VALVES

TRAINING CENTRE
Monday, April 20, 2020
This Presentation
will only cover Water
and Gas Delivery
Valves.
The Hydraulic
Valves are
extensively covered
in another module
on Basic Hydraulics
CONTENTS
•Types of valves

•Components of Valves

•Applications
At the end of this section, you should
be able to…
•Describe the major types of valves,
Describe the major types of valves, their
their operation and characteristics.
operation and characteristics.
Select an appropriate valve for a specific
application.
Identify the function of the major
•Select an appropriate valve for a
components of a valve.
specific application.

•Identify the function of the major

components of a valve.
TYPES OF VALVES

GATE VALVE GLOBE VALVE

DIAPHRAGM VALVE BUTTERFLY VALVE
BALL VALVE TAPER PLUG VALVE
NEEDLE VALVE PINCH VALVE
FOOT VALVE SOLENOID VALVE
CHECK VALVE
 GATE VALVE
Gate valves are linear motion valves in
which a flat closure element slides into the
flow stream to provide shut-off. Gate
valves/knife valves are designed to
minimize pressure drop across the valve in
the fully opened position as the direction
of fluid flow does not change, and the
diameter through which the process fluid
passes is essentially equal to that of the
pipe. Hence, they tend to have minimal
pressure drop when opened fully. 
GATE VALVE
PARTS OF GATE VALVE
HAND WHEEL

STEM

PACKING RINGS
BONNET

BODY

GATE

GATE SEATS
PARTS OF GATE VALVE
PARTS OF GATE VALVE
 GATE VALVE
They can also be used where
throttling capabilities are desired,
although this is not generally
recommended as erosion of the seat
and disc occurs due to the vibrations
of the disk in throttling applications
GATE VALVE

THROTTLING OF
GATE VALVE
LEADS TO
CHATTERING
AND VIBRATION
 GATE VALVES
Gate valves are usually divided into two types:
Parallel and
•wedge-shaped.
The parallel gate valve uses a flat disc gate
between two parallel seats, upstream and
downstream. Knife valves are of this type, but
with a sharp edge on the bottom of the gate to
shear entrained solids or separate slurries.
Gate valves are characterised as having either a
rising or a non-rising stem. Rising stems provide
a visual indication of valve position. Non-rising
stems are used where vertical space is limited or
underground
 GATE VALVE
Sliding disk, perpendicular to flow
Applications: Stop valves, (not throttling),
high pressure and temp, not for slurries,
viscous fluids
Advantages – low pressure drop when
fully open, tight seal when closed, free of
contamination buildup
Disadvantages – vibration when partially
open, slow response and large actuating
force.
****************************************************
 GATE VALVE
Pressure Seal Bonnet
This construction is adopted for valves for high
pressure service, typically in excess of 2250 psi. The
unique feature about the pressure seal bonnet is that
the body - bonnet joints seals improves as the internal
pressure in the valve increases, compared to other
constructions where the increase in internal pressure
tends to create leaks in the body-bonnet joint.
Gate valves normally have flanged ends which are
drilled according to pipeline compatible flange
dimensional standards. Cast iron, cast carbon steel,
gun metal, stainless steel, alloy steels, and forged
steels are different materials from which gate valves
are constructed.
 GATE VALVE
Normal O-
Ring Position

Bonnet

Body

Packing

Under
Pressure

Low Pr Valve Packing High pressure Valve packing

 GLOBE VALVE
A Globe valve is a type of valve used for
regulating flow in a pipeline, consisting of
a movable disk-type element and a
stationary ring seat in a generally spherical
body .

Globe valves are linear motion valves with

rounded bodies, from which their name is
derived.  They are widely used in industry
to regulate fluid flow in both on/off and
throttling service .
GLOBE VALVE
 GLOBE VALVE
Globe valves are linear motion valves with rounded
bodies, from which their name is derived.  They are
widely used in industry to regulate fluid flow in both
on/off and throttling service.  Globe valves consist of
the following moving parts – the disk, the valve stem,
and the handwheel. The stem is threaded and fits
into the threads in the valve bonnet.  The location of
the valve disk in relation to the valve seat allows or
restricts flow.  The direction of fluid flow through the
valve changes several times, which increases the
pressure drop across the valve. In most cases, globe
valves are installed with the stem vertical and the
higher-pressure fluid stream connected to the pipe
side above the disk, which helps to maintain a tight
seal when the valve is fully closed.
GLOBE VALVE
HAND WHEEL

STEM

PACKING RINGS

BONNET

BODY

VALVE DISK

UPSTREAM
GLOBE VALVE
GLOBE VALVE

The Globe
Valve should
be so fitted
that the fluid
flows upside
down through
the disk.
This would
help in tight
sealing of the
disk on the
seat due to
water pressure
 GLOBE VALVE

When globe
These valves are
valves are
commonly used as
open, the
a fully open or fully
fluid flows
closed on/off
through the
valves, but they
space
may be used for
between the
throttling as long
edge of the
as fine
disk and the
adjustments are
seat.
not required.

DOWN UPSTREAM SIDE

STREAM SIDE
 GLOBE VALVE
•Globe valves are available in three main body
types (although custom designs are available as
well):
•Angle design,
•Y-design and
•Multi-piece design.
•Angle valves are designed so that the inlet and outlet
are perpendicular, for transferring flow from vertical to
horizontal.
• Y-design valves derive linear action from the incline
between the axis of the inlet and outlet ports.
•The bodies of multi-piece design valves are bolted
together. The inlet and outlet are not of single piece
construction.
 GLOBE VALVE
Economical globe valves or stop
valves with a similar mechanism used
in plumbing often have a rubber
washer at the bottom of the disc for
the seating surface, so that rubber
can be compressed against the seat
to form a leak-tight seal when shut.

********************************************
 DIAPHRAGM VALVE

Normally used in corrosive media . A rubber diaphragm when

moved through an actuator Air/ Hydraulic/ Manual cuts off the
flow path thus controlling the flow.
 DIAPHRAGM VALVE
The diaphragm valve closes by
means of a flexible diaphragm
attached to a compression device.
While the device is lowered into a
weir, the diaphragm seals and cuts
off flow.
The diaphragm valve handles
corrosive , erosive and dirty services
The actuator may be Manual, Air or
Hydraulic operated.
 BUTTERFLY VALVE
Butterfly valves are quick opening valves
that consist of a metal circular disc or vane
with its pivot axes at right angles to the
direction of flow in the pipe, which when
rotated on a shaft, seals against seats in
the valve body. They are normally used as
throttling valves to control flow.  These
valves offer a rotary stem movement of 90
degrees or less, in a compact design. 
Unlike ball valves, butterfly valves do not
have any pockets in which fluids may
become trapped when the valve is closed.
BUTTERFLY VALVE
Rotating disk on a shaft, in a
housing

Low pressure, large diameter

lines where leakage is
unimportant

Advantages – low pressure

drop, small and light weight

Disadvantages – high leakage,

high actuation forces so limited
to low pressures
 BUTTERFLY VALVE
Butterfly valves offer a number of advantages
.They may be used in a wide variety of chemical
services, they are available with small dimensions
allowing for use in areas where space is limited,
and they allow a high coefficient of flow.  
A butterfly valve is from a family of valves called
quarter-turn valves. The "butterfly" is a metal disc
mounted on a rod. When the valve is closed, the
disc is turned so that it completely blocks off the
passageway. When the valve is fully open, the disc
is rotated a quarter turn so that it allows an almost
unrestricted passage of the process fluid. The
valve may also be opened incrementally to
regulate flow.
BUTTERFLY VALVE
PARTS OF BUTTERFLY VALVE

HANDLE OR ACTUATOR

STEM

BODY

RESELIENT SEAT
BUTTERFLY DISK
END PACKINGS
[To be Placed Here]
 BUTTERFLY VALVE
A simple handle oriented in the same direction of the metal disc
(to indicate valve position) is common. Some larger butterfly
valves may have a handwheel that operates through a gearing
arrangement to operate the valve. Actuators may also be air driven
or electrically operated when used as part of an automated control
system. Butterfly valves are relatively easy to maintain. The
resilient seat is held in place by mechanical means, and neither
bonding nor cementing is necessary, Because the seat is
replaceable, the valve seat does not require lapping, grinding, or
machine work.
 BUTTERFLY VALVE
Selecting the Valve Operator

There are three operator types generally used on butterfly

valves in power plants. These are:
(1) Manual gear reducer;
(2) Electric motor; and
(3) Hydraulic cylinder.

The most popular of these operators is the electric motor

because , the push-button control requirements of the
modern generating station require an operator which can be
remotely controlled, and which is reliable and essentially
maintenance-free.
The electric motor operator satisfies all of these
requirements. The operator consists of an electric motor,
coupled through a worm gear assembly which is spline-
connected to the valve
 BUTTERFLY VALVE
Hydraulic cylinder operators are finding increasing usage in
modern power plants. Available in a wide range of sizes, the
cylinder operator offers considerable flexibility of selection
to meet a particular application. For maximum economy,
hydraulic cylinders operating in the range of 1000-2000 psi
are usually specified. Where a number of valves are
involved, a common hydraulic system may be employed,
using a single source of high pressure oil. For single valves,
or where their installation is otherwise desirable, self-
contained "power packages" are available. These units
include the hydraulic cylinder, pump, motor, oil reservoir,
and all related valves and controls, mounted together on the
butterfly valve

***********************************************************************
 BUTTERFLY VALVE
Flow Characteristics of Valve

Butterfly valves, in addition to serving as shutoffs, can also be used

for throttling applications. An index of the excellent throttling
characteristics of the butterfly valve is the fact that it has a control
rangeability of 45 to 1. A rubber-seat butterfly valve can be used for
throttling service and, when required, can be moved to the full
closed position to give tight shutoff.
 BALL VALVE
Sphere with a port in a housing, rotate to
expose channel.
 Applications: Flow control, pressure
control, shutoff, corrosive fluids, liquids,
gases, high temp.
 Advantages – low pressure drop, low
leakage, small, rapid opening
 Disadvantages – seat can wear if used for
throttling, quick open may cause hammer

   
BALL VALVE
BALL VALVE

COMPONENTS
•Actuator /Handle

•Body
•Seat
•Ball
 BALL VALVE
A ball valve (like the butterfly valve, one of a family of valves
called quarter turn valves) is a valve that opens by turning a
handle attached to a ball inside the valve. The ball has a hole,
or port, through the middle so that when the port is in line
with both ends of the valve, flow will occur. When the valve is
closed, the hole is perpendicular to the ends of the valve,
and flow is blocked. The handle position lets you "see" the
valve's position.
Ball valves are durable and usually work to achieve perfect
shutoff even after years of disuse. They are therefore an
excellent choice for shutoff applications (and are often
preferred to globe valves and gate valves for this purpose).
They do not offer the fine control that may be necessary in
throttling applications but are sometimes used for this
purpose.
 BALL VALVE

Ball valves are used extensively in industry because

they are very versatile, pressures up to 10,000 psi,
temperatures up to 200 Deg C. Sizes from 1/4" to 12"
are readily available They are easy to repair, operate
manually or by actuators.
The body of ball valves may be made of metal,
plastic or metal with a ceramic center. The ball is
often chrome plated to make it more durable.
 BALL VALVE
There are three general types of ball valves:

•FULL PORT
•STANDARD PORT and
•REDUCED PORT.

A full port ball valve has an oversized ball so that the hole in
the ball is the same size as the pipeline resulting in lower
friction loss. Flow is unrestricted, but the valve is larger.

A standard port ball valve is usually less expensive, but has a

smaller ball and a correspondingly smaller port. Flow through
this valve is one pipe size smaller than the valve's pipe size
resulting in slightly restricted flow.

In reduced port ball valves, flow through the valve is two pipe
sizes smaller than the valve's pipe size resulting in restricted
flow.
 BALL VALVE

Some ball valves are equipped with an actuator

that may be pneumatically or motor (electric)
operated. These valves can be used either for
on/off or flow control. A pneumatic flow control
valve is also equipped with a positioner which
transforms the control signal into actuator
position and valve opening accordingly.
TAPER PLUG VALVE

TAPER
PLUG
 TAPER PLUG VALVE
Because of its compactness and simplicity, the lubricated
plug valve is gaining fast acceptance by power plant
engineers. It is easy to operate, offers positive closure, and
lends itself to automatic control - a popular trend in power
plant operation.
Already well established in petroleum, chemical process
and related fields, the lubricated plug valve now is proving
its worth in power plants, within a wide range of
temperatures and pressures. It can safely and efficiently
handle gas and liquid fuel, boiler feedwater, condensate,
and similar elements.
It has no high projecting yokes or bonnets, no exposed
threads, no underhanging body to waste vital space. In
complex piping systems, valves may be easily operated by
centralized control. And there's no danger of leaks, even in
gas piping systems, because of the valve's unique method
of sealing.
 NEEDLE VALVE
The Needle valve is a Volume vontrol Valve that
restricts flow in small lines.The fluid going through
the valve turns 90 Degree and passes through an
orifice that is seat for a rod with cone shaped tip.
The size of the orifice is changed by positioning
the cone in relation to the seat.
Needle valves are used to control flow into
delicate gauges   which might be damaged by
sudden surges of fluid under pressure. Needle
valves are also used to control the end of a work
cycle, where it is desirable for motion to be
brought slowly to a halt, and at other points
 where  precise  adjustments  of  flow  are
necessary  and  where  a  small  rate  of  flow  is
desired.
NEEDLE VALVE

ANNULAR FLOW AREA

 CHECK VALVE
•Allows flow in only one direction

•Swing valve similar to butterfly except

hinged along one edge rather than
rotate about the diameter, used
primarily for check valves.
CHECK VALVE
 CHECK VALVE
PARTS
1. COVER
2. BODY
3. FLANGE
4. HINGE PIN
5. SEAT
6. DISK
7. HINGE ARM

YES NO
CHECK VALVE
CHECK VALVE
CHECK VALVE
CHECK VALVE
CHECK VALVE
 PINCH VALVE
Pinch Valve is particularily suited for
application of slurries or liquids with
large amount of suspended solids. It
seals by means of one or more flexible
elements such as rubber tube that can
be pinched to shut off flow. The pinch
actuator can be either through
•Manual operation
•Through Pneumatically operated
PINCERS or
•Through Air operation.
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
PINCH VALVE
 SAFETY /RELIEF VALVE

Prevents Build up of Over

Pressure in the system. Operates
on its own after the Set-Point is
reached.
Safety / Relief Valve
SAFETY / RELIEF VALVE
Solonoid Operated Valve
Valve Selection Criteria
FOOT VALVE
 FOOT VALVE

Installed on the pump suction, Foot

Valves prevent the pump column
from draining upon pump
shutdown. Silent during operating
and normally closed, the valve has a
center-guided disc with a Buna-N
seat to provide a drip tight seal.
FOOT VALVE
COMPONENTS

1. BODY
2. VALVE DISC
3. FIXING BOLTS
4. FIXING SCREW\
5. STRAINER
FLANGE
6. .
7. STRAINER
VALVE SYMBOLS
BUTTERFLY VALVE

BALL VALVE

GATE VALVE

GLOBE VALVE
THANK
YOU