Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX
Tools other than those listed will be required. It is expected that such general tools will be available in any well
equipped workshop or be available locally from any good tool supplier.
Before you start work, make sure that all safety precautions are observed in accordance with the information
contained within the relevant support documentation.
Introduction
03 - Attachments, Couplings and Load Handling
09 - Operator Station
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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
15 - Engine
Tool
Part No. Description Qty. Comments
Category
334/G5933 Spanner - HP Fuel Filter 1
Special Tool
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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
24 - Brake System
25 - Steering System
27 - Driveline
993/59500 Adaptor 1
Special Tool
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30 - Hydraulic System
Tool
Part No. Description Qty. Comments
Category
Ram Protection Sleeve (90mm rod
892/00167 1
Special Tool diameter)
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33 - Electrical System
75 - Consumable Products
Component Identification
Special Tool - 334/G5933 - Spanner - HP Fuel Filter
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6 of 28 4/7/2020, 2:21 PM
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7 of 28 4/7/2020, 2:21 PM
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8 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
Special Tool - 892/00333 - Heavy Duty Socket 19mm A/F x 3/4 in Drive
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Essential for glass installation, 2 required to handle large panes of glass. Ensure suction cups are protected
from damage during storage.
Hand operated. Essential for the application of sealants, polyurethane materials etc.
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General tool used for smoothing sealants - also used to re-install glass in rubber glazing because metal tools
will chip the glass edge.
Consumable heavy duty cut-out wire used with the glass extraction tool. Length: Approximately 25m.
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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
Special Tool - 892/01020 - Ram Protection Sleeve - Slew (50mm rod diameter)
Special Tool - 892/01022 - Ram Protection Sleeve - Slew (60mm rod diameter)
13 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
14 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
15 of 28 4/7/2020, 2:21 PM
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16 of 28 4/7/2020, 2:21 PM
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Special Tool - 892/01147 - Crankshaft Turning Tool (95.25mm PCD)- JCB 4 Cylinder Ecomax and Dieselmax
Use to manually turn the crankshaft, for instance when setting top dead centre (TDC). 4 x mounting holes
to suit crankshaft pulley.
1. Use to correctly align the crankshaft at top dead centre (TDC). 2. Use to align the camshaft in the correct
timed position when removing/fitting the fuel injection pump.
Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.
Use to correctly align the sump, prevent sump movement during fitting, correct positioning of the sump is
critical to ensure a good joint and prevent leaks.
Special Tool - 892/01152 - Valve Stem Seal Installation Tool (444/448/672 Engine)
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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
Use to gain access to the mechanical fuel injection pump gear retaining locknut. The tool is used to remove
the tamperproof cover.
Use to remove the gear from the fuel injection pump shaft.
Special Tool - 892/01156 - Crankshaft Rear Oil Seal Installation Tool (old type)
Use to position the crankshaft rear oil seal before using installation tool 892/01156. This tool must be used
to position the seal, otherwise the lip of the seal may be inverted during the installation process - leading to
potential oil leak.
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Use to correctly set the No. 1 piston to TDC (firing) when removing and replacing the fuel injection pump.
Part
Item Description Qty.
No.
1 Interconnecting cable, DLA to machine ECU diagnostics socket. 1
2 Interconnecting cable, DLA to machine ECU diagnostics socket. 1
3 Kit carrying case. 1
4 Interconnecting cable, DLA to laptop PC. 1
Data Link Adaptor (DLA), enables data exchange between the machine ECU (Electronic
5 1
Control Unit) and a laptop PC loaded with the applicable diagnostics software.
6 Interconnecting cable, DLA to laptop PC. 1
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Special Tool - 892/01176 - Template for Sealant Gear Case to Cylinder Block (4 Cyl and 6 Cyl Elec)
Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.
Use to correctly set and install the rocker cover injector seals.
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Use in place of the injector to check engine compression. End drilled and tapped 1/8-28 BSP to accept
universal adaptor fitting.
Special Tool - 892/12348 - JCB Electronic Engine Injector Sleeve Installation/Removal Tool
Use to install and remove the injector sleeves. The sleeves are pre-fitted on cylinder head assemblies.
Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.
Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.
21 of 28 4/7/2020, 2:21 PM
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22 of 28 4/7/2020, 2:21 PM
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23 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...
24 of 28 4/7/2020, 2:21 PM
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Used to provide the correct set clearance between glass edge and cab frame. Unit quantity: 500 off.
Required to pre-heat adhesive prior to use. It is fitted with a male plug (703/23201) which fits into a female
socket (715/04300). Cartridge capacity: 1.
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25 mm (1 in.) cut. Replacement blades for cut-out knife. Unit quantity = 5 off.
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