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Janitza Manual PrData 2 UL en

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0% found this document useful (0 votes)
275 views56 pages

Janitza Manual PrData 2 UL en

hi

Uploaded by

rijo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 56

Item no. 33.03.

198 (UL)

Datalogger
ProData 2
www.janitza.com Operating instructions and technical data
from hardware rel. 4
Doc no. 2.049.014.0.z

Janitza electronics GmbH


Vor dem Polstück 1
D-35633 Lahnau
Support tel. 0049 6441 9642-22
Fax 0049 6441 9642-30
E-mail: [email protected]
Internet: http://www.janitza.com
ProData II

Table of contents

General 3 Pulse counters 31


Inspection on receipt 6 Events 33
Scope of delivery of ProData 2 7 Clock 34
Available accessories 7 Timer 34
Product description 8 Recordings 35
Proper use 8 Data memory 35
ProData 2 features 9 Rate conversion 36
GridVis network analysis software 10 Temperature measurement input 38
Connection variants 12 Ethernet 39
Installation 14 Modbus gateway 40
Position of installation 14 Service and maintenance 42
Installation 14 Service 42
Supply voltage 14 Device calibration 42
RS485 interface 16 Calibration 42
Ethernet interface 19 Battery 43
Digital outputs 20 Replacing the battery 44
Digital inputs 22 Firmware update 45
Temperature measurement input 25 Procedure in the event of faults 46
Device address (RS485) 26 Technical data 48
DIP switch S1 27 Dimension diagrams 52
Service button S2 27 Declaration of conformity 54
LED device status 27 Connection example 56
Configuration and commissioning 28
Connecting the supply voltage 28
RS485 interface 28
Digital inputs 30

2
ProData II

General

Copyright Comments on the operating manual

This operating manual is subject to the legal requirements We welcome your comments. In the event that anything
for copyright protection and may not be, either in whole in this operating manual seems unclear, please let us
or in part, photocopied, reprinted, or reproduced by know and send us an EMAIL at: [email protected]
mechanical or electronic means, or in any other manner
be duplicated or redistributed without the legally binding, Meaning of the symbols
written agreement of
The following pictograms are used in this manual:
Janitza electronics GmbH, Vor dem Polstück 1,
D 35633 Lahnau, Germany.

Trademarks

All trademarks and their resulting rights belong


c Dangerous voltage!
Danger to life or risk of serious injury.
Disconnect the system and device from
to the respective holders of these rights. the power supply before beginning work.

Disclaimer

Janitza electronics GmbH takes no responsibility


m Caution!
Please follow the documentation. This
symbol warns of possible dangers that can
for errors or defects within this operating manual and arise during installation, commissioning
takes no responsibility for keeping the contents of this and use.
operating manual up to date.

C Note!

3
ProData II

Instructions for use

Please read the operating manual included in the delivery Additional legal and safety regulations required for
as well as all other publications that must be referred the respective application are to be followed when using
to for working with this product (in particular for the device.
the installation, operation or maintenance).

Follow all safety regulations and warning information.


If you do not follow the information, it can result in bodily
injury and/or damage to the product.

Any unauthorised changes or use of this device, which


go beyond the mechanical, electrical or otherwise stated
operating limitations, can result in bodily injury or/and
damage to the product.

Any such unauthorised changes constitute "misuse"


and/or "negligence" in terms of the warranty for
the product and, therefore, invalidate the warranty for
c If the device is not operated according
to the operating manual, protection is
no longer ensured and hazards can
covering any potential damage that result. be presented by the device.

m
This device is to be operated and maintained exclusively
Conductors made from single wires must
by specialised personnel.
be fitted with wire-end ferrules.
Specialised personnel are persons who, based on their
respective training and experience, are qualified to

m
recognise risks and prevent potential dangers that can be Only pluggable screw terminals with
caused by the operation or maintenance of the device. the same number of poles and the same
type of construction are permitted to
be connected together.

4
ProData II

Concerning these operating instructions

These operating instructions are part of the product.

• Read the operating instructions before using


the device.
• Keep the operating instructions throughout the entire
service life of the product and have them readily
available for reference.
• Pass the operating instructions on to each subsequent
owner or user of the product.

C All screw-type terminals included in


the scope of delivery are attached
to the device.
5
ProData II

Inspection on receipt

The prerequisites of faultless, safe operation of this


device are proper transport and proper storage, set-
up and assembly, as well as careful operation and
maintenance. If it can be assumed that risk-free operation
is no longer possible, the unit must be immediately put
out of operation and secured against being put back into
operation again.
Packing and unpacking must be carried out with
customary care without the use of force and only using
suitable tools. The devices should be visually checked
for flawless mechanical condition.
It can be assumed that risk-free operation is no longer
possible if the device, for example,

• has visible damage,


• no longer works despite being connected to the mains
power supply,
• has been exposed to prolonged adverse conditions
(e.g. storage outside the permissible climate
limits without being adapted to the room climate,
condensation, etc.) or rough handling during
transportation (e.g. falling from a height, even if there
is no visible external damage, etc.)
• Please check the delivered items for completeness
before you start installing the device.

6
ProData II

Scope of delivery of ProData 2


Number Part no. Description
1 52.24.011 ProData 2
1 33.03.198 Operating instructions
1 51.00.116 CD with following content
- GridVis programming software
- GridVis functional description
1 10.01.855 Screw-type terminal, pluggable, 2-pin (supply voltage)
3 10.01.873 Screw-type terminal, pluggable, 6-pin (digital/pulse inputs)
1 10.01.861 Screw-type terminal, pluggable, 4-pin (digital outputs)
1 10.01.857 Screw-type terminal, pluggable, 2-pin (RS 485)
1 10.01.859 Screw-type terminal, pluggable, 3-pin (temperature input)
1 08.01.505 Patch cable 2 m, coiled, grey (ProData/switch connection)

Available accessories
Part no. Description
21.01.058 Battery 3 V, TYPE CR2032 (approved in acc. with UL1642)
52.24.111 S0 module for a group of S0 inputs, equipped with 1.3 kOhm resistors

7
ProData II

Product description

Proper use
The ProData 2 is designed for fixed installation (mounting
rail assembly) in low voltage switchgear indoors and is
suitable for recording and saving counter values and
process data.

The data can be used to evaluate the energy consumption


and operating hours, or to monitor switching states and
faults in buildings, production facilities, etc.

The auxiliary voltage, the digital inputs, the interfaces,


etc. are connected via intrinsically safe plug-in terminals
and via an Ethernet plug.

8
ProData II

ProData 2 features

• 15 digital/pulse inputs
• 3 digital outputs, switchable via Modbus, weekly timer,
boundary value and temperature monitoring
• Temperature measurement input
• Ethernet interface (Modbus TCP)
• RS485 (Modbus RTU, slave, up to 115 kbps)
• 32 MB flash memory (29 MB usable for recordings)
• Assembly on mounting rails (35 mm)
• Connection via pluggable screw terminals
• Clock and battery function
• Weekly timer
• Threshold value monitoring
• Modbus gateway functionality*1
• Working temperature range -40 °C .. +55 °C
• Saving minimum and maximum values (with time stamp)
• Configurable records, can be read out via RS485 and Ethernet

*1
Use as a Modbus RTU slave is not possible in this mode. The ProData 2 can only forward queries to a Modbus slave device;
it cannot query Modbus slave devices independently.

9
ProData II

Parameterisation GridVis network analysis software

The parameterisation of all device functions takes place The ProData 2 can be programmed and read out using
via the RS485 serial interface or via Ethernet and with the GridVis network analysis software included in
the GridVis programming software. the scope of delivery. For this, a PC must be connected
to the ProData 2 via a serial interface (RS485) or via
The Modbus protocol can be used to change and Ethernet (see the connection variants).
retrieve data using the Modbus address list (available on
the Internet or the enclosed CD).
GridVis features

• Programming the ProData 2
• Graphical representation of measured values

C Additional components that are not


included in the scope of deliverables will be
required for parametrisation via the RS485
interface.
10
ProData II

11
ProData II

Connection variants

Connection of a ProData 2 to a PC via an interface Direct connection of a ProData 2 to a PC via Ethernet.


converter:

ProData 2 ProData 2
(twisted patch cable)

UMG 96RM

(twisted patch cable)


Connection of a ProData 2 via a UMG 604 as a gateway. Connection of a ProData 2 to a PC via Ethernet.

UMG 604 ProData 2 ProData 2

UMG 96RM
(twisted patch cable)
Switch

(twisted patch cable)

12
ProData II

Connection of a ProData 2 with gateway function to Connecting a ProData 2 as a Modbus slave device.
a PC via Ethernet.

ProData 2 UMG 103


(Gateway) (Modbus slave) ProData 2 UMG 103
(Modbus slave) (Modbus slave)

UMG 104
(Modbus slave) UMG 104
(Modbus slave)

UMG 604
(Modbus master)
(twisted patch cable)

In this installation, the ProData 2 can forward queries The ProData 2 is configured as a Modbus slave.
(e.g. from the GridVis software) to a Modbus slave Communication to the ProData 2 can take place directly
device. However, it CANNOT query Modbus slave via Ethernet or via the Modbus master.
devices independently! The ProData 2 cannot forward any Ethernet queries to
a Modbus slave device!
RS485 mode: Gateway; address 3=1
RS485 mode: Slave; address 3=0

13
ProData II

Installation Installation

Position of installation Supply voltage

The ProData 2 is designed for fixed installation in low The ProData 2 requires a supply voltage to operate.
voltage switching devices indoors. It is assembled on a The supply voltage is connected to the front side
35 mm mounting rail in accordance with DIN EN 60715. of the device via a 2-pin plug-in terminal.
Can be installed in any mounting position.
Before connecting the supply voltage, make sure that
the voltage and frequency correspond to the details
on the ratings plate.
The supply voltage must be connected through a UL/IEC
approved fuse or a circuit breaker.

m • If installed in a building, a disconnector


or circuit breaker must be provided for
the supply voltage.
• The disconnector must be installed
near the device and easily accessible
to the user.
• The switch must be marked as the circuit
breaker for this device.
• Voltages which are over the permitted
voltage range can destroy the device.

14
ProData II

+ -
DC

AC

Circuit breaker Circuit breaker

Fuse Fuse
L L
N N

Fig. Connection example of the supply voltage Fig. Connection example of the supply voltage
to a ProData 2 via an external mains supply. to a ProData 2.

15
ProData II

RS485 interface Termination resistors

In the ProData 2, the RS485 interface is designed as a 2- The cable is terminated with resistors (120 Ohm, 1/4 W)
pin plug contact, which communicates via the Modbus at the beginning and at the end of a segment.
RTU protocol (also see Parameter programming).
Termination within the device is possible via the S1 DIP
switch of the ProData 2.
A
B
Correct

S1

Fig.: Placement in the middle of the segment;


Incorrect
termination via DIP switch S1 deactivated (OFF)

A
B

Terminal strip in the cabinet.

S1 Device with RS485 interface


(without terminating resistor).

Fig.: Placement at the end of the segment; Device with RS485 interface


termination via DIP switch S1 activated (ON) (with terminating resistor on the device).
16
ProData II

Screening Cable type

Twisted screened cable should be used for connections The cable used must be suitable for an environmental
via the RS485 interface. temperature of at least 80 °C.

• Earth the screens of all cables that lead to the cabinet Recommended cable types:
upon entering the cabinet. Unitronic Li2YCY(TP) 2x2x0.22 (from Lapp Kabel)
• Connect the screens over a generous area and in Unitronic BUS L2/FIP 1x2x0.64 (from Lapp Kabel)
a manner that will conduct well to a low-noise earth.
• Gather the cables mechanically above the earthing
clamp in order to avoid damage due to cable
movements. Maximum cable length
• Use suitable cable glands to feed the cables into
the cabinet - e.g. armoured conduit couplings. 1200 m at a baud rate of 38.4 kbits.

Cable

Strain relief

Screen braid of the cable


Earthing clamp

Low-noise earth

Fig. Screening procedure at cabinet entry.


17
ProData II

Bus structure

• All devices are connected in a bus structure (line) and • It is recommended that the master be placed at
each device has its own address within the bus (see the end of a segment.
also Parameter programming). • If the master is replaced with a bus connection,
• Up to 32 subscribers can be connected together in the bus must be switched off.
a single segment. • Replacing a slave with a bus connection that is either
• The cable is terminated with resistors (bus termination switched on or de-energised can destabilise the bus.
120Ohm, 1/4W) at the beginning and at the end of • Devices that are not connected to the bus can
a segment. be replaced without destabilising the bus.
• With more that 32 subscribers, repeaters (amplifiers)
must be used to connect the individual segments.
• Devices for which the bus connection is switched
on must be under current.

Power supply necessary


Master
T Bus terminator on

T
T

Slave Slave Slave Repeater

T
T

Slave Slave Slave Slave


Fig. Bus structure

18
ProData II

Ethernet interface

The Ethernet network settings should be specified LEDs of the Ethernet interface


by the network administrator and set accordingly
LED Function
on the ProData 2 using the GridVis software.
If the network settings are not known, the ProData 2 may Yellow Illuminates when a connection (LINK)
not be integrated into the network via the patch cable. is present.
Green Illuminates sporadically when
a network activity occurs.

PC / Switch

Ethernet
Connection
m Caution!
Connection of the ProData 2 to the Ethernet
may only be carried out after discussion
with the network administrator.

m Caution!
The ProData 2 is factory-set to the fixed
IP address 10.10.10.200 (subnet mask
255.0.0.0). The allocation of a dynamic IP
address is disabled.
The settings can be changed via a suitable
Ethernet connection using the GridVis
software.

19
ProData II

Digital outputs

The ProData 2 features three digital outputs that have


a joint reference. The status of each of the outputs is
shown by the corresponding LED. The corresponding
LED illuminates red when the output is set to active,
regardless of whether there is a continuing connection
to this interface.

Digital output 1 can also be configured to monitor


the temperature. This can be switched via the temperature
measurement input and using a comparator.

• The digital outputs can be controlled via Modbus and


the weekly timer.
• An external auxiliary voltage is required.
• The digital outputs can switch AC and DC loads. ~
Fig. connection
• The digital outputs are not short-circuit proof.
Digital/pulse outputs
• Connected cables that are longer than 30 m must
be shielded when laid.

20
ProData II

DC connection example

External 24 V
Auxiliary voltage AC/DC

ProData 2 + -
Digital outputs 1-3

m
Digital outputs 1-3
Caution!
Digital outputs are not short-circuit proof.
21
Digital DC
Output 1
22
C Functions for the digital outputs can be

K1
adjusted clearly in the GridVis software
provided in the scope of delivery.
Digital
Output 2
DC A connection between the ProData 2 and
23 the PC via an interface is required to use
the GridVis software.
K2

Digital

C
Output 3
24 When using the digital outputs as pulse
outputs, the auxiliary voltage (DC) must
have a maximum residual ripple of 5%.
Fig. Example of two relays connected
to the digital outputs

21
ProData II

Digital inputs

The ProData 2 features 15 digital inputs, which are


subdivided into three groups of 5 inputs, each with
a joint earth.
The status of each of the inputs is shown by
the corresponding LED. The corresponding LED Group 1 Group 2 Fig. Connection
illuminates green if there is a signal on this interface. example of digital
+ +
An input signal is recognised (signal "1") if a voltage of at inputs of groups
- - 1 and 2
least 18 V is applied (typically 4 mA at 24 V). If the voltage
is lower than 5 V DC, no input signal exists (signal "0").

Wiring longer than 30 m must be screened.

Correct polarity of the supply voltage (20 ... 30 V DC)


must be ensured!

m Caution!
Correct polarity of the supply voltage for
the digital inputs must be ensured.

22
ProData II

External
Auxiliary voltage 24 V DC

- +
ProData 2
Digital inputs 1-5 6

3,9V
4k
5
Digital S5
Input 5

3,9V
4k
4
Digital S4
Input 4

3,9V
4k
3
Digital S3
Input 3

3,9V
4k
2
Digital S2
Input 2
Fig. Example of
4k
3,9V the connection of
1 external switch
Digital S1 contacts S1 to S5
Input 1
to digital inputs
1 to 5.

23
ProData II

S0 pulse input External


Auxiliary voltage 24 V DC
You can connect an S0 pulse transducer per
DIN EN62053-31 to any digital input. - +
ProData 2
Digital inputs 1-5 6
This requires an auxiliary voltage with an output voltage in
the range 20 .. 27 V DC and a resistor of 1.3 kOhm/1 W. 3,9V
4k
5
S0 plug-in module Digital
(optional, article number 52.24.111) Input 5

3,9V
• Enables simple and fast connection of S0 pulse 4k
4
transducers. Digital
• Module for a group of 5 inputs with integrated Input 4
resistors. 1.3 k/1 W
3,9V
4k
3
Digital
Input 3

3,9V
4k
2
Digital
Input 2
Fig.: S0 plug-in module
to connect 3,9V
4k
S0 pulse transducers 1
S0
Digital pulse
Input 1 trans-
ducer

24
ProData II

Temperature measurement input


25
Temperature sensors with a resistance region of Example:
between 60 Ohm and 2.6 kOhm can be connected 3-line connection PT100 26
to the temperature measurement input. Do not exceed 27
the total resistance load (sensor + cable) of 4 kOhm.
25
Example:
2-line connection PT1000 26
The temperature measurement value is determined
27
once per second. The sensor type and the desired
temperature offset can be set using the GridVis software a k
or a Modbus. 25
Example:
2-line connection KTY83 26
27

When connecting the KTY83/84 sensor, correct polarity


must be ensured. The negative connection (indicated
with a black ring) must be connected to terminal 25.

Fig.: PT1000 line


connection

25
ProData II

Device address (RS485)

If multiple devices are connected to each other via Factory setting:


9 01 9 01
the RS485 interface, a master device can only identify 8 2 8 2 Device address 1.
the devices by their device address. Within a network, 7 43 7 43
65 65
each device must have its own device address.
Setting options for the device
The device address can be configured via the rotary address via the rotary switch
switch that is available on the ProData 2. In this way
addresses can be set in the range of 1 to 99. DIP switch S1
(device termination)

X10 X1
9 01 9 01 The device address 0 0 is
8 2 8 2 reserved and may not be assigned
7 43 7 43
65 65 for operation with Modbus
communication.

The device address 99 is reached


9 01 9 01
8 2 8 2 by setting the rotary switch X10 to
7 43 7 43
65 65 9 and X1 to 9. A device address
with a higher value cannot be set
for the ProData 2.

9 01 9 01 Example: Setting the device


8 2 8 2 address to 13.
7 43 7 43
65 65 Service button S2

26
ProData II

DIP switch S1

If the ProData 2 is integrated into a bus via the RS485


LED Function
interface, a termination resistor has to be set (see
the RS485 interface, termination resistors chapter) Red/Green Shows the initialisation process during
depending on the placement of the ProData within the start phase (approx. 15 seconds)
the segment. Green Device is operational
Red Device error
Termination within the device is possible via the S1 DIP
switch of the ProData 2. Red/Green If the start process is complete
and both LEDs are still illuminated,
the initialisation process was
Service button S2 interrupted. Perform a device update
(firmware) via the software.
The service button is only to be used by instructed
service employees and must not be pressed by those
who are not acquainted with it.

LED device status


LED device status

The status LEDs below the RS485 interface show


different states of the device. During the start process,
the red and the green LEDs illuminate at the same time.
Once the start process is complete (approximately
15 seconds), the red LED illuminates; the green LED
indicates flawless operation of the device.

27
ProData II

Configuration and commissioning

Connecting the supply voltage Device termination (termination resistor)

The supply voltage must be connected to configure and For fault-free operation of the devices within a bus
commission the ProData 2. structure, termination resistors must be set at the start
and the end of a segment. If the ProData 2 is at the start
The supply voltage level for the ProData 2 is specified or the end of a segment, a termination can be switched
on the rating plate. via the DIP switch S1.

RS485 interface S1
ON ON: Device termination active (120 Ohm)
The following parameters must be set to operate OFF OFF: Device termination inactive
the RS485 interface:

- Device termination (termination resistor)


- Device address (see the device address chapter) Device termination
- Baud rate
- Stop bits

The factory settings and the setting area for the baud


rate are specified in the parameter list.

28
ProData II

Baud rate

A common baud rate can be adjusted for the RS485


interface. The baud rate must be selected consistently
in the grid and set via address 002.

Address 004 can be used to set the number of stop bits


where 0=1 bit (factory setting) and 1=2 bits. Data bits (8)
and parity (none) are fixed default values.

Setting Baud rate


0 9.6kbps
1 19.2kbps
2 38.4kbps
3 57.6kbps
4 115.2kbps (factory setting)

29
ProData II

Digital inputs Functional attributes

The ProData 2 features 15 digital inputs, which are Specific functions can be assigned to digital inputs 1 - 10.
subdivided into three groups of 5 inputs: In this function mode, operating these inputs as pulse
counters is not possible.
• The status of each of the inputs is shown by
the corresponding LED. The corresponding Digital input 1 to 8:
LED illuminates green if there is a signal on this Configuration as tariff converter
interface.
• The GridVis software can be used to assign a Digital input 9:
name, unit and description to each digital input. Synchronisation of the internal clock; choosing between
• The states of the digital inputs are each located on minute or hour synchronisation is possible. However,
their own Modbus address. synchronisation is also possible via a Modbus address.
• The last 16 switches (events) are logged with a
time stamp for each digital input. Digital input 10:
• Digital inputs 1-10 can be configured as functional Reset for the synchronisation values (see notes).
inputs. Operating these inputs as pulse counters is You also have the option of resetting the mean values via
not possible in this configuration. a Modbus address.
• A tariff selection can be assigned to each digital
input where only the highest activated tariff runs.

30
ProData II

Pulse counters

All digital inputs can be operated with a frequency of The pulse counters can be configured with
25 Hz. Here, the pulse duration and the pulse interval a simultaneous measurement value or power calculation.
must be greater than 20 ms. The typical pulse duration The pulses are counted as 64-bit numbers and overflow
for S0 pulses is 30 ms. after approximately 1.17 x 1010 years of continuous
operation (25 Hz).
Pulse interval
Pulse duration Pulse value:
> 20 ms
> 20 ms
A pulse value can be assigned to each digital input.
Use the impulse value to specify the measurement value
or power value (e.g. energy) to which a pulse should
The maximum number of pulses per hour is based on correspond.
the minimum pulse duration and the minimum pulse
interval: Measurement value calculation:

Pulse length Pulse interval Max. pulse/h Measurement value = pulse x pulse value

20 ms 20 ms 90 000 pulse/h
30 ms 30 ms 60 000 pulse/h Power value calculation:
50 ms 50 ms 36 000 pulse/h pulse x pulse value
Power value =
100 ms 100 ms 18 000 pulse/h Time [sec]
500 ms 500 ms 3600 pulse/h
1 s 1 s 1800 pulse/h
10 s 10 s 180 pulse/h

Examples of the maximum possible number of pulses


per hour.
31
ProData II

S0 power values

Since the pulse interval may be very large, continual


calculation of the measurement or power values is not
possible. For this reason, only the mean values are
C The calculation result for the S0-power
value is not until the end of the cycle avail-
able.
calculated. For measurement value calculation, the mean
values are calculated from the number of pulses per
period multiplied by the pulse value. For power value
calculation, this value must be divided by the amount of
time that can be set.

The period is assigned to the digital input and can be


set in a region of 1 to 60 minutes. After the period ends,
the value can be called via the Modbus.

For each digital input, an external synchronisation


can be triggered; in this case, a synchronisation pulse
completes one period and starts a new period. A fixed
capture period of 30 seconds is preset for external
synchronisation. If no synchronisation pulse exists after
the period expires, a maximum of 30 seconds is waited
and the software then carries out the synchronisation.
All further periods are synchronised by the software.

A period of 15 min is the factory setting.

32
ProData II

Events

Events are status changes of the relevant digital inputs


that are logged in a ring buffer.

Status changes (events):

Time

Event: 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

The ring buffer saves


the last 16 events for each Oldest value Current value

digital input and specifies


the time stamp and 15 0
14 1
the current status. Within
13

the ring buffer, the event


2

field with the index 0 always


12

describes the current
11

status of the relevant digital


10

input. 9
7
6
8

Fig.: Ring buffer for


16 field elements

33
ProData II

Clock Timer

The internal device clock is recorded in UTC (Universal In the ProData 2, 64 independent weekly timers can be
Time Coordinated) format with a resolution of 1 second set; here, the resolution is 1 minute. The weekly timer
and converted into the local time via a possible defines an active period within a day; the active day
configuration of the time zone and the switch between must be released within a week.
daylight saving time and standard time.
The time can be read and set via a Modbus address. Example of an active period:
The GridVis software can be used as a user-friendly way From 9:25 to 11:45 am Sunday, Monday and Friday
to set the clock.
The weekly timers can be configured as tariff converters
A minute or hour synchronisation of the time takes place (1..8), setting digital outputs 1-3, but also as "inoperable".
via digital input 9. The status can always be queried via the Modbus.
The states of the timer are linked via an OR operator to
Example: the digital output.
Current device time Time after minute pulse
The weekly timer must be set using the GridVis software.
15:05:51 15:06:00
15:05:11 15:05:00
Current device time Time after hour pulse
15:05:11 15:00:00

When synchronising the time via Ethernet (NTP),


the external clock is only set and is read during a restart.
The NTP service can receive broadcasts (passive) or
send queries to an NTP server (active). In active mode,
an NTP server with the IP address must be set. A name
resolution is not possible.

34
ProData II

Recordings Data memory

Recordings in the data flash (for GridVis software): The size of the ProData 2's flash memory is 32 MB;
24 MB is available for recordings and 5 MB is available
• Up to 8 recordings with up to 29 values can for the cyclical drawings of the work values.
be stored in the ProData 2.
• The smallest time basis for recordings is 1 minute Recording all 15 channels at a recording interval of
and the largest time basis is 60 min. 15 minutes results in a recording depth of approximately
• Recordings and the names of the power values 1024 days.
can be adjusted and extended via the GridVis
software. The memory is read or deleted via a Modbus or via
the GridVis software.

35
ProData II

Rate conversion

A tariff selection of 1 to 8 can be assigned to each digital Bit-by-bit representation of the tariff conversion
input; the tariffs can be activated via digital inputs 1-8,
Tariff T1 T2 T3 T4 T5 T6 T7 T8
via a Modbus and via the timer. Each input can be reset
individually via the GridVis software. Bit 0 1 2 3 4 5 6 7
Input Address
1 1940 0 1 0 0 0 0 0 0
The tariff conversion via Modbus takes place via
2 1941 0 0 0 0 0 0 0 0
addresses 1940 (for digital input 1) to 1954 (digital
input 16). The relevant tariff is to be selected by setting ... ...
or deleting bits 0 to 7. Only the highest-value tariff is 15 1954 0 0 1 0 0 0 0 0
evaluated. Example: For digital input 1, tariff 2 is set, for input 15,
tariff 3 is set.
Bit: 0 1 2 3 4 5 6 7

01000000 In addition to the tariff conversion, the individual tariffs


Tariff 8 (0 = not set) are to be activated via Modbus addresses 1700 (tariff 1)
Tariff 7 (0 = not set) to 1707 (tariff 8).
Tariff 6 (0 = not set)
Tariff 5 (0 = not set)
Tariff 4 (0 = not set) Address Tariff
Tariff 3 (0 = not set) 1700 1 0 = tariff deactivated, 1 = tariff activated
Tariff 2 (1 = tariff set) 1701 2 0 = tariff deactivated, 1 = tariff activated
Tariff 1 (0 = not set)
1702 3 0 = tariff deactivated, 1 = tariff activated

Example of tariff 2 set: If the value is set to address 1940, ... ... ...
the tariff conversion for digital input 1 applies. 1707 8 0 = tariff deactivated, 1 = tariff activated

36
ProData II

37
ProData II

Temperature measurement input

C
The temperature measurement value is determined
once per second. The sensor type and the desired Threshold value monitoring can be
temperature offset can be set using the GridVis software adjusted clearly in the GridVis software
or a Modbus. provided in the scope of delivery.
A connection between the ProData 2 and
Threshold value monitoring of the temperature the PC via an interface is required to use
measurement input is possible using a comparator. the GridVis software.
The results of the comparator can be combined with
the OR operator.

The combination result of the comparator group can


be assigned to digital output 1.

Sensor types:
- PT100 / PT1000
- KTY83 / KTY84

Fig.: GridVis software, configuration menu


38
ProData II

Ethernet

m
Within an Ethernet, each device has a unique TCP/IP
address that can be assigned manually or from a DHCP Caution!
server. Connection of the ProData 2 to the Ethernet
may only be carried out after discussion
Fixed IP address: with the network administrator.
In simple networks without a DHCP server, the network
address of the ProData 2 must be set via a Modbus or

m
via the GridVis software.
Caution!
The device is factory-set to the fixed
BootP:
IP address 10.10.10.200 (subnet mask
BootP allows for fully-automatic integration of
255.0.0.0). The allocation of a dynamic IP
the ProData 2 into an existing network. However,
address is disabled.
BootP is an older protocol and does not provide
The settings can be changed via a suitable
the scope of functions provided by DHCP.
Ethernet connection using the GridVis
software.
DHCP mode:
DHCP allows for fully-automatic integration of a ProData
2 into an existing network with a DHCP server without
additional configuration. When started, the ProData 2
automatically obtains the IP address, the network mask
and the gateway from the DHCP server.

Factory default settings: Fixed IP address


IP address 10.10.10.200
Subnet mask 255.0.0.0
DHCP deactivated

39
ProData II

Modbus gateway

The ProData 2 can be set as a Modbus gateway with PC with GridVis software
the following limitations:

• In this mode, the ProData 2 cannot be used as a


Modbus RTU slave device.
• In this mode, the ProData 2 converts Modbus TCP
packages from port 502 (only TCP) to Modbus Ethernet Ethernet
RTU and sends these via the RS485 interface.
If a response is received via the RS485 interface
within a timeout period that can be set, this is
converted to Modbus TCP again and sent via
ProData 2 UMG 104 UMG 103 UMG 604
the IP connection. as gateway Slave 1 Slave 2 Slave 3
• The ProData 2 can only forward queries (e.g.
from the GridVis software) to a Modbus slave
device. It CANNOT query Modbus slave devices
independently.

Modbus Modbus Modbus

Fig.: Connection variant with ProData 2 as a gateway.


The ProData 2 converts the queries of the GridVis
software (TCP packages via Ethernet) for the Modbus
slave devices (Modbus RTU) and forwards these via
the RS485 interface (RS485 mode: Gateway; Addr. 3=1).

40
ProData II

PC with GridVis software

Ethernet

ProData 2 UMG 104 UMG 103 UMG 604


as slave 1 Slave 2 Slave 3 Master

Modbus Modbus Modbus

Fig.: Connection variant with ProData 2 as a Modbus


RTU slave device.
The ProData 2 can be addressed directly via Ethernet
but it cannot send any Ethernet queries to a Modbus
slave device. The ProData 2 contains a slave function in
the RS485 bus and can be read from the master device
(UMG 604). (RS485 mode: Slave; Addr. 3=0).

41
ProData II

Service and maintenance Service

The device underwent various safety checks before Should questions arise, which are not described in this
delivery and is marked with a seal. If a device is open, manual, please contact the manufacturer directly.
then the safety checks must be repeated. Warranty
claims will only be accepted if the device is unopened. We will need the following information from you
to answer any questions:
Repairs
- Device name (see rating plate),
Repair work can be carried out by the manufacturer only. - Serial number (see rating plate),
- Software release,
Front film - Supply voltage,
- Precise description of the error.
The front film can be cleaned with a soft cloth and
standard household cleaning agent. Do not use acids Device calibration
and products containing acid for cleaning.
The devices are calibrated by the manufacturer at
Disposal the factory - it is not necessary to recalibrate the device
providing that the environmental conditions are complied
The ProData 2 can be reused or recycled as electronic with.
scrap in accordance with the legal provisions.
The permanently installed lithium battery must be Calibration
disposed of separately.
We recommend having a re-calibration carried out
by the manufacturer or an accredited laboratory
approximately every 5 years.

42
ProData II

Battery

The internal clock is fed from the supply voltage. Modbus Bit Status description
If the supply voltage fails then the clock is powered by Address
the battery. 4942 0 • Battery capacity exhausted
The clock provides date and time information, e.g. for (short, • Clock has stopped and must
the records and events. 16-bit) be set if necessary
• Battery should be replaced
The life expectancy of the battery is at least 5 years
with a storage temperature of +45 °C. The typical life 1 • Battery capacity nearly
expectancy of the battery is 8 to 10 years. exhausted
• Battery should be replaced
The battery status (full capacity, undervoltage, no capacity)
can be read via the Modbus (address 4942) / Ethernet using 2 • Battery capacity low
the GridVis software. If the battery is exhausted and no • Battery should be replaced
time synchronisation (NTP) is set, the software takes
the last valid time stamp from the memory and resumes
from there. Table: Battery status
(can be read via Modbus in address 4942).
The following chapter provides information about
changing the battery.

43
ProData II

Replacing the battery

If the battery capacity that is displayed by the GridVis 5. Ensure that the polarity is as shown on the battery
software is in the "Undervoltage" range, we recommend compartment and slide the replacement battery into
changing the battery. the battery compartment. Use a battery compliant
with the description in the technical data for this.
If the capacity of the battery is too low and a time The battery must fulfil the safety requirements of
synchronisation via NTP is not set, the device software UL1642. Otherwise, there is a risk of combustion or
takes the last valid time stamp and resumes it. explosion.
6. Close the battery compartment with the relevant
The battery is replaced via the battery insert provided on cover.
the front of the device. Ensure that the correct type of 7. Dispose of the old battery according to the legal
battery is used here and observe correct polarity when regulations.
changing it. Information about polarity is provided on
the battery insert cover.

Procedure
1. To change the battery, the device must be switched off.

m
2. Discharge any electrostatic charge in your body, e.g.
by touching an earthed cabinet or metal part (radiator) Grease or dirt on the contact surfaces
connected to the earth of the building. form a transfer resistance that will
3. Open the battery compartment on the front of shorten the life of the battery. Only touch
the device. the battery at the edges.
4. Remove the battery from the battery compartment,
e.g. using long-nose pliers.

m Make sure that the correct type of battery


is used and observe correct polarity when
changing it.

44
ProData II

Firmware update

If the device is connected to a computer via Ethernet


(Modbus TCP) or the RS485 interface (Modbus RTU),
the device firmware can be updated via the GridVis
software.

The new firmware is transferred by selecting a suitable


update menu (Tools/Upgrade Devices menu) and
the device.

Fig. Battery insertion compartment


on the front

Fig. GridVis firmware update assistant

45
ProData II

Procedure in the event of faults


Possible fault Cause Remedy
The device does not function External fusing for the power Replace the fuse
supply voltage has tripped
Status LEDs illuminate RED and Initialisation of the device Send the device to the
GREEN after the start process terminated (see the chapter on manufacturer for inspection
LED device and testing along with an accurate
status) fault description.
Status LED illuminates RED Device defective Send the device for inspection
No connection to the device Incorrect device address Correct the device address
(RS485) Different bus speeds (baud rate) Correct the speed (baud rate)
Incorrect protocol Correct the protocol
Termination missing Close bus with termination resistor
Defective or faulty connection Check connection paths
paths
No connection to the device Incorrect addressing mode Check addressing mode and
(Ethernet) selected correct if necessary
Incorrect device address Correct the device address
Defective or faulty connection Check connection paths and
paths correct if necessary
Device still does not work Device defective. Send the device to the manufacturer
despite the above measures. for inspection and testing along with
an accurate fault description.

46
ProData II

47
ProData II

Technical data
General information
Net weight (with attached connectors) approx. 200 g
Packaging weight (including accessories) approx. 440 g
Battery Lithium battery CR2032, 3V (approval i.a.w. UL 1642)

Transport and storage


The following information applies to devices which are transported or stored in the original packaging.
Free fall 1m
Temperature -40°C to 70°C
Relative humidity 0 to 90 % RH

Ambient conditions during operation


The ProData 2 is intended for weather-protected, stationary use.
Protection class II in acc. with IEC 60536 (VDE 0106, Part 1).
Flammability rating of housing UL 94V-0
Working temperature range -40°C to 55°C
Relative humidity 5 to 95 % RH (at +25 °C without condensation)
Operating altitude 0 .. 2000 m above sea level
Degree of pollution 2
Mounting / assembly Mounting rails 35 mm
(in acc. with IEC/EN60999-1, DIN EN 50022)
Mounting position any
Ventilation Forced ventilation is not required.
Protection against ingress of solid foreign bodies and water IP20 in acc. with EN60529

48
ProData II

Supply voltage
Installation overvoltage category 300 V CAT II
Protection of the supply voltage Fuse: 6A Char. B (approved in acc. with UL/IEC)
Nominal range 20 V - 250 V (45..65 Hz) or DC 20 V - 300 V
Operating range +-10% of nominal range
Power consumption max. 4 VA / 2 W

Terminal connection capacity (supply voltage)


Conductors to be connected. Only one conductor can be connected per terminal!
Single core, multi-core, fine-stranded 0.2 - 2.5 mm2, AWG 26 - 12
Terminal pins, core end sheath 0.2 - 2.5 mm2
Tightening torque 0.4 - 0.5 Nm
Stripping length 7 mm

Digital outputs, DIN EN 62053-31:1998 (IEC 62053-31:1998 class B)


3 digital outputs, semiconductor relays, not short-circuit proof.
Operating voltage 20 V - 30 V DC (SELV or PELV supply)
Switching voltage max. 60 V DC
Switching current max. 50 mAeff DC
Pulse output (energy pulse) max. 20 Hz
Pulse output in acc. with DIN EN 62053-31:1998 (IEC 62053-31:1998 class B)

49
ProData II

Digital inputs
15 digital inputs, semiconductor relays, not short-circuit proof.
Operating voltage 20 V - 30 V DC (SELV or PELV supply)
Input signal present (signal "1") > 18V DC (typical 4 mA for 24 V)
Input signal not present (signal "0") < 5V DC
Pulse input (S0), maximum count frequency 25 Hz
Pulse input *1 in acc. with DIN EN 62053-31:1998 (IEC 62053-31:1998 class B)
Note about digital inputs:
*1
To operate the device in accordance with DIN EN 62053-31 (S0), a resistor with 1.3 kOhm/1 W must be connected parallel to the input.

Temperature measurement input


1 input (3-wire measurement).
Update time 1 second
Connectable sensors PT100, PT1000, KTY83, KTY84
Total burden (sensor + cable) max. 4 kOhm

Sensor type Temperature range Resistor range Uncertainty in measurement


KTY83 -55 °C ... +175 °C 500 Ohm ... 2.6 kOhm ± 1.5% rng
KTY84 -40 °C ... +300 °C 350 Ohm ... 2.6 kOhm ± 1.5% rng
PT100 -99 °C ... +500 °C 60 Ohm ... 180 Ohm ± 1.5% rng
PT1000 -99 °C ... +500 °C 600 Ohm ... 1.8 kOhm ± 1.5% rng

Cable length: Digital inputs and outputs, temperature measurement input


Up to 30 m Unshielded
More than 30 m Shielded

50
ProData II

Terminal connection capacity: Digital inputs and outputs, temperature measurement input
Rigid/flexible 0.20 - 1.5 mm2, AWG 28-16
Flexible with core end sheath without plastic sleeve 0.20 - 1.5 mm2
Flexible with core end sheath with plastic sleeve 0.20 - 1.5 mm2
Tightening torque 0.20 - 0.25 Nm
Stripping length 7 mm

Serial interface
RS485 - Modbus RTU/Slave 9.6 kbps, 19.2 kbps, 38.4 kbps, 57.6 kbps, 115.2 kbps
Stripping length 7 mm

Terminal connection capacity (serial interface)


Single core, multi-core, fine-stranded 0.20 - 1.5 mm2
Terminal pins, core end sheath 0.20 - 1.5 mm2
Tightening torque 0.20 - 0.25 Nm
Stripping length 7 mm

Ethernet connection
Connection RJ45
Functions Modbus gateway
Protocols TCP/IP, DHCP Client (BootP), Modbus/TCP (Port 502),
ICMP (Ping), NTP

Clock
Precision +/- 5 ppm in temperature range -40 °C to 70 °C
(corresponding to approx. 3 minutes p.a.)

51
ProData II

Dimension diagrams

All dimensions provided in mm

ProData 2 front view ProData 2 side view


with Ethernet connector inserted

107.5 32.2
90
46

35.5

46

52
ProData II

53
ProData II

Declaration of conformity

The product fulfils the following EC Directives:


2004/108/EG Electromagnetic compatibility of electrical equipment.
2006/95/EG Electrical equipment for use within certain voltage limits.
Considered standards:
Noise immunity
IEC/EN 61326-1:2013 Class A: Industrial environment
IEC/EN 61000-4-2:2009 Electrostatic discharge
IEC/EN 61000-4-3:2011, EMV-ILA V01-03 Electromagnetic RF Field 80-1000MHz
IEC/EN 61000-4-3:2011, EMV-ILA V01-03 Electromagnetic RF Field 1000-2700MHz
IEC/EN 61000-4-4:2013, EMV-ILA V01-03 Burst
IEC/EN 61000-4-5:2007, EMV-ILA V01-03 Surge
IEC/EN 61000-4-6:2009, EMV-ILA V01-03 Conducted disturbances 0.15-80MHz
IEC/EN 61000-4-11:2005, EMV-ILA V01-03 Voltage dips, short interrupts, voltage variations and
frequency changes
Noise emission
IEC/EN 61326-1:2013 Class B: Residental environment
IEC/CISPR11/EN 55011:2011 Radio disturbance field strength 30-1000MHz
IEC/CISPR11/EN 55011:2011 Radio disturbance voltage 0.15-30MHz
EMV-ILA V01-03 Radio disturbance voltage 9-150kHz
Equipment safety
IEC/EN 61010-1:2011 Safety requirements for electrical equipment for Measurement,
control and laboratory use – Part 1: General requirements

54
ProData II

55
ProData II

Connection example

+ + B
24 V 24 V
= DC
= DC
DI1 DI2 DI3 DI4 DI5 - DI6 DI7 DI8 DI9 D10 - A

1 2 3 4 5 6 7 8 9 10 11 12 13 14
B A
Digital inputs RS485

ProData 2

Ethernet
PC

Digital inputs Digital outputs Temperature inputs Supply


voltage

15 16 17 18 19 20 21 22 23 24 25 26 27 L/+ N/-

- DI11 DI12 DI13 DI14 DI15 + DO1 DO2 DO3

PT1000
24 V = 24 V =
DC DC
+ -

Circuit breaker

Fuse

L
N
56

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