Janitza Manual PrData 2 UL en
Janitza Manual PrData 2 UL en
198 (UL)
Datalogger
ProData 2
www.janitza.com Operating instructions and technical data
from hardware rel. 4
Doc no. 2.049.014.0.z
Table of contents
2
ProData II
General
This operating manual is subject to the legal requirements We welcome your comments. In the event that anything
for copyright protection and may not be, either in whole in this operating manual seems unclear, please let us
or in part, photocopied, reprinted, or reproduced by know and send us an EMAIL at: [email protected]
mechanical or electronic means, or in any other manner
be duplicated or redistributed without the legally binding, Meaning of the symbols
written agreement of
The following pictograms are used in this manual:
Janitza electronics GmbH, Vor dem Polstück 1,
D 35633 Lahnau, Germany.
Trademarks
Disclaimer
C Note!
3
ProData II
Please read the operating manual included in the delivery Additional legal and safety regulations required for
as well as all other publications that must be referred the respective application are to be followed when using
to for working with this product (in particular for the device.
the installation, operation or maintenance).
m
This device is to be operated and maintained exclusively
Conductors made from single wires must
by specialised personnel.
be fitted with wire-end ferrules.
Specialised personnel are persons who, based on their
respective training and experience, are qualified to
m
recognise risks and prevent potential dangers that can be Only pluggable screw terminals with
caused by the operation or maintenance of the device. the same number of poles and the same
type of construction are permitted to
be connected together.
4
ProData II
Inspection on receipt
6
ProData II
Available accessories
Part no. Description
21.01.058 Battery 3 V, TYPE CR2032 (approved in acc. with UL1642)
52.24.111 S0 module for a group of S0 inputs, equipped with 1.3 kOhm resistors
7
ProData II
Product description
Proper use
The ProData 2 is designed for fixed installation (mounting
rail assembly) in low voltage switchgear indoors and is
suitable for recording and saving counter values and
process data.
8
ProData II
ProData 2 features
• 15 digital/pulse inputs
• 3 digital outputs, switchable via Modbus, weekly timer,
boundary value and temperature monitoring
• Temperature measurement input
• Ethernet interface (Modbus TCP)
• RS485 (Modbus RTU, slave, up to 115 kbps)
• 32 MB flash memory (29 MB usable for recordings)
• Assembly on mounting rails (35 mm)
• Connection via pluggable screw terminals
• Clock and battery function
• Weekly timer
• Threshold value monitoring
• Modbus gateway functionality*1
• Working temperature range -40 °C .. +55 °C
• Saving minimum and maximum values (with time stamp)
• Configurable records, can be read out via RS485 and Ethernet
*1
Use as a Modbus RTU slave is not possible in this mode. The ProData 2 can only forward queries to a Modbus slave device;
it cannot query Modbus slave devices independently.
9
ProData II
The parameterisation of all device functions takes place The ProData 2 can be programmed and read out using
via the RS485 serial interface or via Ethernet and with the GridVis network analysis software included in
the GridVis programming software. the scope of delivery. For this, a PC must be connected
to the ProData 2 via a serial interface (RS485) or via
The Modbus protocol can be used to change and Ethernet (see the connection variants).
retrieve data using the Modbus address list (available on
the Internet or the enclosed CD).
GridVis features
• Programming the ProData 2
• Graphical representation of measured values
11
ProData II
Connection variants
ProData 2 ProData 2
(twisted patch cable)
UMG 96RM
UMG 96RM
(twisted patch cable)
Switch
12
ProData II
Connection of a ProData 2 with gateway function to Connecting a ProData 2 as a Modbus slave device.
a PC via Ethernet.
UMG 104
(Modbus slave) UMG 104
(Modbus slave)
UMG 604
(Modbus master)
(twisted patch cable)
In this installation, the ProData 2 can forward queries The ProData 2 is configured as a Modbus slave.
(e.g. from the GridVis software) to a Modbus slave Communication to the ProData 2 can take place directly
device. However, it CANNOT query Modbus slave via Ethernet or via the Modbus master.
devices independently! The ProData 2 cannot forward any Ethernet queries to
a Modbus slave device!
RS485 mode: Gateway; address 3=1
RS485 mode: Slave; address 3=0
13
ProData II
Installation Installation
The ProData 2 is designed for fixed installation in low The ProData 2 requires a supply voltage to operate.
voltage switching devices indoors. It is assembled on a The supply voltage is connected to the front side
35 mm mounting rail in accordance with DIN EN 60715. of the device via a 2-pin plug-in terminal.
Can be installed in any mounting position.
Before connecting the supply voltage, make sure that
the voltage and frequency correspond to the details
on the ratings plate.
The supply voltage must be connected through a UL/IEC
approved fuse or a circuit breaker.
14
ProData II
+ -
DC
AC
Fuse Fuse
L L
N N
Fig. Connection example of the supply voltage Fig. Connection example of the supply voltage
to a ProData 2 via an external mains supply. to a ProData 2.
15
ProData II
In the ProData 2, the RS485 interface is designed as a 2- The cable is terminated with resistors (120 Ohm, 1/4 W)
pin plug contact, which communicates via the Modbus at the beginning and at the end of a segment.
RTU protocol (also see Parameter programming).
Termination within the device is possible via the S1 DIP
switch of the ProData 2.
A
B
Correct
S1
A
B
Twisted screened cable should be used for connections The cable used must be suitable for an environmental
via the RS485 interface. temperature of at least 80 °C.
• Earth the screens of all cables that lead to the cabinet Recommended cable types:
upon entering the cabinet. Unitronic Li2YCY(TP) 2x2x0.22 (from Lapp Kabel)
• Connect the screens over a generous area and in Unitronic BUS L2/FIP 1x2x0.64 (from Lapp Kabel)
a manner that will conduct well to a low-noise earth.
• Gather the cables mechanically above the earthing
clamp in order to avoid damage due to cable
movements. Maximum cable length
• Use suitable cable glands to feed the cables into
the cabinet - e.g. armoured conduit couplings. 1200 m at a baud rate of 38.4 kbits.
Cable
Strain relief
Low-noise earth
Bus structure
• All devices are connected in a bus structure (line) and • It is recommended that the master be placed at
each device has its own address within the bus (see the end of a segment.
also Parameter programming). • If the master is replaced with a bus connection,
• Up to 32 subscribers can be connected together in the bus must be switched off.
a single segment. • Replacing a slave with a bus connection that is either
• The cable is terminated with resistors (bus termination switched on or de-energised can destabilise the bus.
120Ohm, 1/4W) at the beginning and at the end of • Devices that are not connected to the bus can
a segment. be replaced without destabilising the bus.
• With more that 32 subscribers, repeaters (amplifiers)
must be used to connect the individual segments.
• Devices for which the bus connection is switched
on must be under current.
T
T
T
T
18
ProData II
Ethernet interface
PC / Switch
Ethernet
Connection
m Caution!
Connection of the ProData 2 to the Ethernet
may only be carried out after discussion
with the network administrator.
m Caution!
The ProData 2 is factory-set to the fixed
IP address 10.10.10.200 (subnet mask
255.0.0.0). The allocation of a dynamic IP
address is disabled.
The settings can be changed via a suitable
Ethernet connection using the GridVis
software.
19
ProData II
Digital outputs
20
ProData II
DC connection example
External 24 V
Auxiliary voltage AC/DC
ProData 2 + -
Digital outputs 1-3
m
Digital outputs 1-3
Caution!
Digital outputs are not short-circuit proof.
21
Digital DC
Output 1
22
C Functions for the digital outputs can be
K1
adjusted clearly in the GridVis software
provided in the scope of delivery.
Digital
Output 2
DC A connection between the ProData 2 and
23 the PC via an interface is required to use
the GridVis software.
K2
Digital
C
Output 3
24 When using the digital outputs as pulse
outputs, the auxiliary voltage (DC) must
have a maximum residual ripple of 5%.
Fig. Example of two relays connected
to the digital outputs
21
ProData II
Digital inputs
m Caution!
Correct polarity of the supply voltage for
the digital inputs must be ensured.
22
ProData II
External
Auxiliary voltage 24 V DC
- +
ProData 2
Digital inputs 1-5 6
3,9V
4k
5
Digital S5
Input 5
3,9V
4k
4
Digital S4
Input 4
3,9V
4k
3
Digital S3
Input 3
3,9V
4k
2
Digital S2
Input 2
Fig. Example of
4k
3,9V the connection of
1 external switch
Digital S1 contacts S1 to S5
Input 1
to digital inputs
1 to 5.
23
ProData II
3,9V
• Enables simple and fast connection of S0 pulse 4k
4
transducers. Digital
• Module for a group of 5 inputs with integrated Input 4
resistors. 1.3 k/1 W
3,9V
4k
3
Digital
Input 3
3,9V
4k
2
Digital
Input 2
Fig.: S0 plug-in module
to connect 3,9V
4k
S0 pulse transducers 1
S0
Digital pulse
Input 1 trans-
ducer
24
ProData II
25
ProData II
X10 X1
9 01 9 01 The device address 0 0 is
8 2 8 2 reserved and may not be assigned
7 43 7 43
65 65 for operation with Modbus
communication.
26
ProData II
DIP switch S1
27
ProData II
The supply voltage must be connected to configure and For fault-free operation of the devices within a bus
commission the ProData 2. structure, termination resistors must be set at the start
and the end of a segment. If the ProData 2 is at the start
The supply voltage level for the ProData 2 is specified or the end of a segment, a termination can be switched
on the rating plate. via the DIP switch S1.
RS485 interface S1
ON ON: Device termination active (120 Ohm)
The following parameters must be set to operate OFF OFF: Device termination inactive
the RS485 interface:
28
ProData II
Baud rate
29
ProData II
The ProData 2 features 15 digital inputs, which are Specific functions can be assigned to digital inputs 1 - 10.
subdivided into three groups of 5 inputs: In this function mode, operating these inputs as pulse
counters is not possible.
• The status of each of the inputs is shown by
the corresponding LED. The corresponding Digital input 1 to 8:
LED illuminates green if there is a signal on this Configuration as tariff converter
interface.
• The GridVis software can be used to assign a Digital input 9:
name, unit and description to each digital input. Synchronisation of the internal clock; choosing between
• The states of the digital inputs are each located on minute or hour synchronisation is possible. However,
their own Modbus address. synchronisation is also possible via a Modbus address.
• The last 16 switches (events) are logged with a
time stamp for each digital input. Digital input 10:
• Digital inputs 1-10 can be configured as functional Reset for the synchronisation values (see notes).
inputs. Operating these inputs as pulse counters is You also have the option of resetting the mean values via
not possible in this configuration. a Modbus address.
• A tariff selection can be assigned to each digital
input where only the highest activated tariff runs.
30
ProData II
Pulse counters
All digital inputs can be operated with a frequency of The pulse counters can be configured with
25 Hz. Here, the pulse duration and the pulse interval a simultaneous measurement value or power calculation.
must be greater than 20 ms. The typical pulse duration The pulses are counted as 64-bit numbers and overflow
for S0 pulses is 30 ms. after approximately 1.17 x 1010 years of continuous
operation (25 Hz).
Pulse interval
Pulse duration Pulse value:
> 20 ms
> 20 ms
A pulse value can be assigned to each digital input.
Use the impulse value to specify the measurement value
or power value (e.g. energy) to which a pulse should
The maximum number of pulses per hour is based on correspond.
the minimum pulse duration and the minimum pulse
interval: Measurement value calculation:
Pulse length Pulse interval Max. pulse/h Measurement value = pulse x pulse value
20 ms 20 ms 90 000 pulse/h
30 ms 30 ms 60 000 pulse/h Power value calculation:
50 ms 50 ms 36 000 pulse/h pulse x pulse value
Power value =
100 ms 100 ms 18 000 pulse/h Time [sec]
500 ms 500 ms 3600 pulse/h
1 s 1 s 1800 pulse/h
10 s 10 s 180 pulse/h
S0 power values
32
ProData II
Events
Time
Event: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
describes the current
11
input. 9
7
6
8
33
ProData II
Clock Timer
The internal device clock is recorded in UTC (Universal In the ProData 2, 64 independent weekly timers can be
Time Coordinated) format with a resolution of 1 second set; here, the resolution is 1 minute. The weekly timer
and converted into the local time via a possible defines an active period within a day; the active day
configuration of the time zone and the switch between must be released within a week.
daylight saving time and standard time.
The time can be read and set via a Modbus address. Example of an active period:
The GridVis software can be used as a user-friendly way From 9:25 to 11:45 am Sunday, Monday and Friday
to set the clock.
The weekly timers can be configured as tariff converters
A minute or hour synchronisation of the time takes place (1..8), setting digital outputs 1-3, but also as "inoperable".
via digital input 9. The status can always be queried via the Modbus.
The states of the timer are linked via an OR operator to
Example: the digital output.
Current device time Time after minute pulse
The weekly timer must be set using the GridVis software.
15:05:51 15:06:00
15:05:11 15:05:00
Current device time Time after hour pulse
15:05:11 15:00:00
34
ProData II
Recordings in the data flash (for GridVis software): The size of the ProData 2's flash memory is 32 MB;
24 MB is available for recordings and 5 MB is available
• Up to 8 recordings with up to 29 values can for the cyclical drawings of the work values.
be stored in the ProData 2.
• The smallest time basis for recordings is 1 minute Recording all 15 channels at a recording interval of
and the largest time basis is 60 min. 15 minutes results in a recording depth of approximately
• Recordings and the names of the power values 1024 days.
can be adjusted and extended via the GridVis
software. The memory is read or deleted via a Modbus or via
the GridVis software.
35
ProData II
Rate conversion
A tariff selection of 1 to 8 can be assigned to each digital Bit-by-bit representation of the tariff conversion
input; the tariffs can be activated via digital inputs 1-8,
Tariff T1 T2 T3 T4 T5 T6 T7 T8
via a Modbus and via the timer. Each input can be reset
individually via the GridVis software. Bit 0 1 2 3 4 5 6 7
Input Address
1 1940 0 1 0 0 0 0 0 0
The tariff conversion via Modbus takes place via
2 1941 0 0 0 0 0 0 0 0
addresses 1940 (for digital input 1) to 1954 (digital
input 16). The relevant tariff is to be selected by setting ... ...
or deleting bits 0 to 7. Only the highest-value tariff is 15 1954 0 0 1 0 0 0 0 0
evaluated. Example: For digital input 1, tariff 2 is set, for input 15,
tariff 3 is set.
Bit: 0 1 2 3 4 5 6 7
Example of tariff 2 set: If the value is set to address 1940, ... ... ...
the tariff conversion for digital input 1 applies. 1707 8 0 = tariff deactivated, 1 = tariff activated
36
ProData II
37
ProData II
C
The temperature measurement value is determined
once per second. The sensor type and the desired Threshold value monitoring can be
temperature offset can be set using the GridVis software adjusted clearly in the GridVis software
or a Modbus. provided in the scope of delivery.
A connection between the ProData 2 and
Threshold value monitoring of the temperature the PC via an interface is required to use
measurement input is possible using a comparator. the GridVis software.
The results of the comparator can be combined with
the OR operator.
Sensor types:
- PT100 / PT1000
- KTY83 / KTY84
Ethernet
m
Within an Ethernet, each device has a unique TCP/IP
address that can be assigned manually or from a DHCP Caution!
server. Connection of the ProData 2 to the Ethernet
may only be carried out after discussion
Fixed IP address: with the network administrator.
In simple networks without a DHCP server, the network
address of the ProData 2 must be set via a Modbus or
m
via the GridVis software.
Caution!
The device is factory-set to the fixed
BootP:
IP address 10.10.10.200 (subnet mask
BootP allows for fully-automatic integration of
255.0.0.0). The allocation of a dynamic IP
the ProData 2 into an existing network. However,
address is disabled.
BootP is an older protocol and does not provide
The settings can be changed via a suitable
the scope of functions provided by DHCP.
Ethernet connection using the GridVis
software.
DHCP mode:
DHCP allows for fully-automatic integration of a ProData
2 into an existing network with a DHCP server without
additional configuration. When started, the ProData 2
automatically obtains the IP address, the network mask
and the gateway from the DHCP server.
39
ProData II
Modbus gateway
The ProData 2 can be set as a Modbus gateway with PC with GridVis software
the following limitations:
40
ProData II
Ethernet
41
ProData II
The device underwent various safety checks before Should questions arise, which are not described in this
delivery and is marked with a seal. If a device is open, manual, please contact the manufacturer directly.
then the safety checks must be repeated. Warranty
claims will only be accepted if the device is unopened. We will need the following information from you
to answer any questions:
Repairs
- Device name (see rating plate),
Repair work can be carried out by the manufacturer only. - Serial number (see rating plate),
- Software release,
Front film - Supply voltage,
- Precise description of the error.
The front film can be cleaned with a soft cloth and
standard household cleaning agent. Do not use acids Device calibration
and products containing acid for cleaning.
The devices are calibrated by the manufacturer at
Disposal the factory - it is not necessary to recalibrate the device
providing that the environmental conditions are complied
The ProData 2 can be reused or recycled as electronic with.
scrap in accordance with the legal provisions.
The permanently installed lithium battery must be Calibration
disposed of separately.
We recommend having a re-calibration carried out
by the manufacturer or an accredited laboratory
approximately every 5 years.
42
ProData II
Battery
The internal clock is fed from the supply voltage. Modbus Bit Status description
If the supply voltage fails then the clock is powered by Address
the battery. 4942 0 • Battery capacity exhausted
The clock provides date and time information, e.g. for (short, • Clock has stopped and must
the records and events. 16-bit) be set if necessary
• Battery should be replaced
The life expectancy of the battery is at least 5 years
with a storage temperature of +45 °C. The typical life 1 • Battery capacity nearly
expectancy of the battery is 8 to 10 years. exhausted
• Battery should be replaced
The battery status (full capacity, undervoltage, no capacity)
can be read via the Modbus (address 4942) / Ethernet using 2 • Battery capacity low
the GridVis software. If the battery is exhausted and no • Battery should be replaced
time synchronisation (NTP) is set, the software takes
the last valid time stamp from the memory and resumes
from there. Table: Battery status
(can be read via Modbus in address 4942).
The following chapter provides information about
changing the battery.
43
ProData II
Replacing the battery
If the battery capacity that is displayed by the GridVis 5. Ensure that the polarity is as shown on the battery
software is in the "Undervoltage" range, we recommend compartment and slide the replacement battery into
changing the battery. the battery compartment. Use a battery compliant
with the description in the technical data for this.
If the capacity of the battery is too low and a time The battery must fulfil the safety requirements of
synchronisation via NTP is not set, the device software UL1642. Otherwise, there is a risk of combustion or
takes the last valid time stamp and resumes it. explosion.
6. Close the battery compartment with the relevant
The battery is replaced via the battery insert provided on cover.
the front of the device. Ensure that the correct type of 7. Dispose of the old battery according to the legal
battery is used here and observe correct polarity when regulations.
changing it. Information about polarity is provided on
the battery insert cover.
Procedure
1. To change the battery, the device must be switched off.
m
2. Discharge any electrostatic charge in your body, e.g.
by touching an earthed cabinet or metal part (radiator) Grease or dirt on the contact surfaces
connected to the earth of the building. form a transfer resistance that will
3. Open the battery compartment on the front of shorten the life of the battery. Only touch
the device. the battery at the edges.
4. Remove the battery from the battery compartment,
e.g. using long-nose pliers.
44
ProData II
Firmware update
45
ProData II
46
ProData II
47
ProData II
Technical data
General information
Net weight (with attached connectors) approx. 200 g
Packaging weight (including accessories) approx. 440 g
Battery Lithium battery CR2032, 3V (approval i.a.w. UL 1642)
48
ProData II
Supply voltage
Installation overvoltage category 300 V CAT II
Protection of the supply voltage Fuse: 6A Char. B (approved in acc. with UL/IEC)
Nominal range 20 V - 250 V (45..65 Hz) or DC 20 V - 300 V
Operating range +-10% of nominal range
Power consumption max. 4 VA / 2 W
49
ProData II
Digital inputs
15 digital inputs, semiconductor relays, not short-circuit proof.
Operating voltage 20 V - 30 V DC (SELV or PELV supply)
Input signal present (signal "1") > 18V DC (typical 4 mA for 24 V)
Input signal not present (signal "0") < 5V DC
Pulse input (S0), maximum count frequency 25 Hz
Pulse input *1 in acc. with DIN EN 62053-31:1998 (IEC 62053-31:1998 class B)
Note about digital inputs:
*1
To operate the device in accordance with DIN EN 62053-31 (S0), a resistor with 1.3 kOhm/1 W must be connected parallel to the input.
50
ProData II
Terminal connection capacity: Digital inputs and outputs, temperature measurement input
Rigid/flexible 0.20 - 1.5 mm2, AWG 28-16
Flexible with core end sheath without plastic sleeve 0.20 - 1.5 mm2
Flexible with core end sheath with plastic sleeve 0.20 - 1.5 mm2
Tightening torque 0.20 - 0.25 Nm
Stripping length 7 mm
Serial interface
RS485 - Modbus RTU/Slave 9.6 kbps, 19.2 kbps, 38.4 kbps, 57.6 kbps, 115.2 kbps
Stripping length 7 mm
Ethernet connection
Connection RJ45
Functions Modbus gateway
Protocols TCP/IP, DHCP Client (BootP), Modbus/TCP (Port 502),
ICMP (Ping), NTP
Clock
Precision +/- 5 ppm in temperature range -40 °C to 70 °C
(corresponding to approx. 3 minutes p.a.)
51
ProData II
Dimension diagrams
107.5 32.2
90
46
35.5
46
52
ProData II
53
ProData II
Declaration of conformity
54
ProData II
55
ProData II
Connection example
+ + B
24 V 24 V
= DC
= DC
DI1 DI2 DI3 DI4 DI5 - DI6 DI7 DI8 DI9 D10 - A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
B A
Digital inputs RS485
ProData 2
Ethernet
PC
15 16 17 18 19 20 21 22 23 24 25 26 27 L/+ N/-
PT1000
24 V = 24 V =
DC DC
+ -
Circuit breaker
Fuse
L
N
56