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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX


Introduction
The tools shown are the special tools required for completing the procedures described in this manual. These
tools are available from JCB Service or in some instances can be manufactured locally.

The tools are divided into three categories:

Special Tool = Only available from JCB.


Recommended Tool = Available from JCB but other tool manufacturers/suppliers may offer a tool with the
same characteristics.
General Tool = A tool which is widely available.

Tools other than those listed will be required. It is expected that such general tools will be available in any well
equipped workshop or be available locally from any good tool supplier.

Before you start work, make sure that all safety precautions are observed in accordance with the information
contained within the relevant support documentation.

Introduction
03 - Attachments, Couplings and Load Handling

Tool Category Part No. Description Qty. Comments


892/00279 Pressure Gauge (0-400 Bar) 1
Special Tool

992/11300 Grease Gun 1


General Tool

06 - Body and Framework

Tool Category Part No. Description Qty. Comments


335/Y3820 Standard Tool Kit - 3DX 1
Special Tool

09 - Operator Station

Tool Category Part No. Description Qty. Comments


892/00842 Glass Lifter 2
Recommended Tool

892/00843 Folding Stand 1


Recommended Tool

892/00845 Cartridge Gun 1


Recommended Tool

892/00846 Glass Extractor (Handles Only) 1


Recommended Tool

Recommended Tool 892/00847 Nylon Spatula 1

892/00848 Wire Starter 1


Recommended Tool

892/00849 Braided Cutting Wire 1


Recommended Tool

926/15500 Rubber Spacer Blocks 4


Recommended Tool

992/12300 Mobile Oven (12V) 1


General Tool

992/12400 Static Oven (240V) 1


General Tool

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

992/12800 Cut-Out Knife 1


Recommended Tool

992/12801 'L' Blades 1


Recommended Tool

15 - Engine

Tool Category Part No. Description Qty. Comments


892/00278 Pressure Gauge (0-40 Bar) 1
Special Tool

892/00292 Oil Filter Removal Tool 1


Special Tool

Crankshaft Turning Tool (95.25mm PCD)- JCB 4 Cylinder


892/01147 1
Special Tool Ecomax and Dieselmax

892/01148 Crankshaft / Camshaft Timing Pin (444/448/672 Engine) 2


Special Tool

892/01149 Template for Sealant Oil Sump - Pressed 1


Special Tool

892/01150 Oil Sump Location Dowel 2


Special Tool

892/01152 Valve Stem Seal Installation Tool (444/448/672 Engine) 1


Special Tool

892/01156 Crankshaft Rear Oil Seal Installation Tool (old type) 1


Special Tool

892/01157 Crankshaft Front Oil Seal Installation Tool 1


Special Tool

892/01158 Crankshaft Rear Oil Seal Alignment Tool 1


Special Tool

Template for Sealant Gear Case to Cylinder Block (4 Cyl and


892/01176 1
Special Tool 6 Cyl Elec)

892/12347 Dummy Injector 1


Special Tool

Recommended 892/12351 Deep Socket 1


Tool
892/12354 Template for Sealant Oil Sump (Cast) 1
Special Tool

892/12356 Template for Sealant Bedplate to Crankcase (4 Cyl) 1


Special Tool

General Tool 993/70111 Torque Wrench (10-100Nm) 1

18 - Fuel and Exhaust System

Tool
Part No. Description Qty. Comments
Category
334/G5933 Spanner - HP Fuel Filter 1
Special Tool

Crankshaft Turning Tool (95.25mm PCD)- JCB 4 Cylinder


892/01147 1
Special Tool Ecomax and Dieselmax

892/01148 Crankshaft / Camshaft Timing Pin (444/448/672 Engine) 1


Special Tool

892/01154 Tamper proof Cover Removal Tool 1


Special Tool

892/01155 Pump Gear Removal Tool 1


Special Tool

892/01169 TDC Setting tool, Dieselmax 4 Cyl 1


Special Tool

892/01383 Fuel Filter Removal Tool (4 cyl) 1


Special Tool

Special Tool 892/12346 Injector Seal Installation Tool (Electronic Engine) 1

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

892/12348 JCB Electronic Engine Injector Sleeve Installation/Removal Tool 1


Special Tool

24 - Brake System

Tool Category Part No. Description Qty. Comments


892/00223 Hand Pump Pressure Test 1
Special Tool

892/00346 Pressure Gauge (0-70 Bar) 1


Special Tool

25 - Steering System

Tool Category Part No. Description Qty. Comments


892/00278 Pressure Gauge (0-40 Bar) 1
Special Tool

892/00279 Pressure Gauge (0-400 Bar) 1


Special Tool

27 - Driveline

Tool Category Part No. Description Qty. Comments


336/Y0321 Eccentring tool 1
Special Tool

892/00179 Bearing Press 1


General Tool

892/00224 Impulse Extractor 1


Special Tool

892/00225 Bearing Removal Tool 1


Special Tool

892/00333 Heavy Duty Socket 19mm A/F x 3/4 in Drive 1


General Tool

892/00812 Drive Coupling Spanner 1


Special Tool

892/00918 Setting Tool Kit 1


Special Tool

892/01076 Support Bracket 1


Special Tool

892/01077 Selector Shaft Lock Screw 1


Special Tool

892/01078 Main Shaft Adjuster 1


Special Tool

892/01079 Ring Socket Spanner 1


General Tool

892/01080 Ring Socket Spanner 1


General Tool

892/01092 Wheel Hub Service Kit 1


Special Tool

921/52600 Spacer Kit 1


Special Tool

921/53300 Spacer Kit 1


Special Tool

921/53400 Spacer Kit 1


Special Tool

921/M0229 Shim Kit 1


Special Tool

992/06300 Bearing Adaptor 1


Special Tool

993/59500 Adaptor 1
Special Tool

993/70111 Torque Wrench (10-100Nm) 1


General Tool

997/11000 Support Bracket 1


Special Tool

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

998/M1374 Reaction Plate M14 Studs 4


Special Tool

998/M1375 Reaction Plate 1


Special Tool

30 - Hydraulic System

Tool
Part No. Description Qty. Comments
Category
Ram Protection Sleeve (90mm rod
892/00167 1
Special Tool diameter)

892/00268 Hydraulic Flow Test Kit


1 Unless otherwise stated, you can use
Special Tool
998/11046 Hydraulic Flow Test Kit any of the tools shown.

892/00270 Load Valve 1


Special Tool

892/00279 Pressure Gauge (0-400 Bar) 1


Special Tool

892/00334 Ram Seal Installation Tool 1


Special Tool

Ram Protection Sleeve (25mm rod


Special Tool 892/01016 1
diameter)

Ram Protection Sleeve (30mm rod


892/01017 1
Special Tool diameter)

Ram Protection Sleeve (40mm rod


892/01018 1
Special Tool diameter)

Ram Protection Sleeve (50mm rod


Special Tool 892/01019 1
diameter)

Ram Protection Sleeve - Slew


892/01020 1
Special Tool (50mm rod diameter)

Ram Protection Sleeve (60mm rod


892/01021 1
Special Tool diameter)

Ram Protection Sleeve - Slew


Special Tool 892/01022 1
(60mm rod diameter)

Ram Protection Sleeve (65mm rod


892/01023 1
Special Tool diameter)

Ram Protection Sleeve (70mm rod


892/01024 1
Special Tool diameter)

Ram Protection Sleeve (75mm rod


892/01025 1
Special Tool diameter)

Ram Protection Sleeve (80mm rod


892/01026 1
Special Tool diameter)

Special Tool 892/01027 Ram Seal Assembly Tool 1

Accumulator Charging Kit


892/01042 1
Special Tool (Diaphragm)

892/01043 Accumulator Charging Adaptor 1


Special Tool

892/01255 Hydraulic Flushing Rig 1


Special Tool

998/11046 Hydraulic Flow Test Kit 1


Special Tool

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

33 - Electrical System

Tool Category Part No. Description Qty. Comments


718/20237 Machine Cable 1
Special Tool

892/00349 Wiring Crimp Tool 1


General Tool

892/00350 Butane Heater 1


General Tool

892/01174 Data Link Adaptor (DLA) Kit 1


Special Tool

75 - Consumable Products

Tool Category Part No. Description Qty. Comments


892/00913 Grease Gun Attachment 1
Recommended Tool

992/11300 Grease Gun 1


General Tool

Component Identification
Special Tool - 334/G5933 - Spanner - HP Fuel Filter

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 335/Y3820 - Standard Tool Kit - 3DX

Item Part No. Description Qty.


A 130/14011 Double end spanner 10 X 11mm 1
B 130/14012 Double end spanner 12 X 13mm 1
C 332/Y2433 Double end spanner 16 X 17mm 1
D 130/14014 Double end spanner 19 X 22mm 1
E 130/14015 Double end spanner 24 X 26mm 1
F 332/Y2435 Double end spanner 27 X 32mm 1
G 130/99555 Double end spanner 36 X 41mm 1
H 130/99506 Sliding Tee handle 3/4" 1
J 130/99560 Ring spanner 18 X 19mm 1
K 130/99567 Square drive SOCKET 1-1/8 X 3/4" 1
L 335/Y5026 Square drive SOCKET 30 X 3/4" 1
M 130/99507 Square drive extension bar 3/4" X 210mm 1
N 130/99539 Combination pliers 1
P 130/99522 Screw driver 8 x 250 mm 1
Q 130/14129 Allen key 14mm 1
R 130/14053 Allen key 8mm 1
Special Tool - 336/Y0321 - Eccentring tool

This is a centralising tool to be used for installation of the EST unit.

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 718/20237 - Machine Cable

Special Tool - 892/00167 - Ram Protection Sleeve (90mm rod diameter)

Special Tool - 892/00179 - Bearing Press

Special Tool - 892/00223 - Hand Pump Pressure Test

Special Tool - 892/00224 - Impulse Extractor

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/00225 - Bearing Removal Tool

Special Tool - 892/00268 - Hydraulic Flow Test Kit

Replaced by 998/11046 - Hydraulic Flow Test Kit.

Special Tool - 892/00270 - Load Valve

Special Tool - 892/00278 - Pressure Gauge (0-40 Bar)

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/00279 - Pressure Gauge (0-400 Bar)

Special Tool - 892/00292 - Oil Filter Removal Tool

Use to remove and install spin-on filter canister.

Special Tool - 892/00333 - Heavy Duty Socket 19mm A/F x 3/4 in Drive

Special Tool - 892/00334 - Ram Seal Installation Tool

Special Tool - 892/00346 - Pressure Gauge (0-70 Bar)

Special Tool - 892/00349 - Wiring Crimp Tool

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/00350 - Butane Heater

Special Tool - 892/00812 - Drive Coupling Spanner

PTO coupling spanner for yoke type couplings.

Special Tool - 892/00842 - Glass Lifter

Essential for glass installation, 2 required to handle large panes of glass. Ensure suction cups are protected
from damage during storage.

Special Tool - 892/00843 - Folding Stand

Essential for preparing new glass prior to installation.

Special Tool - 892/00845 - Cartridge Gun

Hand operated. Essential for the application of sealants, polyurethane materials etc.

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/00846 - Glass Extractor (Handles Only)

Used with braided cutting wire to cut out broken glass.

Related to 892/00849 - Braided Cutting Wire.

Special Tool - 892/00847 - Nylon Spatula

General tool used for smoothing sealants - also used to re-install glass in rubber glazing because metal tools
will chip the glass edge.

Special Tool - 892/00848 - Wire Starter

Used to access braided cutting wire through original polyurethane seal.

Related to 892/00849 - Braided Cutting Wire.

Special Tool - 892/00849 - Braided Cutting Wire

Consumable heavy duty cut-out wire used with the glass extraction tool. Length: Approximately 25m.

Related to 892/00846 - Glass Extractor (Handles Only).

Special Tool - 892/00913 - Grease Gun Attachment

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Special Tool - 892/00918 - Setting Tool Kit

Item Part No. Description Qty.


1a 892/01164 Adaptor (PS760 - 2004) 1
1b 892/01165 Sleeve (PS760 - 2004) 1
1c 892/01163 Support Bracket (PS760 - 2004) 1
1d 998/11350 Adaptor 1
1e 998/11351 Sleeve (40 series drivehead - front axles) 1
1e 998/11352 Sleeve (40 series drivehead - rear axles) 1
Special Tool - 892/01016 - Ram Protection Sleeve (25mm rod diameter)

Special Tool - 892/01017 - Ram Protection Sleeve (30mm rod diameter)

Special Tool - 892/01018 - Ram Protection Sleeve (40mm rod diameter)

Special Tool - 892/01019 - Ram Protection Sleeve (50mm rod diameter)

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Special Tool - 892/01020 - Ram Protection Sleeve - Slew (50mm rod diameter)

Special Tool - 892/01021 - Ram Protection Sleeve (60mm rod diameter)

Special Tool - 892/01022 - Ram Protection Sleeve - Slew (60mm rod diameter)

Special Tool - 892/01023 - Ram Protection Sleeve (65mm rod diameter)

Special Tool - 892/01024 - Ram Protection Sleeve (70mm rod diameter)

Special Tool - 892/01025 - Ram Protection Sleeve (75mm rod diameter)

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/01026 - Ram Protection Sleeve (80mm rod diameter)

Special Tool - 892/01027 - Ram Seal Assembly Tool

Special Tool - 892/01042 - Accumulator Charging Kit (Diaphragm)

Special Tool - 892/01043 - Accumulator Charging Adaptor

Special Tool - 892/01076 - Support Bracket

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/01077 - Selector Shaft Lock Screw

Special Tool - 892/01078 - Main Shaft Adjuster

Special Tool - 892/01079 - Ring Socket Spanner

Special Tool - 892/01080 - Ring Socket Spanner

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/01092 - Wheel Hub Service Kit

Item Part No. Description Qty.


A Bearing Puller 1
B Bearing Press 1
C Seal Dolly - comprises: 1
1 998/M5626 Puller Beam 1
2 998/1067 Clamp Plates 1
3 1315/3731Z Bolt M16 x 220mm 2
4 1370/0601Z Nut M16 2
5 998/10614 Reaction Tube 1
6 998/10624 Modified Wheel Stud 2
7 1370/0701Z Puller Leg 2
8 1370/0701 Nut M20 4
9 1420/0012Z Washer M20 4
10 998/10610 Rod 2
11 1370/0401Z Nut M12 2
12 1420/0009Z Washer M12 2
13 998/10608 Bearing Centre Puller 1
14 1315/3414Z Bolt M10 1
15 1370/0301Z Nut M10 1
16 Reaction Tube (same part as item 5) 1
17 998/10616 Handle Nut 1
18 1315/3833Z Bolt M20 2
19 445/12303 Washer 2
20 917/02800 Bearing 1
21 892/00891 Seal Dolly 1
22 998/10609 Bearing Installation Tube 1
23 998/M5629 Bearing Centre Puller (87 Series) 1

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/01147 - Crankshaft Turning Tool (95.25mm PCD)- JCB 4 Cylinder Ecomax and Dieselmax

Use to manually turn the crankshaft, for instance when setting top dead centre (TDC). 4 x mounting holes
to suit crankshaft pulley.

Special Tool - 892/01148 - Crankshaft / Camshaft Timing Pin (444/448/672 Engine)

1. Use to correctly align the crankshaft at top dead centre (TDC). 2. Use to align the camshaft in the correct
timed position when removing/fitting the fuel injection pump.

Special Tool - 892/01149 - Template for Sealant Oil Sump - Pressed

Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.

Special Tool - 892/01150 - Oil Sump Location Dowel

Use to correctly align the sump, prevent sump movement during fitting, correct positioning of the sump is
critical to ensure a good joint and prevent leaks.

Special Tool - 892/01152 - Valve Stem Seal Installation Tool (444/448/672 Engine)

Use to ensure positive engagement of the valve stem seals.

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Special Tool - 892/01154 - Tamper proof Cover Removal Tool

Use to gain access to the mechanical fuel injection pump gear retaining locknut. The tool is used to remove
the tamperproof cover.

Special Tool - 892/01155 - Pump Gear Removal Tool

Use to remove the gear from the fuel injection pump shaft.

Special Tool - 892/01156 - Crankshaft Rear Oil Seal Installation Tool (old type)

Use to correctly install the crankshaft rear oil seal.

Special Tool - 892/01157 - Crankshaft Front Oil Seal Installation Tool

Use to correctly install the crankshaft front oil seal.

Special Tool - 892/01158 - Crankshaft Rear Oil Seal Alignment Tool

Use to position the crankshaft rear oil seal before using installation tool 892/01156. This tool must be used
to position the seal, otherwise the lip of the seal may be inverted during the installation process - leading to
potential oil leak.

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Special Tool - 892/01169 - TDC Setting tool, Dieselmax 4 Cyl

Use to correctly set the No. 1 piston to TDC (firing) when removing and replacing the fuel injection pump.

Special Tool - 892/01174 - Data Link Adaptor (DLA) Kit

Part
Item Description Qty.
No.
1 Interconnecting cable, DLA to machine ECU diagnostics socket. 1
2 Interconnecting cable, DLA to machine ECU diagnostics socket. 1
3 Kit carrying case. 1
4 Interconnecting cable, DLA to laptop PC. 1
Data Link Adaptor (DLA), enables data exchange between the machine ECU (Electronic
5 1
Control Unit) and a laptop PC loaded with the applicable diagnostics software.
6 Interconnecting cable, DLA to laptop PC. 1

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 892/01176 - Template for Sealant Gear Case to Cylinder Block (4 Cyl and 6 Cyl Elec)

Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.

Special Tool - 892/01255 - Hydraulic Flushing Rig

Special Tool - 892/01383 - Fuel Filter Removal Tool (4 cyl)

Special Tool - 892/12346 - Injector Seal Installation Tool (Electronic Engine)

Use to correctly set and install the rocker cover injector seals.

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Special Tool - 892/12347 - Dummy Injector

Use in place of the injector to check engine compression. End drilled and tapped 1/8-28 BSP to accept
universal adaptor fitting.

Special Tool - 892/12348 - JCB Electronic Engine Injector Sleeve Installation/Removal Tool

Use to install and remove the injector sleeves. The sleeves are pre-fitted on cylinder head assemblies.

Special Tool - 892/12351 - Deep Socket

Special Tool - 892/12354 - Template for Sealant Oil Sump (Cast)

Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.

Special Tool - 892/12356 - Template for Sealant Bedplate to Crankcase (4 Cyl)

Use to ensure correct sealant application, correct positioning of the sealant is critical to prevent leaks.

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 921/52600 - Spacer Kit

After using a spacer, obtain a replacement to keep the set complete.

Item Part No. Description Qty.


1 921/52628 Spacer 12.60mm thick 1
2 921/52629 Spacer 12.65mm thick 1
3 921/52630 Spacer 12.7mm thick 1
4 921/52601 Spacer 12.75mm thick 1
5 921/52602 Spacer 12.80mm thick 1
6 921/52603 Spacer 12.85mm thick 1
7 921/52604 Spacer 12.9mm thick 1
8 921/52605 Spacer 12.95mm thick 1
9 921/52606 Spacer 13.00mm thick 1
10 921/52607 Spacer 13.05mm thick 1
11 921/52608 Spacer 13.10mm thick 1
12 921/52609 Spacer 13.15mm thick 1
13 921/52610 Spacer 13.20mm thick 1
14 921/52611 Spacer 13.25mm thick 1
15 921/52612 Spacer 13.30mm thick 1
16 921/52613 Spacer 13.35mm thick 1
17 921/52614 Spacer 13.40mm thick 1
18 921/52615 Spacer 13.45mm thick 1
19 921/52616 Spacer 13.50mm thick 1
20 921/52617 Spacer 13.55mm thick 1
21 921/52618 Spacer 13.60mm thick 1
22 921/52619 Spacer 13.65mm thick 1
23 921/52620 Spacer 13.70mm thick 1
24 921/52621 Spacer 13.75mm thick 1
25 921/52622 Spacer 13.80mm thick 1
26 921/52623 Spacer 13.85mm thick 1
27 921/52624 Spacer 13.90mm thick 1
28 921/52625 Spacer 13.95mm thick 1
29 921/52626 Spacer 14.00mm thick 1
30 921/52627 Spacer 14.20mm thick 1

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Special Tool - 921/53300 - Spacer Kit

After using a spacer, obtain a replacement to keep the set complete.

Item Part No. Description Qty.


1 921/53322 Spacer 13.55mm thick 1
2 921/53323 Spacer 13.575mm thick 1
3 921/53324 Spacer 13.6mm thick 1
4 921/53325 Spacer 13.625mm thick 1
5 921/53301 Spacer 13.65mm thick 1
6 921/53302 Spacer 13.675mm thick 1
7 921/53303 Spacer 13.7mm thick 1
8 921/53304 Spacer 13.725mm thick 1
9 921/53305 Spacer 13.75mm thick 1
10 921/53306 Spacer 13.775mm thick 1
11 921/53307 Spacer 13.80mm thick 1
12 921/53308 Spacer 13.825mm thick 1
13 921/53309 Spacer 13.850mm thick 1
14 921/53310 Spacer 13.875mm thick 1
15 921/53311 Spacer 13.90mm thick 1
16 921/53312 Spacer 13.925mm thick 1
17 921/53313 Spacer 13.950mm thick 1
18 921/53314 Spacer 13.975mm thick 1
19 921/53315 Spacer 14.00mm thick 1
20 921/53316 Spacer 14.025mm thick 1
21 921/53317 Spacer 14.050mm thick 1
22 921/53318 Spacer 14.075mm thick 1
23 921/53319 Spacer 14.10mm thick 1
24 921/53320 Spacer 14.125mm thick 1
25 921/53321 Spacer 14.150mm thick 1

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Special Tool - 921/53400 - Spacer Kit

After using a spacer, obtain a replacement to keep the set complete.

Item Part No. Description Qty.


1 Spacer 12.60mm thick 1
2 829/30405 Spacer 12.625mm thick 1
3 Spacer 12.65mm thick 1
4 829/30406 Spacer 12.675mm thick 1
5 Spacer 12.70mm thick 1
6 829/30407 Spacer 12.725mm thick 1
7 Spacer 12.75mm thick 1
8 829/30408 Spacer 12.775mm thick 1
9 Spacer 12.80mm thick 1
10 829/30409 Spacer 12.825mm thick 1
11 Spacer 12.85mm thick 1
12 829/30410 Spacer 12.875mm thick 1

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

13 Spacer 12.90mm thick 1


14 829/30411 Spacer 12.925mm thick 1
15 Spacer 12.95mm thick 1
16 829/30412 Spacer 12.975mm thick 1
17 Spacer 13.00mm thick 1
18 829/30413 Spacer 13.025mm thick 1
19 Spacer 13.05mm thick 1
20 829/30414 Spacer 13.075mm thick 1
21 Spacer 13.10mm thick 1
22 829/30415 Spacer 13.125mm thick 1
23 Spacer 13.15mm thick 1
24 829/30416 Spacer 13.175mm thick 1
25 Spacer 13.20mm thick 1
26 829/30417 Spacer 13.225mm thick 1
27 Spacer 13.25mm thick 1
28 921/53424 Spacer 13.275mm thick 1
29 921/53425 Spacer 13.30mm thick 1
30 921/53426 Spacer 13.325mm thick 1
31 921/53427 Spacer 13.35mm thick 1
32 921/53428 Spacer 13.375mm thick 1
33 921/53401 Spacer 13.40mm thick 1
34 921/53402 Spacer 13.425mm thick 1
35 921/53403 Spacer 13.45mm thick 1
36 921/53404 Spacer 13.475mm thick 1
37 921/53405 Spacer 13.50mm thick 1
38 921/53406 Spacer 13.525mm thick 1
39 921/53407 Spacer 13.55mm thick 1
40 921/53408 Spacer 13.575mm thick 1
41 921/53409 Spacer 13.60mm thick 1
42 921/53410 Spacer 13.625mm thick 1
43 921/53411 Spacer 13.65mm thick 1
44 921/53412 Spacer 13.675mm thick 1
45 921/53413 Spacer 13.70mm thick 1
46 921/53414 Spacer 13.725mm thick 1
47 921/53415 Spacer 13.75mm thick 1
48 921/53416 Spacer 13.775mm thick 1
49 921/53417 Spacer 13.80mm thick 1
50 921/53418 Spacer 13.825mm thick 1
51 921/53419 Spacer 13.85mm thick 1
52 921/53420 Spacer 13.875mm thick 1
53 921/53421 Spacer 13.90mm thick 1
54 921/53422 Spacer 13.925mm thick 1
55 921/53423 Spacer 13.95mm thick 1
56 Spacer 14.00mm thick 1
57 Spacer 14.20mm thick 1

25 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 921/M0229 - Shim Kit

After using a shim, obtain a replacement to keep the set complete.

Item Part No. Description Qty.


1 921/M0230 Shim 0.15mm thick 1
2 921/M0231 Shim 0.2mm thick 1
3 921/M0232 Shim 0.25mm thick 1
4 921/M0233 Shim 0.5mm thick 1
5 921/M0234 Shim 1.0mm thick 1

Special Tool - 926/15500 - Rubber Spacer Blocks

Used to provide the correct set clearance between glass edge and cab frame. Unit quantity: 500 off.

Special Tool - 992/06300 - Bearing Adaptor

Special Tool - 992/11300 - Grease Gun

Special Tool - 992/12300 - Mobile Oven (12V)

Required to pre-heat adhesive prior to use. It is fitted with a male plug (703/23201) which fits into a female
socket (715/04300). Cartridge capacity: 1.

Special Tool - 992/12400 - Static Oven (240V)

Required to pre-heat adhesive prior to use. No plug supplied. Cartridge capacity: 2.

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Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 992/12800 - Cut-Out Knife

Used to remove broken glass.

Related to 992/12801 - 'L' Blades.

Special Tool - 992/12801 - 'L' Blades

Related to 992/12800 - Cut-Out Knife.

25 mm (1 in.) cut. Replacement blades for cut-out knife. Unit quantity = 5 off.

Special Tool - 993/59500 - Adaptor

Special Tool - 993/70111 - Torque Wrench (10-100Nm)

Special Tool - 997/11000 - Support Bracket

Special Tool - 998/11046 - Hydraulic Flow Test Kit

Item Part No. Description Qty.


1 998/11047 Flow Turbine with Loading Valve 1
2 998/11048 Adaptor Flow Test (1 7/8unf x 1 1/4bsp 2
3 998/11049 Flow Test Equipment Case 1
4 998/11050 Temperature Sensor 1

27 of 28 4/7/2020, 2:21 PM
Tools Catalogue - BHL 3DX Xtra, 3DX Super, 4DX https://servicepro.jcb.com/jcb/service/document/1345607981440671888?...

Special Tool - 998/M1374 - Reaction Plate M14 Studs

Special Tool - 998/M1375 - Reaction Plate

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