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Client: Project: Estimate No: Contract No: Sheet No: C06/C5/1

This document provides details of the connection between column C06 and beam C05, including: 1) The loads on the connection including a moment of 450kN-m, vertical shear of 900kN, and axial force of 150kN. 2) Sectional properties of the column and beam which are being connected. 3) Material properties and specifications for the welds and bolts being used. 4) Calculations of forces in the bolts and welds under the given loads to verify the connection design is adequate.

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Krish Chand
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100% found this document useful (1 vote)
78 views8 pages

Client: Project: Estimate No: Contract No: Sheet No: C06/C5/1

This document provides details of the connection between column C06 and beam C05, including: 1) The loads on the connection including a moment of 450kN-m, vertical shear of 900kN, and axial force of 150kN. 2) Sectional properties of the column and beam which are being connected. 3) Material properties and specifications for the welds and bolts being used. 4) Calculations of forces in the bolts and welds under the given loads to verify the connection design is adequate.

Uploaded by

Krish Chand
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Client : Date :

Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/1

CONNECTION C06-C5 ( Moment connection to stiffened column )

LOADS

Moment Mz := 450kN ⋅ m

Vertical shear Fv := 900kN

Axial force Fa := 150kN

2 Nos 15 THK FLANGE BACKING PLATE(TACK WELDED) (TYP)


300X20mm THK CAP PLATE
FULL PREP.PPBW

HE 1000A
HE 320A

140

A A
60

140

10
10
140
140

220X15 THK WEB PLATE


140

15CFW
(N/S ONLY)
140

10
10
60

10
10
150

220 x 20 THK END PLATE

2Nos 140x 20 THK STIFFENERS


(TYP)
35

120

SECTION A-A
NOTES:-
All bolts are M24. Grade 8.8.
All welds are 6mm CFW,UNO
All main steel & fittings are S275

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/2

Sectional properties

Column Dc := 310 ⋅ mm Wc := 300 ⋅ mm Tc := 15.5 ⋅ mm tc := 9mm dc := 225mm rc := 27 ⋅ mm


HE 320A
2
Beam Db := 990 ⋅ mm Wb := 300 ⋅ mm Tb := 31 ⋅ mm tb := 16.5 ⋅ mm rb := 30 ⋅ mm Ab := 34700mm
HE 1000A

Material Properties
N
Design strength of S275 material py275 := 275 ⋅
Up to & including 16 thk 2
mm

N
Design strength of S275 material py265 := 265 ⋅
beyond 16thk , up to and including 2
mm
40mm thk
N
Design Strength of Weld pw := 220
2
mm
Bolts

Bolt diameter d := 24mm

Diameter of hole Dh := 26mm

Number of bolt rows nr := 6

Number of bolt columns nc := 2

Total number of bolts n := 12


Bolt pitch p := 140mm

Bolt gauge g := 120mm

Shear Capacity of bolt Ps := 132kN

Tension Capacity of bolt Pnom := 158kN

Distribution of loads for bolt check

Taking rotation about centre of beam R := ( 134.5 274.5 414.5 554.5 694.5 834.5 )mm
bottom flange
⎡ 5 ⎤
⎢2 ⋅ (R0 , n)2⎥
⎢ ∑ ⎥
⎣ n = 0 ⎦
Section modulus of bolt group Zp := Zp = 4198 mm
R0 , 5

Mz
Max.Tensile Force in topmost bolt Ftt := Ftt = 107.2 kN
due to moment Zp

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/3

For reversal load

Taking rotation about centre R1 := ( 124.5 264.5 404.5 544.5 684.5 824.5 )mm
of beam top flange
⎡ 5 ⎤
⎢2 ⋅ ⎛ R1 ⎞ ⎥

2
⎢ ⎝ 0, n⎠ ⎥
⎣ n = 0 ⎦
Section modulus of bolt group Zn := Zn = 4108.9 mm
R1
0, 5

Mz
Max.Tensile Force in bottommost Ftb := Ftb = 109.5 kN
bolt due to moment Zn

Max.Tensile Force on Single


bolt due to moment
(
Ftm := max Ftt , Ftb ) Ftm = 109.5 kN < 158 kN

Fa
Tension per bolt due to axial Fta := Fta = 12.5 kN
n

Total tension per bolt due to moment Ft := Ftm + Fta Ft = 122 kN


& axial

Fv
Vertical Shear per bolt Fs := Fs = 75 kN
n

Fs Ft
Combined tension and shear Ratio := + Ratio = 1.34
Ps Pnom

Ratio(1.34 ) < 1.4 : Therefore O.K.

Weld between beam web and end plate

Available length of weld (


Lw := 2 ⋅ Db − 2 ⋅ Tb − 2 ⋅ rb ) Lw = 1736 mm

Fv kN
Shear per mm FL := FL = 0.518
Lw mm

Ftb
Tension in 5th bolt row from top Ft5 := ⋅ R1 + Fta Ft5 = 103.4 kN
R1 0, 4
0, 5

⎛ g tb ⎞
Dispersion length Ld := 2 ⋅ ⎜ − ⋅ tan ( 60 ⋅ deg) Ld = 179.3 mm
⎝2 2⎠
Ft5 kN
Tension per mm FT := FT = 0.577
Ld mm

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/4

2
⎛ FT ⎞ kN
Resultant force per mm R := ⎜ + FL
2
R = 0.694
⎝ 1.25 ⎠ mm
R
Size of weld required s := s = 4.507 mm
pw ⋅ 0.7
Adopt 6 mm CFW
Check for bending capacity of end plate
Bolt gauge g := 120mm
Weld between beam web & end plate s := 6mm

Ft ⎛g tb ⎞
Moment Me := ⋅⎜ − − 0.8s Me = 2.9 kN ⋅ m
2 ⎝2 2 ⎠
Me ⋅ 6
Thickness of end plate required treq := treq = 19 mm
py265 ⋅ Ld
Adopt 20mm thick end plate
Thickness of end plate tp := 20mm

Stiffbearing width at top/bottom flangeb1 := Wb b1 = 300 mm

Area of beam section within


stiff bearing width
Abs := Ab − ⎡2Tb ⋅ Wb − b1 ⎤
⎣ ⎦ ( ) Ab = 34700 mm
2

b1 ⋅ Tb
Compressive force on top/bottom Fca := ⋅ Fa Fca = 40.2 kN
flange of beam due to axial in beam Abs

⎛ 5 ⎞
2 ⋅ Ftb ⋅ ⎜
⎜ ∑ R1
0, n
Maxcompression in top/bottom flange Fct :=
⎝n = 0 ⎠ +F
R ca Fct = 796.5 kN
of beam due to moment and axial 10 , 5
(worst case)
Max. compression in top/bottom Fc := Fct + Fca Fc = 836.7 kN
flange of beam due to moment and
axial
Checks on supporting column
Check for bending capacity of column flange
Ft ⎛g tc ⎞
Moment Me1 := ⋅⎜ − − rc Me1 = 1.7 kN ⋅ m
2 ⎝2 2 ⎠
⎛ g tc ⎞
Dispersion length Ld1 := 2 ⋅ ⎜ − − rc ⋅ tan ( 60 ⋅ deg) Ld1 = 98.73 mm
⎝2 2 ⎠
98.73

Me1 ⋅ 6
Thickness of end plate required treq := treq = 19.97 mm
py265 ⋅ Ld1
Tc(19.97mm ) < treq(15.5mm ) : Therefore FAILS

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/5

2 2
Thickness of flange plate required Tfp := treq − Tc Tfp = 12.6 mm

Provide 15 thk flange backing plate


Panel Shear capacity of the column web
Panel shear capacity Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc Pw = 443.6 kN

Pw(443.61kN ) < Fc(836.73kN ) : Therefore FAILS

Thickness pf web plate twp := 15mm

Width of web plate bs := 220mm

Panel shear capacity with 10 thk


supplymentary web plate
( ) (
Pw := 0.6 ⋅ py265 ⋅ tc ⋅ Dc + 0.6 ⋅ py265 ⋅ bs ⋅ twp ) Pw = 968.3 kN

Fc(836.73 kN) < Pw(968.31 kN) : Therefore O.K.

Hence adopt 15 thk web plate

Compression capacity of column web

Distance to the nearer end of a be := 0mm


member from the end of stiff
bearing
k := Tc + rc k = 42.5 mm

be
At the end of a member n := 2 + 0.6 ⋅ n=2 (BS 5950-1,2000,Cl-4.5.2.1)
k

Dispersion length b1 := Tb + 0.8 ⋅ 6mm + tp b1 = 55.8 mm

Bearing capacity of column web ( )


Pbw := b1 + n ⋅ k ⋅ tc ⋅ py275 Pbw = 348.5 kN

Tb
Distance b/w load to nearer ae := ae = 15.5 mm
end of the member 2

Distance between fillets d := Dc − 2 ⋅ Tc − 2 ⋅ rc d = 225 mm

275
ε := ε = 1.019
265

ae + 0.7 ⋅ d 25 ⋅ ε ⋅ tc
Buckling capacity of column web Px := ⋅ ⋅ Pbw Px = 246.5 kN
(BS 5950-1,2000,Cl-4.5.3.1) 1.4 ⋅ d (b1 + n ⋅ k) ⋅ d

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/6

Capacity of column web (


P := min Pbw , Px ) P = 246.5 kN

P(246.46 kN)< Fc(836.73kN ) : Therefore FAILS

Provide 300 x 20 thk cap plate & 2Nos 140x20 thk stiffeners in column web in line with bottom flange
Check for column web buckling with cap plate
Thickness of cap plate ts := 20mm
Width of cap plate Wcp := 300mm

Length of column web Lo := 15 × tc Lo = 135 mm


resisting compression buckling
Moment of inertia of the section
y
⎛⎜ W × t 3 L × t 3 ⎞ Wcp
cp s o c
Iyy := ⎜ +

ts
⎝ 12 12 ⎠
( 15tc )

4
Iyy = 208201.3 mm

(
A := Wcp × ts + Lo ⋅ tc ) y
tc

2
A = 7215 mm
Iyy
Min radius of gyration ryy := ryy = 5.4 mm
A

( )
0.7 ⋅ dc
λ :=
ryy λ = 29.32

N
pc = 262.4
2 From Table-24,Strut Curve c, B.S-5950-1(2000)
mm
Buckling capacity Px := A ⋅ pc Px = 1893.4 kN

Fc(836.73kN ) < Px(1893.4kN ) : Therefore cap plate thickness is O.K.

Check for compression welds


Thickness of end plate tp := 20mm

Stiffbearing width at top/bottom flange b1 := 220mm b1 = 220 mm

Area of beam section within


stiff bearing width
Abs := Ab − ⎡2Tb ⋅ Wb − b1 ⎤
⎣ ⎦( ) Ab = 34700 mm
2

b1 ⋅ Tb
Compressive force on top/bottom Fca := ⋅ Fa Fca = 34.4 kN
flange of beam due to axial in beam Abs

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/7

⎛ 5 ⎞
2 ⋅ Ftb ⋅ ⎜
⎜ ∑ R1
0, n
⎝n = 0 ⎠ +F
Maxcompression in top flange Fct := ca Fct = 790.7 kN
of beam due to moment and axial R1
0, 5
(worst case)
⎛ 5 ⎞
2 ⋅ Ftt ⋅ ⎜
⎜ ∑ R0 , n

⎝n = 0 ⎠ +F
Maxcompression in bottom flange Fcb := ca Fcb = 781.3 kN
of beam due to moment and axial R 0, 5
(worst case)
Weld between beam top flange to endplate

Effective length of weld for PPBW Lw := b1 Lw = 220 mm

Capacity of full prep.PPBW ( ( )


Fctp := min Tc , tp − 3mm ⋅ b1 ⋅ py265 ) Fctp = 728.8 kN

Compression acting on fillet weld Fctf := Fct − Fctp Fctf = 62 kN

Effective length of weld for CFW Lwf := b1 − tb − 2 ⋅ rb Lwf = 143.5 mm

Fctf kN
Compression per mm on fillet weld FTbw := FTbw = 0.432
due to moment and axial Lwf mm

FTbw
Size of CFW required s reqd := s reqd = 2.24 mm
0.7 ⋅ pw ⋅ 1.25

Adopt full prep., PPBW @ top side & 6mm CFW @ bottom side.

Weld between beam bottom flange to endplate

Effective length of weld Lw1 := 2b1 Lw1 = 440 mm


Fcb kN
Compression per mm due to moment FTbw1 := FTbw1 = 1.776
and axial Lw1 mm

FTbw1
Size of weld required s reqd := s reqd = 9.22 mm
0.7 ⋅ pw ⋅ 1.25

Adopt 10mm CFW

Weld between cap plate and column flange

Compression resisted by stiffener Fcs := Fc − P Fcs = 590.3 kN

Length of weld available Lweld := 2 ⋅ Wcp − 2tc Lweld = 582 mm

Variation no: Rev date Description


Client : Date :
Project : Calc'd by : SM
Estimate no : Checked by : KP
Contract no :
Sheet no : C06/C5/8

Fcs kN
Compression per mm FTs := FTs = 1.014
Lweld mm

FTs
Size of weld required s reqd := s reqd = 5.269 mm
0.7 ⋅ pw ⋅ 1.25

Adopt 6mm CFW

Weld between Stiffener and column flange

Width of stiffener Wst := 140mm


0.5xFcs

e
0.5xFcs
Eccentricity b/w compression & e := 70mm
face of col web

Moment due to compression Mcomp := 0.5Fcs ⋅ e Mcomp = 20.7 kN ⋅ m


eccentricity
Mcomp
Couple force on weld due to moment Fco := Fco = 74 kN
Dc − 2 ⋅ Tc

Length of weld Lw := 2 ⋅ Wst − 2 ⋅ 27 mm Lw = 226 mm

Fco kN
Shear per mm FLs := FLs = 0.328
Lw mm

0.5 ⋅ Fc kN
Compression per mm FTc := FTc = 1.851
Lw mm

2
⎛ FTc ⎞
FLs + ⎜
2
⎝ 1.25 ⎠
Size of weld required s reqd := s reqd = 9.85 mm
0.7 ⋅ pw
Adopt 10mm CFW
Weld between cap plate/stiffener and column web
Shear on weld Fcs = 590.3 kN
Length of weld available Lweld := 2 ⋅ dc Lweld = 450 mm
Fcs kN
Shear per mm FLs := FLs = 1.312
Lweld mm

FLs
Size of weld required s reqd := s reqd = 8.518 mm
0.7 ⋅ pw

Adopt 10mm CFW

Variation no: Rev date Description

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