Client : Date : DEC-05

Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 1

CONNECTION NO - C08-C3
LOADS:
Beam : 280ASB74 <B001>
Shear Fv1 := 186 ⋅ kN Tying force Fa1 := 186 ⋅ kN (Double - sided)

Shear Fv := 235 ⋅ kN Tying force Fa := 235 ⋅ kN (Single - sided)

Beam : 280ASB105 <B003>

Shear Fv2 := 235 ⋅ kN Tying force Fa2 := 235 ⋅ kN

150 100 100 200

(MAX) (MAX)

(MAX)
+12.697
(MAX)

50
40

+12.653 +12.665
280 ASB 74 (B001) 280 ASB 105 (B003)
90

FALSE FLANGE 220X10 THK

(TYP)
(MAX) 70

(MAX)
50
40

150 150
END PLATE 220X15 THK
(MAX) (MAX) (TYP)
BOLTS @ 120X/CRS
300 ASB 196 (B009)

150
100
(MAX)

FALSE FLANGE 220X10 THK (MAX)

40

(TYP) +12.653 +12.653

STIFFENER 80X10 THK

90
70

280 ASB 74 (B001) 280 ASB 74 (B001)

150
(MAX)
END PLATE 220X15 THK
BOLTS @ 120X/CRS
DETAIL FOR SINGLE SIDED CONNECTION

NOTES:-
All bolts are M20 grade 8.8.
All welds are 6 mm CFW.
All main steels & fittings are S355.

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 2

SECTIONAL PROPERTIES
Supported beam :280ASB74(B001)
Db1 := 272mm wbt1 := 175mm wbb1 := 285mm Tb1 := 14mm tb1 := 10mm rb1 := 24mm db1 := 196mm

2
Ab1 = 9370 mm

Supported beam :280ASB105(B003)

Db2 := 288mm wbt2 := 176mm wbb2 := 286mm Tb2 := 22mm tb2 := 11mm rb2 := 24mm db2 := 196mm

2
Ab2 = 13340 mm

MATERIAL PROPERTIES

N
Design strength of S355 material up to & including 16 mm thk. py355 := 355 ⋅
2
mm

N
Design strength of S355 material beyond 16 mm thk and including 40 mm thk. py345 := 345 ⋅
2
mm

N
Design strength of weld pw := 250 ⋅
2
mm
Ultimate tensile strength of S355 material
N
pu355 := 392 ⋅
2
mm
Check for bolts b/w end plate & beam web for vertical shear (Worst case)
Dia of bolt d := 20mm
No of bolt rows nr := 2

No of bolt columns nc := 2

Total no of bolts n= 4
Gauge distance g := 120mm
Shear capacity of bolt Ps = 91.9 kN
Tension capacity of bolt Pnom = 110 kN
Fv2
Vertical shear /bolt Fs := Fs = 58.75 kN
n
Ps (91.9 kN) > Fs (58.75 kN): Therefore O.K.

Check for bolts b/w end plate & beam web for tying force
Fa1
Minimum pass through tension per bolt Ft :=
n Ft = 46.5 kN
(Double sided connection)

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 3

Fa
Minimum pass through tension per bolt Ft1 :=
n Ft1 = 58.75 kN
(Single sided connection)

Pnom (110 kN) > Ft1 (58.75 kN): Therefore O.K.

Check for bearing capacity of supporting beam web

Supporting beam web thickness tb := 20mm
N
Bearing strength of beam web pbs := 550
2
mm

Bearing capacity of beam web Fb := pbs ⋅ d ⋅ tb Fb = 220 kN

75
Fv1 Fv2
Bearing capacity of bolts Fbs := + Fbs = 105.3 kN

107
n n
Fb (220 kN) > Fbs (105.25 kN): Therefore O.K.
105
104.50
Check for tension capacity of incoming beam web (Worst case)
Tension capacity of incoming beam web Ptc := pu355 ⋅ tb2 ⋅ 101mm Ptc = 435.5 kN
280 ASB 105
87

Tension acting on incoming beam web Ftw := 2 ⋅ Ft Ftw = 93 kN

101

Ptc(435.51 kN) > Ftw (93 kN): Therefore O.K.

Check for shear capacity

Shear capacity of 280 ASB 74 PvN1 := 0.9 ⋅ 0.6 ⋅ py355 ⋅ 192mm ⋅ tb1 PvN1 = 368.06 kN

Shear capacity of 280 ASB 105 PvN2 := 0.9 ⋅ 0.6 ⋅ py345 ⋅ 188mm ⋅ tb2 PvN2 = 385.27 kN

PvN2 (385.27 kN) > Fv2 (235 kN): Therefore O.K.

Check for bending capacity @ the notch 280 ASB 105 (Worst case)

Depth of web above false flange dbw := 188mm

C.G. of notched section from top,

dbw
yt := yt = 94 mm
2

Taking second moment of area about top of false flange @ top of 280 ASB 105,
3
tb2 ⋅ dbw
4
Ixn1 := Ixn1 = 6090949.33 mm
12
Ixn1
3
Section modulus ZN1 := ZN1 = 64797.33 mm
yt

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 4

Moment capacity McN := ZN1 ⋅ py345 McN = 22.36 kN ⋅ m

Moment due to shear M := Fv2 ⋅ ( 100mm) M = 23.50 kN ⋅ m

McN (22.36 kN) < M (23.5 kN): Therefore FAILS

Depth of web above false flange dbw := 178mm

Width of false flange Wf := 220mm
Thickness of false flange tf := 10mm

C.G. of notched section from top

⎡ ⎛ dbw ⎞⎤ ⎛ tf ⎞
⎢dbw⋅ tb2 ⋅ ⎜ + tf ⎥ + tf ⋅ Wf ⋅ ⎜ 220
⎣ ⎝ 2 ⎠⎦ ⎝2⎠
yt := yt = 49.3 mm

10
dbw ⋅ tb2 + Wf ⋅ tf

178
11
ymax := 188mm − yt ymax = 138.7 mm

Taking second moment of area about top of false flange @ top of ASB 280,

tb2 ⋅ dbw
3 ⎡⎢ ⎡⎛ dbw ⎞ ⎤ ⎤⎥ ⎛⎜ Wf ⋅ tf ⎞
2 3
⎡ ⎛ tf ⎞⎤
2
+ ⎢ dbw⋅ tb2 ⋅ ⎢⎜ + tf − yt⎥ ⎥ + ⎜ + Wf ⋅ tf ⋅ ⎢yt − ⎜ ⎥ 4
Ixn1 := Ixn1 = 14342014.99 mm
12 ⎣ ⎣⎝ 2 ⎠ ⎦ ⎦ ⎝ 12 ⎠ ⎣ ⎝ 2 ⎠⎦
Ixn1
3
Section modulus ZN1 := ZN1 = 103376.71 mm
ymax

Moment capacity of the beam McN1 := py345 ⋅ ZN1 McN1 = 35.66 kN ⋅ m

75

at the notch in the presence of shear

107

Moment due to shear M := Fv2 ⋅ ( 150mm) M = 35.25 kN ⋅ m

(Worst case moment)
105
M (35.25 kN) < McN1 (35.66 kN): Therefore O.K. 104.50

Check for weld between beam web and end plate (Worst case)
87

Eff. shear length for weld Ls := 188mm Ls = 188 mm

101

Fv2 kN
Shear per mm FL := FL = 0.625
2 ⋅ Ls mm

Ft1 kN
107

Tension per mm FT := FT = 0.549

107mm mm

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 5

FL
Size of the weld for shear s 1 := s 1 = 3.57 mm
0.7pw

FT
Size of the weld for tension s 2 := s 2 = 2.51 mm
1.25 ⋅ 0.7pw

Size of weld reqd. (

s := max s 1 , s 2 ) s = 3.6 mm

Adopt 6mm CFW s := 6mm

Check for end plate (Worst case)

Ft1 ⎛g tb1 ⎞
Moment induced on end plate M := ⋅⎜ − − 0.8 ⋅ s M = 1.5 kN ⋅ m
2 ⎝2 2 ⎠
Thickness of end plate required 4⋅M
tpreqd := tpreqd = 11.86 mm
pu355 ⋅ 107mm
Adopt 15mm thk end plate.
Check for weld b/w false flange & beam web
Wf ⋅ tf 220
Tie force dispersed on false flange Faf := Fa2 ⋅ Faf = 38.8 kN
Ab2
10

Length of weld Lw := ( 300 − 15 )mm

Faf kN
FL := FL = 0.1
Shear acting on weld 2 ⋅ Lw mm
FL 280 ASB 74
Size of the weld provided s 1 := s 1 = 0.39 mm
0.7pw
Adopt 6mm CFW.
Check for supporting beam web tying capacity (single sided connection)
2
Moment capacity of pu355 ⋅ tb2 ⋅ 1m
Mu := Mu = 11.9 kN ⋅ m
beam web/unit length 4
Lever arm distance (
l := nr − 1 ⋅ 70 mm) l = 70 mm
g
η 1 := η 1 = 0.6
db1

⎛ nr ⎞
l− ⎜ ⋅ Dh
⎝2 ⎠
β 1 := β 1 = 0.2
db1
Dh
γ 1 := γ 1 = 0.1
db1

Variation no: Rev date Description

 Client : Date : DEC-05
Project : Calc'd by : MS
Estimate no : Checked by : SM
Contract no :
Sheet no : C08-C3/ 6

8 ⋅ Mu
Tying capacity of supporting beam web Pt :=
(
1 − β 1 ⋅ 1m
⋅ ⎡ η 1 + 1.5 ⋅ 1 − β 1
⎣ ) (
0.5
) (
⋅ 1 − γ1
0.5⎤
)
⎦ Pt = 231.2 kN
Fa (235 kN) > Pt (231.21 kN): Provide stiffener
131.21
Thickness of stiffener ts := 10mm

79

44
⎛ 79 ⎞ 55
Tension per bolt acting on stiffener Fts := Ft1 ⋅ ⎜ Fts = 22.1 kN
⎝
210.21 ⎠
Fts 131.21
Moment induced on beam web M1 := ⋅ 55 mm M1 = 0.6 kN ⋅ m

79
2

101
4 ⋅ M1
Thickness of beam web reqd tbreqd := 169.10
pu355 ⋅ 210.21mm tbreqd = 5.4 mm

Adopt 10mm thk stiffener.

Check for weld b/w stiffener & beam flanges

43.9kN 44.2kN

RB
79
Tension acting on stiffener due to Fts1 := 2 ⋅ Ft1 ⋅ Fts1 = 44.2 kN

90 70 68
( 79 + 131.21)

228
1st row of bolt (Conservatively)

RA
101
Tension acting on stiffener due to Fts2 := 2 ⋅ Ft1 ⋅ Fts2 = 43.9 kN
2nd row of bolt (Conservatively) ( 101 + 169.1 )

(Fts1⋅ 160mm) + (Fts2⋅ 90mm)

Reaction @ B RB := RB = 48.3 kN
228mm

Reaction @ A RA := Fts1 + Fts2 − RB RA = 39.8 kN

Length available for weld Lweld := 80mm − 25mm Lweld = 55 mm

RB
Size of weld reqd s w2 := s w2 = 5.02 mm
0.7 ⋅ pw ⋅ Lweld
Adopt 6mm CFW all round.

Variation no: Rev date Description