ABB Drives For Water and Wastewater: ACQ580, 0.75 To 500 KW
ABB Drives For Water and Wastewater: ACQ580, 0.75 To 500 KW
ABB Drives For Water and Wastewater: ACQ580, 0.75 To 500 KW
LOW VO LTAG E AC D R I V E S
25–41 Options
25 Comprehensive connectivity
26 Hand-Off-Auto control panel
27 Effortless drive commissioning and use with control panels
28 ABB Ability™ smartphone apps
29 High protection for operation in harsh environments
29 Flange mounting
29 Advanced cooling
30 Quick configuration for unpowered drives
31 Flexible connectivity to automation
32 Thermistor protection modules for increased safety
33 Main disconnect switch for increased safety
34 EMC – electromagnetic compatibility
36 du/dt filters
37–38 du/dt filter selection
39–41 Cooling and fuses
—
The energy efficient drive
for water and wastewater pumping
—
The ACQ580 water and wastewater drives are part of ABB’s all-compatible drives
portfolio. The drives secure the flow of water and wastewater in the pumping system
throughout their whole life cycle. The ACQ580 drive is easy to commission and use.
With built-in pump functionalities, the drive keeps the pumping system operating
optimally, lowering the energy bill. The drive is used in water and wastewater
treament plants, pumping stations, desalination plants, industrial wastewater
facilities and irrigation environments. The drive is used with inflow pumps, transfer
pumps, dosing pumps, sludge pumps, booster pumps, submersible pumps and
compressors, blowers, decanter centrifuges, mixers and fans.
Reliable communication
With its wide range of optional fieldbus
adapters and embedded RTU Modbus, the drive
enables connectivity with all major automation
networks and control systems.
See more on page 31.
Input/output extensions
In addition to the standard interfaces,
the drive has a built-in slot for additional
input/output extension modules.
See more on page 31.
—
All-compatible solutions for water
and wastewater applications
Environment all-compatible Process all-compatible
Achieve your environmental goals with our energy-efficient Water and wastewater processes consist of many phases
drive for water and wastewater. The all-compatible drives which require optimal performance of your pump solution
offer built-in energy efficiency calculators. They help you from start to finish. Our robust drives are available with
to analyze and optimize your pump processes to reduce enclosures up to IP55. The drive controls virtually any kind
stress on the environment. Other environmentally friendly of motors from induction and permanent magnet motors
features include the built-in soft pipe fill function to to synchronous reluctance motors up to 500 kW. The drive
ensure less water hammering on the water pipes, thus is compatible with a wide range of fieldbus protocols,
preventing the risk of unwanted leaks, unplanned outage ensuring reliable communication between the drive and
and repair costs. automation system in use.
ART
A L L-I CL
C OEMOR
PATCH
I B LAP
E TSER
O LU
T ITTL
I OEN S F O R W AT E R A N D W A S T E W AT E R A P P L I C AT I O N S 7
—
Optimizing the flow of water and
wastewater in your pumping solutions
The ACQ580 water and wastewater drive is built to help users, designers, OEMs,
system integrators and EPC professionals secure pumping of water and wastewater
in municipal utilities, pumping stations, industrial wastewater facilities, desalination
plants and irrigation environments. It offers long-term, technically-compatible drive
solutions supported by full service and support.
Quick ramps
Extend the lifecycle of a submersible
pumps by reducing wear of the
mechanical parts using ramp sets to
accelerate and decelerate the pumps.
Pump priority
Achieve energy savings with optimal
pump alternation by running the higher
capacity pumps when the consumption
rate is higher.
Multi-pump control
Ensure stable and uninterrupted production with
multi-pump controls by optimizing the speed and
number of running pumps.
O P T I M I Z I N G T H E F LO W O F W AT E R A N D W A S T E W AT E R I N YO U R P U M P I N G S O LU T I O N S 9
Level control
Ensures optimal efficiency
when filling or emptying a tank.
Pump cleaning
Achieve savings by preventing unplanned
downtime. This is made possible as a result of
accumulating obstructions being removed
from the impeller of the pump.
10 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
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Built-in pump application software
The built-in pump application software in the ACQ580 drives is designed to enhance
the reliability and durability of the water and wastewater application in which it is
used. The functions protect the pump and secure its optimal functionality, increasing
cost efficiency. The built-in functionalities also support the user in securing the flow
of the water and wastewater in the pump solution.
Quick-ramp
Protect bearings when a submersible pump is
started without water. Quick ramp allows your
pump to reach optimal speed to extend pump
life, ensure operation and prevent unplanned outages.
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 11
—
General software features of the drive
Load profile feature collects drive values, such as current and stores them in a log.
This enables you to analyze and optimize the application with the help of historical data load.
—
How to select a drive?
It is very easy to select the right drive. This is how you build up
your own ordering code using the type designation key.
3 4
Start with identifying your supply voltage. 1
This tells you what rating table to use.
The ACQ580 supports 200 to 480 V. Type designation: ACQ580 – 01 – XXXX – X + XXXX
04
Product series
07
Choose your motor’s nominal power rating 2 31
from the ratings table on pages 18-23. 34
Types and construction
Rating
Voltage
Options
Select your drive’s type code 3
Example configuration:
from the rating table based on your
ACQ580-01-145A-4+B056+J400+L501
motor's nominal power rating.
Wall-mounted 145 A, 400 V drive in IP55 enclosure with Hand-Off-Auto
control panel and internal CMOD-01 input/output option
Protection classes...................................................... 29
ACQ580-01-032A-2 R2 31.2 7.5 30.8 7.5 43.6 ACQ580-01-032A-2 R2 31.2 7.5 30.8 7.5 43.6
ACQ580-01-047A-2 R3 46.7 11 46.2 11 62.4 ACQ580-01-047A-2 R3 46.7 11 46.2 11 62.4
ACQ580-01-060A-2 R3 60 15 59.4 15 83.2 ACQ580-01-060A-2 R3 60 15 59.4 15 83.2
ACQ580-01-089A-2 R5 89 22 88 22 135 ACQ580-01-089A-2 R5 89 22 88 22 135
ACQ580-01-115A-2 R5 115 30 114 30 158 ACQ580-01-115A-2 R5 115 30 114 30 158
Flange mounting......................................................... 29
ACQ580-01-144A-2 R6 144 37 143 37 205 ACQ580-01-144A-2 R6 144 37 143 37 205
ACQ580-01-171A-2 R7 171 45 169 45 257 ACQ580-01-171A-2 R7 171 45 169 45 257
ACQ580-01-213A-2 R7 213 55 211 55 304 ACQ580-01-213A-2 R7 213 55 211 55 304
ACQ580-01-276A-2 R8 276 75 273 75 380 ACQ580-01-276A-2 R8 276 75 273 75 380
Quick configuration.................................................. 30
Remote monitoring .................................................. 30
Fieldbus adapters....................................................... 31
I/O extension and
thermistor protection modules........................ 32-33
EMC............................................................................... 34 Pages 18-23 Pages 18-23
du/dt....................................................................... 36-38
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 27
—
Effortless drive commissioning
and use with control panels
A variety of different control panel variants and panel accessories are available for
the ACQ580 drives. Drive setup, maintenance, diagnostics and process monitoring
is done via the control panel in an effortless manner.
— — — —
01 02 03 04
— —
01 Hand-Off-Auto control panel and 04 The DPMP-01 control panel
Help function are included as standard. mounting platform is for flush
USB connection as standard. mountings. It does not include the
control panel. When using this with
— ACQ580, also CDPI-01 is required.
02 The optional Hand-Off-Auto control
panel with Bluetooth functionality. —
USB connection as standard. 05 The DPMP-02 mounting platform
is for surface mounting. It does
— not include the control panel.
03 By using the panel bus adapter, When using this with ACQ580,
CDPI-01 the assistant control panel also CDPI-01 is required.
is able to manage up to 32 drives.
—
— — 06 The door mounting kit DPMP-
05 06 EXT is a ready-made kit consisting
4
of the DPMP-02 and CDPI-01.
—
Control panel options
Pages 27-41
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 13
—
Technical specification
ACQ580-07 Class C2 as standard for powers 75 kW to 250 kW and *) C = chemically active substances
S = mechanically active substances
Class C3 as standard for powers 250 kW to 500 kW
Harmonic mitigation
Built-in swinging choke as standard in ACQ580-01 meets the
requirements of IEC 61000-3-12: 2011.
ACQ580-31 and ACQ580-34 in addition meets the requirements
of IEEE519 and G5/4.
14 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
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Securing the flow of water and
wastewater with the ACQ580
The ACQ580 is a robust and compact drive ensuring low energy consumption
and continuous, reliable motor control with a power and voltage range from
0.75 to 500 kW and 200 to 480 V. It has coated boards and offers enclosure
classes up to IP55 for different environments. The drive is designed for water
and wastewater pumps, blowers, mixers, centrifuges and fans.
—
01 The ACQ580 Built-in pump functionality for optimal flow of water
drive series
Built-on ABB’s common drives architecture, the drive
— offers pump operation, energy savings and usability
02 Flange mounting
for panel installation
benefits supported by a local network of service and
ensures less thermal support. The water and wastewater drive has several
load inside the panel
by keeping most of
different built-in pump application features for
the losses outside optimal pump operation (see page 10).
the panel.
—
Complete offering from wall-mounted
drives to cabinet installations
No matter the frame size or power range, all ACQ580 drives
bring you ease of use, scalability and quality.
—
01 Wall-mounted IP21 The wall-mounted IP21 drives
drive (ACQ580-01)
The wall-mounted IP21 drives are available with the
— power and voltage range from 0.75 to 250 kW and 3-ph —
02 Wall-mounted IP55 01
drive (ACQ580-01+B056)
200 to 480 V. Side-by-side mounting, flange mounting
and horizontal mounting are all available for the
—
03 Drive module
wall-mounted ACQ580 drives.
IP00 (ACQ580-04)
—
The wall-mounted IP55 drives
04 Cabinet-built IP42 The IP55 drive is designed for applications exposed to
drive (ACQ580-07+B054)
dust, moisture, vibrations and other harsh environments.
It is similar in size to the compact IP21 drives, which —
02
provides significant savings in space, maintenance,
engineering, material costs, as well as in setup and
commissioning time.
Cabinet-built drives —
The cabinet-built drives are type tested ABB solutions 03
—
04
16 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Overcome challenges of harmonics
ACQ580 ultra-low harmonic drives have excellent harmonics performance
and are perfectly suited for places that cannot handle high harmonic content
in the network.
Savings on investments
and during the lifetime
Major
benefits
Effortlessly meets
harmonic standards
and specification
Reliability for
your facility
Quick and easy Simple to install – three wires in, three wires out.
maintenance No external hardware required.
OVERCOME CHALLENGES OF HARMONIC S 17
Reliable operation under special conditions factor. With an integrated design that leverages
ULH drives ensure that the motor receives the drive technology as part of the harmonic
full voltage, even in low-voltage utility condition solution, there is no risk of nuisance trips due
or in a fluctuating network. Thanks to the drives’ to incompatible components, no need for
capability to provide an output voltage up to additional hardware and no additional
15 percent greater than the supply voltage, cooling requirements.
applications can overcome voltage drops caused
by long supply or motor cables. All this is done Compared to other harmonic mitigation
without costly additional equipment or oversizing solutions, like passive and active filters, system
of drive system components. level efficiency is better when there are less
components in the network. Also there is savings
Savings in total cost of ownership in the installation and maintenance costs.
Electrical utilities may charge additional penalties
for consuming reactive power. The ULH drives In retrofit projects, the transformer might not be
has unity true power factor as a result of its low dimensioned to meet the harmonic levels caused
harmonics and no consumption of reactive power. by non-linear loads such as standard 6-pulse
Additionally, the drive is able to compensate the drives, so there is a risk of overloading the
displacement power factor of the network, to transformer. Thanks to the extremely low
which it is connected. This reduces the risk harmonic content of ULH drives there is no need
of having additional running costs or buying to overdimension the transformer, switchgear,
additional capacitor banks to correct the power or cables.
18 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Ratings, types and voltages
ACQ580-01, wall-mounted drives
3-phase, U N = 230 V (range 200 to 240 V). The power ratings are valid at nominal voltage 230 V (0.75 to 75 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-01-04A7-2 R1 4.7 0.75 4.6 0.75 6.3
ACQ580-01-06A7-2 R1 6.7 1.1 6.6 1.1 8.9
ACQ580-01-07A6-2 R1 7.6 1.5 7.5 1.5 11.9
ACQ580-01-012A-2 R1 12 3 11.8 3 19.1
ACQ580-01-018A-2 R1 16.9 4 16.7 4 22
ACQ580-01-025A-2 R2 24.5 5.5 24.2 5.5 32.7
ACQ580-01-032A-2 R2 31.2 7.5 30.8 7.5 43.6
ACQ580-01-047A-2 R3 46.7 11 46.2 11 62.4
ACQ580-01-060A-2 R3 60 15 59.4 15 83.2
ACQ580-01-089A-2 R5 89 22 88 22 135
ACQ580-01-115A-2 R5 115 30 114 30 158
ACQ580-01-144A-2 R6 144 37 143 37 205
ACQ580-01-171A-2 R7 171 45 169 45 257
ACQ580-01-213A-2 R7 213 55 211 55 304
ACQ580-01-276A-2 R8 276 75 273 75 380
R AT I N G S , T Y P E S A N D V O LTA G E S 19
3-phase, U N = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (0.75 to 250 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-01-02A7-4 R1 2.6 0.75 2.5 0.75 3.2
ACQ580-01-03A4-4 R1 3.3 1.1 3.1 1.1 4.7
ACQ580-01-04A1-4 R1 4 1.5 3.8 1.5 5.9
ACQ580-01-05A7-4 R1 5.6 2.2 5.3 2.2 7.2
ACQ580-01-07A3-4 R1 7.2 3 6.8 3 10.1
ACQ580-01-09A5-4 R1 9.4 4 8.9 4 13
ACQ580-01-12A7-4 R1 12.6 5.5 12 5.5 14.1
ACQ580-01-018A-4 R2 17 7.5 16.2 7.5 22.7
ACQ580-01-026A-4 R2 25 11 23.8 11 30.6
ACQ580-01-033A-4 R3 32 15 30.4 15 44.3
ACQ580-01-039A-4 R3 38 18.5 36.1 18.5 56.9
ACQ580-01-046A-4 R3 45 22 42.8 22 67.9
ACQ580-01-062A-4 R4 62 30 58 30 76
ACQ580-01-073A-4 R4 73 37 68.4 37 104
ACQ580-01-088A-4 R5 88 45 83 45 122
ACQ580-01-106A-4 R5 106 55 100 55 148
ACQ580-01-145A-4 R6 145 75 138 75 178
ACQ580-01-169A-4 R7 169 90 161 90 247
ACQ580-01-206A-4 R7 206 110 196 110 287
ACQ580-01-246A-4 R8 246 132 234 132 350
ACQ580-01-293A-4 R8 293 160 278 160 418
ACQ580-01-363A-4 R9 363 200 345 200 498
ACQ580-01-430A-4 R9 430 250 400 200 545
Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-overload use.
The ratings apply for the frames R1 to R9 up to +40 °C in enclosed IP class 21/55.
For derating at high altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000035866.
20 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Ratings, types and voltages
ACQ580-04, drive modules
3-phase, U N = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (250 to 500 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-04-505A-4 R10 505 250 485 250 560
ACQ580-04-585A-4 R10 585 315 575 315 730
ACQ580-04-650A-4 R10 650 355 634 355 730
ACQ580-04-725A-4 R11 725 400 715 400 1020
ACQ580-04-820A-4 R11 820 450 810 450 1020
ACQ580-04-880A-4 R11 880 500 865 500 1100
Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-overload use.
The ratings apply for the frames R10 to R11 up to +40 °C in enclosed IP class 00/20.
For derating at high altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000048677.
R AT I N G S , T Y P E S A N D V O LTA G E S 21
—
Ratings, types and voltages
ACQ580-07, cabinet-built drives
3-phase, U N = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (75 to 250 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-07-0145A-4 R6 145 75 138 75 178
ACQ580-07-0169A-4 R7 169 90 161 90 247
ACQ580-07-0206A-4 R7 206 110 196 110 287
ACQ580-07-0246A-4 R8 246 132 234 132 350
ACQ580-07-0293A-4 R8 293 160 278 160 418
ACQ580-07-0363A-4 R9 363 200 345 200 498
ACQ580-07-0430A-4 R9 430 250 400 200 545
ACQ580-07-0505A-4 R10 505 250 485 250 560
ACQ580-07-0585A-4 R10 585 315 575 315 730
ACQ580-07-0650A-4 R10 650 355 634 355 730
ACQ580-07-0725A-4 R11 725 400 715 400 1020
ACQ580-07-0820A-4 R11 820 450 810 450 1020
ACQ580-07-0880A-4 R11 880 500 865 500 1100
Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-overload use.
The ratings apply for the frames R6 to R11 up to +40 °C in enclosed IP class 21/42/54.
For derating at high altitudes, temperatures or switching frequencies, see the user’s HW manual, document code: 3AXD50000045817.
22 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Ratings, types and voltages
ACQ580-31, ultra-low harmonic drives
3-phase, UN = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (4 to 110 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-31-09A5-4 R3 9.4 4 8.9 4 12.2
ACQ580-31-12A7-4 R3 12.6 5.5 12 5.5 16.1
ACQ580-31-018A-4 R3 17 7.5 16 7.5 21.4
ACQ580-31-026A-4 R3 25 11 24 11 28.8
ACQ580-31-033A-4 R6 32 15 30 15 42.5
ACQ580-31-039A-4 R6 38 18.5 36 18.5 54.4
ACQ580-31-046A-4 R6 45 22 43 22 64.6
ACQ580-31-062A-4 R6 62 30 59 30 77.5
ACQ580-31-073A-4 R6 73 37 69 37 105.4
ACQ580-31-088A-4 R6 88 45 84 45 124.1
ACQ580-31-106A-4 R8 106 55 101 55 149.6
ACQ580-31-145A-4 R8 145 75 138 75 181.3
ACQ580-31-169A-4 R8 169 90 161 90 246.5
ACQ580-31-206A-4 R8 206 110 196 110 287.3
Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
The ratings apply for frames R3, R6 and R8 up to +40 °C in enclosed IP class 21/55.
For derating at higher altitudes, temperatures or switching frequencies, see the HW manual, document code 3AXD50000045935.
R AT I N G S , T Y P E S A N D V O LTA G E S 23
—
Ratings, types and voltages
ACQ580-34, ultra-low harmonic drives
3-phase, UN = 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 400 V (132 to 355 kW)
Drive type Frame Nominal ratings Light-overload use Maximum
size output current
IN PN I Ld PLd I Max
(A) (kW) (A) (kW) (A)
ACQ580-34-246A-4 R11 246 132 234 132 350.2
ACQ580-34-293A-4 R11 293 160 278 160 418.2
ACQ580-34-365A-4 R11 365 200 347 200 498.1
ACQ580-34-442A-4 R11 442 250 420 250 620.5
ACQ580-34-505A-4 R11 505 250 480 250 631.3
ACQ580-34-585A-4 R11 585 315 556 315 751.4
ACQ580-34-650A-4 R11 650 355 618 355 858.5
Nominal ratings
IN Rated current available continuously without overloadability at 40 °C.
PN Typical motor power in no-overload use.
Maximum output current
I max Maximum output current. Available for 2 seconds at start.
Light-overload use
I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 40 °C.
P Ld Typical motor power in light-duty use.
The ratings apply for frame R11 up to +40 °C in enclosed IP class 00/20.
For derating at higher altitudes, temperatures or switching frequencies, see the HW manual, document code 3AXD50000420035.
24 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Dimensions
ACQ580-04
Frames Height Width Depth Weight
(mm) (mm) (mm) (kg) H
R10 1432 350 529 162
R11 1662 350 529 200
D W
ACQ580-07
Frames Height IP21 Width IP21 Depth IP21 Weight IP21
(mm) (mm) (mm) (mm)
R6 2145 430 673 210
R7 2145 430 673 220
R8 2145 530 673 255
H
R9 2145 530 673 275
R10 2145 830 698 535
R11 2145 830 698 581
D
W
ACQ580-31, IP21 and IP55
Frames Height Width Depth IP21 Depth IP55 Weight IP21 Weight IP55
(mm) (mm) (mm) (mm) (kg) (kg)
R3 495 205 354 360 21.3 21.3
R6 771 252 392 449 61 63
R8 965 300 438 496 112 118 H
ACQ580-34, IP00
Frames Height Width Depth IP00 Weight IP00
D
(mm) (mm) (mm) (kg) W
R11 1722 636.5 504.5 365
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 25
—
Comprehensive connectivity
—
Hand-Off-Auto control panel
The control panel features intuitive use and easy navigation.
High resolution display enables visual guidance.
Almost anyone can set up and 1. With the customizable Home views, you can monitor
the values that matter most, e.g. speed, torque or motor
commission the ACQ580 drive using
temperature. Select the signals from a ready-made list
available control panels. You do not or choose user-defined parameters.
need to know any drive parameters, 1
2. Options are used to set a reference, change the motor
as the control panel helps you to set up
direction, select the drive, edit Home view pages, and see
the essential settings quickly and get the fault and warning status.
the drive into action.
3 3. All functions of the control panel are accessed through
the main menu. It is possible to organize parameters in
Control of multiple drives 2
different ways and store essential parameters for different
One control panel can be connected configurations for any specialized application needed.
to several drives simultaneously using 4
4. The help key provides context-sensitive guidance.
the panel network feature. The user Faults or warnings can be resolved quickly since the help
can also select the drive to operate key provides troubleshooting instructions.
in the panel network.
5. The PC tool can be easily connected to the drive through
the USB connector on the control panel.
5
—
Assistant control panel display
— — — —
01 02 03 04
— — — —
05 06 07 08
— —
01 Help button 05 Primary settings for ACQ580
• Detailed descriptions related to faults and warnings With the primary settings you can set motor values, commission multipump,
• More information about Primary settings options set level control, set soft pipe filling etc. pumping features. When using Primary
— settings, there is no need to browse the parameters.
02 Language options —
Access to a selection list that consists of mutually exclusive options such 06 I/O Menu
as the language selection list (Access through the main menu) . • Access to each terminal name, number and electrical status
— • Possibility to force inputs and outputs
03 Diagnostics • Access to sub-menus that provides further information on the menu item
• Diagnostic information, such as faults and warnings and allow to make changes to the I/O connections
• Helps to resolve potential problems —
• Helps to make sure that the drive setup is functioning correctly 07 Backups
— Possibility to save parameter settings in the control panel memory and restore
04 Energy efficiency parameter settings from a backup to the drive.
View and configure parameters related to energy savings, —
such as kWh counters. 08 Text editor
Add information, customize text and label the drive.
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 27
—
Effortless drive commissioning
and use with control panels
A variety of different control panel variants and panel accessories are available for
the ACQ580 drives. Drive setup, maintenance, diagnostics and process monitoring
is done via the control panel in an effortless manner.
— — — —
01 02 03 04
— —
01 Hand-Off-Auto control panel and 04 The DPMP-01 control panel
Help function are included as standard. mounting platform is for flush
USB connection as standard. mountings. It does not include the
control panel. When using this with
— ACQ580, also CDPI-01 is required.
02 The optional Hand-Off-Auto control
panel with Bluetooth functionality. —
USB connection as standard. 05 The DPMP-02 mounting platform
is for surface mounting. It does
— not include the control panel.
03 By using the panel bus adapter, When using this with ACQ580,
CDPI-01 the assistant control panel also CDPI-01 is required.
is able to manage up to 32 drives.
—
— — 06 The door mounting kit DPMP-
05 06 EXT is a ready-made kit consisting
of the DPMP-02 and CDPI-01.
—
Control panel options
—
ABB Ability™ smartphone apps
Easy and fast access to product information Search for support documents and contacts
and support
Startup, commission and tune Instantly access drive status and Access your product and service View your drives installed base and
your drive and application configuration with a information in the cloud plan service activities
simplified user guidance from anywhere
Optimize performance via drive Create and share backups and Use dynamic QR code to Report service events
troubleshooting features support packages troubleshoot your drive
Drivetune for commissioning and managing drives Drivebase for ensured reliability and reduced downtime on production sites
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 29
—
High protection for operation
in harsh environments
The ACQ580 can be installed in normal equipment rooms, or even dusty
and wet environments, thanks to the drive’s compact (or optimized)
wall-mountable construction in both IP21 and IP55 configurations.
The module variant is as standard IP00 but available as IP20 with
additional finger shrouds. The cabinet-built variant comes with IP21
as standard and is also available with IP42 and IP54 protection class
for use in harsh environments.
—
Flange mounting
The ACQ580 wall-mounted drive offers flange mounting as an option,
separating the control electronics from the main circuit cooling airflow,
saving space and ensuring optimal cooling. This results in better
thermal management in panel installation.
—
Advanced cooling
The simple and robust design of the ACQ580-07 ensures reliable
operation even in the harsh environments. The flange mounting feature
comes as standard for cabinet-built ACQ580 drive, which makes the
whole cooling arrangement of the cabinet advanced.
30 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Quick configuration for unpowered drives
—
Cold configurator adapter PC tool for drive monitoring and
process tuning capabilities
Ordering code Description Type designation
The Drive composer PC tool offers fast and harmonized
3AXD50000019865 Cold configurator CCA-01
adapter, packed kit
setup, commissioning and monitoring for the whole
all-compatible drives portfolio. The free version of the
tool provides startup and maintenance capabilities and
gathers all drive information such as parameter loggers,
faults, backups and event lists into a support diagnostics
—
The Drive composer file with a single mouse click. This provides faster fault
PC tool
tracking, shortens downtime and reduces operational
and maintenance costs. The entry version also includes
AP programming.
—
Flexible connectivity to automation
Drive monitoring
The drive monitors and controls its parameters and s
ignals including speed, torque, power, speed reference and
pressure preference. Start/stop is monitored and controlled
via the drives communication protocols. A set of drive
parameters and/or actual signals, such as torque, speed,
current, etc., can be selected for cyclic data transfer,
providing fast data access.
—
Fieldbus module
FDNA-01 Drive diagnostics
Accurate and reliable diagnostic information can be obtained
through the alarm, limit and fault words, allowing easy
interfacing with plantwide HMIs.
—
Fieldbus adapters Cabling
Option code Fieldbus protocol Adapter
Substituting the large amount of conventional drive control
cabling and wiring with a single cable reduces costs and
+ K454 PROFIBUS-DP FPBA-01
increases system reliability and flexibility.
+ K451 DeviceNet FDNA-01
+ K457 CANopen FCAN-01
+ K458 Modbus/RTU FSCA-01
Design
+ K490 Two-Port EtherNet/IP™ Adapter FEIP-21
The use of a fieldbus control reduces engineering time at
+ K491 Two-Port Modbus/TCP Adapter FMBT-21
installation due to the modular structure of the hardware
+ K492 Two-Port PROFINET IO Adapter FPNO-21
and software and the simplicity of the connections to
the drives.
—
Thermistor protection modules
for increased safety
Option code Description Type designation The ATEX certified thermistor protection module
+L537 +Q971 ATEX certified PTC interface, CPTC- 02 CPTC-02 provides enhanced process safety and easy,
EX II (2) GD and external 24V
simplified installation.
—
Main disconnect switch
for increased safety
—
Main disconnect switch
—
EMC – electromagnetic compatibility
The ACQ580 drive has been designed to meet the EMC EMC standards
requirements set in the product standard IEC/EN61800-3. The EMC product standard (EN 61800-3) covers the
The wall-mounted ACQ580-01, ACQ580-31 and the small specific EMC requirements stated for drives (tested with
power cabinet-built ACQ580-07 drives meet category C2 motor and motor cable) within the EU. EMC standards
high frequency emission limits as standard. The single such as EN 55011 or EN 61000-6-3/4 are applicable to
standing drive module ACQ580-04, ACQ580-34 and high industrial and domestic equipment and systems including
power ACQ580-07 cabinet-built drives meet category C3 components inside the drive. Drive units complying with
limits without options. the requirements of EN 61800-3 are compliant with
comparable categories in EN 55011 and EN 61000-6-3/4,
but not necessarily vice versa. EN 55011 and EN 61000-6-3/4
do not specify cable length or require a motor to be
connected as a load. The emission limits are comparable
to EMC standards according to the table below.
—
du/dt filters
du/dt filtering suppresses inverter output voltage spikes and rapid voltage changes that stress motor insulation.
Additionally, du/dt filtering reduces capacitive leakage currents and high frequency emission of the motor cable
as well as high frequency losses and bearing currents in the motor. The need for du/dt filtering depends on the
motor insulation. For information on the construction of the motor insulation, consult the manufacturer.
More information on the du/dt filters can be found in the ACQ580 hardware manual.
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 37
—
du/dt filter selection
External du/dt filters
du/dt filter type
Unprotected IP00 Protected to IP22 Protected to IP54
BOCH-0880A-7
NOCH0030-60
NOCH0070-60
NOCH0030-65
NOCH0070-65
NOCH0030-62
NOCH0016-60
NOCH0120-60
NOCH0070-62
NOCH0016-65
NOCH0120-65
NOCH0016-62
NOCH0120-62
FOCH0260-70
FOCH0320-50
FOCH0610-70
FOCH0875-70
COF-02
COF-01
ACQ580-01, 400 V
ACQ580-01-02A7-4
ACQ580-01-03A4-4
ACQ580-01-04A1-4
ACQ580-01-05A7-4
ACQ580-01-07A3-4
ACQ580-01-09A5-4
ACQ580-01-12A7-4
ACQ580-01-018A-4
ACQ580-01-026A-4
ACQ580-01-033A-4
ACQ580-01-039A-4
ACQ580-01-046A-4
ACQ580-01-062A-4
ACQ580-01-073A-4
ACQ580-01-088A-4
ACQ580-01-106A-4
ACQ580-01-145A-4
ACQ580-01-169A-4
ACQ580-01-206A-4
ACQ580-01-246A-4
ACQ580-01-293A-4
ACQ580-01-363A-4
ACQ580-01-430A-4
ACQ580-04, 400 V
ACQ580-04-505A-4
ACQ580-04-585A-4
ACQ580-04-650A-4
ACQ580-04-725A-4
ACQ580-04-820A-4
ACQ580-04-880A-4
ACQ580-07, 400 V
ACQ580-07-0145A-4
ACQ580-07-0169A-4
ACQ580-07-0206A-4
ACQ580-07-0246A-4
ACQ580-07-0293A-4
ACQ580-07-0363A-4
ACQ580-07-0430A-4
ACQ580-07-0505A-4
ACQ580-07-0585A-4
ACQ580-07-0650A-4
ACQ580-07-0725A-4
ACQ580-07-0820A-4
ACQ580-07-0880A-4
38 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
du/dt filter selection
External du/dt filters
du/dt filter type
Unprotected IP00 Protected to IP22 Protected to IP54
NOCH0030-60
NOCH0070-60
NOCH0030-65
NOCH0070-65
NOCH0030-62
NOCH0016-60
NOCH0120-60
NOCH0070-62
NOCH0016-65
NOCH0120-65
NOCH0016-62
NOCH0120-62
FOCH0260-70
FOCH0320-50
FOCH0610-70
ACQ580-31, 400 V
ACQ580-31-09A5-4
ACQ580-31-12A7-4
ACQ580-31-018A-4 *) *) *)
ACQ580-31-026A-4
ACQ580-31-033A-4
ACQ580-31-039A-4
ACQ580-31-046A-4
ACQ580-31-062A-4
ACQ580-31-073A-4 *) *) *)
ACQ580-31-088A-4
ACQ580-31-106A-4
ACQ580-31-145A-4
ACQ580-31-169A-4
ACQ580-31-206A-4
ACQ580-34, 400 V
ACQ580-34-246A-4
ACQ580-34-293A-4
ACQ580-34-365A-4
ACQ580-34-442A-4
ACQ580-34-505A-4
ACQ580-34-585A-4
ACQ580-34-650A-4
*) Filter can be used if full load current is not required
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 39
—
Cooling and fuses
Cooling Fuse connection
ACQ580 drives are fitted with variable-speed cooling fans. Standard fuses can be used with the ACQ580 drives.
The speed-controlled fans cool the drive only when For input fuses, see the table below:
needed, reducing overall noise level and energy
consumption.
—
Cooling and fuses
Drive modules, ACQ580-04
Cooling air flow and recommended input protection fuses for 380 to 415 V units
Type designation Frame Cooling air flow 380 to 415 V units Recommended input protection fuses
size for 380 to 415 V units ***)
Heat dissipation *) Air flow Max. noise level **) IEC fuses UL fuses
(W) (BTU/Hr) (m3/h) (ft3/min) (dBA) (A) Fuse type (A) Fuse type
ACQ580-04-505A-4 R10 7722 26374 1200 707 72 800 170M6812D 600 JJS-600
ACQ580-04-585A-4 R10 8754 29896 1200 707 72 1000 170M6814D 800 A4BY800
ACQ580-04-650A-4 R10 10378 35441 1200 707 72 1000 170M6814D 800 A4BY800
ACQ580-04-725A-4 R11 10498 35854 1200 707 72 1250 170M8554D 800 A4BY800
ACQ580-04-820A-4 R11 12678 43299 1200 707 72 1600 170M8557D 900 A4BY900
ACQ580-04-880A-4 R11 14166 48380 1420 848 72 1600 170M8557D 1000 A4BY1000
*) Heat dissipation value is a reference for cabinet thermal design.
**) The maximum noise level at full fan speed. When the drive is not operating at full load and at maximum ambient temperature the noise level is lower.
***) For detailed fuse sizes and types, please see the ACQ580-04 HW manual 3AXD50000048677
—
Choose the motor for your
water application
—
Ultimate efficiency and reliability
to optimize your system’s total
cost of ownership
—
Losses
Magnet-free design
Synchronous reluctance technology combines the
performance of the permanent magnet motor with the
Total cost of
simplicity and service-friendliness of an induction motor.
ownership
The new rotor has neither magnets nor windings and suffers
virtually no power losses. And because of identical Purchase Cost of Cost of
footprints, maintenance is as straightforward as with running not running
induction motors.
44 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
ABB automation products
AC500 AC500-XC
ABB’s powerful flagship PLC offering “Extreme conditions” modules with
provides wide range of performance extended operating temperature,
levels and scalability within a single immunity to vibration and hazardous
simple concept where most competitors gases. for use at high altitudes, in
require multiple product ranges to humid conditions. etc. It replaces
deliver similar functionality. expensive cabinets with its built-in
protection against dirt, water, gases
AC500-S and dust.
A PLC based modular automation
solution that makes it easier than Control panels
before to mix and match standard and Our control panels offer a wide range
safety I/O modules to expertly meet of touchscreen graphical displays from
your safety requirements in all 3.5” up to 15”. They are provided with
functional safety applications. user-friendly configuration software
“Extreme conditions” version is that enables tailor made customized
also offered. HMI solutions. Rich sets of graphical
symbols and the relevant drivers
Programmability for ABB automation products are
Automation Builder integrates the provided. Control panels for
engineering and maintenance for PLC, visualization of AC500 web server
drives, motion. HMI and robotics. applications are available.
It complies with the IEC 61131-3
standard offering all five IEC All-compatible drives portfolio
programming languages for PLC and The all-compatible drives share the
drive configuration. Automation same architecture; software platform,
Builder supports a number of tools, user interfaces and options.
languages and comes with new Yet, there is an optimal drive from the
libraries. FTP functions, SMTP, SNTP, smallest water pump to the biggest
smart diagnostics and debugging cement kiln, and everything in the
capabilities. between. When you have learned to
use one drive it, is easy use the other
AC motors drives in the portfolio.
ABB’s low voltage AC motors are
designed to save energy, reduce Water library package
operating costs and enable demanding ABB’s water library is compatible with
motor applications to perform reliably the AC500 series PLC’s. They provide
and without unscheduled downtime. advance pumping functions, data
General performance motors combine logging, remote access and reliable
convenience and easy handling data communication. The libraries
seamlessly with ABB’s engineering ensure saved engineering time and
expertise. Process performance motors costs as well as ease of use with fast
provide the most comprehensive. programming possibilities.
AC500-eCo Softstarters
Meets the cost-effective demands of ABB’s softstarters increase a motor’s
the small PLC market while offering lifetime by protecting it from electrical
total inter-operability with the core stresses. With everything that you
AC500 range. Web server, FTP server need in one unit, from bypass contactor
and Modbus-TCP for all Ethernet to overload protection, a single
versions. A Pulse Train Out-put module Softstarter makes for a compact and
is available for multi-axis positioning. complete starting solution.
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 45
—
Securing the flow of water and
wastewater in the pump system
We want to be part of securing the operation of your water and wastewater utilities
and distribution system. We want to help prevent any interruptions in your pump
operation. We also want to ensure that the water is flowing in an effortless and
energy efficient manner in accordance with required standards and regulations.
Complete offering of devices and services Proactive maintenance for minimizing disruption
for the water industry to your pump and water distribution system
As a global partner, we can manage your water assets Motor-driven applications can be found throughout the
and bring you clear benefits from a total cost of ownership water and wastewater industry. They have a high degree
perspective. We do this by reducing costs throughout the of reliance placed upon them and often perform critical
whole life cycle of your pumping solution. Our portfolio duties and have a high in-service value. A possible failure
includes drives, motors, PLCs and sensors. We also offer of a device in the water and wastewater distribution system
remote monitoring solutions to access information from can result in loss of production, and introduce safety and
a pump operating at a distance, saving time and reducing environmental consequences. To reduce the risk of failure,
costs. Our devices have been designed to be compatible each element of the pump solution – whether a drive, motor,
with each other, which ensures reliable communication bearing, coupling or gearing – must be properly maintained
and functionality. at the right times in their life cycle. From the moment you
make the first enquiry to the disposal and recycling of each
component, the services offered by ABB span the entire life
cycle of your pump. Throughout the value chain, training,
technical support and customized contracts are also
available.
46 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
Services to match your needs
Is rapid response
a key consideration?
If your drives need immediate action,
Is uptime your priority? our global network is at your service.
Rapid response
Operational efficiency
A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W 47
—
Drives service
Your choice, your future
The longevity of your drives is influenced by Your choice, your business efficiency
the service you choose. ABB Drive Care lets you focus on your core
Whatever you choose, it should be a well- business. A selection of predefined service
informed decision. We have the expertise and options matching your needs provides optimal,
experience to help you find and implement the more reliable performance, extends your drive’s
right service for your drive equipment. Start by lifetime, and controls costs. This reduces the
asking yourself these two critical questions: risk of unplanned downtime and makes it easier
• Why would my drive be serviced? to budget for maintenance.
• What would my optimal service options be?
We can help you more if we know where you are!
From here, count on our guidance and full support Register your drive for advanced services.
throughout the entire lifetime of your drives.
Performance improvement
48 A B B D R I V E S F O R WAT E R A N D WA S T E WAT E R , A C Q 5 8 0 , 0 .7 5 TO 5 0 0 K W
—
A lifetime of peak performance
Full range of life cycle services and support Limited range of life cycle Replacement and
services and support end-of-life services
—
ABB Ability™ Condition Monitoring
for drives
ABB Ability™ Condition Monitoring
for Drives is a service that
delivers you accurate, real-time
information about drive events
to ensure your equipment is
available, reliable and maintenable.
When you have the facts, you can
make the right decisions.
—
Notes
Additional information
We reserve the right to make technical
changes or modify the contents of this
document without prior notice. With
regard to purchase orders, the agreed
particulars shall prevail. ABB does not
accept any responsibility whatsoever for
potential errors or possible lack of infor-
mation in this document.
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