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Document Submission Status: For Reference: Vung Ang 1 Thermal Power Plant 2 X 600Mw

This document provides boiler technical data for auxiliary equipment selection for a 2x600MW power plant in Vietnam, including: 1) Coal analysis and design conditions. 2) Design values for coal, ash, slag, flue gas, and air flow rates and properties at different load rates. 3) Flue gas and air pressure drops across various plant components at maximum, 75%, and 50% load rates. The data is intended to aid in selecting appropriate auxiliary equipment for the boiler based on operating conditions.

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Hai Nguyen
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© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
127 views

Document Submission Status: For Reference: Vung Ang 1 Thermal Power Plant 2 X 600Mw

This document provides boiler technical data for auxiliary equipment selection for a 2x600MW power plant in Vietnam, including: 1) Coal analysis and design conditions. 2) Design values for coal, ash, slag, flue gas, and air flow rates and properties at different load rates. 3) Flue gas and air pressure drops across various plant components at maximum, 75%, and 50% load rates. The data is intended to aid in selecting appropriate auxiliary equipment for the boiler based on operating conditions.

Uploaded by

Hai Nguyen
Copyright
© © All Rights Reserved
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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DOCUMENT SUBMISSION STATUS: FOR REFERENCE

A 2010.01.29 FOR REFERENCE Zhaoyan LiuJun LiJingyuan

REV DATE DESCRIPTION DRWN CHKD APPN

OWNER OWNER’S CONSULTANT

POYRY ENERGY LTD


VIETNAM OIL AND GAS GROUP (PVN)
EPC CONTRACTOR EPC CONTRACTOR’S CONSULTANT

VIETNAM MACHINERY
INSTALLATIONCORPPORATION (LILAMA) WORLEYPARSONS PTE LTD

PROJECT TITLE

VUNG ANG 1 THERMAL POWER PLANT 2 x 600MW

BOILER ISLAND

CONTRACT No.

180609 / LILAMA-BWBC

SUB-CONTRACTOR DRAWING TITLE

Boiler Technical Data

for Auxiliary Equipment Selection


2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

FUNCTION NAME SIGN DATE

DRWN Zhaoyan 2010.01.27

CHKD LiuJun 2010.01.27

APPD LiJingyuan 2010.01.29

BABCOCK & WILCOX BEIJING


COMPANY, LTD.

SCALE REV
DOCUMENT No. VA1-BWBC-00100-M-M1A-DAS-0002
A

B&WBC-RBC(W) 1
2x600MW PC Vung Ang 1 Power Project

Boiler Technical Data

for Auxiliary Equipment Selection

BABCOCK & WILCOX BEIJING CO. LTD.


2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

No. Item Unit Design Coal


A. COAL ANALYSIS
1 CARBON, as received % 57.34
2 HYDROGEN, as received % 1.95
3 OXYGEN, as received % 2.45
4 NITROGEN, as received % 0.74
5 SULFUR, as received % 0.58
6 ASH, as received % 28.74
7 MOISTURE, as received % 8.2
8 MOISTURE, air dried(assumed) % 1.1
VOLATILE MATTER, dry and ash % 7.5
9
free
LOWER HEATING VALUE, as kCal/kg 5055
10
received
HIGHER HEATING VALUE, as kCal/kg 5205
11
received
HARDGROVE GRINDABILITY 42
12
INDEX

B. DESIGN CONDITIONS
1 Ambient temperature ℃ 25
2 Relative humidity % 85

C. COAL, ASH AND SLAG


1 Coal, actual (B) t/h 268
2 Coal, calculated (Bj) t/h 259
3 Fly ash t/h 68.5
4 Bottom ash t/h 12.5
5 Fly ash @ economizer hopper t/h 2.5
6 Ash loading in flue gas g/Nm3 34.1
(AH Outlet)

D. FLUE GAS
1 Exit gas temperature @ air ℃ 127
preheater outlet, with air leakage
2 Flue gas @ air preheater Nm3/h 2014×103
outlet(BMCR)
Flue gas @ air preheater Nm3/h 1563×103
outlet(75%RO)
Flue gas @ air preheater Nm3/h 1247×103
outlet(50%RO)
3 Flue gas density @ air preheater kg/Nm3 1.331
outlet

B&WBC-RBC(W) 1
2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

No. Item Unit Design Coal


4 Flue gas volumetric composition @
air preheater outlet
N2 % 74.46
O2 % 3.94
H2O % 7.04
SOX % 0.0569
CO2 % 14.44
NOx % 0.0617
Total: % 100
5.1 Flue gas pressure drop BMCR
furnace to economizer outlet kPa 1.30
SCR kPa 0.80
air preheater kPa 1.4
furnace to air preheater outlet kPa 3.5
5.2 Flue gas pressure drop 75%RO
furnace to economizer outlet kPa 0.76
SCR kPa 0.60
air preheater kPa 0.86
furnace to air preheater outlet kPa 2.22
5.3 Flue gas pressure drop 50%RO
furnace to economizer outlet kPa 0.63
SCR kPa 0.45
air preheater kPa 0.54
furnace to air preheater outlet kPa 1.62

E. AIR
1.1 Primary air BMCR
temperature @ air preheater inlet ℃ 33
flow @ air preheater inlet Nm3/h 309×103
temperature@ air preheater outlet ℃ 378
flow @ air preheater outlet Nm3/h 233×103
pressure drop, air preheater kPa 0.95
pressure drop, burner kPa 1.42
1.2 Primary air 75%RO
temperature @ air preheater inlet ℃ 33
flow @ air preheater inlet Nm3/h 274×103
temperature@ air preheater outlet ℃ 349
flow @ air preheater outlet Nm3/h 179×103
pressure drop, air preheater kPa 0.63
pressure drop, burner kPa 1.31

B&WBC-RBC(W) 2
2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

No. Item Unit Design Coal


1.3 Primary air 50%RO
temperature @ air preheater inlet ℃ 33
flow @ air preheater inlet Nm3/h 248×103
temperature@ air preheater outlet ℃ 325
flow @ air preheater outlet Nm3/h 136×103
pressure drop, air preheater kPa 0.39
pressure drop, burner kPa 1.40

2.1 Secondary air BMCR


temperature @ air preheater inlet ℃ 28
flow @ air preheater inlet Nm3/h 1485×103
temperature @ air preheater outlet ℃ 367
flow @ air preheater outlet Nm3/h 1455×103
pressure drop, air preheater kPa 1.35
pressure drop, burner kPa 2.82
2.2 Secondary air 75%RO
temperature @ air preheater inlet ℃ 28
flow @ air preheater inlet Nm3/h 1136×103
temperature @ air preheater outlet ℃ 341
flow @ air preheater outlet Nm3/h 1106×103
pressure drop, air preheater kPa 0.98
pressure drop, burner kPa 2.59
2.3 Secondary air 50%RO
temperature @ air preheater inlet ℃ 28
flow @ air preheater inlet Nm3/h 896×103
temperature @ air preheater outlet ℃ 319
flow @ air preheater outlet Nm3/h 865×103
pressure drop, air preheater kPa 0.66
pressure drop, burner kPa 2.11

3.1 Tempering air BMCR


temperature ℃ 33
flow, from primary air fan Nm3/h 82.7×103
3.2 Tempering air 75%RO
temperature ℃ 33
flow, from primary air fan Nm3/h 49.0×103
3.3 Tempering air 50%RO
temperature ℃ 33
flow, from primary air fan Nm3/h 19.4×103

B&WBC-RBC(W) 3
2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

No. Item Unit Design Coal


F. Pulverizing system (recommended, shall be determined by mill
manufacturer)
1 Pulverizing air temperature ℃ 288
3
2 Pulverizing air flow @ mill inlet Nm /h 322×103
3 Temperature @ mill outlet ℃ 130
4 Primary air ratio % 18.9
5 Air/PC ratio 1.459
6 Pulverizing coal fineness, R90 % ≤4

G. EMISSION
1 NOx(dry, Oxygen 6%, before SCR) mg/Nm3 1100
2 SO2(dry, Oxygen 6%) mg/Nm3 1453
3 Ash loading (dry, Oxygen 6%) g/Nm3 32.4

H. BOILER OIL SYSTEM


1 Maximum Oil Consumption t/h 30.3
2 Oil burner
No.s Number 24
Capacity t/h 1.26
Oil pressure @ oil burner inlet MPa.g 3
Viscosity @ oil burner inlet °E <3
3 Scavenging steam
Pressure MPa.g 0.9-1.3
Temperature ℃ 200

I. BOILER WATER AND STEAM SYSTEM


1 Feedwater pressure @ economizer
MPa.g 19.08
header inlet
2 Spray water pressure MPa.g ~20.5
3 Superheater spray water flow, t/h 378/144
design
(Pri/Sec,Load THO)
4 Reheater spray water flow, design t/h 66.3
5 Lower setting pressure of safety MPa,g 18.3
valve @ superheater outlet
6 Lower setting pressure of safety MPa,g 4.24
valve @ reheater outlet
7 Lower setting pressure of safety MPa,g 4.60
valve @ reheater inlet

B&WBC-RBC(W) 4
2x600MW PC Vung Ang 1 Power Project Boiler Technical Data for Auxiliary Equipment Selection

No. Item Unit Design Coal


J. OTHERS
1 Air heater sootblower steam
Pressure MPa.g 1.2
Temperature ℃ >310
Steam consumption for normal
t/h ~6
operation(2 sootblowers in service)
2 Air heater washing water
Pressure MPa.g 0.49
Temperature ℃ ambient
Consumption(cold /hot ) t/h 576/576
3 Air heater fire-protecting water
Pressure MPa 0.49
Temperature ℃ ambient
Consumption t/h 1152
4 Adjacent boiler bottom heating
steam
Pressure MPa 1.3
Temperature ℃ 350
Consumption t/h 40

Note: 1. All data list here are of BMCR load, only for the use of conceptual design and
auxiliary equipments selection; for performance guaranteed data, see Boiler Performance
Guarantees for 2x600MW PC Vung Ang 1 Power Project.doc.
2. Flue gas and air flow includes the air preheater leakage, but not include the
pulverizing system leakage.

B&WBC-RBC(W) 5

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