Sicam Io Module Eng

7/25/2019 Sicam Tm Io Module Eng
Preface, Table of Contents
Introduction
SICAM RTUs 1
Standard I/O Modules 2
I/O Modules Safety I/O Modules 3
Literature
DC6-041-2.06
http://slidepdf.com/reader/full/sicam-tm-io-module-eng 1/139
Note
Please observe Notes and Warnings for your own safety in the Preface.
Translation of the original instructions
Disclaimer of Liability Copyright

Although we have carefull y checked the contents of this public ation Copyright © Siemens AG 2014
for conformity with the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded. The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
The information provided in this manual is checked at regular Offenders will be liable for damages. All rights, including rights
intervals and any corrections that might become necessary are created by patent grant or registration of a utility model or design,
included in the next releases. Any suggestions for improvement are are reserved.
welcome.
Subject to change without prior notice.
Document Label:
SICRTUs-HBIOMODULE-ENG_V2.06
Issuing date:
2014.04.11
Siemens AG Order no.: DC6-041-2.06
Preface
This document is applicable to the follow ing product(s):
· SICAM TM
· SICAM MIC
· SICAM EMIC
Purpose of this m anual
This manual describes the characteristics and functions of all SICAM TM 1703 input/output
modules.
It contains:
· Functional Overviews
· Technical Specifications
· Interface Descriptions
· External Circuit Elements
Target Group
The document you are reading right now is addressed to users, who are in charge of the
following engineering tasks:
· Conceptual activities, as for example design and configuration
· Creation of the assembly technical documentation using the designated engineering tools
· System parameterization and system diagnostic, using the designated engineering tools
· Technical system maintenance
Placement in the Information Landscape
Document Item number

Common Functions Peripheral Elementes according to IEC 60870-5-101/104 DC0-011-2
ACP 1703 Platforms – Configuration - Automation Units and Automati on Networks DC0-021-2
SICAM 1703 – AK 1703 ACP User Manual DC2-016-2
SICAM 1703 – AK 1703 ACP System Description MC2-020-2

System Element Manual PE-641x/USIO66 DC6-033-2
System Element Manual PE-641x/TCIO66 DC6-037-2

CP-60xx/CPC60 System Manual TM 1703 mic DC6-031-2
System Element Manual CP-6010/USIO36 DC6-043-2
System Element Manual AI-630x/TIPS05 DC6-019-2
SICAM RTUs, I/O Modules 3

DC6-041-2.06, Edition 05.2014
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for
operating the equipment (module, device) in question because special operating conditions
might require additional measures. However, it does contain notes that must be adhered to for
your own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if th e appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means
are not that minor
carried out.bodily injury or property damage could occur, if the appropriate precautionary measures
Note
is important information about the product, the handling of the product or the respective part of the
documentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual must be
performed by qualified personnel only. As used in the safety notes contained in this manual, qualified
personnel are those persons who are authorized to commission, release, ground, and tag devices,
systems, and electrical circuits in accordance with safety standards.
Use as Prescri bed
The equipment (device, module) must not be used for any other purposes than those described in the
Catalog and the Technical Description. If it is used together with third-party devices and components,
these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installation, and
mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment will carry
dangerous voltages. Severe injury or damage to property can occur if the appropriate measures are not
taken:
· Before making any connections at all, ground the equipment at the PE terminal.
· Hazardous voltages can be present on all switching components connected to the power supply.
· Even after the supply voltage has been disconnected, hazardous voltages can still be present in the
equipment (capacitor storage).
· Equipment with current transformer circuits must not be operated while open.
· The limit values indicated in the manual or the operating instructions must not be exceeded; that also
applies to testing and commissioning.
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!

2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!
4 SICAM RTUs, I/O Modules

DC6-041-2.06, Edition 05.2014
Table of Contents
1 Introd uct ion ................................................................................................................. 11
1.1 Application ..................................................................................................... 12

1.2 Modules ......................................................................................................... 13
1.2.1 Standard I/O Modules................................................................................ 13
1.2.2 Safety I/O Modules .................................................................................... 13
1.3 Systems ......................................................................................................... 14
1.3.1 SICAM TM, SICAM AK .............................................................................. 14
1.3.2 SICAM MIC ............................................................................................... 15
1.3.3 SICAM EMIC ............................................................................................. 15
1.4 I/O Modules Dimensions ................................................................................. 16
1.4.1 I/O Moduls with single module width .......................................................... 16
1.4.2 I/O Modul with double module width........................................................... 17
2 Standard I/O Modules.................................................................................................. 19
2.1 DI-6100 .......................................................................................................... 20

2.1.1 Features and Functions ............................................................................. 20
2.1.2 View .......................................................................................................... 20
2.1.3 Technical Specifications ............................................................................ 21
2.1.4 Pin Assignment and Display ...................................................................... 22
2.1.5 Block Diagram and External Circuitry ......................................................... 23

2.2 DI-6101 .......................................................................................................... 24
2.2.2 View .......................................................................................................... 24
2.3 DI-6102 .......................................................................................................... 28
2.3.2 View .......................................................................................................... 28
2.4 DI-6103 .......................................................................................................... 32
2.4.2 View .......................................................................................................... 32
2.5 DI-6104 .......................................................................................................... 36


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Table of Contents
2.5.2 View .......................................................................................................... 36

2.5.3 Technical Specifications ............................................................................37
2.5.5 Block Diagram and External Circuitry.........................................................39
2.6 DO-6200 ........................................................................................................ 40
2.6.2 View .......................................................................................................... 40
2.7 DO-6212 ........................................................................................................ 44
2.7.2 View .......................................................................................................... 44

2.8 DO-6220 ........................................................................................................ 50
2.8.2 View .......................................................................................................... 50
2.9 DO-6221 ........................................................................................................ 54
2.9.2 View .......................................................................................................... 54
2.10 DO-6230 ........................................................................................................58
2.10.1 Features and Functions .............................................................................58
2.10.2 View .......................................................................................................... 58
2.10.4 Pin Assignment and Display ......................................................................60
2.11 AI-6300 ..........................................................................................................67
2.11.2 View .......................................................................................................... 67
2.11.4 Pin Assignment and Display ......................................................................69
2.12 AI-6307 ..........................................................................................................71
2.12.2 View .......................................................................................................... 71


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Table of Contents

2.13 AI-6308 .......................................................................................................... 75
2.13.2 View .......................................................................................................... 75
2.14 AI-6310 .......................................................................................................... 79
2.14.2 View .......................................................................................................... 79

2.15 AO-6380......................................................................................................... 83
2.15.2 View .......................................................................................................... 83
2.16 TE-6420 ......................................................................................................... 87
2.16.2 View .......................................................................................................... 87
2.17 TE-6450 ......................................................................................................... 91
2.17.2 View .......................................................................................................... 91
2.18 TE-6430 ......................................................................................................... 95
2.18.2 View .......................................................................................................... 95
3 Safety I/O Modules ....................................................................................................101
3.1 DI-6170 ........................................................................................................102

3.1.1 Features and Functions ...........................................................................102
3.1.2 View ........................................................................................................103

3.1.3 Technical Specifications ..........................................................................104

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Table of Contents
3.1.4 Pin Assignment and Display .................................................................... 105

3.1.5 Unique Module Number...........................................................................106
3.1.6 Block Diagram ......................................................................................... 107
3.1.7 External Circuit Elements ........................................................................108
3.1.7.1 Error Detection on the External Circuitry ............................................. 108
3.1.7.2 Single-Channel Sensor without Test Pulse (achievable SIL 2) ............ 109
3.1.7.3 Single-Channel Sensor without Test Pulse – Sensor supply external
(achievable SIL 2) .............................................................................. 109
3.1.7.4 Double-Channel Sensor with homogeneous Channels without Test Pulse
(achievable SIL 3) .............................................................................. 110
3.1.7.5 Double-Channel Sensor with homogeneous Channels without Test Pulse
- Sensor supply external (achievable SIL 3) ........................................ 111
3.1.7.6 Double-Channel Sensor with diverse Channels without Test Pulse
(achievable SIL 3) .............................................................................. 112
3.1.7.7 Single-Channel Sensor with Test Pulse (achievable SIL 2) ................. 113
3.1.7.8 Double-Channel Sensor with homogeneous Channels with Test Pulse
(achievable SIL 3) .............................................................................. 114
3.1.7.9 Double-Channel Sensor with homogeneous Channels with Test Pulse
(achievable SIL 3) .............................................................................. 115
3.1.7.10 Double-Channel Sensor with diverse Channels with Test Pulse
(achievable SIL 3) .............................................................................. 116
3.2 DO-6270 ......................................................................................................117
3.2.2 View ........................................................................................................ 117
3.2.3 Technical Specifications .......................................................................... 118
3.2.6 Block Diagram ......................................................................................... 122
3.2.7.2 Overview - Circuitry of the Output Driver ............................................. 124
3.2.7.3 Example: Two-channel circuitry with relay diversity with read-back of the
relay contact; relay without electronic.................................................. 125
3.2.7.4 Example: Two-channel circuitry with relay diversity without read-back of
the relay contact; Relay without electronic .......................................... 126
3.2.7.5 Example: Emergency stop device 1; Relay with electronic ..................127
3.2.7.6 Example: Emergency stop device 2; Relay with electronic ..................128
3.2.7.7 Transient effects of the external circuitry with external load ................. 129
3.3 AI-6370 ........................................................................................................ 130
3.3.2 View ........................................................................................................ 131
3.3.3 Technical Specifications .......................................................................... 132
3.3.6 Block Diagram ......................................................................................... 136

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Table of Contents

3.3.7.2 Circuitry Examples..............................................................................137
3.4 Fault exclusion by constructional measures ..................................................138

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Table of Contents

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1 Introduction
Contents
1.1 Application ..................................................................................................... 12

1.2 Modules ......................................................................................................... 13
1.3 Systems ......................................................................................................... 14
1.4 I/O Modules Dimensions ................................................................................. 16

DC6-041-2.06, Edition 05.2014
Introduction
1.1 Application
The I/O modules (input/output modules) are used in the peripheral elements of the
SICAM RTUs products SICAM TM, SICAM MIC and SICAM EMIC.
SICAM TM Peripheral Elements

Peripheral Element Designation
PE-6410/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus el)
PE-6411/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus opt)
PE-6412/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus 2x opt)
PE-6410/USIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)
PE-6411/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)
PE-6412/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus 2x opt)
SICAM MIC Peripheral Elements

PE-6020/USIO66 Universal Signal In-/Output
SICAM EMIC Peripheral Elements


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Introduction
1.2 Modules
1.2.1 Standard I/O Modul es

I/O Module Designation Item-Number/MLFB
DI-6100 Binary Input 2x8, 24…60 VDC GC6-100 / 6MF11130GB000AA0
DI-6101 Binary Input 2x8, 110/220 VDC GC6-101 / 6MF11130GB010AA0
DI-6102 Binary Input 2x8, 24…60 VDC 1ms GC6-102 / 6MF11130GB020AA0
DI-6103 Binary Input 2x8, 110/220 VDC 1ms GC6-103 / 6MF11130GB030AA0
DI-6104 Binary Input 2x8, 220 VDC GC6-104 / 6MF11130GB040AA0
DO-6200 Binary Output Transistor 2x8, 24…60 VDC GC6-200 / 6MF11130GC000AA0
DO-6212 Binary Output Relays 8x 24…220 VDC/230 VAC GC6-212 / 6MF11130GC120AA0
DO-6220 Command Output Base Module GC6-220 / 6MF11130GC200AA0
DO-6221 Command Output Base Module with Measurement GC6-221 / 6MF11130GC210AA0
DO-6230 Command Output Relay Module GC6-230 / 6MF11130GC300AA0
AI-6300 Analog Input 2x2 ±20 mA/ ±10 V GC6-300 / 6MF11130GD000AA0
AI-6307 Analog Input 2x2 ±5 mA GC6-307 / 6MF11130GD070AA0
AI-6308 Analog Input 2x2 ±2 mA/±10 V GC6-308 / 6MF11130GD080AA0
AI-6310 Analog Input 2x2 Pt100/Ni100 GC6-310 / 6MF11130GD100AA0
AO-6380 Analog Output 4x ±20 mA/±10 mA/±10 V GC6-380 / 6MF11130GD800AA0
TE-6420 Speed Measurement 2x2 5 VDC/24 VDC/NAMUR GC6-420 / 6MF11130GE200AA0
TE-6450 Position Acquisition 2x2 SSI/RS-422 GC6-450 / 6MF11130GE500AA0
TE-6430 Counting Pulse Inp. 2x24…60 VDC GC6-430 / 6MF11130GE300AA0
1.2.2 Safety I/O Modul es
I/O Module Designation Item-Number/MLFB
DI-6170 Binary Input 2x4, 24 VDC (S) GC6-170 / 6MF11130GB700AA0
DO-6270 Binary Output Transistor 4x, 24 VDC (S) GC6-270 / 6MF11130GC700AA0
AI-6370 Analog Input 2x, 4… 20 mA (S) GC6-370 / 6MF11130GD700AA0

DC6-041-2.06, Edition 05.2014
Introduction
1.3 Systems
1.3.1 SICAM TM, SICAM AK

The possibilities to connect peripheral control modules to SICAM TM und SICAM AK are
described in document ACP 1703 Platforms – Configuration - Automation Units and
Automation Networks.
Master control element Bus interface module (electrical) Bus interface module (optical)
C 0 1 2 3 Y S

4 I I I I
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S S
K Y
0 T L
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6
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/ P
/ O
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M 0
A 1
7 5
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1
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X X M
M A 3
S T C
I 0
7
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0 1 2 5 4

1
3
X 6
X 7
X 8
X 9
X 1 4
X 1 1 D X R X
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- I P 2
- I P 3
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2 U C 3
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Peripheral element with Max. 8 I/O-modules

standard I/O-modules
Peripheral control module (elektrical or optical) TS35 rail

Power supply module
Peripheral element with standard und safety I/O-modules

(only applicable for SICAM AK)

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Introduction
1.3.2 SICAM MIC
A TM 1703 mic system consists of a power supply module, a peripheral control module and
up to a maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
8 I/O-Modules max.
TS35 rail
Master Control Module
Power Supply Module
1.3.3 SICAM EMIC
A TM 1703 emic system consists of a power supply module, a peripheral control module and
up to a maximum of 8 I/O-modules. The modules are mounted on a TS35 rail (DIN rail).
8 I/O modules max.
TS35 rail
Master control module
Power supply module

DC6-041-2.06, Edition 05.2014
Introduction
1.4 I/O Modules Dimensio ns
1.4.1 I/O Moduls wit h sin gle mod ule wid th

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Introduction
1.4.2 I/O Modul wit h dou ble modu le widt h
5
.
6
6
3
7
131
6
2
3 1
3
1

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Introduction

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2 Standard I/O Modules
Contents
2.1 DI-6100 .......................................................................................................... 20

2.2 DI-6101 .......................................................................................................... 24
2.3 DI-6102 .......................................................................................................... 28
2.4 DI-6103 .......................................................................................................... 32
2.5 DI-6104 .......................................................................................................... 36
2.6 DO-6200 ........................................................................................................ 40
2.7 DO-6212 ........................................................................................................ 44
2.8 DO-6220 ........................................................................................................ 50
2.9 DO-6221 ........................................................................................................ 54

2.10 DO-6230 ........................................................................................................ 58
2.11 AI-6300 .......................................................................................................... 67
2.12 AI-6307 .......................................................................................................... 71
2.13 AI-6308 .......................................................................................................... 75
2.14 AI-6310 .......................................................................................................... 79
2.15 AO-6380......................................................................................................... 83
2.16 TE-6420 ......................................................................................................... 87
2.17 TE-6450 ......................................................................................................... 91
2.18 TE-6430 ......................................................................................................... 95

DC6-041-2.06, Edition 05.2014
Standard I/O Modules
2.1 DI-6100
2.1.1 Features and Functi ons

Binary input module
· 16 inputs (2 groups of 8 each)
· Galvanically insulated by optocouplers
· Each group has a common return
· Signal voltage 24…60 VDC
· Removable screw terminals
· Indication of function and states of the inputs via LED
2.1.2 View

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2.1.3 Techni cal Specificati ons
Binary Inputs
16 binary inputs · 2 groups, 8 inputs each

· Galvanical insulation
· Each group has a common return of selectable polarity
Filter time 3 ms *)
Nominal voltages 24/48/60 VDC
Operating points £ 12 V logically "0"

³ 16 V logically "1"
Rated current 1.0…1.5 mA (at 18 .. 78 V)
Input circuits 18…78 VDC

The circuits are operated by means of an external voltage
Power Supply
Operating voltage 4.7…5.1 VDC, 170 mW
The voltage is picked off at the TM b us
Mechanics and Connectors
Terminals Removable screw terminals (grid size 5.08)
Dimensions 131x63x73 mm (LxWxH, dimensions w/o DIN rail)
Weight Approx. 225 g

*)
if the sensor voltage of a group of binary inputs is monitored for failures (Parameter
SVM_moni t or i ng), there is a dedicated binary input for each group (IN D07 and IN D17), this input
has a filter time of 2 ms

DC6-041-2.06, Edition 05.2014
2.1.4 Pin Assig nment and Display
The process signals must be connected to four 10-pin screw terminals. The pin assignment of
the peripheral connectors is described in the following table.
D
I
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6
1
0
0

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2.1.5 Blo ck Diagram and External Circui try
The following circuitry variants are examples, and do not relate exclusively to the depicted
inputs/outputs.
IN D10…IN D17:
One-pole input with internal common
root (plus or minus)
IN D00…IN D07:
One-pole input with e xternal
common root (plus or minus)

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2.2 DI-6101

Binary input module
· Signal voltage 110/220 VDC
2.2.2 View

Edition 05.2014, DC6-041-2.06
Binary Inputs

Filter time 3 ms *)
Nominal voltages 110/220 VDC

³ 82.5 V logically "1"
Rated current 1.0…1.7 mA (at 82…250 V)

Power Supply


*)

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

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2.3 DI-6102

Binary input module
· Signal voltage 24…60 VDC
2.3.2 View

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Binary Inputs

Filter time 3 ms *)
Nominal voltages 24/48/60 VDC


Power Supply

*)

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I
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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.06, Edition 05.2014
2.4 DI-6103

Binary input module
· Signal voltage 110/220 VDC
2.4.2 View

Edition 05.2014, DC6-041-2.06
Binary Inputs
· 2 groups, 8 inputs each
16 binary inputs · galvanic al insulation
· each group has a common return of selectable polarity
Filter time 3 ms *)
Nominal voltages 110/220 VDC


the circuits are operated by means of an external voltage
Power Supply
Operating voltage 4.7…5.1 VDC, 170mW

the voltage is picked off at the TM b us
Terminals removable screw terminals (grid size 5.08)
Weight approx. 225 g

*)

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3

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

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2.5 DI-6104

Binary input module
· Signal voltage 220 VDC
2.5.2 View

Edition 05.2014, DC6-041-2.06
Binary Inputs

Filter time 3 ms *)
Nominal voltages 220 VDC

Rated current 1.1…1.5 mA (at 165…250V)

Power Supply


*)

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4

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inputs/outputs.
IN D10…IN D17:
IN D00…IN D07:

DC6-041-2.06, Edition 05.2014
2.6 DO-6200

Binary output module
· 16 transistor outputs (2 groups of 8 each)
· Switching voltage 24…60 VDC
· All outputs proof against continued short circuit
· To increase switching capacity 2 outputs can be connected in parallel
· No impact on other outputs if one is short-circuit
· Indication of function and states of the outputs via LED
2.6.2 View

Edition 05.2014, DC6-041-2.06
Binary Outputs
16 binary outputs · 2 groups, 8 outputs each

(transistor) · Galvanical insulation
Nominal switching voltage 24/48/60 VDC
Nominal current Due to thermal loading capacity of the module:

(resistive load) · 0.25 A at 24, 48, and 60 VDC
(for each output, if 16 outputs are active at the same time)
· 0.35 A when connecting 2 outputs in parallel
(for each pair ot outputs, if 8 pairs of outputs are active at the
same time)
Maximum continuous current Due to electrical ratings of the transistor switch:
· 0.9 A at 18…78 VDC
(only 1 output active)
Nominal switching capacity · 6 W at 24 VDC wh en c onnec ting in par all el: 8.4 W
(resistive load, UN ) · 12 W at 48 VDC wh en c onnec ting in par all el 16.8 W
· 15 W at 60 VDC wh en c onn ec ting in p arallel: 2 1 W
Maximum switching c apacity 70.2 W at 78 VDC
Overload proof No
Proof against continued 10 A current limitation

short-circuit If the current limitation operates,
current is cut off after 10 µs
Cyclic reclosing
break time 300 µs
make time 10 µs
Switching cycles Unlimited
Switching frequency Max. 100 Hz
Output circuit voltage drop < 0.5 V at 0.25 A
Dynamic withstand capability · Capacitive load max. 100 nF at 60V

· Inductive t £ 500 ms (any with external free-wheeling
diode)
· Lines Z ³ 100 W , line length up to 3 km
· Lamps IN £ 150 mA (ION £ 1.8 A)
Output circuits 18…78 VDC
Power Supply


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inputs/outputs.
OUT D10…OUT D17:

One-pole input with switched plus
and internal common root
OUT D00…OUT D07:

One-pole input with switched plus
and external common root

DC6-041-2.06, Edition 05.2014
2.7 DO-6212

Binary output module
· 8 relay outputs
· Galvanically insulated
· Switching voltage 24…220 VDC/230 VAC
· The outputs can switch dc and ac voltages
2.7.2 View

Edition 05.2014, DC6-041-2.06
Binary outputs
8 binary outputs · 8 outputs, potential-fr ee

(relay) · Galvanical insulation
Nominal voltage · 24/48/60/110/220 VDC

· 110/230 VAC
Maximum continuous current · 2 A

· 5 A for 1 minute
Switching capacity DC voltage
· Min. 50 mW at 5 VDC
· Max. acc. to diagram
AC voltage
· Max. 1250 VA 5 A/250 VAC, resistive load
· M ax. 500 VA 2 A/ 250 V AC, c os j = 0.4
Switching cycles 3x104
Output circuits Max. 250 VDC / 253 VAC

Power Supply


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inputs/outputs.
OUT D04, OUT D05, OUT D06
a) 1.5-pole output with switched

minus (max. 7 commands can be
used)
a) 1.5-pole output with switched plus

(max. 7 commands can be used)
OUT D00
One-pole output with switched plus
OUT D01
One-pole output with switched minus
OUT D02 / OUT D03
2-pole output

DC6-041-2.06, Edition 05.2014
Protection of external cir cuitry
a) Þ RL
Si
b) Þ Si
RL

Edition 05.2014, DC6-041-2.06
Maximum current with and without protection
a) Numbers of used outputs Maximum current for each

output
without protection all 2A
all 5A/1min
max. 2 5A
with protection
B-charakteristic 4A/10kA all 2A
max. 2 4A
Z-charakteristic 4A/10kA all 2A
max. 2 4A
C-charakteristic 2A/10kA 1 ... 8 2A
b) Maximum current for each

AUX Pin
without protection 5A
with protection
B-charakteristic 4A/10kA 4A
Z-charakteristic 4A/10kA 4A
C-charakteristic 2A/10kA 2A

DC6-041-2.06, Edition 05.2014
2.8 DO-6220

Base module for checked command output in combination with up to 7 pieces of DO-6230
(command output relay module)
· Group and pulse output relays
· Galvanically insulated from logic
· Internal checks (IC1)
· Output functions
─ Pulse commands
2.8.2 View

Edition 05.2014, DC6-041-2.06
Processor and Memory
Processor PIC18F6527, 10 MHz
Program memory intern, FLASH 48 kByte
Main memory intern, SRAM 3936 Byte
Parameter memory intern, EEPROM 1024 Bytes
Binary Outputs
2 pulse outputs Output contacts and grouping for commands
Nominal switching voltage 24/48/60/110 VDC
Switching capacity · Min. 10 µA 10 m VDC

· Max. 60 W acc. to diagram
Maximum switching capacity / 48 W 24 VDC 2 A *)

switching voltage / maximum 57 W 48 VDC 1.2 A
switching current 60 W 60 VDC 1A
55 W 110 VDC 0.5 A
Overload proof No

Cyclic reclosing
break time 300 µs
make time 10 µs
8
Switching cycles · Mechanical: 10
5
· Electrical: 10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)

Dynamic withstand capability · Capacitive load max. 100 nF at 60 V

diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
Output circuits 18 VDC…143 VDC
*)
for module DO-6220 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A

DC6-041-2.06, Edition 05.2014
Power Supply
Operating voltage 5 VDC ± 5%, 560 mW

The process signals must be connected to two 10-pin screw terminals. The pin assignment of
D
O
-
6
2
2
0

Edition 05.2014, DC6-041-2.06
See module DO-6230; Block Diagram and External Circuitry.

DC6-041-2.06, Edition 05.2014
2.9 DO-6221

Base module for checked command output in combination with up to 7 pieces of DO-6230
(command output relay module)
· Group and pulse output relays
· Resistance check (RC1)
2.9.2 View

Edition 05.2014, DC6-041-2.06
Program memory intern, FLASH 48 kByte
Main memory intern, SRAM 3936 Byte
Parameter memory intern, EEPROM 1024 Bytes
Binary Outputs
2 pulse outputs Output contact and grouping for commands

· Max. 60 W

55 W 110 VDC 0.5 A
Overload proof Yes

Cyclic reclosing
break time 300 µs
make time 10 µs
8
Switching cycles · Mechanical: 10
5
· Electrical: 10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)


diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
*)
for module DO-6221 with version -- the following reduced values are valid: 29 W / 24 VDC / 1.2 A

DC6-041-2.06, Edition 05.2014
Power Supply

D
O
-
6
2
2
1

Edition 05.2014, DC6-041-2.06
See module DO-6230; Block Diagram and External Circuitry.

DC6-041-2.06, Edition 05.2014
2.10 DO-6230

Relay module for checked command output in combination with DO-6220 or DO-6221
· 8 relay outputs
─ 8 pulse commands (2-pole) or
─ 16 pulse commands (1-pole or 1½-pole)
2.10.2 View

Edition 05.2014, DC6-041-2.06
Program memory internal, FLASH 48 kByte
Main memory internal, SRAM 3936 Byte
Parameter memory internal, EEPROM 1024 Bytes
Binary Outputs
16 binary outputs · 2 groups, 8 outputs each

(transistor) · Galvanical insulation

· Max. 60 W

55 W 110 VDC 0.5 A
Overload proof No
Proof against continued No

short-circuit
8
Switching cycles Mechanical: 10
5
Electrical: 10 (0.5 A, 110 VDC)
5
5 x 10 (1 A, 30 VDC)
5
10 (2 A, 30 VDC)

diode)
· Lamps IN £ 150 mA (ION £ 1.8 A)
*)
if the command output base modules DO-6220 or DO-6221 with version -- are used, the following
reduced values are valid: 29 W / 24 VDC / 1.2 A
Power Supply


DC6-041-2.06, Edition 05.2014
D
O
-
6
2
3
0

Edition 05.2014, DC6-041-2.06
inputs/outputs.
1-Pole Commands, Relay Commo n Return on Min us Pole
(the brackets show the external circ uit elements with relay common return on po sitiv e pole)
Configuration Note
At Relay common ret urn on minus p ole the parameter "P olarity" must be s et to "-" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "+" )

DC6-041-2.06, Edition 05.2014
1,5-Pole Commands, 1 Rail syst em, Relay Common Return on Minu s Pole
(the brackets show the external circuit elements with relay common return o n positi ve pole)
Configuration Note
At Relay common ret urn on minus pole the parameter "P olarity" must be s et to "+" .
(At Relay common return on plus pole the parameter "Polarity" must be set to "-" )

Edition 05.2014, DC6-041-2.06
2-Pole Commands, Measuring i n t he Minus Circuit
Configuration Note
The parameter "Polarity" must be set to "+" .

DC6-041-2.06, Edition 05.2014
2-Pole Commands, Measuring in the Plus Circuit
Configuration Note
The parameter "Polarity" must be set to "-" .

Edition 05.2014, DC6-041-2.06
1 and 2-Pole Commands, Measurin g in the Minus Circu it
Configuration Note
The parameter "Polarity" must be set to "+" .

DC6-041-2.06, Edition 05.2014
1 and 2-Pole Commands, Measuring i n th e Plus Circuit
Configuration Note
The parameter "Polarity" must be set to "-" .

Edition 05.2014, DC6-041-2.06
2.11 AI-6300
2.11.1 Features and Functio ns

Analog input module
· galvanically insulated by optocouplers
· Acquisition of currents ±20 mA
· Acquisition of voltages ±10 V
· Function indication via LED
2.11.2 View

DC6-041-2.06, Edition 05.2014
2.11.3 Techni cal Specificatio ns
An alo g In pu ts
4 analog inputs · 2 groups, 2 inputs each

· Groups are galvanically insulated from one another
· Voltage between 2 inputs of a group max. 4 VDC
Measuring ranges Current measurement -20…0…+20 mA

Voltage measurement -10…0…+10 V
Overrange typ. 2%
Resolution 0.013% at ±20 mA

0.025% at ±10 V
Accuracy 0.15% at 25°C

0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 122.5 W at ±20 mA
11.3 kW at ±10 V
Common mode rejection ratio
Current inputs min. 70 dB (10 Hz…1 MHz)

min. 90 dB (10 Hz…500 Hz)
Voltage inputs min. 73 dB (10 Hz…1 MHz)

min. 90 dB (10 Hz…500 Hz)
Normal mode rejection ratio
Current inputs 0 dB (10 Hz…7.5 kHz)

+20 dB/dec ade (7.5 kHz… 1 MHz)
Voltage inputs 0 dB (10 Hz…7.5 kHz)

Input circuits External sensors, auxiliary voltage 18 VDC…78 VDC.

Power Supply
Operating voltage 4.7…5.1 VDC, max. 480 mW


Edition 05.2014, DC6-041-2.06
2.11.4 Pin Assi gnment and Displ ay
A
I
-
6
3
0
0

DC6-041-2.06, Edition 05.2014
inputs/outputs.
IN V2:
Connection of a 2-wire measuring
transducer with current output
IN V3:
transducer with voltage output, the
I/O module feeds the auxiliary
supply
IN V0:
transducer with current output, the
supply
IN V1:
supply

Edition 05.2014, DC6-041-2.06
2.12 AI-6307

Analog input module
2.12.2 View

DC6-041-2.06, Edition 05.2014
An alo ge In put s


(-2.5…0…+2.5 mA)
Overrange typ. 2%
(0.026% at ±2.5 mA)
0.025% bei ±10 V

0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 490 Ω at ±5 mA

11.3 kΩ at ±10 V
Common mode rejection ratio
Current inputs min. 70 dB (10 Hz…1 MHz)

min. 90 dB (10 Hz…500 Hz)
Voltage inputs min. 73 dB (10 Hz…1 MHz)

min. 90 dB (10 Hz…500 Hz)
Normal mode rejection ratio
Current inputs 0 dB (10 Hz…7.5 kHz)

Voltage inputs 0 dBdB/dec ade

+20 (10
(7.5Hz…7.5 kHz)
kHz… 1 MHz)
Input circuits External sensors, auxiliary voltage 18…78 VDC

Power Supply


Edition 05.2014, DC6-041-2.06
A
I
-
6
3
0
7

DC6-041-2.06, Edition 05.2014
inputs/outputs.
IN V2:
IN V3:
supply
IN V0:
supply
IN V1:
supply

Edition 05.2014, DC6-041-2.06
2.13 AI-6308

Analog input module
2.13.2 View

DC6-041-2.06, Edition 05.2014
An alo g In pu ts


(-1…0…+1 mA)
Overrange typ. 1.7%
(0.026% at ±1 mA)
0.025% at ±10 V

0.4% at 0…50°C
0.5% at –20…70°C
Input impedance 1225 W at ±2 mA

11.4 kW at ±10 V
Input circuits External sensors, auxiliary voltage 18 VDC…78 VDC.

Power Supply


Edition 05.2014, DC6-041-2.06
A
I
-
6
3
0
8

DC6-041-2.06, Edition 05.2014
inputs/outputs.
IN V2:
IN V3:
supply
IN V0:
supply
IN V1:
supply

Edition 05.2014, DC6-041-2.06
2.14 AI-6310

Analog input module
· Acquisition of temperatures
Via PT100/NI100 resistance measurement in 2-wire, 3-wire or 4-wire technology
· For resistance measurement one current source is assigned to each input
· Noise rejection
2.14.2 View

DC6-041-2.06, Edition 05.2014
An alo g In pu ts

Measuring range Resistance measurement 50…400 W (Pt100, Ni100)

Overrange typ. 20%
Input impedance Approx. 2 MW
Resolution 11 mW
Noise rejection 16.7 Hz, 50 Hz, 60 Hz settable for each group
Conversion time Noise rejection for 50 Hz 120 ms

Nois e r ejec tion f or 60 Hz 100 ms
Noise rejection for 16.7 Hz 180 ms

0.21% at 0…50°C
0.4% at -20…70°C
(because of the measuring method there is no dependence on
the accuracy of the constant-current source)
Reference current 2 mA
Connecting line impedance Sum of go-and-return line max. 40 W
Common mode rejection ratio 16.7 Hz, 50 Hz, 60 Hz…20 kHz > 100 dB
10 Hz…1 MHz > 70 dB
Normal mode rejection ratio 16.7 Hz, 50 Hz, 60 Hz > 100 dB
Input circuits The circuits are operated by means of an internal voltage

(constant-current source)
Current Outputs
4 current outputs · 2.0 mA

(constant-current source) · All outputs galvanically insulated
Power Supply


Edition 05.2014, DC6-041-2.06
A
I
-
6
3
1
0

DC6-041-2.06, Edition 05.2014
inputs/outputs.
IN V2:
Connection in 2-wire technique
IN V3:
IN V0:

Edition 05.2014, DC6-041-2.06
2.15 AO-6380

Analog output module
· 4 outputs
· Output of currents ±20 m, ±10 mA
· Output of voltages ±10 V
2.15.2 View

DC6-041-2.06, Edition 05.2014
An alo g Ou tp ut s
4 analog outputs · All outputs galvanically insulated
Current output · Max. ±20 mA on max. 500 W load

· Max. ±10 mA on max. 1 kW load
Voltage output Max. ±10 V on min. 1 kW load
Resolution 0.025% at ±20 mA, ±10 mA, ±10 V
Settling time 1 ms

0.4% at 0…50°C
0.7% at -20…70°C
Output circuits The circuits are operated by means of an internal voltage
Power Supply


Edition 05.2014, DC6-041-2.06
A
O
-
6
3
8
0

DC6-041-2.06, Edition 05.2014
inputs/outputs.
OUT V2:
2-wire connection of a load with
current output
OUT V3:
current output
OUT V0:
current output
OUT V1:
2-wire connection of loads in series
with current output

Edition 05.2014, DC6-041-2.06
2.16 TE-6420

Period duration measurement / pulse counting
· 4 pulse inputs (2 groups of 2 each)
· Inputs are made as
─ Passive voltage inputs for 5 and 24 VDC
─ Active signal inputs acc. to DIN 19234 (NAMUR)
· Modes
─ Period duration measurement for speed acquisition, for frequencies 1.2…12 kHz
─
Pulse counting for standstill detection, for frequencies 0 Hz…12 kHz
· Accuracy 0.1%
· Direction of rotation recognition
· Recognition of open-circuit
2.16.2 View

DC6-041-2.06, Edition 05.2014
Pulse Inputs
4 pulse inputs · 2 groups, 2 inputs each
· Transient filter and digital glitch suppression
Each input is wired to the terminals twice

· As an active input according to DIN 19234 (NAMUR)
· As a passive input with 5 VDC and 24 VDC nominal voltage
Frequency range 1.2 Hz…10 kHz
Active Inpu t
Active input According to DIN 19 234 (NAMUR)
No-load voltage 7.4 V
Short-circuit current 7.4 mA

Operating points £ 0.35 mA open-circuit
£ 1.3 mA logically "1"
³ 2.0 mA logically "0"
Hysteresis between logically "1" and logically "0"
Input circuits The circuits are operated by means of an internally created

voltages.
Passiv e Input
Passive input With 5 VDC and 24 VDC nominal voltage
Nominal voltage 5 VDC Voltage range 3.5…6 VDC

Nominal power per input approx. 1 mW
Nominal voltage 24 VDC Voltage range 18…32 VDC

Nominal power per input approx. 30 mW
Operating points £ 2.0 V logically "0"

Hysteresis between logically "1" and logically "0"
Open-circuit detection
Input circuits 3.5…6 VDC or 18…32 VDC

The circuits are operated by means of an external voltage.
Power Supply

Weight Approx 225 g

Edition 05.2014, DC6-041-2.06
T
E
-
6
4
2
0

DC6-041-2.06, Edition 05.2014
inputs/outputs.

Edition 05.2014, DC6-041-2.06
2.17 TE-6450

Acquisition of Gray-coded data
· 4 synchronous serial interfaces "SSI" (2 groups of 2 each)
· galvanically insulated by optocouplers
· the interfaces of a group have a common ground
· acquisition of Gray-coded data from serial single-turn sensors (shaft-encoders) with a
resolution of 10 to 24 bit, for position acquisition
· recognition of open-circuit
· removable screw terminals
· indication of function and interface signals via LED
2.17.2 View

DC6-041-2.06, Edition 05.2014
Interfaces
4 serial interfaces · 2 groups, 2 interfac es each
· Each output is galvanically insulated by optocouplers
· The interfaces of a group have a common ground
· Transient filter, EMC filter, interference protection devices
Interface RS-422, synchronous
Data format Gray-code
Data width 10 .. 24 bit
Transmission rate 136.5 kHz, 273 kHz, 546 kHz
Input circuits External sensors, auxiliary voltage 18 VDC .. 78 VDC.
The circuits are operated by means of an external voltage.

Power Supply
Operating voltage 4.7 .. 5.1 VDC, max. 770 mW


Edition 05.2014, DC6-041-2.06
T
E
-
6
4
5
0

DC6-041-2.06, Edition 05.2014

Edition 05.2014, DC6-041-2.06
2.18 TE-6430

Module can be used in TM 1703 ACP and TM 1703 emic of system family SICAM 1703 and
offers optionally
· 2 count pulse inputs
· or 1 count pulse input and 1 control input
· inputs are galvanically insulated from logic circuits and ground
· inputs are not galvanically insulated from each other
· input voltage range 24 to 60 V
· all inputs are protected by EMC filter and interference protection devices
· module functions which can be operated autonomously are supplied by backup-voltage.
Because of this counting function and counts are preserved over a supply-outage of up
to 72 hours
Function of the module is defined by the respective peripheral firmware.
2.18.2 View

DC6-041-2.06, Edition 05.2014
Controller PIC18F6527
Clock rate 10 MHz
Program memory internal, 48kByte FLASH
Main memory internal, 3936 Byte SRAM
Parameter memory internal, 1024Byte EEPROM (to store calibration values, serial
number)
Inputs
2 count pulse inputs · Acquisition of count pulses

− 2 count pulse inputs or
− 1 count pulse input + 1 transfer input
· Galvanically insulated from logic circuits and ground

· Not galvanically insulated from each other
· Secured by means of EMC filter and interferenc e protection
facilities
· Autonomous module functions are supplied by backup voltage,
thus counting function and counts are preserved correctly also
over a voltage failure of up to 72 hours
Input signal frequency max. 5 kHz (each input)
Bounc e suppression C ounter frequency stage Puls e length Puls e discontinuation

5kHz >10µs >100µs
500Hz >150µs >1ms
50 Hz >1.5ms >10ms
20 Hz >3ms >25ms
Voltage level < 12 VDC logically “0”

> 18 VDC logically “1”

The circuits are operated with external voltage source
Nominal power per input Max. 120 mW at 24 VDC
Max. 420 mW at 60 VDC
Power supply
Operating voltage 5 VDC ± 5 %

Connection power Startup 0.6 W

Normal operation 0.15 W
Buffer elements Double-layer condensers (goldcaps)

Edition 05.2014, DC6-041-2.06
Buffer time chart
A gold cap discharching characteristic at E are wor king accurate(VCC_CAP = 2,35V)

VCC_CAP [V] 25°C/ 90% humidity - lower level
B at 40°C / 90% humid ity Until this point atcounting
work correctly circuits t have
25°C (setpoint: to
= 72 h)
C Until this point counting circuits still work corr ectly
5,0 (t = 74 h at 25°C)
D H
4,5
K
4,0
3,5
3,0
D C B A
2,5 70°C 55°C 40°C 25°C

E
2,0
K H
1,5
-20% to +80% at 25°C

1,0
0,5
0,0
t [h]
Caution:

DC6-041-2.06, Edition 05.2014

Edition 05.2014, DC6-041-2.06

DC6-041-2.06, Edition 05.2014

Edition 05.2014, DC6-041-2.06
3 Safety I/O Modules
Contents
3.1 DI-6170 ........................................................................................................102

3.2 DO-6270 ......................................................................................................117
3.3 AI-6370 ........................................................................................................130
3.4 Fault exclusion by constructional measures ..................................................138

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1 DI-6170
The safety-I/O-module DI-6170 is a binary input module. It is used for acquisition and transfer
of 8 binary information with 24 VDC.
· 8 digital inputs (2 groups, 4 inputs each)

· Signal voltage 24 VDC
· 1 Test pulse output per group; can be set by parameter [ON/OFFS]; reset obligatory
· Current limitation per group
· Indication of function and state of the inputs via LED
· Over-voltage protection 24 VDC (of the external power supply)
· Under-voltage protection 24 VDC (of the external power supply)
· Power supply
· TM bus coupling with galvanic insulation
· EMV Filter
· Setting of the I/O-module address and PBA-number
· LED: system LED (ready, safety, error) and process LED
· In two-channel version
─ Acquisition of process signals
─ Over-voltage protection of the 5 VDC

─ Under-voltage protection of the 5 VDC
─ Synchronization between two CPUs
─ Own watchdogs

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.2 View

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
Safety cl asses
According IEC 61508 SIL3
According EN ISO13849 PL d, Cat. 4
Controller PIC18 – Family (PIC18F67K22)
Clock frequency 64 MHz
Program memory Internal, 128 KByte FLASH
Main memory Internal, > 3000 Byte SRAM
Parameter memory Internal, 1024 Byte EEPROM ( to store values of c alibration,
serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by

SELV/PELV power supply
5 VDC internal generation
Binary Inputs

· galvanic insulation to TM bus
· no galvanic insulation between inputs and the groups
· Reading of mechanical contacts
Filter time All inputs 3 ms
Rated voltage: 24 VDC
Operating points £ 13.5 V logically "0"

Rated current Approx. 1.7 mA at 24 V
Input circuits Supplied by module or external
Scan rate 10 ms

Peripheral connector X1, X2

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
D
I
-
6
1
7
0
Pin Signal Pin Signal
1 IN D00 11 COM 0+
2 IN D01 12 COM 0+
3 IN D02 13 COM 0+
4 IN D03 14 COM 0+
5 IN D04 15 COM 1+
6 IN D05 16 COM 1+
7 IN D06 17 COM 1+
8 IN D07 18 COM 1+
9 AUX V0- 19 AUX V0+
10 AUX V0- 20 AUX V0+
The abbreviations have the following meaning:
AUX V0-, AUX V0+ .................................... Module power s upply

IN D00 bis IN D03 ...................................... binary input of group 0
IN D04 bis IN D07 ...................................... binary input of group 1
COM 0+, CO M 1+ ...................................... pulsed output f or supply of external transmitter, g roup 0/1

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.5 Unique Modul e Number
The addressing of the unique module number (PBA# und IOM#) is done by means of the
rotary switch on the back side of the module.
Switch position PBA# IOM#
0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.6 Blo ck Diagram

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.7 External Circui t Elements
inputs/outputs.
3.1.7.1 Error Detecti on on the External Circui try
Following errors are detected on the input channels by permanent tests of the I/O-module.
· Short-circuit of the sensor voltage supply

· Short-circuit of the inputs when sensor supply is on
· Cross fault between inputs of different groups
(test pulse must be set; depending on sensor)
Following errors can be detected by the application:
· Interruption of the sensor (e.g. by double, 2-channel or/and antivalent circuitry)

· Cross fault between inputs when using 2-channel sensors
Following errors are not recognized:
· Cross fault between inputs within a group (1-channel sensor).

A fault exclusion must be provided. See Fault exclusion by constructional measures

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.7.2 Singl e-Channel Sensor wi thout Test Pulse (achievabl e SIL 2)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
0 + 1 + 2 + 3 + 4 + 5 + 6 + 7 + - + - +
0 0 0 0 0 0 0 0 0 1 0 1 0 1 0 1 0 0 0 0
D D D D D D D D V V V V
M M M M M M M M
N N N N N N N N X X X X
I O I O I O I O I O I O I O I O U U
C C C C C C C C U U
A A A A
+ 24 VDC
(SELV/PELV)
1 cable/sensor 1 cable/sensor
Note
· You must provide constructional measures to exclude faults in the external circuitry
· Maximum permitted cable length: 200 m
· Maximum capacitive load: 220 nF/Km
3.1.7.3 Single-Channel Sensor with out Test Pulse – Sensor suppl y

external (achievable SIL 2)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
0 + 1 + 2 + 3 + 4 + 5 + 6 + 7 + - + - +
0 0
0 0 D
D 0 0 0
D 0 D
0 0 0
D 1 D
0 1 0
D 1 D
0 1 V 0
V V 0
V
M M M M M M M M X X
N N N N N N N N
I O I O I O I O I O I O I O I O U X X
U U U
C C C C C C C C A A
A A
+ 24 VDC
(SELV/PELV)
Note

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.7.4 Double-Channel Sensor with homo geneous Channels wit hou t

Test Pulse (achievable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
- +
+ + + 0 0
0 1 0 2 3 0 4 5 6 7 1 V V
0 0 0 0 0 0 0 0
D D M D D M D D D D M X X
O O O U U
N
I N
I C N
I N
I C N
I N
I N
I N
I C A A
+ 24 VDC
(SELV/PELV)
Note
· You must provide constructional measur es to exclude faults in the external circuitry
· A check of the plausibilit y of the input must be done in the application.

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.7.5 Double-Channel Sensor with homo geneous Channels wit hout

Test Pulse - Sensor suppl y external (achi evable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
- +
0 0
0 1 2 3 4 5 6 7 V V
0 0 0 0 0 0 0 0
D D D D D D D D X X
U U
N
I N
I N
I N
I N
I N
I N
I N
I A A
+ 24 VDC
(SELV/PELV)
Note
· You must provide constructional measures to exclude faults in the external circuitry.
· A plausibility check of the input must be made in the application.

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.7.6 Double-Channel Sensor with diverse Channels witho ut Test

Pulse (achi evable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
- +
+ + + 0 0
0 1 0 2 3 0 4 5 6 7 1 V V
0 0 0 0 0 0 0 0
O O O U U
N
I N
I C N
I N
I C N
I N
I N
I N
I C A A
+ 24 VDC
(SELV/PELV)
Note
· SIL2: Several sensors can be conducted within a single cable
· SIL3:You must provide constructional measures to exclude faults in the external circuitry
· A plausibility check of the input must be made in the application.

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.7.7 Singl e-Channel Sensor with Test Puls e (achievable SIL 2)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
- +
+ + + + + 0 0
0 0 1 0 2 0 3 0 4 5 6 7 1 V V
0 0 0 0 0 0 0 0
D M D M D M D M D D D D M X X
O O O O O U U
N
I C N
I C N
I C N
I C N
I N
I N
I N
I C A A
+ 24 VDC
(SELV/PELV)
Note
· A test pulse is only useful if switches without own power supply and own testing are used.

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.7.8 Double-Channel Sensor with homogeneous Channels with Test

Pulse (achi evable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
- + +
+ + + 0 0
0
0 1 0 2 3 0 4 5 6 7 1 V V
V
0 0 0 0 0 0 0 0
X
O O O U U
U
N
I N
I C N
I N
I C N
I N
I N
I N
I C A A
A
+ 24 VDC
(SELV/PELV)
Note

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.1.7.9 Double-Channel Sensor with homogeneous Channels wit h Test

Pulse (achievable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
+ + - +
0 1 2 3 0 4 5 6 7 1 0 0
0 0 0 0 0 0 0 0 V V
D D D D M D D D D M
O O X X
N
I N N N N N N N U U
I I I C I I I I C A A
+ 24 VDC
(SELV/PELV)
Note
· A check of the plausibility of the input must be done in the application.

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.1.7.10 Double-Channel Sensor wit h di verse Channels w it h Test Pulse

(achievable SIL 3)
DI-6170
1 0 2

1 2 X
1 0 1

1 X
0 1 2 3 + 4 5 6 7 + - +
0 0 0 0 0 0 0 0 0 1 0 0
D D D D M D D D D M V V
N N N N N N N N X X
I I I I O I I I I O U U
C C A A
+ 24 VDC
(SELV/PELV)
Note

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.2 DO-6270
The safety-I/O-module DO-6270 is a binary output module. It is used for the output of 4 digital
values. Transistor output 24 VDC.
· 4 Transistor-Outputs
· Switching voltage 24 VDC
· Indication of function and state of the outputs via LED
· EMV Filter
· Setting of the I/O-module address and PBA number
· Shift register chain
─ Acquisition of process signals
─ Own watchdogs
3.2.2 View

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
Safety cl asses
According EN ISO13849 PL d, Cat. 4 (by relays without electronic)

PL d, Cat. 3 (by relays with electronic)

serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by a

Binary Outputs
4 binary outputs (transistor) · The inputs, outputs and logic circuit are galvanically insulated
from TM bus and ground.
· The output circuits are operated by means of an external
voltage.
Rated switching voltage 24 VDC
Rated current · Ptot = 1.2 W (at ext. load 4 x 0.5 A)

· Ptot = 1.4 W (at ext. load 1 x 2 A)
(for ohmic load)
Maximum continuous current Based on the electrical capability of the transistor-switch:

· 4 x 0.5 A
· 1 x 2 A (only 1 output active)
Nominal switching capacity · Switching capacity of the output of DO-6270, (Udd = 24 VDC)
Pout = 48 W (atIout =1 x 2 A)
· Switching capacity of the output of DO-6270, (Udd = 31.2 VDC)
Pout max = 65 W each output (R ext=15 Ω)
Pout sum max = 80 W - the sum of all 4 outputs, (Rext = 4x50 Ω)
Not overload proof Yes
Proof against continued short- 3.5 A current limitation, 2-stage 25 A / 3.5 A

circuit
Switching cycles Unlimited
Maximum output switching F = 3 Hz (all 4 channels are equipped)

frequency
Voltage drop in output circuit · Max. voltage drop in P-part (U dd = 24 VDC, each output,
RLast = 20 Ω) …40 mV
· Max. voltage drop in N-part (U dd = 24 VDC, each output,
RLast = 20 Ω) …35 mV
Dynamic load capability · Capacitive load max. 44 nF bei 200 m
· Inductive load t £ 1 ms (arbitrary with external free-wheeling
diode)
· Lines Z ³ 100 W , length of line up to 200 m

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
Output Circuits · Rated voltage 24 VDC

· Voltage range 18…31.2 VDC
· Connected load with ohmic resitance 15 Ω <Rext < 3 kΩ
· Output voltage „Low“………U out(L) < 5 VDC (open circuit)
· Output voltage „High“………U out(L) < 13 VDC (open circuit)
· Max. output permanent leakage current (U dd = 24 VDC)

Iout-leck = 1,1 mA
· Max. output current during meadurement (T = 10 ms,
Udd = 5 VDC, R L = 15 Ω)
Ioutmax = 80 mA


DC6-041-2.06, Edition 05.2014
Safety I/O Modules
D
O
-
6
2
7
0
SICAM
1 OUT D00+ 11 OUT D00+
2 OUT D00- 12 OUT D00-
3 OUT D01+ 13 OUT D01+
4 OUT D01- 14 OUT D01-
5 OUT D02+ 15 OUT D02+
6 OUT D02- 16 OUT D02-
7 OUT D03+ 17 OUT D03+
8 OUT D03- 18 OUT D03-
10 AUX V0- 20 AUX V0+
AUX V0-, AUX V0+ .................................... Module power sup ply

OUT D00+/- to OUT D03+/- .................... Transistor outputs

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.2.5 Uniqu e Modul e Number
Switch PBA# IOM#

position
0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.2.6 Bl ock Diagram

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
inputs/outputs.
Hint
The external circuitry is authoritative for the achievable safety-integrity level of the whole system (sensors,
circuitry, safety-modules).
Following errors are detected on the output channels by permanent tests of the I/O-module.
· Short-circuit of the actuator voltage supply

· Missing load voltage
· Short-circuit
· Overcurrent
· Overvoltage
· Cross fault between the outputs

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.2.7.2 Overvi ew - Circui try of the Output Driver
The achievable safety-integrity level is dependent from the connected relay (with or without
electronic). See manual SICAM RTUs – Safety, Chapter Safety-Parameter .
DO-6270
+ - + - + - + -

0 0 1 1 2 2 3 3 +
0 0 0 0 0 0 0 0 0
D D D D D D D D V
T T T T T T T T X
U U U U U U U U U
O O O O O O O O A
1 0 2

1 2 X
1 0 1

1 X
+ - + - + - + - - - +
0 0 1 1 2 2 3 3 0 0 0
0 0 0 0 0 0 0 0 V V V
D D D D D D D D X X X
T T T T T T T T U U U
U U U U U U U U A A A
O O O O O O O O
r r r r

o
t o
t o
t o
t
a a a a
u
t u
t u
t u
t
k k k k
A A A A
+ 24 VDC
(SELV/PELV)
Note

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.2.7.3 Example: Two-channel cir cuit ry wit h relay div ersity wit h read-
back of t he relay contact; r elay wit hout electronic
SIL 3 SIL 3 SIL 3
DI-6170
DO-6270
HENGSTLER - H469 M1
TAKT_0 l
s
) OUT_D00 e
2 n
Q Dext. n
, IN_D00 a
1 CH 1 h
Q c
( 2
s
l
e G7SA IN_D01
n COM_00
n
h
a
c IN_D02
OUT_D01
2
Dext.
IN_D03
CH 2
H469
COM_01
)
TAKT_1
OUT_D02 s
l
4 e
Q n
, Dext. IN_D04 n
3 CH 3 a
Q h
( c
s
l IN_D05 2
e G7SA
n COM_02
n
a
h IN_D06
c
2
OUT_D03
CH 4 Dext. IN_D07
H469
COM_03
M2 Uext+
Uext+
AUX_V+
AUX_V+
AUX_V-
AUX_V-
Uext-
Uext-
+24V (SELV) +24V (SELV)
Note
· With this circuitry you can achieve SIL 3 / Kat. 4 for the whole system.

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.2.7.4 Example: Two-channel circuit ry with relay diversity without read-

back of the relay contact; Relay with out electronic
SIL 3 SIL 2
DO-6270
HENGSTLER - H469 M1
) OUT_D00
2
Q
,
1
Dext.
CH 1
Q
(
s
l
e G7SA
n COM_00
n
a
h
c OUT_D01
2
Dext.
CH 2
H469
COM_01
) OUT_D02
4
Q
, Dext.
3 CH 3
Q
(
s
l
e G7SA
n COM_02
n
a
h
c
2
OUT_D03
Dext.
CH 4
H469
COM_03
M2
Uext+
AUX_V+
AUX_V-
Uext-
+24V (SELV)
Note

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.2.7.5 Example: Emergency stop device 1; Relay wit h electron ic
SIL 2 SIL 3
Emergency stop device (Q0) in SIL 3 circuitry

(with 2-channel circuitry)
e.g.: Siemens 3TK2820 SIL3 relay
Itot
+U
IQ0
Q0 13 23 33 41
A1 T1 IN1 T2 IN2
3TK2820
T3 IN3 A2
14 24 42
-U
Environment temperature when using

a 3TK2820 device:
Note
· The 3TK2820 devices are primary made for E-Stop and for protected door applications
· Cyclic testing of the external circuit is off.


DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.2.7.6 Example: Emergency stop device 2; Relay wit h electron ic
SIL 2 SIL 3
Emergency stop device (Q0) in SIL 3 circuitry

(with 2-channel circuitry)
e.g.: Phoenix Contact PSR-ESP4
Itot
+U
IQ0
PSR-ESP4 Q0 13 23 31
A1 K1
LOGIK
K2
A2 Y1 Y2
14 24 32
Q1 Q2 H1
-U
Environment temperature when using

a PSR-ESP4 device:
Note
· The PSR-ESP4 devices are primary made for E-Stop and for protected door applic ations
· Cyclic testing of the external circuit is off.

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.2.7.7 Transient effects of the external cir cuit ry wi th external load
Up to a length of 100 m, the line parameter (R K, LK, CK) have only little effects against the
transient effects, which are generated by load.
LK
t C = 5 ×
R K + 40
RK …ohmic resistance of the line [ Ω]

LK …inductance of the line [H]
CK …capacity of the [H]
tC …transient effects time on the line without load
Example:
Type of cable RK LK CK tC
*)
Cu-wire 2 x 0,5 length100 m 6,0 Ω 2,8 mH 8,8 nF 0,0003 s
*)
2 x 100 m
The line length (cable length) for DO-6270 is restricted to 200 m at 220 nF/km.
The test times are determined by transient effects, generated by the resistance and the
induction of the line and the external load.
L L
4× + t C < t D
R L + 40 t D = 0,009
[s]
tC …transient effects time on the line without load

tD …time between the activation of the internal measuring circuit switch and the evaluation of the current
flow
(the time t D may be m ax. 10ms!)
LL …induction of the external load [H]
RL …ohmic resistance of the external load[ Ω]
Examples:
Relay RL LL 4 L L/(RL +40)+tC

 applicable
Schrack MT (RM) Relay 24 VDC 466 Ω 0,62 H 0,0052s yes
Rexroth RD22045 valve 24 VDC 21 Ω 0,097 H 0,0067s yes

*) *)
Hengstler H-469 relay 24 VDC 1300 Ω
*) *)
Omron G7SA relay 24 VDC 1600 Ω
*)
Values will be supplied later
The minimal and maximal resistance values of the respective relay types may not be
exceeded.
Relay type Load resistance min. Load resistance max.
classic relay 18 Ω 2,0 kΩ

(parameterized as „Relay without electronic“)
relay with integrated electronic control 2,01 kΩ Unlimited

(parameterized as „Relay with electronic“)

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.3 AI-6370
The safety-I/O-module AI-6370 is an analog input module. It is used for acquisition and
transfer of 4 analog values (4 to 20 mA).
Note
Proof test interval
The probability values for the certified safety components guarantee a life time of 10 years for ordinary
configurations.
· 4 inputs
· Acquisition of currents 4 to 20 mA
─ Live zero measurement
· Function and state indication via LED
· Current limitation
· Setting of the I/O-module address and PBA-number
─ own watchdogs
─ Antialiasing filter
─ ADC
─ Voltage difference (REF)

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.3.2 View

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
Safety cl asses
According EN ISO13849 PL d, Cat. 3
serial number)
Power Supply
Operating voltage 18.0…31.2 VDC external supply by a

P ower c ons um pt ion of AI -6370 Appr ox. 680 mW
Power dissipation of AI-6370 Approx. 1200 mW
An alo g In pu ts
4 analog inputs · Inputs are not galvanically insulated from each other
· Galvanic insulation to TM bus
Measurement ranges Current measurement + 20 mA
Resolution 16 Bit at + 20 mA
Accuracy 0.25 % at 25°C
Safety Accuracy 1%
Input impedance Ca. 195 Ω at + 20 mA
Input circuits External sensor, auxiliary voltage 24 VDC/70 mA

Dimensions 131x63x73 mm (LxWxH), dimensions w/o DIN rail)

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
Liv e Zero Measurement – Overflo w- Underflow t reatment
technological value
32000
0
measured value
0 2 3mA 20mA
data point quality descriptor
IV (Invalid)
hysteresis
limit
OV (Overflow)
In case of currents > 20 mA, the OV-Bit is set for the process value. The process value itself is
limited to the value 32000.
In case of currents > 21,25 mA the process value itself is additionally marked as “invalid” and
the channel goes into the safety state:
· Process value 0
· OV-Bit set
· IV-Bit set
· Channel-LED dark
· Diagnosis entry
The concerned channel remains in the safety state until the next startup.

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
A
I
-
6
3
7
0
1 GND V00 11 n.u.
2 GND V00 12 IN V00
3 GND V00 13 n.u.
4 GND V00 14 IN V01
5 GND V00 15 n.u.
6 GND V00 16 IN V02

7 GND V00 17 n.u.
8 GND V00 18 IN V03
10 AUX V0- 20 AUX V0+
AUX V0-, AUX V0+ .................................... Module power sup ply

GND V00 .................................................... GND for sensor
IN V00 to IN V03 ........................................ analog input
OUT V00 to OUT V 03 ................................ power s upply for s ensor
n.u. ............................................................. not used

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
3.3.5 Uniqu e Modul e Number
Switch position PBA# IOM#
0 0 0
1 1 1
2 2 2
3 3 3
4 4 4
5 5 5
6 6 6
7 7 7
8 8 –
9 9 –
A 10 –
B 11 –
C 12 –
D 13 –
E 14 –
F 15 –

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.3.6 Bl ock Diagram

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
inputs/outputs.
Following errors are detected on the input channels by permanent tests of the I/O-module:
· Short-circuit of the sensor voltage supply

· Short-circuit of the inputs when sensor supply is on
· Interruption of sensor by live zero monitoring
3.3.7.2 Circui try Examples
AI-6370
1 0
2 2
X
1 0 1

1 X
0 0 0 1 1 1 2 2 3 3 3 - + - +
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
V V V V V V V V V V V V V V V
D D N D D N D N D D N X X X X
I I I I U U U
N N N N N N N U
A A A A
G G G G G G G
+ 24 VDC
(SELV/PELV)
Note
· The cables must be shielded and grounded (e.g. cabinet entry)

DC6-041-2.06, Edition 05.2014
Safety I/O Modules
3.4 Fault excl usion by const ructi onal m easures
Note
Please observe the notes on fault exclusions concerning wires/cables in EN ISO 13849-2,
Table D.4
The following example shows constructional measures which usually can be used for fault
exclusions against short circuits:
· Alu-protective tube
· Buried cable
· (mechanical protecting) cable tray
Field (Ex-zone) Building (Ex-free zone)
Feeder
push-button
Terminal bo x LKS-cabinet SPS-cabinet
(On/Off/Stop)
4-pole cable
(in ALU-protective tube)
16-pole cable 96-pole cable
buried (cable tray)
Overvoltage SIL-DI
protection
Return information
12-pole cable
(in ALU-protective tube)
NS-cabinet
Feeding
Heating
Not shown in above example:
· Short-guided or clamped connection wires in the cabinet.

These prevent a short circuit with other terminals / points when a cable is disconnected.
· Earth connection and overvoltage protection are designed regarding mutual influencing or
common cause in a way, that by redundancy and other measures a disconnection of the
earth connection, disconnection of the neutral point, a short circuit or potential loss are
prevented.
· Separate cable per sensor
Note
SICAM TM has no EX-approval.

Edition 05.2014, DC6-041-2.06
Safety I/O Modules
--- END OF DOCUMENT ---

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7/25/2019 Sicam Tm Io Module Eng

Preface, Table of Contents

Translation of the original instructions

Disclaimer of Liability Copyright

Siemens AG Order no.: DC6-041-2.06

This document is applicable to the follow ing product(s):

Purpose of this m anual

Placement in the Information Landscape

Document Item number

SICAM 1703 – AK 1703 ACP System Description MC2-020-2

System Element Manual PE-641x/TCIO66 DC6-037-2

SICAM RTUs, I/O Modules 3

1. Switch off electricity all-pole and on all sides!

4 SICAM RTUs, I/O Modules

1 Introd uct ion ................................................................................................................. 11

1.1 Application ..................................................................................................... 12

2 Standard I/O Modules.................................................................................................. 19

2.1 DI-6100 .......................................................................................................... 20

2.1.5 Block Diagram and External Circuitry ......................................................... 23

2.5 DI-6104 .......................................................................................................... 36

SICAM RTUs, I/O Modules 5

2.5.2 View .......................................................................................................... 36

2.7.3 Technical Specifications ............................................................................45

2.12.2 View .......................................................................................................... 71

6 SICAM RTUs, I/O Modules

2.12.4 Pin Assignment and Display ...................................................................... 73

2.14.5 Block Diagram and External Circuitry ......................................................... 82

3 Safety I/O Modules ....................................................................................................101

3.1 DI-6170 ........................................................................................................102

3.1.2 View ........................................................................................................103

SICAM RTUs, I/O Modules 7

3.1.4 Pin Assignment and Display .................................................................... 105

8 SICAM RTUs, I/O Modules

3.3.7.1 Error Detection on the External Circuitry ............................................. 137

SICAM RTUs, I/O Modules 9

10 SICAM RTUs, I/O Modules

1.1 Application ..................................................................................................... 12

SICAM RTUs, I/O Modules 11

SICAM TM Peripheral Elements

PE-6410/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus el)

PE-6411/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus opt)

PE-6412/USIO66 Peripheral Controller Universal Signal In-/Output (Ax-PE Bus 2x opt)

PE-6410/USIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)

PE-6411/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus el)

PE-6412/TCIO66 Peripheral Controller Turbine Controler I/O (Ax-PE Bus 2x opt)

SICAM MIC Peripheral Elements

PE-6020/USIO66 Universal Signal In-/Output

PE-6040/USIO66 Universal Signal In-/Output

SICAM EMIC Peripheral Elements

PE-6010/USIO36 Universal Signal In-/Output

12 SICAM RTUs, I/O Modules

1.2.1 Standard I/O Modul es

DI-6100 Binary Input 2x8, 24…60 VDC GC6-100 / 6MF11130GB000AA0

DI-6101 Binary Input 2x8, 110/220 VDC GC6-101 / 6MF11130GB010AA0

DI-6102 Binary Input 2x8, 24…60 VDC 1ms GC6-102 / 6MF11130GB020AA0

DI-6103 Binary Input 2x8, 110/220 VDC 1ms GC6-103 / 6MF11130GB030AA0

DI-6104 Binary Input 2x8, 220 VDC GC6-104 / 6MF11130GB040AA0

DO-6200 Binary Output Transistor 2x8, 24…60 VDC GC6-200 / 6MF11130GC000AA0

DO-6212 Binary Output Relays 8x 24…220 VDC/230 VAC GC6-212 / 6MF11130GC120AA0