Curso ASME
Curso ASME
Curso ASME
Properties of Materials
for Engineers
Instructor’s Guide
CONTACT INFORMATION
ASME Headquarters
1-800-THE-ASME
by
Copyright © 1999 by
Computer Aided Design and Analysis Outline / Teaching Plan .....................… .............… ... 8
Instructor Notes
This 4-hour module on Mechanical Properties of Materials for Engineers is a self-contained unit
that covers introductory concepts in the field of mechanical behavior of materials. The content is
mainly intended for non-metallurgical engineers, but can also be used for refresher courses for
materials engineers as well. The module starts with the distinction between elastic and plastic
deformation, then presents the different mechanical properties such as tensile, impact, fatigue,
and creep. It also covers several testing techniques commonly used in the determination of
mechanical properties. To illustrate and compare the properties of different materials, a series of
tables containing data from selected structural steels, aluminum alloys, titanium alloys, and
ceramic materials were included.
3
INTRODUCTION
This Mechanical Properties of Materials for Engineers course is part of the ASME International
Career Development Series – an educational tool to help engineers and managers succeed in
today’s business/engineering world. Each course in this series is a 4-hour (or half-day) self-
contained professional development seminar. The course material consists of a participant
manual and an instructor’s guide. The participant manual is a self-contained text for
students/participants, while the guide (this booklet) provides the instructional material designed to
be presented by a local knowledgeable instructor with a minimum of preparation time.
Welcome to the ASME International Career Development Series! We wish you all the best in your
presentation, operation and delivery of this course.
4
ORGANIZING UNIT RESPONSIBILITIES
Detailed procedures for conducting professional development courses are available from the
ASME Professional Development or Member Affairs Departments, or from the ASME Regional
Offices (see the inside front cover for contact information). The key responsibilities and activities
for conducting a Career Development Series course falls with the organizing unit (Section,
Division, or other) and includes the items listed below.
1. Select the Course Content: Do this based upon member or industry input and use one or
more of the modules to create a course anywhere from 1/2 day to 2 days in length.
2. Select a Local Instructor: Find a technically qualified individual who is a good communicator,
is knowledgeable, and is capable of generating participant interaction.
3. Materials: Arrange with ASME for the instructor’s guide and participant manuals (call 1-800-
THE – ASME to order).
4. Schedule the Event: A 6 month lead time is recommended so enough publicity can be
performed and accommodations and course details can be arranged.
5. Arrange a Site: Find a university, a company or a hotel, hopefully at low or no cost. Make
sure the facility is good for an adequate table and chair arrangement to accommodate the
expected attendees (typically 10 - 25). Make sure you have access to proper audio-visual
equipment, either supplied at the facility or brought with you.
6. Publicize the Event: Use your unit newsletter for several months; use mailings to selected
companies; use 3-fold brochures, fliers, etc. Three months of publicity is usually required to
hold a very successful course.
7. Registration: Arrange for pre-registration by mail and on-site registration at a higher cost. This
will tend to encourage pre-registration.
8. Program Preparation: Follow up with the facility and the instructor to meet the needs of the
course. For example, name tags for the participants, tent cards for the table, overhead
projector w/extra bulbs), screen, large pad of paper or a whiteboard (could use clear
overheads and an overhead pen if necessary).
9. Site Management: Have at least one person on site to help the instructor and handle the
audio/visual requirements, facility logistics, on-site registration, refreshments, etc.
10. Wrap Up: Final resolution of any bills, arrangements, and materials including all Career
Development Seminar costs.
11. ASME Feedback (REQUIRED): Return the following items to the ASME Regional Office
administering to your region (if unsure which office this is, call one of the offices and ask or
contact InfoCentral at 1-800-THE-ASME).
•Biography of the author (this is required for ASME to provide CEUs for the
course... form in the back of this book).
•Course/Instructor evaluation forms
•Course improvement form (if any comments)
The Career Development Series professional development courses are intended to be low cost
($50 or less per 4-hour course) but also financially self-supporting; hopefully, generating revenue
for the organizing unit. Assistance in budgeting is available from your ASME Regional Office.
5
INSTRUCTOR GUIDELINES AND RESPONSIBILITIES
Thank you for serving as an instructor for ASME’s Career Development Series, an exciting
opportunity to help engineers and managers grow professionally to meet today's rapidly changing
business world. This Instructor's Guide is intended to provide the basic instructional materials for
direct use or for adaptation and expansion in teaching the course. While a separate document for
the participants contains the course text, this guide includes:
2. Teaching Plan: This is a preliminary plan that the instructor can use as is or adapt to meet
their experiences
3. Instructor Notes: This is a comprehensive page of information for each overhead and
provides the major learning points for the slide as well as some ideas on how to present it.
4. Reproducible Overheads: These are in the Instructor’s Guide and are here so the Instructor
can produce their own teaching tools (make their own plastic).
5. Course and Instructor Evaluation Form: This needs to be reproduced and handed out to the
participants at the conclusion of the course.
6. Continuing Education Unit (CEU) Form: This form should be reproduced and handed out to
the participants at the conclusion of the course. To receive the CEUs for taking this course,
this form must be filled out and sent with the indicated payment to the address on the form.
7. Course Improvement Form: This form should be completed by the instructor and the
organizing unit (if there are any comments) and submitted to the Regional Office, along with
the Instructor’s Bibliography Form and evaluations.
8. Instructor’s Bibliography Form: The biography section of this form must be filled out (or
participants cannot get CEUs) and by the organizing unit to the Regional Office.
This Instructor’s Guide is intended to provide a reasonably complete basis for teaching this
course. The instructor may adapt the material to meet his/her style, or use it “as is.” Preparation
steps include:
Send the Organizing Unit Information: This includes the instructor biography, A/V needs,
etc.
Read the Material: Review the Participant Manual and the Instructor’s Guide
6
Prepare Your Teaching Notebook: Many instructors use a 3-ring binder to hold
transparencies, notes and examples in proper order. Review the course content and
prepare a teaching plan for time verification. Other preparation options can be used to
suite the instructor’s style.
Typically, it takes 1 to 2 days to evaluate the materials and prepare to give the course. Some final
helpful hints include:
1. Keep it simple
5. Avoid acronyms
12. Add humor to your presentation with things like cartoons, stories, etc.
13. Recommend to the participants that they take notes on the back side of the course text
pages... they have been left blank for this purpose!
7
Suggested Outline/Teaching Plan
8
Overview of Mechanical Properties of Materials for Engineers
9
Overview of Mechanical Properties of Materials for Engineers
Ashby
Ashbyand
andJones
Jones1980
1980
10
Overview of Mechanical Properties of Materials for Engineers
11
Overview of Mechanical Properties of Materials for Engineers
F
σ=
– True Stress A
– True Strain dl ε = Ln l
dε =
l lo
12
Overview of Mechanical Properties of Materials for Engineers
Ashby
Ashbyand
andJones
Jones1980
1980
13
Overview of Mechanical Properties of Materials for Engineers
• Simple Compression τ = Eγ
• Volumetric Shrinkage p = − κ∆
Ashby
Ashbyand
andJones
Jones1980
1980
Ashby
Ashbyand
andJones
Jones1980
1980
True Strain
dl
dε =
l
l
ε = Ln
lo
Gladman
Gladman1997
1997
(Hall 1970)
Ashby
Ashbyand
andJones
Jones1980
1980
Dislocation Density: 105 - 1012 cm/cm3
Grain
Dislocations pile-up against Boundary
grain and sub-grain boundary
Metals
MetalsHandbook
HandbookV.10
V.10
• Brittle Fracture Fibrous
(Fast Crack Growth) Zone
u(H B )= kg f mm − 2
P
HB =
πD
2
(
D − D2 − d 2 )
Hayden,
Hayden,Moffatt,
Moffatt,
Wulff
Wulff1965
1965
Smith
Smith1993
1993
Upper
Shelf
Energy
Lower
Shelf
Energy
Smith
Smith1993
1993
Ductile
DuctileBrittle
BrittleTransition
TransitionTemperature
Temperature--DBTT
DBTT
Fracture
FractureAppearance
AppearanceTransition
TransitionTemperature
Temperature- -FATT
FATT
Chart
Chartfor
forElastic
Elastic
Design
Design
••
Contours
Contoursshow
show
Process
ProcessZone
Zone(Plastic
(Plastic
Zone)
Zone) Diameter
Diameter
••
Selection
Selectionof
ofMaterials
Materials
for:
for:
––Yield-before-Break
Yield-before-Break
Design
Design
––Leak-before-Break
Leak-before-Break
Design
Design
Ashby
Ashbyand
andJones
Jones1980
1980
σσ--Applied
AppliedNormal
NormalStress
Stress
aa--Edge
EdgeCrack
CrackLength
LengthororHalf
Halfthe
theLength
Lengthofofan
anInternal
InternalThrough
ThroughCrack
Crack
YY--Dimensionless
Dimensionless GeometricConstant
Geometric Constantofofthe
theOrder
Orderofof11
σσ - Fracture Stress
f - Fracture Stress
f
(Fatigue
Strength)
Smith
Smith1993
1993
σr
•Stress Amplitude σa =
2
σmin
•Stress Ratio R =
σmax
Smith
Smith1993
1993
Metals
MetalsHandbook
HandbookV.10
V.10
Metals Handbook V. 10
Metals Handbook V. 10
∝ f (σ , a )
da
dn
da
dn
= A∆K m log
da
dn
(
= log A∆K m )
Smith
Smith1993
1993
Smith
Smith1993
1993
Creep
CreepofofLead
LeadPipes
Pipes
Ashby
Ashbyand
andJones
Jones1980
1980
• Homologous temperature
Th = ; Th > 0.5Tm (K )
T
Tm
Metals : Th > 0.3 ~ 0.4
Ceramics : Th > 0.4 ~ 0.5
bulk diffusion
Ashby
Ashbyand
andJones
Jones1980
1980
Cast
CastNi-Alloy
Ni-Alloy
Turbine
TurbineBlade
Blade
Creep
CreepFailure
Failure
Metals Handbook V. 10
Cast
CastNi-Alloy
Ni-Alloy
Turbine
TurbineBlade
Blade
Stretching
Stretchingand
and
Necking
Neckingdue
due
to Creep
to Creep
Metals Handbook V. 10
∑ κC + κ d
− 1
σ y = σi + i i y
2
∆τ c = Af 2 r 2
1 1
∆τ l = B ⋅Gbf 2 r − 1
1
LL--Particle
ParticleInterspacing
Interspacing
(Takaheshi and Nagumo 1970) f f--Volume
VolumeFraction
FractionofofPrecipitates
Precipitates
rr--Mean
Mean ParticleSize
Particle Size
Prepared by:
Ashby
Ashbyand
andJones
Jones1980
1980
Material
Testing
• Tensile Testing
• Compression
Testing
• Fatigue Testing
• Fracture
Toughness Testing
• Specimen
Geometry
• Extensometer
Smith
Smith1993
1993
Elastic Behavior of Materials
• Stress-Strain Definition
F
– Stress (Engineering Stress) S=
A
– Strain (Engineering Strain)
∆l
• Normal Tensile Strain e=
lo
• Normal Lateral Strain
Lateral Strain
– Poisson’s Ratio ν=−
Tensile Strain
; ν ≈0.33
F
– True Stress σ=
A
– True Strain dl ε = Ln l
dε = lo
l
Elastic Behavior of Materials
• Stress-Strain Relationship
Ashby
Ashbyand
andJones
Jones1980
1980
Elastic Behavior of Materials
• Stress-Strain Relationship
– Hooke’s Law
• Normal Tensile σ = Eεn
• Simple Compression τ = Eγ
• Volumetric Shrinkage p = − κ∆
Ashby
Ashbyand
andJones
Jones1980
1980
Deformation of Materials
• Stress-Strain Relationship
Ashby
Ashbyand
andJones
Jones1980
1980
Deformation of Materials
• Stress-Strain Relationship
True Stress
F
σ=
A
True Strain
dl
dε =
l
l
ε = Ln
lo
Gladman
Gladman1997
1997
Plastic Behavior of Materials
• Yield Strength
– Lower and Upper Yield Point
– Lüders Band (Hall 1970)
(Hall 1970)
Problem Solving - Plastic
Deformation
• A sheet of thermomechanical controlled
processing (TMCP) steel is cold rolled 20% to
a thickness of 5.00 mm The sheet is then
further cold rolled to 3.00 mm. What is the
total percent cold deformation?
Ashby
Ashbyand
andJones
Jones1980
1980
Dislocation Density: 10 5 - 1012 cm/cm 3
Plastic Behavior of Materials
• Dislocation-Grain Boundary Interaction
• Strain Hardening 1
τ = αGb ρ 2 ( )
Sub-Grain
Boundary
Grain
Dislocations pile-up against Boundary
grain and sub-grain boundary
Fracture Appearance
Carbides/
Silicates
• Ductile Fracture MnS
Metals
MetalsHandbook
HandbookV.10
V.10
• Brittle Fracture Fibrous
(Fast Crack Growth) Zone
u (H B )= kg f mm− 2
P
HB =
πD
2
(
D − D2 − d 2 )
Plastic Behavior of Materials
• Hardness Testing
– Measures Size of Indentation of Prescribed
Geometry Under a Known Load
• Vickers
– Diamond Square-Based Pyramid Indenter
– Indenter Included Angle - 136o
– Variable Load - 120 kg to 5 kg to grams
– Geometrically Similar Impressions Under Different
Loads
136
2 P sin
2 P
HV = H V = 1.8544
L2 L2
u (H V )= kg f mm 2
Plastic Behavior of Materials
• Hardness Testing
– Measures the Depth of the Indentation
• Rockwell C, A, D
– Diamond Cone Indenter
– Indenter Included Agnle - 120o
– Pre-Load of 10 kgf
– Variable Load - 150 kgf (C), 60 kgf (A), 100 kgf (D)
• Rockwell B, E, F, G, …
– Indenters made of Hardened Steel Spheres
– Variable Diameters - 1.59 mm (B, F, and G), 3.17
mm (E)
– Variable Load - 100 kgf (B), 100 kgf (E), 60 kgf (F),
Smith 150 kgf (G)
Smith1993
1993
Plastic Behavior of Materials
Hardness
Hardness
Testing
Testing
Hayden,
Hayden,Moffatt,
Moffatt,
Wulff
Wulff1965
1965
Plastic Behavior of Materials
• Hardness Testing
– Measures the Height of Rebound of an
Indenter
• Shore
– Diamond-Pointed Hammer Weighing 2.5 grams
– Hammer Falls from Standard Height Down a
Graduated Tube
– Index of Hardness is the Height of the First Rebound
Effect of Deformation Rate
• Deformation Rate (ε&)
– Static (10-2 - 10-5 s-1)
• Tensile Testing
• Fracture Toughness Testing
– Dynamic (100 - 10-2 s-1)
• Charpy Impact Testing
– Shock Loading (102 - 104 s-1)
• Explosive Forming
• Material Behavior at Different ε&
– σ increases with increasing ε&
– Toughness decreases with increasing ε&
Toughness
Toughnessisisaameasure
measureofofthe
theamount
amountofofenergy
energy
that
that a material can absorb before fracturing.ItIt
a material can absorb before fracturing.
isisrelated
relatedtotocrack
crackpropagation.
propagation.
Charpy V-Notch Impact Testing
Smith
Smith1993
1993
Charpy V-Notch Impact Testing
Upper
Shelf
Energy
Lower
Shelf
Energy
Smith
Smith1993
1993
Ductile
DuctileBrittle
BrittleTransition
TransitionTemperature
Temperature--DBTT
DBTT
Fracture
Fracture Appearance Transition Temperature--FATT
Appearance Transition Temperature FATT
Fracture Toughness vs Strength
Chart
Chartfor
forElastic
Elastic
Design
Design
••
Contours
Contoursshow
show
Process
ProcessZone
Zone(Plastic
(Plastic
Zone)
Zone)Diameter
Diameter
••
Selection
Selectionof
ofMaterials
Materials
for:
for:
––Yield-before-Break
Yield-before-Break
Design
Design
––Leak-before-Break
Leak-before-Break
Design
Design
Ashby
Ashbyand
andJones
Jones1980
1980
Fracture Toughness of Materials
• Fracture Mechanics Approach
– Linear Elastic Fracture Mechanics (LFEM)
• Stress and Defect Dependent
K = Y EG = Yσ πa
• KI - Stress Intensity Factor (Mode 1)
• KIC - Fracture Toughness
K IC = Yσ f πa
σσ--Applied
AppliedNormal
NormalStress
Stress
aa--Edge
EdgeCrack
CrackLength
Lengthor
orHalf
Halfthe
theLength
Lengthofofan
anInternal
InternalThrough
ThroughCrack
Crack
YY--Dimensionless
DimensionlessGeometric
GeometricConstant
Constantofofthe
theOrder
Orderofof11
σσf --Fracture
FractureStress
Stress
f
Problem Solving - LEFM
• For a particular engineering application, a
2024 aluminum alloy plate must support 220
MPa in tension. Determine the largest internal
flaw size that this material can support.
– KIC=26.4 Mpa.m0.5
– Assume Y=1.
(Fatigue
Strength)
Smith
Smith1993
1993
Fatigue of Materials
σmax + σmin
•Mean Stress σm =
2
σr
•Stress Amplitude σa =
2
σmin
•Stress Ratio R =
σmax
Fatigue of Materials
• S-N Curves
– Endurance Limit, Fatigue Strength
Smith
Smith1993
1993
Fatigue of Materials
• Micromechanism of Fatigue
– Striations
• Intrusion and Extrusion
Metals
MetalsHandbook
HandbookV.10
V.10
Fatigue of Materials
Metals Handbook V. 10
Fatigue of Materials
Metals Handbook V. 10
Fatigue of Materials
• Fatigue Crack Propagation vs Stress and
Crack Length
∝ f (σ, a )
da
dn
da
dn
= A∆K m log
da
dn
(
= log A∆K m )
Smith
Smith1993
1993
Fatigue/Fracture Toughness of Materials
Crack
CrackMonitoring
MonitoringSystem
System
Smith
Smith1993
1993
Problem Solving - Fatigue
• An alloy steel plate is subjected to repeated tensile
and compressive loading with constant amplitude.
The uniaxial fatigue cyclic stresses have magnitudes
of 120 and 50 MPa, respectively. Given the static
properties of the plate: yield strength of 1500 Mpa,
fracture toughness KIC of 45 MPa.m0.5. If the plate
contains a uniform through thickness edge crack of
1.0 mm, how many fatigue cycles are estimated to
cause fracture?
– Use da = 2.0 x10− 12 ∆Κ 3
dN
– Assume y = 1
(Ans. Number of cycles to fracture = 2.80 x 106)
Creep of Materials
Creep
CreepofofLead
LeadPipes
Pipes
Ashby
Ashbyand
andJones
Jones1980
1980
Creep of Materials
• Structures that operate at high temperature (e.g.,
reactors, steam plants, chemical plants, turbines)
• Slow, continuous and permanent deformation
with load
ε = f (σ, t , T )
• Homologous temperature
Th = ; Th > 0.5Tm (K )
T
Tm
Metals : Th > 0.3 ~ 0.4
Ceramics : Th > 0.4 ~ 0.5
Creep of Materials
• Mechanism of Creep
– Dislocation Creep - Power Law Creep
• At Th>0.5, atom (bulk) diffusion allowing dislocation to
climb and glide away from obstacles under applied stress
• At Th between 0.3 and 0.5, core diffusion predominates
Q
−
ε&ss = Aσ n e RT
bulk diffusion
Ashby
Ashbyand
andJones
Jones1980
1980
Creep of Materials
Cast
CastNi-Alloy
Ni-Alloy
Turbine
TurbineBlade
Blade
Creep
CreepFailure
Failure
Metals Handbook V. 10
Creep of Materials
Cast
CastNi-Alloy
Ni-Alloy
Turbine
TurbineBlade
Blade
Stretching
Stretchingand
and
Necking due
Necking due
totoCreep
Creep
Metals Handbook V. 10
Problem Solving - Creep
• Determine the time to stress rupture at 850oC
for equiaxed MAR-M 247 alloy. The component
is loaded to 207 MPa.
r
∆H screw
El , Misfit
=0
∆a
Elastic Distortion = ⋅100
a
NNa --size misfit parameter
a size misfit parameter
bbedge --edge component of a dislocation
edge edge component of a dislocation
σσp - -hydrostatic
hydrostaticcomponent
componentofofaastress
stressfield
field
p
Development of Mechanical Properties
• Grain Refinement - Hall-Petch Relationship
(Petch 1959) Hall-Petch Equation:
−
σ y = σi + κy d
1
2
∑ κC
−
σ y = σi + + κy d
1
2
i i
i
∆τ c = Af r
1 1
2 2
1
−1
∆τ l = B ⋅Gbf r 2
LL--Particle
ParticleInterspacing
Interspacing
(Takaheshi and Nagumo 1970) f f--Volume
VolumeFraction
FractionofofPrecipitates
Precipitates
rr--Mean
MeanParticle
ParticleSize
Size
Appendix B
Course & Instructor Evaluation Form
2
ASME Career Development Series Course Evaluation
Course Title:
Location:
Instructor:
Please assist us in the evaluation of this program. Answer the following questions by circling only one an-
swer unless otherwise stated. We will be using your feedback to plan future programs. Your assistance is
most appreciated. Please return to instructor as requested.
A. COURSE EVALUATION
Please record your overall reaction to the program by placing a circle around the
appropriate number on the scale.
10 9 8 7 6 5 4 3 2 1 0
Excellent Good Fair Poor
Please evaluate the course by circling E (excellent), G (good), F (fair), or P (poor) in the
appropriate location.
3. What changes, if any, would you make in the program content and/or format?
4. Can you share with us any comments about this program that we could use as a quote on our
course literature?
Optional Information
Name: Title:
Company: City/State:
Course Evaluation
3 Page 1 of 2
B. INSTRUCTOR’S EVALUATION
Please evaluate the instructor(s) by circling E (excellent), G (good), F (fair), or P (poor) in
the appropriate location.
C. FACILITIES
8. In what other cities would you like to see this course held?
9. Additional Comments
11. What educational products would you like to see sponsored by ASME and in what medium?
12. Would your organization be interested in holding this course or other ASME courses at your
facility? If so, please indicate the area of interest and the contact person. Thank you.
Course Evaluation
4 Page 2 of 2
Appendix C
Continuing Education Unit (CEU) Submittal Form
Course Improvement Form
Instructor’s Biography Form
5
ASME Career Development Series
Continuing Education Unit (CEU) Request Form
Each 4-hour ASME Career Development Series Course earns 0.4 CEU’s
Title of Program:
Date Held:
Instructor:
Location:
Last Name:
Title / Position:
Company:
Address:
Telephone: FAX:
Please send this form, along with a check made out to ASME
for the standard fee of $15 to:
Your Certificate will be prepared and sent to the address you indicated above.
6
ASME Career Development Series
Course Improvement Form
IMPORTANT NOTE:
Submission of this form is optional. However, we would like to solicit
the comments of the instructor so that we may continually improve on
the Career Development Series. Any instructors who would like to
right a course should indicate so on this form and an authors package
will be forwarded to you.
Instructor’s Name:
Address:
Telephone:
FAX:
E-Mail:
7
ASME Career Development Series
Instructor’s Biography Form
IMPORTANT NOTE:
Submission of this form is required every time a Career Development
Series Course is taught. Please send this form to your Regional Office
or to the New York Office indicated at the bottom of this page as soon
as the course is complete. ASME cannot process any of the attendees
CEU requests without this form.
Course:
Date Presented:
Location:
Instructor:
Number of participants:
Sponsoring Unit:
8
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