THE MEASURE OF
Total Performance TM

Ordering Information:
State computer part number (if available) / type number / size /
range / connection size and location / options required. WIKA Instrument Corporation
1000 Wiegand Boulevard
Specifications given in this price list represent the state of engineering at the time of printing.
Modifications may take place and the specified materials may change without prior notice Lawrenceville, Georgia 30043-5868
Tel: 770-513-8200 Fax: 770-338-5118
05/01 http://www.wika.com e-mail: [email protected]
MODEL
50B-4KG-1
Fire Protection Pressure Relief Valve
• U.L. Listed / U.L.C. Listed
LLED B
LAB Y

ULC

U N D E R W RIT

CANADA
OF
R
• Factory Mutual Approved

S
S E
LAB RI
O R AT O

• Fast Opening to Maintain Steady Line Pressure


• Accommodates Wide Range of Flow Rates
• Closes Gradually for Surge-Free Operation
• Adjustable Pressure Settings, Not Affected by
Pressure At Valve Discharge

The Cla-Val Model 50B-4KG-1 Globe / 2050B-4KG Angle


Pressure Relief Valve is designed specifically to automati-
cally relieve excess pressure in fire protection pumping sys-
tems. Pilot controlled, it maintains constant system pres-
sure at the pump discharge within very close limits as
demands change.

U.L. Listed...............Sizes 3" thru 8"


F.M. Approved.........Sizes 3" thru 8"
U.L.C. Listed............Sizes 2” thru 10”

2050B-4KG1 (Angle)

Typical Application Model 2050B-4KG-1 Operation Sequence


Pressure Relief Valve
(Angle Pattern) At pump start, Cla-Val Relief Valve modulates to relieve
excess pump capacity, maintaining positive system pres-
sure at the pump discharge.

When fire demand slows or ceases, Cla-Val Model


50B-4KG-1 opens, diverting entire pump output to dis-
charge, allowing fire pump to be stopped without causing
Fire Pump surging in the lines.

(Please note that if the Model 50B-4KG-1 is to be used on


a continuous duty basis to maintain fire-system pressure,
suitable back pressure must be provided on the valve to
prevent cavitation damage. Consult the factory for details.)
Check Valve

"Fluid Control at It's Best"


To Fire
Protection System
Specifications Dimensions
B
Sizes Globe: 2" - 12" flanged
Angle: 2" - 12" flanged
End Details 150 and 300 ANSI B16.42
Pressure Ratings class - 175 psi Max. G
class - 300 psi Max
Water, to 180°F Max.
Model 50B-4KG-1 Globe Model 2050B-4KG-1 Angle
Materials Main Valve Body & Cover
Ductile Iron ASTM A-536 A H E

Naval Bronze ASTM B61


Other Material Available
Standard Main Valve Trim:
C
Bronze Seat, Teflon Coated
C
Stainless Steel Stem, Delrin Sleeved
Standard Pilot Control System:
Cast Bronze with
Stainless Steel trim D F
Adjustment Range Available in the following relief
pressure ranges: We recommend providing adequate space around valve for maintenance work.
20-200 psi (150 Class)
Valve Size (inches) 2" 2 1/2" 3" 4" 6" 8" 10" 12"
100-300 psi (300 Class)
Threaded Ends 9.38 11.00 12.50 -- -- -- -- --
Optional Protective epoxy resin coating
A 150 Flanged 9.38 11.00 12.00 15.00 20.00 25.38 29.75 34.00
of wetted surfaces of main
valve cast iron components 300 Flanged 10.00 11.62 13.25 15.62 21.00 26.38 31.12 35.50
(UL listed HNFX EX2855) 300 x 150 12.88 15.31 20.56 25.88 30.44 34.75
B 3.31 4.00 4.56 5.75 7.88 10.00 11.81 14.00
Purchase Specifications C 12.00 12.25 12.50 13.00 14.31 16.31 18.00 20.56
The Fire Pump Pressure Relief Valve shall modulate to relieve excess D 1.50 1.69 2.56 3.19 4.31 5.31 9.25 10.75
pressure in a fire protection system. It shall maintain constant pressure Threaded Ends 4.75 5.50 6.25 -- -- -- -- --
in the system regardless of demand changes. It shall be pilot controlled E 150 Flanged 4.75 5.50 6.00 7.50 10.00 12.75 14.88 17.00
and back pressure shall not affect its set point. It shall be actuated by 300 Flanged 5.00 5.88 6.38 7.88 10.50 13.25 15.56 17.75
line pressure through a pilot control system and open fast in order to
Threaded Ends 3.25 4.00 4.50 -- -- -- -- --
maintain steady system pressure as system demand decreases. It shall
F 150 Flanged 3.25 4.00 4.00 5.00 6.00 8.00 8.62 13.75
close gradually to control surges and shall re-seat drip-tight within 5% of
its pressure setting. The main valve shall be of the hydraulically-operat- 300 Flanged 3.50 4.31 4.38 5.31 6.50 8.50 9.31 14.50
ed, pilot-controlled, diaphragm-type, globe or angle valve. It shall have G&H 6.00 6.69 7.75 7.88 8.50 9.75 13.25 14.25
a single, removable, teflon-coated seat, a grooved stem guided at both
ends, and a resilient disc with a rectangular cross section, being con-
tained on 3 1/2 sides. No external packing glands shall be permitted and Valve Size (mm) 50 65 80 100 150 200 250 300
the diaphragm shall not be used as a seating surface. The pilot control Threaded Ends 238 279 318 -- -- -- -- --
shall be a direct-acting, adjustable, spring-loaded, diaphragm-type valve A 150 Flanged 238 279 305 381 508 645 756 864
designed for modulating service to permit flow when controlling pressure 300 Flanged 254 295 337 397 533 670 790 902
exceeds spring setting. This valve shall be UL Listed and Factory Mutual 300 x 150 -- -- 327 389 522 657 773 883
approved. It shall be the Model 50B-4KG-1 (globe) or Model 2050B- B 84 102 116 146 200 254 300 356
4KG-1 (angle) Pressure Relief Valve as manufactured by Cla-Val
C 305 311 318 330 363 414 457 522
Newport Beach, California.
*Special Note: D 38 43 65 81 109 135 235 273
The Model 50B-4KG-1 Pressure Relief Valve is available with 300# ANSI Threaded Ends 121 140 159 -- -- -- -- --
inlet flange and 150# ANSI outlet flange. This valve is used on higher E 150 Flanged 121 140 152 191 254 324 378 432
pressure systems where 300# flange connections are required, and 300 Flanged 127 149 162 200 267 337 395 451
allows for adapting of a discharge cone (generally supplied with 150# Threaded Ends 83 102 114 -- -- -- -- --
flange) to accommodate "atmospheric break" at relief valve discharge.
F 150 Flanged 83 102 102 127 152 203 219 349
This relief valve, with 300# / 150# flanges is available on special order,
300 Flanged 89 109 111 135 165 216 236 368
and is UNDERWRITERS LABORATORIES LISTED AND FACTORY
MUTUAL APPROVED. G&H 152 170 197 200 216 248 337 362

Specifications Seawater Service Option Valve Capacity


Sizes Globe: 2" - 10" flanged Valve Sizes in Inches: 2" 2 1/2" 3" 4" 6" 8" 10" 12"
Angle: 2" - 10" flanged
Consult factory for materials and flange ratings. NFPA 20 Maximum
Recommended GPM 208 300 500 1000 2500 5000 11000 16000

CLA-VAL Represented By:


PO Box 1325 Newport Beach CA 92659-0325 Phone: 949-722-4800
Fax: 949-548-5441 Web Site: cla-val.com E-mail: [email protected]
CLA-VAL CANADA CLA-VAL EUROPE CLA-VAL UK
4687 Christie Drive Chemin des M sanges 1 Dainton House, Goods Station Road
Beamsville, Ontario CH-1032 Romanel/ GB - Tunbridge Wells
Canada LOR 1B4 Lausanne, Switzerland Kent TN1 2 DH England
Phone: 905-563-4963 Phone: 41-21-643-15-55 Phone: 44-1892-514-400
Fax: 905-563-4040 Fax: 41-21-643-15-50 Fax: 44-1892-543-423
E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]
'COPYRIGHT CLA-VAL 2002 Printed in USA Specifications subject to change without notice.
E-50B-4KG-1 (R-11/06)
Functional Data
Inches 8
3
2
1
4
3
1 114 112 2 212 3 4 6 8 10 12 14 16 24 36
Valve Size
mm. 10 15 20 25 32 40 50 65 80 100 150 200 250 300 350 400 600 900
Globe Gal./Min. (gpm.) 1.8 6 8.5 13.3 30 32 54 85 115 200 440 770 1245 1725 2300 2940 7655 13320
CV Pattern Litres/Sec. (l/s.) .43 1.44 2.04 3.2 7.2 7.7 13 20.4 27.6 48 105.6 184.8 299 414 552 706 1837 3200
Factor Angle Gal./Min. (gpm.) — — — — — 29 61 101 139 240 541 990 1575 2500* 3060* 4200* — —
Pattern Litres/Sec. (l/s.) — — — — — 7 14.6 24.2 33.4 58 130 238 378 600 734.4 1008 — —
Equivalent Globe Feet (ft.) 25 7 16 23 19 37 51 53 85 116 211 291 347 467 422 503 628 1866
Length Pattern Meters (m.) 7.6 2.2 4.8 7.1 5.7 11.4 15.5 16.0 25.9 35.3 64.2 88.6 105.8 142.4 128.6 153.6 191.6 569
of Angle Feet (ft.) — — — — — 46 40 37 58 80 139 176 217 222* 238* 247* — —
Pipe Pattern Meters (m.) — — — — — 13.9 12.1 11.4 17.8 24.5 42.5 53.6 66.1 67.8 72.7 75.2 — —
K Globe Pattern 16.3 3.7 5.7 6.1 3.6 5.9 5.6 4.6 6.0 5.9 6.2 6.1 5.8 6.1 5.0 5.2 4.0 7.1
Factor Angle Pattern — — — — — 7.1 4.4 3.3 4.1 4.1 4.1 3.7 3.6 2.9 2.8 2.6 — —
Fl. Oz .12 .34 .34 .70 — — — — — — — — — — — — — —
Liquid Displaced from U.S. Gal. — — — — .02 .02 .03 .04 .08 .17 .53 1.26 2.51 4.0 6.5 9.6 29 42
Cover Chamber When
Valve Opens ml 3.5 10.1 10.1 20.7 75.7 75.7 121 163 303 643 — — — — — — — —
Litres — — — — — — — — — — 2.0 4.8 9.5 15.1 24.6 36.2 109.8 159
*Estimated

C V Factor Where:
Formulas for computing CV Factor, Flow (Q) and Pressure Drop ( P): C V = U.S. (gpm) @ 1 psi differential at 60 F water
2 or
Q Q = (l/s) @ 1 bar (14.5 PSIG) differential
CV = Q = CV P P= C at 15 C water
P V
d = inside pipe diameter of Schedule 40 Steel Pipe (inches)
K Factor (Resistance Coefficient) 4
The Value of K is calculated from the formula: K = 894d f = friction factor for clean, new Schedule 40 pipe
(U.S. system units) Cv 2 (dimensionless) (from Cameron Hydraulic Data,

Equivalent Length of Pipe 18th Edition, P 3-119)


Equivalent lengths of pipe (L) are determined from the formula: L = Kd K = Resistance Coefficient (calculated)
(U.S. system units) 12 f
L = Equivalent Length of Pipe (feet)

Fluid Velocity Q = Flow Rate in U.S. (gpm) or (l/s)


.4085 Q
Fluid velocity can be calculated from the following formula: V= V = Fluid Velocity (feet per second) or (meters per second)
(U.S. system units) d2 = Pressure Drop in (psi) or (bar)
P

Model Flow Chart (Based on normal flow through a wide open valve)

Angle Valve Sizes (Inches) 11/2 2 21/2 3 4 6 8 10 12 14 16


11/4
Globe Valve Sizes (Inches) 1/2 3/4 1
11/2 2 21/2 3 4 6 8 10 12 14 16 24 36
100
80
60

40
Pressure Drop — psi

30

20

10
8
6

4
3

1
1 3 5 10 20 30 40 60 80 100 200 500 1000 2000 5000 10,000 20,000 50,000 100,000

Flow Rate gpm (water)


Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 16 0
Vendor Doc. No.

CERT
Contractor Name:

INTHAR FOR SAFETY, SHARJAH

Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:
• Suction and discharge gauge 2

A1. CERTIFICATES
MAIN ACCESSORIES
a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
QYZS.EX3971 - Pump Controllers, Fire Page 1 of 3

QYZS.EX3971
Pump Controllers, Fire
Page Bottom

Pump Controllers, Fire

See General Information for Pump Controllers, Fire

TORNATECH INC EX3971


#132
7075 PLACE ROBERT-JONCAS
ST LAURENT, QC H4M 2Z2 CANADA

Fire Pump Controllers: Model AF, AFP, AFR, AFY, ATF, ATR, ATP or ATY followed by C or N, followed by additional suffixes. All of the above
controllers are suitable for use on circuits capable of delivering high fault currents. The withstand ratings are as follows:

Max Short Circuit


Current RMS
Circuit Breaker Max V AC Symmetrical Amps

MZMH6-63, -100, 208; 240 25000; 42,000

-160, -250

MZMH6-63, -100, 480 65,000

160, -250

The controllers provided with Automatic Transfer Switches are suitable for use on circuits capable of delivering high fault currents. The withstand
rating of the normal power source side is determined by the transfer switch as indicated below:

Max Controller Short Circuit


ASCO Transfer Switch Withstand Rating

9403704 22KA, 480 VAC Max

94031004 22KA, 480 VAC Max

94032604 35KA, 480 VAC Max

The withstand ratings for the alternate power source side will be dependent upon the ratings of the external circuit breaker provided. But in no
case will they exceed those of the normal power source side.

Model AL or AL1 followed by additional suffixes.

All of the above controllers are suitable for use on circuits capable of delivering high fault currents. The withstand ratings are as follows:

Max Short Circuit


Current RMS
Circuit Breaker Max V AC Symmetrical Amps

NZM6B-63, 480 25,000

-100, -160

The controllers provided with automatic Transfer Switches are suitable for use on circuits capable of delivering high fault currents. The withstand
rating of the entire controller is determined by the transfer switch as indicated below:

ASCO Transfer Switch Max Controller S. C. Withstand Rating

9403704 22KA, 480 VAC Max

94031004 22KA, 480 VAC Max

94032604 25KA, 480 VAC Max

The withstand ratings for the alternate power source side will be dependent upon the ratings of the external circuit breaker provided. But in no
case will they exceed those of the normal power source side.

Authorities having jurisdiction should be consulted in all cases.

Model FPD Series controller for engine-driven centrifugal fire pumps.

Models FPA, FPP, FPR, FPS, FPV, FPW, FPY, VPA, VPR, and VPS may be followed by additional suffixes. The withstand ratings are as follows:

Withstand Ratings of Controllers Without Transfer Switch:

Short Circuit Withstand Ratings


(Ampere Symmetrical)

file:///D:/BFE-PUMP/NM/PUMP%20SUBMITTAL/CERTIFICATES/QYZS.EX3971... 6/11/2014
QYZS.EX3971 - Pump Controllers, Fire Page 2 of 3

OPTIONAL
VOLTAGE STANDARD HIGH

200 to 480 V 100,000A RMS 150,000A RMS

575 to 600 V 50,000A RMS 100,000A RMS

Model ATG or VPG. The controllers provided with Automatic Transfer Switches are suitable for use on circuits capable of delivering high fault
currents. The withstand rating of the normal power side is the same as the withstand ratings of controllers without transfer switches. The
withstand rating of the alternate power side is determined by the transfer switch as indicated by the following tables:

Withstand ratings of controllers with 120 A Tornatech Inc. Transfer Switch

200-208V 230-240V 380-416V 440-480V 600V


50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 60Hz Withstand
Rating (A)
MAX HP MAX HP MAX HP MAX HP MAX HP

40 40 — — — 65,000

— — 60 75 — 25,000

— — — — 100 18,000

Withstand Ratings For Controllers with Ascolectric Transfer Switches

Withstand
Rating Specific**
Transfer 200-208V 230-240V Withstand
Switch 50/60 Hz 50/60 Hz Time Rating
(A) Max HP Max HP (A) (Cycles) (A)

100 30 30 10000 1.5 22000

150 50 50 1000 1.5 22000

400 150 150 35000 3 42000

600 N/A N/A 50000 3 65000

**Tested and found suitable for 100kA

Withstand Ratings for Controllers with Ascolectric Transfer Switches, Continued

Withstand Rating
Transfer 600V Specific Withstand
Switch 60 Hz Time Rating
(A) Max HP (A) (Cycles) (A)

100 75 10000 1.5 N/A

150 150 1000 1.5 N/A

400 400 22000 3 N/A

600 N/A N/A N/A N/A

Model ATU: Normal Power Side: Same as withstand rating of controller without transfer switch.

Alternate Power Side: Same as withstand rating of controller without transfer switch.

Model FPL, GPL: Limited Service controllers with withstand ratings as follows:

Short Circuit Withstand Ratings of Limited Service Controllers Without Transfer Switches

OPTIONAL
VOLTAGE STANDARD HIGH

200 to 480 V 25,000 A RMS 65,000 A RMS

575 to 600 V 18,000 A RMS 25,000 A RMS

Model LTG, GLG: Automatic transfer switch for connection to a generator set.

Model LTU, GLU: nd


Automatic transfer switch for connection to a 2 utility.

Withstand ratings of Controller with transfer switch Model FPAT (Tornatech):

Model LTG: Normal Power Side: Same as withstand rating of controller without transfer switch.

Alternate Power Side: Withstand rating only applies when the generator

set is protected by a molded case circuit breaker

TRANSFER SWITCH 200-480 V WITHSTAND RATING


AMPERES H.P. AMPERES

120 30 25,000

file:///D:/BFE-PUMP/NM/PUMP%20SUBMITTAL/CERTIFICATES/QYZS.EX3971... 6/11/2014
QYZS.EX3971 - Pump Controllers, Fire Page 3 of 3

TRANSFER SWITCH 600 V WITHSTAND RATING


AMPERES H.P. AMPERES

120 30 18,000

Model LTU: Normal Power Side: Same as withstand rating of controller without transfer switch.

Alternate Power Side: Same as withstand rating of controller without transfer switch.

Withstand ratings of controller with transfer switch Model 940 (Ascolectric):

Model LTG: Normal Power Side: Same as withstand rating of controller without transfer switch.

Alternate Power Side: Withstand rating only applies when the generator set is protected

by a molded case circuit breaker not exceeding the ampere rating of

the transfer switch.

Withstand Rating
Transfer 200-480 V Specific Withstand
Switch A Max HP A Time Rating A

120 30 10,000 1.5 22,000

Withstand Rating
Transfer 600 V Specific Withstand
Switch A Max HP A Time Rating A

120 30 10,000 1.5 N/A

Model LTU: Normal Power Side: Same as withstand rating of controller without transfer switch.

Alternate Power Side: Same as withstand rating of controller without transfer switch.

Models CPA, CPP, CPR, CPS, CPV, CPW, CPY, may be followed by additional suffixes. The withstand ratings are as follows:

Withstand ratings of controllers without transfer switch:

Short circuit withstand ratings (ampere symmetrical)

voltage standard optional

200 to 480 V 100 kA 150 kA

575 to 600 V 50 kA 100 kA

Model CPU - The controllers provided with automatic transfer switches are suitable for use on circuits capable of delivering high fault currents.
The withstand rating of the normal power side and the alternate power side is the same as the withstand ratings of controllers without transfer
switches.

Model CPU

Short circuit withstand rating for alternate power circuit with transfer switch (RMS
Symmetrical)

High
V Standard (optional)

200 to 480 V 100 kA 150 kA

575 to 600 V 50 kA 100 kA

Model GPD Series controller for engine-driven centrifugal fire pumps.

Battery chargers, BCE10, followed by 12 or 24, followed by 120 or 220.

Fire pump controllers, Models GPA, GPP, GPR, GPS, GPV, GPY and GPW.

Transfer switch, Model GPU.

Last Updated on 2013-01-03

Questions? Print this page Terms of Use Page Top

© 2014 UL LLC

When the UL Leaf Mark is on the product, or when the word "Environment" is included in the UL Mark, please search the UL Environment
database for additional information regarding this product's certification.

The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured
under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up
Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide
Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-
misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with
permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the
following format: "© 2014 UL LLC".

file:///D:/BFE-PUMP/NM/PUMP%20SUBMITTAL/CERTIFICATES/QYZS.EX3971... 6/11/2014
CERTIFICATE OF COMPLIANCE
Certificate Number 20140708-E158750
Report Reference E158750-19940223
Issue Date 2014-JULY-08

Issued to: TORNATECH INC


132
7075 PLACE ROBERT-JONCAS
ST LAURENT
QC H4M 2Z2 CANADA

This is to certify that INDUSTRIAL CONTROL PANELS


representative samples of Industrial control panels. Includes jockey pump controller
Model JP, remote alarm panel for electric fire pump
controllers Model APE, remote alarm panel for diesel
engine fire pump controllers Model APD, and low pressure
shutdown panel Model APL. These models are not
exhaustive.

Have been investigated by UL in accordance with the


Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL 508, Standard for Industrial Control Panels


CSA C22.2 NO. 14, Industrial Control Equipment
Additional Information: See the UL Online Certifications Directory at
www.ul.com/database for additional information

Only those products bearing the UL Listing Mark for the US and Canada should be considered as
being covered by UL's Listing and Follow-Up Service meeting the appropriate requirements for US
and Canada.
The UL Listing Mark for the US and Canada generally includes: the UL in a circle symbol with “C” and
“US” identifiers: the word “LISTED”; a control number (may be alphanumeric) assigned by UL;
and the product category name (product identifier) as indicated in the appropriate UL Directory.

Look for the UL Listing Mark on the product.

William R. Carney, Director, North American Certification Programs

UL LLC

Any information and documentation involving UL Mark services are provided on behalf of UL LLC (UL) or any authorized licensee of UL. For questions, please
contact a local UL Customer Service Representative at www.ul.com/contactus

Page 1 of 1
QXZF.EX5189 - Fire Pump Motors Page 1 of 1

QXZF.EX5189
Fire Pump Motors
Page Bottom

Fire Pump Motors

See General Information for Fire Pump Motors

NIDEC MOTOR CORP EX5189


8050 W FLORISSANT AVE
SAINT LOUIS, MO 63136-1414 USA

Number Rated
Model FL Service of Ins Prot. Ambient
No. Output Volts Amps Factor Poles Speeds RPM Phases Class Type (°C) CCN

Frame 182 thru 15hp 190- - 1.15 - - - 3 F - 50 QXZF


215 (v) (+) 660

Frame 250 thru 7.5-60hp 190- - 1.15 - - - 3 F - 50 QXZF


286 (v) (+) 660

Frame 320 thru 40- 190- - 1.15 - - - 3 F - 50 QXZF


5012 (v) (+) 500hp 660

Frame 56 thru 3hp 190- - 1.15 - - - 3 F - 40 QXZF


145 (v) (+) 660

(+) - Motors have also been evaluated as inverter duty (PRHJ) motors.

(v) - Voltage range details: 190, 200, 208, 230, 380, 400, 415, 460, 575, 660 or 208-230/460.

Trademark and/or Tradename: "Nidec Motor Corporation"

Last Updated on 2014-03-27

Questions? Print this page Terms of Use Page Top

© 2014 UL LLC

When the UL Leaf Mark is on the product, or when the word "Environment" is included in the UL Mark, please search the UL Environment
database for additional information regarding this product's certification.

The appearance of a company's name or product in this database does not in itself assure that products so identified have been manufactured
under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and covered under UL's Follow-Up
Service. Always look for the Mark on the product.

UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1. The Guide
Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety and in a non-
misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online Certifications Directory with
permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material must include a copyright notice in the
following format: "© 2014 UL LLC".

file:///D:/BFE-PUMP/NM/PUMP%20SUBMITTAL/CERTIFICATES/QXZF.EX5189... 6/11/2014
10/1/2014 QYLU.EX6155 - Internal-combustion Engines for Driving Stationary Fire Pumps

QYLU.EX6155
Internal-combustion Engines for Driving Stationary Fire Pumps
Page Bottom

Internal-combustion Engines for Driving Stationary Fire Pumps

See General Information for Internal-combustion Engines for Driving Stationary Fire Pumps

CLARKE U K LTD EX6155


GRANGE WORKS
LOMOND RD
COATBRIDGE, ML5 2NN UNITED KINGDOM

DIESEL ENGINES RATED AT SPECIFIC SPEEDS

Rated
No. of Rated Speed
Model Cylinders HP (rpm)

JU4H-UF10 4 41 1760

4 51 2100

4 55 2350

JU4H-UF12 4 55 2350

4 59 2600

JU4H-UF14 4 55 2350

4 59 2600

4 70 2800

4 71 3000

JU4H-UF20 4 60 1760

4 67 2100

4 72 2350

JU4H-UF22 4 72 2350

4 75 2600

JU4H-UF24 4 72 2350

4 75 2600

4 80 2800

4 83 3000

JU4H-UF30 4 64 1760

4 79 2100

4 85 2350

JU4H-UF32 4 85 2350

4 85 2600

JU4H-UF34 4 85 2350

4 85 2600

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=QYLU.EX6155&ccnshorttitle=Internal-combustion+Engines+for+… 1/8
10/1/2014 QYLU.EX6155 - Internal-combustion Engines for Driving Stationary Fire Pumps
4 104 2800

4 115 3000

JU4H-UFH8 4 63 1470

4 73 1760

JU4H-UFH0 4 73 1760

4 88 2100

4 98 2350

JU4H-UFH2 4 98 2350

4 99 2600

JU4H-UF40 4 94 1760

4 105 2100

4 106 2350

JU4H-UF42 4 106 2350

4 106 2600

JU4H-UF50 4 79 1470

4 110 1760

4 130 2100

4 127 2350

JU4H-UF52 4 127 2350

4 127 2600

JU4H-UF54 4 122 2350

4 139 2600

4 145 2800

4 145 3000

JU4H-UF58 4 79 1470

4 110 1760

DQ6H-UFKA4G 6 290 1760

DQ6H-UFKA48 6 240 1470

DQ6H-UFKA50 6 340 2100

DQ6H-UFKA60 6 345 1760

6 360 2100

DQ6H-UFKA88 6 375 1760

DQ6H-UFKA98 6 300 1470

6 410 1760

DP6H-UFKA50 6 265 1760

6 280 2100

6 286 2350

DP6H-UFKA62 6 300 2350

JU6H-UFD0 6 110 1760

6 144 2100

6 148 2350

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=QYLU.EX6155&ccnshorttitle=Internal-combustion+Engines+for+… 2/8
10/1/2014 QYLU.EX6155 - Internal-combustion Engines for Driving Stationary Fire Pumps
JU6H-UFD2 6 148 2350

6 148 2600

JU6H-UF30 6 94 1470

6 140 1760

6 160 2100

6 160 2350

JU6H-UF32 6 160 2350

6 160 2600

JU6H-UF34 6 160 2350

6 160 2600

6 160 2800

6 175 3000

JU6H-UFG8 6 130 1470

6 149 1760

JU6H-UFM8 6 136 1470

6 175 1760

JU6H-UFM0 6 175 1760

6 207 2100

6 200 2350

JU6H-UFM2 6 200 2350

6 200 2600

JU6H-UF58 6 138 1470

6 183 1760

JU6H-UF50 6 138 1470

6 183 1760

6 210 2100

6 210 2350

JU6H-UF52 6 210 2350

6 210 2600

JU6H-UF54 6 210 2350

6 216 2600

6 216 2800

6 216 3000

JU6H-UF68 6 175 1470

6 200 1760

JU6H-UF60 6 175 1470

6 200 1760

6 240 2100

6 240 2350

JU6H-UF62 6 240 2350

6 240 2600

http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/showpage.html?name=QYLU.EX6155&ccnshorttitle=Internal-combustion+Engines+for+… 3/8
Vendor Ref. No. Doc. Seq. No. Revision No.

BFV-2484 17 0
Vendor Doc. No.

BFV-CO/PRO
Contractor Name:

INTHAR FOR SAFETY, SHARJAH


Project Name:
VERTICAL TURBINE - 750 GPM @ 15 BAR

SEQ. ITEM DESCRIPTION QTY

A. DIESEL FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Diesel engine CLARKE model JU4H-UF24, 83HP, at 3000RPM, dual
lead acid batteries, muffler.
2. Automatic diesel pump controller arranged for 12V.
3. Accessories:

SUPPLIER COMPANY PROFILE • Suction and discharge gauge 2

A1. MAIN ACCESSORIES


a. Fuel system and direct reading fuel gauge 1
b. Fuel meter GERAND venture type model K-500-6" Grooved ends 1

B. ELECTRIC FIRE PUMP 1


Q = 500 GPM H=7 BAR
BRISTOL pump model IS 80/260 horizontal end suction, complete with:
1 . Electric motor 60 HP at 2950 RPM, ODP enclosure 50ºC ambient,
Class F insulation, 1.15 service factor, 3/50/415 V, Y-Delta starting

2. Automatic electric pump controller, suitable for 60 HP, Y-Delta


3. Accessories:
• Suction and discharge gauge 2
• Casing relief valve 1/2" 1

C. JOCKEY PUMP 1
Q = 15 GPM H=7 BAR
BRISTOL / RV pump model RV4-8 complete with:
1 . Electric motor 2 HP at 2950 RPM, 3/50/415 V, TEFC enclosure.
2. Automatic jockey pump controller, suitable for 2HP

fghgh
Fire Pumps
Bristol: A History & Future.
In 1971, seven emirates joined forces to create the United Arab Emirates, with the goal of becoming a growing leader on an international
scale. The UAE’s focus has always been the safety of its land and people, BRISTOL was established in support of that same vision.

BRISTOL FIRE ENGINEERING, part of the Concorde – Corodex Group, is the leading fire-fighting and fire protection nmanufacturer in the
Middle East and has been unsurpassed in innovative fire-fighting solutions for more than 44 years.

We have been steadfast in our developments and have grown to become pioneers in the industry for unmatched quality and dependability,
longstanding commitment and unwavering dedication.

Our headquarters and manufacturing facility started in the UAE’s Emirate of Dubai, producing world-class fire-fighting systems and equipment
in cooperation with international know-how and technology with a grand vision to expand globally.

We strive to continue to adopt the highest international and national standards in line with the UAE’s goal to become the safest country in the
world.

BRISTOL was one of the first fire-fighting companies in the Middle East to receive an ISO 9001 certification, placing great emphasis on
achieving local and international approvals on product certifications such as Kite Mark, LPBC, UL listing, and FM approval. Moreover, Bristol
is certified to of ISO 14001 and OHSAS 18001.

We focus on innovation by means of continual research and development of advanced fire-fighting solutions, ensuring we not only meet, but
exceed the demands of our rapidly changing market.

For decades, we have been proudly supplying various government entities and sectors such as the oil and gas, commercial, and industrial
industries across the globe with world-class equipment and services.

BRISTOL has been serving Middle Eastern, African, Asian, and European markets for more than three decades with a vision to expand further.

Paving the road towards safety for more than four decades, and counting: BRISTOL.

You might also like